CLST DMHXX 01

Integrity CLST Treadmill Base High VT DOM
CLST-DMHXX-01
Parts Manual
8/10/2024 18:00:26 PM
CLST-DMHXX-01 - INTEGRITY CLST
TREADMILL BASE HIGH VT DOM
Table of Contents
Base Frame Electornics - PFC, Line Filter And Transformer.................................3

Base Frame Electronics - DSP Motor Controller Assembly....................................4
Base Frame Electronics - Stride Sensor Assembly................................................5
Console Assembly..................................................................................................6
Drive Motor - Drive Motor Parts..............................................................................8
Drive Motor - Main Drive System And Miscellaneous Components.......................9
Front Roller Assembly..........................................................................................10
Lifepulse And Activity Zone Assembly..................................................................11
Lift System - Lift Frame Assembly........................................................................12
Lift System - Lift Motor Assembly.........................................................................13
Lift System - Power Receptacle Assembly...........................................................14
Lower Frame - Drive Belt, Anti-Static Brush, Misc................................................15
Lower Frame - Leveler Assembly.........................................................................16
Lower Frame - Motor Cover, Front Cover, End Caps...........................................17
Lower Frame - Running Belt, Deck And Associated Components.......................18
Lower Frame - Side Mounted Components..........................................................19
Miscellaneous.......................................................................................................20
Upper Frame Parts...............................................................................................21
Wiring....................................................................................................................23
Page 2 of 25
Base Frame Electornics - PFC, Line Filter And

Transformer
Ref # Part Number Qty Description

BE-021 0K60-01215-0000 1 GUARD: INDUCTOR B
BE-022 111E-00001-0042 1 INDUCTOR: 15MH; 230V 2-SHTS-C
BE-
023,BE-
026 0017-00101-1781 8 VMI 10-32X 8 PHL PAN S TT ST ZN B
BE-024 0017-00101-1193 4 SCREW: 10-32 X 6, SLT, HXW, TT, G5, ZD
BE-025 0017-00003-0905 1 XFRMR: AUTO; EURO D
BE-027 0K58-01314-0000 1 BRKT: XFRMR D
BE-028 0017-00101-0162 2 SCREW: 8-32 X 6, PHL, PAN, TT, ST, PH
BE-030 0017-00003-0898 1 FILTER: LINE, 10A
Page 3 of 25
Base Frame Electronics - DSP Motor Controller

Assembly

BE-001 AK75-00005-0001 1 NC ASSEMBLY: AC MOTOR CONTROLLER, 230V
BE-003 0017-00101-1781 3 VMI 10-32X 8 PHL PAN S TT ST ZN B
BE-004 AK86-00027-0000 1 CABLE: DSP VOLTAGE JUMPER, 6 VOLT
Page 4 of 25
Base Frame Electronics - Stride Sensor Assembly

BE-006 0017-00101-0883 2 SCREW: 10 X 6, UNS, HXW, L, B, ST, GR
BE-008 0017-00042-1180 1 BUSHING: SLEEVE, SNAP
Page 5 of 25
Console Assembly

