GRAY

285CM

GRAY

PIN5

TB107

14

285CM

GRAY

PIN6

SHD1-TB110

18

285CM

WHT

PIN7

SHD1-TB109

18

285CM

BLK

PIN8

SHD1-TB111

18

285CM

RED

PIN9

SHD1

18

285CM

SHD

PIN10

TB21

14

285CM

GRAY

PIN11

TB101

14

285CM

GRAY

PIN12

TB102

14

285CM

GRAY

PIN13

TB74

14

285CM

GRAY

PIN14

TB75

14

285CM

GRAY

PIN15

TB76

14

285CM

GRAY

PIN16

SHD2-TB70

18

285CM

WHT

PIN17

SHD2-TB71

18

285CM

BLK

PIN18

SHD2

18

285CM

SHD

PIN19

SV+

14

285CM

GRAY

PIN20

SV-

14

285CM

GRAY

PIN21

TB67

14

285CM

GRAY

PIN22

TB5

14

285CM

GRAY

PIN23

SHD3-TB73

18

285CM

WHT

PIN24

SHD3-TB77

18

285CM

BLK

PIN25

SHD3

18

285CM

SHD

PIN26

TB130

14

285CM

GRAY

PIN27

TB2

14

285CM

GRAY

PIN28

XXXXX

00

00CM

PIN29

XXXXX

00

00CM

PIN30

SHD4-D+

18

285CM

WHT

PIN31

SHD4-D-

18

285CM

BLK

SHD#1

SHD#2

SHD#3

SHD#4

SHD#5

H1 A

TO GEN SPACE HEATER

H2 A

TO GEN SPACE HEATER

TB70 C
TB71 C
SHD C

MAG PICKUP+
MAG PICKUPMAG PICKUP SHLD

80
81

73
74
75
76
77
78
79

GND

F1
F3
F2
F4

BGR2
BGW2

BGR1
BGW1

20
22
24
24
H1
H2
H3
H4
T0
T1
T3

170-5396
BATT-

BATT- A

BATT-

TB2 B

BATT+

TB1 B

BATT+

KSBS A

TO E-STOP

TB5 C

170-5399

SH
SH

285CM

14

SVSV-

14

TB104

170-5400

N.O.
N.C.
COM

TB103

PIN4

64
65
66
67
70
71
72
SV+
SV+

PIN3

27
28
29
30

26

GRAY

25

GRAY

285CM

R4
W4
C4
R5
W5
C5
R6
W6
C6

285CM

14

R1
W1
C1
R2
W2
C2
R3
W3
C3

14

TB105

BASE
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48

3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

TB106

PIN2

285cm 14 AWG
285cm 14 AWG
285cm 14 AWG
285cm 14 AWG
285cm 14 AWG
285cm 18 AWG
285cm 18 AWG
285cm 18 AWG
285cm 18 AWG
285cm 14 AWG
285cm 14 AWG
285cm 14 AWG
285cm 14 AWG
285cm 14 AWG
285cm 14 AWG
285cm 18 AWG
285cm 18 AWG
285cm 18 AWG
285cm 14 AWG
285cm 14 AWG
285cm 14 AWG
285cm 14 AWG
285cm 18 AWG
285cm 18 AWG
285cm 18 AWG
285cm 14 AWG
285cm 14 AWG
XXXXX
XXXXX
285cm 18 AWG
285cm 18 AWG
285cm 18 AWG
285cm 14 AWG
285cm 14 AWG
285cm 14 AWG
285cm 14 AWG
285cm 14 AWG
285cm 18 AWG
285cm 18 AWG
285cm 18 AWG
xxxxx xxxxx
xxxxx xxxxx
xxxxx xxxxx
xxxxx xxxxx
xxxxx xxxxx
xxxxx xxxxx
xxxxx xxxxx
xxxxx xxxxx

