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Manufacturing modeling methods: USE of GI/G/1 queuing approximations to set tactical parameters for the simulation of MRP systems

Published: 08 December 2002 Publication History

Abstract

There is a lack of prescriptive methods for setting lot sizes and planned lead times effectively in MRP systems. Recent research has suggested the application of queuing relationships. This study experimentally investigates the use of GI/G/1 relationships for lot size selection along with the use of exponentially smoothed feedback for dynamic planned lead time setting. Results show that assumptions regarding lot interarrival time variability have a large effect on lot sizes and performance.

References

[1]
Enns, S. T. 2001. MRP performance effects due to lot size and planned lead time settings, International Journal of Production Research, Vol. 39, No. 3, 461--480.
[2]
Enns, S. T. 2002a. MRP performance effects due to forecasting bias and demand uncertainty, European Journal of Operational Research, Vol. 138, No. 1, 87--102.
[3]
Enns, S. T. 2002b. Work load responsive adjustment of MRP planned lead times, In Proceedings of the 2nd International Responsive Manufacturing Conference, ed. A. Baykasoglu and T. Dereli, 658--662. Gaziantep, Turkey.
[4]
Hill, A. V., and A. S. Raturi. 1992. A model for determining tactical parameters for Materials Requirements Planning systems, Journal of the Operational Research Society, Vol. 43, 605--620.
[5]
Jonsson, H. and E. A. Silver. 1985. Impact of processing and queueing times on order quantities, Material Flow, Vol. 2, 221--230.
[6]
Kelton, W. D., R. P. Sadowski and D. A. Sadowski. 2002. Simulation with Arena, 2nd Ed., McGraw-Hill Co.
[7]
Lambrecht, M. R., and N. J. Vandaele. 1996. A general approximation for the single product lot sizing model with queueing delays, European Journal of Operational Research, Vol. 95, 73--88.
[8]
Lambrecht, M. R., P. L. Ivens, and N. J. Vandaele. 1998. ACLIPS: A Capacity and Lead Time Integrated Procedure for Scheduling, Management Science, Vol. 44, 1548--1561.
[9]
Whitt, W. 1983. The Queueing Network Analyzer, The Bell Systems Technical Journal, Vol. 62, No. 9, 2779--2813.

Cited By

View all
  • (2006)Observations on material flow in supply chainsProceedings of the 38th conference on Winter simulation10.5555/1218112.1218375(1446-1451)Online publication date: 3-Dec-2006
  • (2005)Optimal lot-sizing in a two-stage system with auto-correlated arrivalsProceedings of the 37th conference on Winter simulation10.5555/1162708.1163005(1705-1711)Online publication date: 4-Dec-2005
  • (2005)Lot-sizing within capacity-constrained manufacturing systems using time-phased planningProceedings of the 37th conference on Winter simulation10.5555/1162708.1162961(1433-1440)Online publication date: 4-Dec-2005
  • Show More Cited By
  1. Manufacturing modeling methods: USE of GI/G/1 queuing approximations to set tactical parameters for the simulation of MRP systems

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      Published In

      cover image ACM Conferences
      WSC '02: Proceedings of the 34th conference on Winter simulation: exploring new frontiers
      December 2002
      2143 pages
      ISBN:0780376153
      • General Chair:
      • Jane L. Snowdon,
      • Program Chair:
      • John M. Charnes

      Sponsors

      • INFORMS/CS: Institute for Operations Research and the Management Sciences/College on Simulation
      • IIE: Institute of Industrial Engineers
      • ASA: American Statistical Association
      • ACM: Association for Computing Machinery
      • SIGSIM: ACM Special Interest Group on Simulation and Modeling
      • IEEE/CS: Institute of Electrical and Electronics Engineers/Computer Society
      • NIST: National Institute of Standards and Technology
      • (SCS): The Society for Modeling and Simulation International
      • IEEE/SMCS: Institute of Electrical and Electronics Engineers/Systems, Man, and Cybernetics Society

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      Winter Simulation Conference

      Publication History

      Published: 08 December 2002

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      WSC02
      Sponsor:
      • INFORMS/CS
      • IIE
      • ASA
      • ACM
      • SIGSIM
      • IEEE/CS
      • NIST
      • (SCS)
      • IEEE/SMCS
      WSC02: Winter Simulation Conference 2002
      December 8 - 11, 2002
      California, San Diego

      Acceptance Rates

      WSC '02 Paper Acceptance Rate 166 of 185 submissions, 90%;
      Overall Acceptance Rate 3,413 of 5,075 submissions, 67%

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      Cited By

      View all
      • (2006)Observations on material flow in supply chainsProceedings of the 38th conference on Winter simulation10.5555/1218112.1218375(1446-1451)Online publication date: 3-Dec-2006
      • (2005)Optimal lot-sizing in a two-stage system with auto-correlated arrivalsProceedings of the 37th conference on Winter simulation10.5555/1162708.1163005(1705-1711)Online publication date: 4-Dec-2005
      • (2005)Lot-sizing within capacity-constrained manufacturing systems using time-phased planningProceedings of the 37th conference on Winter simulation10.5555/1162708.1162961(1433-1440)Online publication date: 4-Dec-2005
      • (2004)Optimal lot-sizing with capacity constraints and auto-correlated interarrival timesProceedings of the 36th conference on Winter simulation10.5555/1161734.1161930(1073-1078)Online publication date: 5-Dec-2004
      • (2003)Simulation test bed for manufacturing analysisProceedings of the 35th conference on Winter simulation: driving innovation10.5555/1030818.1030974(1174-1182)Online publication date: 7-Dec-2003

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