CN-001 CLEDT-ENGEX-02N 1 INTEGRITY CLST TREAD CONSOLE ENG/ENG
CN-002 0K58-01272-0202 1 Rear Console Case
CN-003 0K58-01280-0201 1 Console Accessory Cover
CN-004 0017-00101-1288 8 VMI 10-32X 8 PHL PAN 1 ST BZ B
CN-005 0K58-01357-0001 1 Rear Console Decal
CN-006 A084-92366-0001 1 PCB: Tread
CN-007 3223501 4 6-20 X 8 PHL PAN B ST ZN
CN-
008,CN-
024 0017-00101-1275 7 SCREW: 6-19 X 6, PHL, PAN, PLT, G5, ZN
CN-009 B084-92255-0001 1 PCB ASSY CLASSIC T97 SIDE CONSOLE
OVERLAY: BEZEL SWITCH; ASSY; IPOD HOLDER;
CN-010 AK86-00041-0000 1 INTEGRITY; CLST ENG
CN-011 0K86-01003-0200 1 HOLDER: IPOD
CN-012 0017-00032-0185 1 Micro Switch 150GR
CN-013 0K58-01321-0000 1 Stop Switch
CN-014 AK58-00036-0000 1 CABLE ASSY: EMERGENCY STOP, SWITCH ASSY.
CN-015 0K40-01070-0000 1 PLATE; DISK (RAMSEY)
CN-016 0017-00103-0343 2 Hardware: Self-Lock Nut
CN-017 0K86-01031-0700 1 PAD: RUBBER; CD TRAY
CN-018 0K86-01004-0200 1 PANEL ACCESS: IPOD CABLE
CN-019 AK86-00088-0200 1
Page 6 of 25
CN-
020,CN-
021 0017-00101-1811 3 Hardware: Phillips Pan Screw 0.625"
CN-022 AK86-00025-0201 1 ASSY: HEADPHONE JACK PANEL; SHADOW GREY
CN-023 AK58-00322-0000 1 STOP-SW & TETHER ASSY: PURCH. D
Page 7 of 25
Drive Motor - Drive Motor Parts

DM-002 0017-00101-0333 1 SCREW: 1/4-20 X 5, HXS, NO, CUP, ST, BO
DM-003 0K58-01386-0004 1 MOTOR: MAIN DRIVE, 230V/50HZ, W/TAPER
DM-004 0K58-01092-0004 1 Cast Iron Flywheel
DM-005 0017-00101-1885 1 SCREW: 3/8-16 X 16, UNS, HXW, L, BLT, G5, ZN
DM-006 0K58-01256-0001 2 PAD: INSULATING
DM-007 0K58-01255-0000 4 WASHER: INSULATING
DM-008 0017-00104-0409 4 WASHER: 0.327 X 1.125 X 0.090, FL, D, ST, BZ
DM-009 0017-00103-0027 4 NUT: 5/16-18, LOCKING, D, ST, ZN
Page 8 of 25
Drive Motor - Main Drive System And

Miscellaneous Components

DM-010 0017-00042-0326 1 GROMMET: 0.13/0.005, S/C #13-B, PLASTIC
DM-
011,DM-
021 0017-00101-1193 3 SCREW: 10-32 X 6, SLT, HXW, TT, G5, ZD
DM-012 0K58-01263-0001 1 BRUSH: ANTI-STATIC B
DM-013 AK58-00053-0002 1 IDLER-LEVER ASSY: MFG. C
DM-014 0017-00007-0248 1 PIN:.310X34 BALL LKNG ST ZN B
DM-016 0K26-02055-0000 1 DAMPER: IDLER SPRING B
DM-017 0K58-01085-0000 1 SPRING: EXTENSION
DM-018 0017-00032-0195 1 SWITCH: MOMENTARY ACTION
DM-019 AK58-00027-0000 1 CABLE ASSY: ZERO HOME SWITCH
DM-020 0017-00042-1072 1 CLAMP: WIRE; 5/8" B
DM-022 0K58-01084-0002 1 SHAFT: THREADED B
DM-023 0017-00103-0324 1 NUT 3/8 -16 LOCK; THIN D ST BZ B
Page 9 of 25
Front Roller Assembly