PIN1

SWGR
TB-106
TB-105
TB-103
TB-104
TB-107
TB-110 / WHT
TB-109 / BLK
TB-108 / RED
TB-111 / SHD
TB-21
TB-101
TB-102
TB-74
TB-75
TB-76
TB-70 / WHT
TB-71 / BLK
TB-72 / SHD
TB-SV(+)
TB-SV(-)
TB-67
TB-5
TB-73 / WHT
TB-77 / BLK
TB-78 / SHD
TB-130
TB-2
XXXXX
XXXXX
D(+) / WHT
D(-) / BLK
SHD / SHD
SPARE-1
SPARE-2
SPARE-3
SPARE-4
TB-96
SPARE / WHT
SPARE / BLK
SPARE / SHD
xxxxx xxxxx
xxxxx xxxxx
xxxxx xxxxx
xxxxx xxxxx
xxxxx xxxxx
xxxxx xxxxx
xxxxx xxxxx
xxxxx xxxxx

COLOR WIRE TERMINATION

ITEM NO.
IDENT ITEM NO.

LENGTH
REF

GA

CIRCUIT
IDENT

TERMINATION

12/28

11/26
13/30

5
6

RENR5000
July 2002

PM3500 Low Voltage Power Module

Enclosure Electrical System

PIN32

SHD4

18

285CM

SHD

PIN33

SP1

14

285CM

GRAY

PIN34

SP2

14

285CM

GRAY

PIN35

SP3

14

285CM

GRAY

PIN36

SP4

14

285CM

GRAY

PIN37

TB-96

14

285CM

GRAY

PIN38

SHD5

18

285CM

WHT

PIN39

SHD5

18

285CM

BLK

SV- C

TO COOLANT LOSS SENSOR

SV+ C

TO COOLANT LOSS SENSOR

PIN40

SHD5

18

285CM

PIN41

XXXXX

00

00CM

PIN42

XXXXX

00

00CM

TB 67 C

TO COOLANT LOSS SENSOR

PIN43

XXXXX

00

00CM

TB 21 C

TO OIL REGULATOR

SHD

PIN44

XXXXX

00

00CM

PIN45

XXXXX

00

00CM

PIN46

XXXXX

00

00CM

PIN47

XXXXX

00

00CM

905 A

TO JWH

PIN48

XXXXX

00

00CM

906 A

TO JWH

907 A

TO JWH

908 A

TO JWH

GND A

TO JWH GND

GND A

TO JWH GND

48

35

36

13

14

15

16

17

18

19

20

21

22

23

24

10

11

12

SWITCHGEAR GEN CABNET

INTERCONNECT PLUG PART NUMBER
213-2369, PLUG MATES WITH
HARNESS 215-6847

TOP VIEW

213-8042
GN

47

34

918

46

33

GND

45

32

917

44

31

914

43

30

913

42

29

908

41

28

907

40

27

906

39

26

905

38

25

50
50
50
50
51
52
53
L1
L3

37

BPD1-UP
BLM1-UP
BNR1-UP

TO JWH GND

DETAIL F

TO JWH GND

TO JWH
TO JWH
TO JWH
TO JWH

SPEED ANALOG INPUT

SHD3-TB37 C

TB34 C

ENGINE START

14

915

GRAY

DVR40

14

915

GRAY

SOCKET 3

DVR43

14

915

GRAY

SOCKET 4

DVR41

14

915

GRAY

SOCKET 5

DVR5

14

915

GRAY

SOCKET 6

SHD1-DVR7

18

915

WHT

10

SOCKET 7

SHD1-DVR45

18

915

BLK

10

SOCKET 8

SHD1-DVR44

18

915

RD

10

SOCKET 9

SHD1

18

915

SHD

NOT TERMINATED

SOCKET 10

TB21

14

915

GRAY

SOCKET 11

TB101

14

915

GRAY

SOCKET 12

TB102

14

915

GRAY

SOCKET 13

TB34

14

915

GRAY

SOCKET 14

TB75

14

915

GRAY

SOCKET 15

TB36

14

915

GRAY

SOCKET 16

SHD2-TB70

18

915

WHT

10

SOCKET 17

SHD2-TB71

18

915

BLK

10

SOCKET 18

SHD2

18

915

SHD

NOT TERMINATED

SOCKET 19

SV+

14

915

GRAY

14

915

GRAY

TB67

14

