A New Approach to Spatial Tool Wear Analysis and Monitoring

ČERČE, Luka ;PUŠAVEC, Franci ;KOPAČ, Janez .
A New Approach to Spatial Tool Wear Analysis and Monitoring. 
Strojniški vestnik - Journal of Mechanical Engineering, [S.l.], v. 61, n.9, p. 489-497, june 2018. 
ISSN 0039-2480.
Available at: <https://www.sv-jme.eu/article/a-new-approach-to-spatial-tool-wear-analysis-and-monitoring/>. Date accessed: 15 nov. 2024. 
doi:http://dx.doi.org/10.5545/sv-jme.2015.2512.

Čerče, L., Pušavec, F., & Kopač, J.
(2015).
A New Approach to Spatial Tool Wear Analysis and Monitoring.
Strojniški vestnik - Journal of Mechanical Engineering, 61(9), 489-497.
doi:http://dx.doi.org/10.5545/sv-jme.2015.2512

@article{sv-jmesv-jme.2015.2512,
	author = {Luka  Čerče and Franci  Pušavec and Janez  Kopač},
	title = {A New Approach to Spatial Tool Wear Analysis and Monitoring},
	journal = {Strojniški vestnik - Journal of Mechanical Engineering},
	volume = {61},
	number = {9},
	year = {2015},
	keywords = {Machining process; tool wear measurement; Spatial tool-wear; In-line monitoring; Volumetric estimator; Tool-life prediction},
	abstract = {The tool wear of cutting tools has a very strong impact on the product quality as well as on the efficiency of the machining processes. Despite the current high automation level in the machining industry, a few key issues prevent complete automation of the entire turning process. One of these issues is tool wear, which is usually measured off the machine tool. Therefore, its in-line characterization is crucial. This paper presents an innovative, robust and reliable direct measurment procedure for measuring spatial cutting tool wear in-line, using a laser profile sensor. This technique allows for the determination of 3D wear profiles, which is an advantage over the currently used 2D subjective techniques (microscopes, etc.). The use of the proposed measurement system removes the need for manual inspection and minimizes the time used for wear measurement. In this paper, the system is experimentally tested on a case study, with further in-depth analyses of spatial cutting tool wear performed. In addition to tool wear measurements, tool wear modelling and tool life characterization are also performed. Based on this, a new tool life criterion is proposed, which includes the spatial characteristics of the measured tool wear. The results of this work show that novel tool wear and tool life diagnostics yield an objective and robust methodology allowing tool wear progression to be tracked, without interruptions in the machining process or in the performance of the machining process. This work shows that such an automation of tool wear diagnostics, on a machine tool, can positively influence the productivity and quality of the machining process.},
	issn = {0039-2480},	pages = {489-497},	doi = {10.5545/sv-jme.2015.2512},
	url = {https://www.sv-jme.eu/article/a-new-approach-to-spatial-tool-wear-analysis-and-monitoring/}
}

Čerče, L.,Pušavec, F.,Kopač, J.
2015 June 61. A New Approach to Spatial Tool Wear Analysis and Monitoring. Strojniški vestnik - Journal of Mechanical Engineering. [Online] 61:9

%A Čerče, Luka 
%A Pušavec, Franci 
%A Kopač, Janez 
%D 2015
%T A New Approach to Spatial Tool Wear Analysis and Monitoring
%B 2015
%9 Machining process; tool wear measurement; Spatial tool-wear; In-line monitoring; Volumetric estimator; Tool-life prediction
%! A New Approach to Spatial Tool Wear Analysis and Monitoring
%K Machining process; tool wear measurement; Spatial tool-wear; In-line monitoring; Volumetric estimator; Tool-life prediction
%X The tool wear of cutting tools has a very strong impact on the product quality as well as on the efficiency of the machining processes. Despite the current high automation level in the machining industry, a few key issues prevent complete automation of the entire turning process. One of these issues is tool wear, which is usually measured off the machine tool. Therefore, its in-line characterization is crucial. This paper presents an innovative, robust and reliable direct measurment procedure for measuring spatial cutting tool wear in-line, using a laser profile sensor. This technique allows for the determination of 3D wear profiles, which is an advantage over the currently used 2D subjective techniques (microscopes, etc.). The use of the proposed measurement system removes the need for manual inspection and minimizes the time used for wear measurement. In this paper, the system is experimentally tested on a case study, with further in-depth analyses of spatial cutting tool wear performed. In addition to tool wear measurements, tool wear modelling and tool life characterization are also performed. Based on this, a new tool life criterion is proposed, which includes the spatial characteristics of the measured tool wear. The results of this work show that novel tool wear and tool life diagnostics yield an objective and robust methodology allowing tool wear progression to be tracked, without interruptions in the machining process or in the performance of the machining process. This work shows that such an automation of tool wear diagnostics, on a machine tool, can positively influence the productivity and quality of the machining process.
%U https://www.sv-jme.eu/article/a-new-approach-to-spatial-tool-wear-analysis-and-monitoring/
%0 Journal Article
%R 10.5545/sv-jme.2015.2512
%& 489
%P 9
%J Strojniški vestnik - Journal of Mechanical Engineering
%V 61
%N 9
%@ 0039-2480
%8 2018-06-27
%7 2018-06-27