FR-001 AK58-00066-0000 1 FRNT-RLR+PULY ASSY: MFG; 3.5 B
FR-002 0017-00101-1632 4 1/4 -20X14 HXS HEX L BLT G5 ZN B
FR-003 0017-00104-0005 4 WSH 262-.489-062 LK-D ST ZN B
FR-004 0017-00104-0330 4 WASHER: 0.255 X 0.562 X 0.092, FL, ST
FR-005 0K58-01105-0000 1 PULLEY: POLY-V; 8.000" D
FR-006 0K58-01001-0001 1 ROLLER: FRONT; 3.5 IN. D
FR-007 0017-00104-0063 1 WSH 645-1.00-012 SP-D ST PH B
FR-008 0017-00104-0043 1 WSH 375-.734-065 FL-D ST ZN B
FR-009 0017-00101-0974 1 3/8 -16X32 UNS HEX BLT G5 ZN B
Page 10 of 25
Lifepulse And Activity Zone Assembly

LP-001 AK60-00079-0203 1 ELECTRODE: PURCH; TOP S/C-C; SHDW-02XX
LP-002 AK58-00647-0200 1 ERGO-BAR NO AZ ASSY: MFG
LP-003 0017-00104-0411 2 VMI WSH 8 171-.375-032 FL-D ST BZ B
LP-005 0017-00101-2054 4 SCREW: 6-19 X 16, PHL, PAN, HLS, ST, ZN
LP-006 AK60-00080-0203 1 ELECTRODE: PURCH; BTM S/C-C; SHDW-02XX
Page 11 of 25
Lift System - Lift Frame Assembly

LS-011 0017-00042-0840 1 VMI CLIP: WIRE; PUSH-MTG; 3/4"; S/C#80-B
LS-012 0017-00032-0195 1 SWITCH: MOMENTARY ACTION
LS-013 0017-00042-1075 1 VMI CAP: VINYL; BLACK B
LS-014 0017-00101-1777 2 5/8 -11X44 HEX SOC CS ST ZB B
LS-015 0K58-01322-0000 2 COVER: PIVOT; LIFT-FRAME C
LS-016 0K58-01089-0000 2 SLEEVE: LIFT-ARM; BRONZE B
LS-018 0017-00103-0285 2 NUT 5/8 -11 LOCKING D ST ZN B
LS-019 AK58-00220-0000 1 LIFT-FRAME ASSY: MFG. C
LS-020 0017-00103-0025 1 VMI NUT 3/8 -16 LOCKING D ST ZN B
LS-021 0017-00101-1021 1 VMI 3/8 -16X40 UNS HEX BLT G5 ZN B
LS-022 0017-00042-1076 4 VMI CAP: END; BUTYRATE; BLACK B
LS-023 0K58-01071-0000 2 WHEEL: BLACK C
LS-024 0017-00104-0189 2 VMI WSH 281-1.00-064 FL-D ST ZN B
LS-025 0017-00101-1612 2 1/4 -20X 8 HXS BUT L CS G5 BZ B
Page 12 of 25
Lift System - Lift Motor Assembly

LS-001 0K58-01550-0000 1 230 VOLT LINEAR ACTUATOR
LS-002 0017-00007-0214 1 PIN: 3/8 X 20, CLEVIS, ST, ZN, B
LS-003 HP016820 1 COTTER PIN .125 X 1.25
Page 13 of 25
Lift System - Power Receptacle Assembly

LS-031 AK58-00514-0000 1 RECEPTACLE-ASSY: MFG; RECESS B
LS-032,LS-
034,LS-037 0017-00101-1723 8 VMI 6-32X 6 PHL PAN TT ST BZ B
LS-033 0017-00003-0949 1 RECEPTACLE: IEC, SIDE, FLANGE
LS-035 0K58-01419-0000 1 BRKT: LINE-CORD SOCKET B
LS-036 0K58-01420-0000 1 BRKT: RECEPTACLE; LOWER B
Page 14 of 25
Lower Frame - Drive Belt, Anti-Static Brush, Misc

LF-009 0K58-01114-0000 1 BELT: POLY-V; 370J12
LF-010 0017-00101-1193 2 SCREW: 10-32 X 6, SLT, HXW, TT, G5, ZD
LF-010 0K58-01263-0001 1 BRUSH: ANTI-STATIC B
LF-011 0K58-01376-0201 2 RAIL: ANTI-SLIP; SHDW-02XX
LF-012 0017-00042-0326 1 GROMMET: 0.13/0.005, S/C #13-B, PLASTIC
Page 15 of 25
Lower Frame - Leveler Assembly