915

GRAY

TB5

14

915

GRAY

SOCKET 23

SHD3-TB33

18

915

WHT

10

SOCKET 24

SHD3-TB37

18

915

BLK

10

SOCKET 25

SHD3

18

915

SHD

NOT TERMINATED

SOCKET 26

TB130

14

915

GRAY

SOCKET 27

TB2

14

915

GRAY

SOCKET 28

XXXXX

XX

XXXX

XX

XXXX

SOCKET 29

XXXXX

XX

XXXX

XX

XXXX

SOCKET 30

SHD4-TB31

18

915

WHT

10

SOCKET 31

SHD4-TB32

18

915

BLK

10

SOCKET 32

SHD4

18

915

SHD

NOT TERMINATED

SOCKET 33

SP1

14

915

GRAY

SOCKET 34

SP2

14

915

GRAY

SOCKET 35

SP3

14

915

GRAY

SOCKET 36

SP4

14

915

GRAY

SOCKET 37

SP5

14

915

GRAY

14

915

GRAY

10

SOCKET 39

SHD5-2

14

915

GRAY

10

SOCKET 40

SHD5-3

14

915

GRAY

NOT TERMINATED

SOCKET 41

XXXXX

XX

XXXX

XXX

XXX

SOCKET 42

XXXXX

XX

XXXX

XXX

XXX

SOCKET 43

XXXXX

XX

XXXX

XXX

XXX

SOCKET 44

XXXXX

XX

XXXX

XXX

SOCKET 45

XXXXX

XX

XXXX

XXX

SOCKET 46

XXXXX

XX

XXXX

SOCKET 47

XXXXX

XX

SOCKET 48

XXXXX

XX

HOOD
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48

915cm 14 AWG
915cm 14 AWG
915cm 14 AWG
915cm 14 AWG
915cm 14 AWG
915cm 18 AWG
915cm 18 AWG
915cm 18 AWG
915cm 18 AWG
915cm 14 AWG
915cm 14 AWG
915cm 14 AWG
915cm 14 AWG
915cm 14 AWG
915cm 14 AWG
915cm 18 AWG
915cm 18 AWG
915cm 18 AWG
915cm 14 AWG
915cm 14 AWG
915cm 14 AWG
915cm 14 AWG
915cm 18 AWG
915cm 18 AWG
915cm 18 AWG
915cm 14 AWG
915cm 14 AWG
XXXXX XXXXX
XXXXX XXXXX
915cm 18 AWG
915cm 18 AWG
915cm 18 AWG
915cm 14 AWG
915cm 14 AWG
915cm 14 AWG
915cm 14 AWG
915cm 14 AWG
915cm 18 AWG
915cm 18 AWG
915cm 18 AWG
xxxxx xxxxx
xxxxx xxxxx
xxxxx xxxxx
xxxxx xxxxx
xxxxx xxxxx
xxxxx xxxxx
xxxxx xxxxx
xxxxx xxxxx

GENERATOR
DVR-3
DVR-40
DVR-43
DVR-41
DVR-5
DVR-7 / WHT
DVR-45 / BLK
DVR-44 / RED
NOT LANDED / SHD
TB-21
TB-101
TB-102
TB-34
TB-75
TB-36
TB-70
TB-71
NOT LANDED / SHD
TB-SV(+)
TB-SV(-)
TB-67
TB-4 / TB-5
TB-33 / WHT
TB-77 / BLK
NOT LANDED / SHD
TB-130
TB-2
XXXXX XXXXX
XXXXX XXXXX
TB-31 / WHT
TB-32 / BLK
NOT LANDED / SHD
SPARE-1
SPARE-2
SPARE-3
SPARE-4
SPARE-5
SPARE / WHT
SPARE / BLK
SPARE / SHD
xxxxx xxxxx
xxxxx xxxxx
xxxxx xxxxx
xxxxx xxxxx
xxxxx xxxxx
xxxxx xxxxx
xxxxx xxxxx
xxxxx xxxxx

10

11

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

SHD#1

39

40

41

42

43

44

45

46

47

TB75

Title

DETAIL I

WIRE STAMPED AS 906

WIRE IS LISTED AS A, THIS INDICATES THAT

WIRE IS CONTAINED IN HARNESS 215-6846

Form Number

Engine/Generator:

RENR4930

Switchgear:

RENR5002

SHD#2

SHD#3

SHD#4

SHD#5

TERMINATION

CIRCUIT
IDENT

GA

LENGTH
REF

COLOR
IDENT

WIRE ITEM
NO.

