Abstract
This article provides an overview of structural changes that occur during the hot working of superalloys and provides insight into the use of precipitated particles and other thermomechanical factors to achieve desired structures. Examples will focus primarily on alloys 718 and 720, which are iron-nickel and nickel-based alloys, respectively. The availability of a second phase to control grain size is a characteristic of some iron-nickel-and nickel-based superalloys that is not usually available to cobalt-based superalloys; processing with and without the use of a precipitated phase that influences microstructures will be illustrated by the use of these examples.
Similar content being viewed by others
References
E.F. Bradley, Superalloys, a Technical Guide (Materials Park, OH: ASM, 1988).
A. Choudhury, Vacuum Metallurgy (Materials Park, OH: ASM, October 1990).
R.D. Kissinger, “Trends and Near Term Requirements for GE Aircraft Engines—Titanium and Nickel Base Disk Alloys,” Electron Beam Melting and Refining—State of the Art 1991, ed. R. Bakish Reno, NV: 1991), pp. 31–40.
R.K. Hopkins, “Method and Apparatus for Producing Cast Metal Bodies,” U.S. patent 2,191,479 (1945).
K.O. Yu and J.A. Dominique, “Control of Solidification Structure in VAR and ESR Processed Alloy 718 Ingots,” International Symposium on the Metallurgy and Applications of Superalloy 718, ed. E. Loria (Warrendale, PA: TMS, 1989), pp. 33–48.
J.K. Tien, ed., Superalloys, Supercomposites and Superceramics (Boston, MA: Academic Press, 1989), pp. 49–97.
J.T. Cordy, S.L. Kelley, and L.W. Lherbier, “Chemistry and Structure Control in Remelted Superalloy Ingots, 1984 Vacuum Metallurgy Conference on Specialty Metals Melting and Processing, ed. G.K. Bhat and L.W. Lherbia (Warrendale, PA: ISS, 1984), pp. 69–74.
L.A. Jackman, G.E. Maurer, and S. Widge, “New Knowledge about ‘White Spots’ in Superalloys,” Advanced Materials and Processes, 143 (5) (1993), pp. 18–25.
J.M. Moyer et al., “Advances in Triple Melting Superalloys 718, 706 and 720,” Superalloys 718, 625, 706 and Various Derivatives, ed. E.A. Loria (Warrendale, PA: TMS, 1994), pp. 39–48.
J.F. Radavich, “The Physical Metallurgy of Cast and Wrought Alloy 718,” Superalloy 718—Metallurgy and Applications, ed. E.A. Loria (Warrendale, PA: TMS, 1989), pp. 229–240.
U. Heubner and M. Köhler, “Determination of Solidification Behaviour of Some Selected Superalloys,” Superalloys 1988, ed. S. Reichman et al. (Warrendale, PA: TMS, 1988), pp. 437–446.
J.P. Fresland and P. Petit, “Manufacture of Large Diameter Alloy 706 Forgings,” in Ref. 9, pp. 229–238.
N.A. Wilkinson, “Forging of 718—The Importance of TMP,” Superalloy 718—Metallurgy and Applications, ed. E.A. Loria (Warrendale, PA: TMS, 1989), pp. 119–133.
R.E. Bailey, R.R. Shiring, and H.L. Black, “Hot Tension Test,” Workability Testing Techniques (Materials Park, OH: ASM, 1984), pp. 73–94.
S.V. Thamboo, “Thermomechanical Behaviour and Microstructural Development of Alloy 706,” Superalloys 718, 625, 706 and Various Derivatives, ed. E.A. Loria (Warrendale, PA: TMS, 1997), pp. 211–217.
D. Zhao and P.K. Chaudhury, “Effect of Starting Grain Size on As-Deformed Microstructure in High Temperature Deformation of Alloy 718,” in Ref. 9, pp. 303–313.
D. Zhao, S. Guillard, and A.T. Male, “High Temperature Deformation Behaviour of Cast Alloy 718,” in Ref. 15, pp. 193–204.
J.M. Zhang et al., “Effect of Hot Deformation Parameters on Grain Size of Wrought IN 718,” in Ref. 15, pp. 183–192.
M.C. Mataya, E.R. Nilsson, and G. Krauss, “Comparison of Single and Multiple Pass Compression Tests Used to Simulate Microstructural Evolution during Hot Working of Simulate Microstructural Evolution during Hot Working of Alloys 718 and 304L,” in Ref. 9, pp. 331–343.
G. Shen, E.L. Semiatin, and R. Shivpuri, “Modeling Microstructural Development During the Forging of Waspaloy,” Met. and Matls. Trans. A, 26A (1995), pp. 1795–1802.
Z. Long et al., “Hot Workability of IN706 Alloy,” in Ref. 15, pp. 205–210.
J.M. Oblak, W.A. Owczarski, and D.S. Duval, “The Relationship of Microstructure to Workability in a High Strength Nickel-Base Superalloy,” Met. Trans., 2 (1971), pp. 1499–1501.
J.F. Radavich, R.S. Cremisio, and H.M. Butler, “The Effect of Thermomechanical History on the Stability of Alloy 718,” Superalloy Proceedings of the First International Conference, (New York: Met. Soc. AIME, 1968), pp. 597–618.
A.W. Dix, J.M. Hyzak, and R.P. Singh, “Application of Ultra Fine Grained Alloy 718 Forging Billet,” Superalloys 1992, ed. S.D. Antolovich et al. (Warrendale, PA: TMS, 1992), pp. 23–32.
C. Ruiz, A. Obabueki, and K. Gillespie, “Evaluation of the Microstructure and Mechanical Properties of Delta Processed Alloy 718,” in Ref. 24, pp. 33–42.
E.E. Brown, R.C. Boeltner, and D.L. Ruckle, “Minigrain Processing of Nickel Base Alloys,” Superalloy Proceedings of Second International Conference, (New York: Met. Soc. AIME, 1972), pp. L1-L2.
A. Orandei-Basile and J.F. Radavich, “A Current T-T-T Diagram for Wrought Alloy 718,” Superalloys, 718, 625 and Various Derivatives, ed. E.A. Loria (Warrendale, PA: TMS, 1991), pp. 325–335.
R.S. Minisandram, “Model for Radial Forging of Superalloys,” Adv. Matls. and Proc., 148 (4) (1995), pp. 47–49.
E.G. Thompson et al., “A Quasi-Steady-State Analysis for Radial Forging,” J. Matls. Proc. Tech., 34 (1992), pp. 1–8.
L.A. Jackman et al., “Development of a Finite Element Model for Radial Forging of Superalloys,” in Ref. 24, pp. 103–111.
Author information
Authors and Affiliations
Additional information
Editor’s Note: A hypertext-enhanced version of this paper can be found on JOM’s web site at www.tms.org/pubs/journals/JOM/9901/ForbesJones-9901.html.
Robin M. Forbes Jones earned his Ph.D. in metallurgy at Imperial College of Science and Technology, London University, in 1967. He is currently manager of long-range product/process R&D for Allvac.
Laurence A. Jackman earned his Ph.D. in metallurgy at Rensselaer Polytechnic Institute in 1967. He is currently chief materials scientist at Allvac. Dr. Jackman is also a member of TMS.
Rights and permissions
About this article
Cite this article
Forbes Jones, R.M., Jackman, L.A. The structural evolution of superalloy ingots during hot working. JOM 51, 27–31 (1999). https://doi.org/10.1007/s11837-999-0007-9
Issue Date:
DOI: https://doi.org/10.1007/s11837-999-0007-9