LF-001 AK58-00370-0000 1 ASSEMBLY: LEG, LEVELER
LF-002 0K58-01083-0000 1 Leveler Bracket
LF-003 0K58-01098-0000 1 Hardware: Pivot Pin
LF-004 0K58-01099-0000 1 Hardware: Stop Nut
LF-005 0K58-01110-0000 1 Leveler Foot
LF-006 0017-00101-1652 4 SCREW: 1/4-20 X 16, HXS, BUT, L, CS, G8, BO
LF-007 0017-00104-0333 4 WSH 385-.683-094 LK-D ST BZ B
LF-008 0017-00104-0190 4 WSH 406-.734-064 FL-D ST BZ B
Page 16 of 25
Lower Frame - Motor Cover, Front Cover, End

Caps

LF-042,LF-
045 0017-00101-1772 8 VMI 10-16X 8 PHL PAN B ST ZS B
LF-043 AK58-00397-0201 1 MOTOR-SHROUD ASSY: MFG; INTEGRITY
LF-044 0K58-01268-0202 2 ENDCAP: REAR; SHDW-02XX
LF-046 0017-00101-1771 4 VMI 10-32x10 PHL PAN MS ST ZS B
LF-047 0K58-01267-0201 2 ENDCAP: FRONT; SHDW-02XX
MEDALLION-ASSY: BUG, LIFE FITNESS, SHADOW
LF-048 AK58-00245-0001 1 GRAY
LF-049 0K58-01266-0201 1 PANEL: FRONT; SHDW-02XX
LF-049 AK58-00272-0201 1 FRONT-PANEL W/MEDALLION ASSY: MFG; SHDW-02XX
Page 17 of 25
Lower Frame - Running Belt, Deck And

Associated Components

LF-023 0K58-01400-0000 1 BELT: WALKING; BLK; W/LOGO; NP7131 C
LF-024 0017-00101-1775 4 SCREW: 1/4-20 X 20, HXS, FLT, L, CS, ST, ZB
LF-025 M051-00K58-A014 1 LBL: CAUTION;HI-VOLT;ENG+FRN B
LF-026 M051-00K58-A100 1 LBL: BELT-LIMIT; RT. B
LF-028 0017-00104-0101 8 VMI WSH 253-.437-060 FL-D ST BO B
LF-028 0017-00104-0072 8 WASHER: 0.255 X 0.562 X 0.046, FLAT, ST, ZN
LF-029 0017-00103-0198 8 NUT: 1/4 -20, TINNERMAN, ST, ZN
LF-030 0K40-01026-0002 8 SPRING: TECSPAK, BLACK S/C-B
LF-031 0017-00101-1652 8 SCREW: 1/4-20 X 16, HXS, BUT, L, CS, G8, BO
LF-032 0K65-01263-0000 1 DECK: TREADMILL (BOXED FOR CUST SH)
LF-033,LF-
038 0017-00101-1776 6 SCREW: 10-16 X 8, PHL, PAN, ST, ZB
LF-034 0017-00042-0326 1 GROMMET: 0.13/0.005, S/C #13-B, PLASTIC
LF-035 0017-00104-0043 1 WSH 375-.734-065 FL-D ST ZN B
LF-036 0K58-01002-0000 1 ROLLER: REAR; 3.5 IN. D
LF-037 AK58-00360-0001 1 GUARD-ASSY: MFG; RT; 3.50 B
LF-039 0017-00101-1880 2 SCREW: 3/8-16 X 48, HEX, SOC, CS, ST, SS
LF-040 AK58-00360-0002 1 GUARD-ASSY: MFG; LT; 3.50 B
Page 18 of 25
Lower Frame - Side Mounted Components