WIRE TERMINATION
NO.

CIRCUIT
IDENT

TERMINATION

GA

LENGTH
REF

COLOR
IDENT

WIRE ITEM
NO.

TB937

10

216

GRAY

SOCKET1

KSBS

10

915

GRAY

PIN2

TB933

10

216

GRAY

SOCKET2

BATT(-)

10

915

GRAY

XXX

PIN3

TB938

10

216

GRAY

SOCKET3

TB1

10

915

GRAY

XXX

PIN4

TB933

10

216

GRAY

SOCKET4

TB2

10

915

GRAY

XXX

XXX

XXXX

XXX

XXX

SP1

10

915

GRAY

XXXX

XXX

XXX

SP2

10

915

GRAY

PIN5

SP1

10

216

GRAY

SOCKET5

PIN6

SP2

10

216

GRAY

SOCKET6

TERMINATION

TERMINATION ITEM
NO.

PIN1

50 0
4455550
45550
4 50
45 50
45 50
45
4550
4550
4550
455
45 0
45 50
4 50
45550
4455550
50 0

50 0
4455550
45550
4 50
45 50
45 0
455
4550

WIRE ITEM
NO.

TERMINATION
NO.

ITEM

GA

LENGTH
REF

SOCKET1

905

10

915

GRAY

PIN1

TB905

SOCKET2

906

10

915

GRAY

PIN2

TP906

SOCKET3

907

10

915

GRAY

PIN3

TB907

SOCKET4

908

10

915

GRAY

PIN4

SOCKET5

H1

14

915

GRAY

SOCKET6

H2

14

915

GRAY

SOCKET7

TB917/MS2OL-L1

10

915

GRAY

SOCKET8

TB918/MS2OL-L2

10

915

SOCKET9

SP1/MS2OL-L3

10

SOCKET10

SP2

SOCKET11

GND
GND

SOCKET12

SEAL TIGHT 460cm

BASE

COLOR
IDENT

CIRCUIT
IDENT

LENGTH
REF

COLOR
IDENT

10

216

GRAY

10

216

GRAY

10

216

GRAY

TB908

10

216

GRAY

PIN5

TB909

14

216

GRAY

PIN6

TB910

14

216

GRAY

PIN7

TB917/MS2OL-L1

10

216

GRAY

GRAY

PIN8

TB918/MS2OL-L2

10

216

GRAY

915

GRAY

PIN9

SP1/MS2OL-L3

10

216

GRAY

10

915

GRAY

PIN10

SP2

10

216

GRAY

10

915

GRAY

PIN11

GND

10

216

GRAY

PIN12

GND

10

216

GRAY

10

915

GRAY

SEAL TIGHT 460cm

CIRCUIT
IDENT

TERMINATION

GA

WIRE ITEM
NO.

TB-937

216cm 10 AWG

TB-933

216cm 10 AWG

TB-938

216cm 10 AWG

TB-933

216cm 10 AWG

SP1

216cm 10 AWG

SP2

216cm 10 AWG

HOOD
1
2
3
4
5
6

915cm 10 AWG
915cm 10 AWG
915cm 10 AWG
915cm 10 AWG
915cm 10 AWG
915cm 10 AWG

GENERATOR
KSBS
Batt(-)
TB-1
TB-2
SP1
SP2

1
2
3
4
5
6
7
8
9
10
11
12

48

BOTTOM VIEW

915cm 10 AWG
915cm 10 AWG
915cm 10 AWG
915cm 10 AWG
915cm 14 AWG
915cm 14 AWG
915cm 10 AWG
915cm 10 AWG
915cm 10 AWG
915cm 10 AWG
915cm 10 AWG
915cm 10 AWG

GENERATOR
905
906
907
908
H1
H2
913
914
SP1
SP2
GND
GND

ITEM

TERMINATION
NO.