Čerče, Luka, Franci  Pušavec, & Janez  Kopač.
"A New Approach to Spatial Tool Wear Analysis and Monitoring." Strojniški vestnik - Journal of Mechanical Engineering [Online], 61.9 (2015): 489-497. Web.  15 Nov. 2024

TY  - JOUR
AU  - Čerče, Luka 
AU  - Pušavec, Franci 
AU  - Kopač, Janez 
PY  - 2015
TI  - A New Approach to Spatial Tool Wear Analysis and Monitoring
JF  - Strojniški vestnik - Journal of Mechanical Engineering
DO  - 10.5545/sv-jme.2015.2512
KW  - Machining process; tool wear measurement; Spatial tool-wear; In-line monitoring; Volumetric estimator; Tool-life prediction
N2  - The tool wear of cutting tools has a very strong impact on the product quality as well as on the efficiency of the machining processes. Despite the current high automation level in the machining industry, a few key issues prevent complete automation of the entire turning process. One of these issues is tool wear, which is usually measured off the machine tool. Therefore, its in-line characterization is crucial. This paper presents an innovative, robust and reliable direct measurment procedure for measuring spatial cutting tool wear in-line, using a laser profile sensor. This technique allows for the determination of 3D wear profiles, which is an advantage over the currently used 2D subjective techniques (microscopes, etc.). The use of the proposed measurement system removes the need for manual inspection and minimizes the time used for wear measurement. In this paper, the system is experimentally tested on a case study, with further in-depth analyses of spatial cutting tool wear performed. In addition to tool wear measurements, tool wear modelling and tool life characterization are also performed. Based on this, a new tool life criterion is proposed, which includes the spatial characteristics of the measured tool wear. The results of this work show that novel tool wear and tool life diagnostics yield an objective and robust methodology allowing tool wear progression to be tracked, without interruptions in the machining process or in the performance of the machining process. This work shows that such an automation of tool wear diagnostics, on a machine tool, can positively influence the productivity and quality of the machining process.
UR  - https://www.sv-jme.eu/article/a-new-approach-to-spatial-tool-wear-analysis-and-monitoring/

@article{{sv-jme}{sv-jme.2015.2512},
	author = {Čerče, L., Pušavec, F., Kopač, J.},
	title = {A New Approach to Spatial Tool Wear Analysis and Monitoring},
	journal = {Strojniški vestnik - Journal of Mechanical Engineering},
	volume = {61},
	number = {9},
	year = {2015},
	doi = {10.5545/sv-jme.2015.2512},
	url = {https://www.sv-jme.eu/article/a-new-approach-to-spatial-tool-wear-analysis-and-monitoring/}
}

TY  - JOUR
AU  - Čerče, Luka 
AU  - Pušavec, Franci 
AU  - Kopač, Janez 
PY  - 2018/06/27
TI  - A New Approach to Spatial Tool Wear Analysis and Monitoring
JF  - Strojniški vestnik - Journal of Mechanical Engineering; Vol 61, No 9 (2015): Strojniški vestnik - Journal of Mechanical Engineering
DO  - 10.5545/sv-jme.2015.2512
KW  - Machining process, tool wear measurement, Spatial tool-wear, In-line monitoring, Volumetric estimator, Tool-life prediction
N2  - The tool wear of cutting tools has a very strong impact on the product quality as well as on the efficiency of the machining processes. Despite the current high automation level in the machining industry, a few key issues prevent complete automation of the entire turning process. One of these issues is tool wear, which is usually measured off the machine tool. Therefore, its in-line characterization is crucial. This paper presents an innovative, robust and reliable direct measurment procedure for measuring spatial cutting tool wear in-line, using a laser profile sensor. This technique allows for the determination of 3D wear profiles, which is an advantage over the currently used 2D subjective techniques (microscopes, etc.). The use of the proposed measurement system removes the need for manual inspection and minimizes the time used for wear measurement. In this paper, the system is experimentally tested on a case study, with further in-depth analyses of spatial cutting tool wear performed. In addition to tool wear measurements, tool wear modelling and tool life characterization are also performed. Based on this, a new tool life criterion is proposed, which includes the spatial characteristics of the measured tool wear. The results of this work show that novel tool wear and tool life diagnostics yield an objective and robust methodology allowing tool wear progression to be tracked, without interruptions in the machining process or in the performance of the machining process. This work shows that such an automation of tool wear diagnostics, on a machine tool, can positively influence the productivity and quality of the machining process.
UR  - https://www.sv-jme.eu/article/a-new-approach-to-spatial-tool-wear-analysis-and-monitoring/

Čerče, Luka, Pušavec, Franci, AND Kopač, Janez.
"A New Approach to Spatial Tool Wear Analysis and Monitoring" Strojniški vestnik - Journal of Mechanical Engineering [Online], Volume 61 Number 9 (27 June 2018)