LF-013,LF-
018 0017-00042-0326 2 GROMMET: 0.13/0.005, S/C #13-B, PLASTIC
LF-014 0K60-01193-0000 1 DECAL: FRAME; LF-LOGO C
LF-015 0017-00042-0840 1 VMI CLIP: WIRE; PUSH-MTG; 3/4"; S/C#80-B
LF-016 0017-00042-1072 1 CLAMP: WIRE; 5/8" B
LF-017 0017-00032-0198 1 SWITCH: POWER, DPST ROCKER
LF-019 0017-00101-0162 1 SCREW: 8-32 X 6, PHL, PAN, TT, ST, PH
LF-020 AK58-00329-0001 1 Access-Plate Assembly
LF-021 0017-00042-1053 1 PLUG: DOME B
LF-022 0017-00042-1147 2 GROMMET: SCREW, 8 OR 10
Page 19 of 25
Miscellaneous

- 0017-00008-0204 1 ARCTIC SILVER AEROSOL TOUCH UP
- 0017-00008-0206 1 PAINT: PEN; ARCTIC SILVER B
- GK63-00002-0003 1 C-SAFE Network Kit
- 0017-00008-0205 1 ARCTIC SILVER TOUCH UP
- GK63-00002-0044 1 Hardware Bag
Page 20 of 25
Upper Frame Parts

UF-001 AK58-00247-0010 1 ASSY: CUP-COVER; CONS; LT PURCH
UF-002 AK58-00247-0009 1 ASSY: CUP-COVER; CONS; RT PURCH
UF-
003,UF-
011 0017-00101-1773 6 VMI 1/4 -20X 8 TRX BUT CS SS NO B
UF-004 0017-00101-1774 4 VMI 5/16-18X40 TRX FLT CS ST ZS B
UF-005 0K58-01304-0204 1 BOOT: HANDRAIL; BTM; LT.; SHDW-02XX
UF-006 0K58-01304-0203 1 BOOT: HANDRAIL; BTM; RT.; SHDW-02XX
UF-008 0017-00103-0327 4 VMI NUT 5/16-18 HEX; JAM D ST ZS B
UF-009 0K58-01303-0203 1 BOOT: HANDRAIL; TOP; RT.; SHDW-02XX
UF-010 AK58-00256-0202 2 HANDRAIL-ASSY: KIT; PURCH; SHDW-02XX
UF-013 AK58-00311-5111 1 UPRIGHT-BOX ASSY: RIGHT; ARCTIC SILVER; LF LOGO
UF-014 0017-00042-0326 2 GROMMET: 0.13/0.005, S/C #13-B, PLASTIC
UF-015 0017-00101-1770 6 VMI 8-15X 8 PHL PAN A SS NO B
UF-016 0K58-01396-0201 2 ENDCAP: HANDRAIL; SHDW-02XX
UF-017 0017-00101-1772 2 VMI 10-16X 8 PHL PAN B ST ZS B
UF-018 0K58-01302-0103 2 CAP: UPRIGHT TUBE; ARCTIC SILVER
UF-019 AK58-00311-5112 1 UPRIGHT-BOX ASSY: LEFT; ARCTIC SILVER; LF LOGO
UF-020 0K58-01305-0002 2 PLUG: UPRIGHT S/C-C
UF-021 0K58-01303-0204 1 BOOT: HANDRAIL; TOP; LT.; SHDW-02XX
UF-022 0017-00101-1778 6 VMI 1/2 -13X16 UNS HEX CS G5 ZB B
UF-023 0017-00104-0325 6 WSH 516-.873-125 SL-D ST ZN B
Page 21 of 25
UF-024 0K86-01038-0000 1 DECAL; FRAME; LF-LOGO
Page 22 of 25
Wiring
Page 23 of 25
CBL 1 AK32-00020-0002 1 CBL-ASSY: COAX; 120 IN. S/C-B
CBL 2 AK32-00078-0001 1 CBL-ASSY: PWR EXT; 120" S/C-C
CBL 3 AK32-00124-0002 1 3.5MM HEADPHONE JACK CABLE ASSY
CBL 4 AK58-00027-0000 1 CABLE ASSY: ZERO HOME SWITCH
CBL 5 AK58-00032-0000 1 CBL-ASSY: USER SENSE PROX. C
CBL 6 AK58-00034-0001 1 CBL-ASSY: CONSOLE; PWR; UPR C
CBL 7 AK58-00036-0000 1 CABLE ASSY: EMERGENCY STOP, SWITCH ASSY.
CBL 8 AK58-00041-0001 1 CBL-ASSY: H/R SENSORS C
CBL 9 AK58-00081-0000 1 CBL-ASSY: JUMPER; BLK; 4" B
CBL 10 AK58-00082-0000 1 CBL-ASSY: JUMPER; WHT; 6" B
CBL 11 AK26-00348-0001 1 CBL-ASSY: JMPR;OUTLET/GRND B
CBL 12 AK58-00224-0001 1 CABLE ASSY: MOV, FILTER
CBL 13 AK58-00263-0000 1 CABLE ASSY: HI-POT, JUMPER
CBL 14 AK58-00596-0001 1 CBL-ASSY: POWER; 230-240V; LED; S/C-C
CBL 14 AK58-00521-0000 1 CBL-ASSY: POWER; 200-240V; 29" S/C-C
CBL 15 AK58-00527-0000 1 Auto-Transformer: Use on High Voltage
CBL 18 AK65-00081-0001 1 CBL ASSY: AC POWER, IEC
CBL 19 AK69-00154-0000 1 CBL-ASSY: POLAR/E-STOP
CBL 20 AK86-00088-0200 1
CBL 21 AK86-00002-0001 1 CBL ASSY: CONSOLE, AUDIO/S-VID
CBL 22 AK86-00003-0001 1 CBL ASSY: CONSOLE, I-POD; TREAD
CBL 24 AK86-00027-0000 1 CABLE: DSP VOLTAGE JUMPER, 6 VOLT
CBL 25 AK86-00028-0000 1 CABLE ASSY: POWER, FILTER
- 0017-00003-0781 1 LINE-CORD: R/A; 220V; USA D
Page 24 of 25
Page 25 of 25

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Integrity CLST Treadmill Base High VT DOM

Base Frame Electornics - PFC, Line Filter And Transformer.................................3

Base Frame Electornics - PFC, Line Filter And

Ref # Part Number Qty Description

Base Frame Electronics - DSP Motor Controller

Ref # Part Number Qty Description

Base Frame Electronics - Stride Sensor Assembly

Ref # Part Number Qty Description

Ref # Part Number Qty Description

Drive Motor - Drive Motor Parts

Ref # Part Number Qty Description

Drive Motor - Main Drive System And

Ref # Part Number Qty Description

Front Roller Assembly

Ref # Part Number Qty Description

Lifepulse And Activity Zone Assembly

Ref # Part Number Qty Description

Lift System - Lift Frame Assembly

Ref # Part Number Qty Description

Lift System - Lift Motor Assembly

Ref # Part Number Qty Description

Lift System - Power Receptacle Assembly

Ref # Part Number Qty Description

Lower Frame - Drive Belt, Anti-Static Brush, Misc

Ref # Part Number Qty Description

Lower Frame - Leveler Assembly

Ref # Part Number Qty Description

Lower Frame - Motor Cover, Front Cover, End

Ref # Part Number Qty Description

Lower Frame - Running Belt, Deck And

Ref # Part Number Qty Description

Lower Frame - Side Mounted Components

Ref # Part Number Qty Description

Ref # Part Number Qty Description

Upper Frame Parts

Ref # Part Number Qty Description

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