SWGR

5
3

4550

12

10
11

45
50

4550

2
3

8
9

45

4
5

50

50
45

TOP VIEW

45
50

50
45
4550

11

216cm 10 AWG
216cm 10 AWG
216cm 10 AWG
216cm 10 AWG
216cm 10 AWG
216cm 10 AWG
216cm 10 AWG
216cm 10 AWG
216cm 14 AWG
216cm 14 AWG
216cm 10 AWG
216cm 10 AWG

1
2
3
4
5
6
7
8
9
10
11
12

4550

50
45

DETAIL C

50

GENSET TO SWITCHGEAR GEN

CABNET INTERCONNECT HARNESS.
HARNESS PART NUMBER IS
215-6847

TB-905
TB-906
TB-907
TB-908
TB-909
TB-910
TB-917/MS2OL-L1
TB-918/MS2OL-L2
SP1/MS2OL-L3
SP2
GND
GND

45

38

Related Schematics

12

13

37

EXAMPLE ON HOW TO READ DRAWING

906

4550
455
45 0
45 50
4 50
45550
4455550
50 0

213-8041

ALL WIRES WITH UNMARKED CIRCUIT IDENTY

ARE IN HARNESS 212-0227

SWGR
1

IDLE/RATED

HARNESS 215-6847 IS MARKED AS C,

215-6846 IS MARKED AS A, HARNESS
215-6845 IS MARKED AS B

SEAL TIGHT 460cm

SOCKET 22

SHD5-1

TB75 C

SOCKET 21

SOCKET 38

E-STOP INPUT

4550

4550
4550
6

DETAIL H

4
5

SWITCHGEAR AUX CABNET

INTERCONNECT HARNESS PLUG
PART NUMBER 213-2367, PLUG
MATES WITH HARNESS 215-6845

DETAIL E

GENSET TO SWITCHGEAR AUX

CABNET INTERCONNECT HARNESS.
HARNESS PART NUMBER IS
215-6845

12

45
50
45
50

2
3

10

50
45
4550

BOTTOM VIEW

TOP VIEW

BOTTOM VIEW

DETAIL D

GENSET TO SWITCHGEAR AUX

CABNET INTERCONNECT HARNESS.
HARNESS PART NUMBER IS
215-6846

DETAIL G

SWITCHGEAR AUX CABNET

INTERCONNECT HARNESS PLUG
PART NUMBER 213-2368, PLUG
MATES WITH HARNESS 215-6846

RENR5000-00 OUTSIDE

DVR3

SOCKET 2

SV-

SP1
SP2
SP3
SP4
SP5
SP6
SP7

31
32
33
33
34
34
35
35
36
37
37
38
26
SOCKET 1

SOCKET 20

TB102 C

TERMINATION
ITEM NO.

WIRE
GA LENGTH COLOR ITEM NO.
IDENT

CIRCUIT
IDENT

TERMINATION

40
41
42
43
44
45
46
47
48
101
102

SHD3-TB33 C
SHD4-TB32 C
SHD4-TB31 C

SPEED SIGNAL RETURN

DATA LINKDATA LINK+

TB101 C

E-STOP INPUT

Printed in U.S.A.

2002 Caterpillar
All Rights Reserved

TB36 C

SWITCHED B+

#2/0 AWG

CONTAINED IN
GENERATOR SET

DVR
3

106

40

105

43

103

41

104

938

933

70

MP
U

72

B-

73

110

77

37

26
28

19

20

21

33

10 AWG

71

130

B+

10 AWG

107

50

32
70

21
32
70

SV+
SV-

26

MS1OL-L1

SWITCHGEAR
CONNECTION TERMINALS

28
INTERCONNECT WIRING, ON THIS
PAGE, BETWEEN GENSET AND
SWITCHGEAR TO BE
INTERCONNECT HARNESSES.

19
20

FOR LOCATION OF COMPONENTS SEE LOCATION CHART

RADIATOR FAN
MOTOR
480V,113FLA,100HP

MS1OL-L2

MS1OL-L3

4/0

#2 AWG MIN

TO GEN TB-2 AND STARTERSV+

45

109

44

71

D+

108

31

71

72

72

COOLANT
LOSS
SENSOR

SV+

SV-

67

D-

21

21

74

34

78

75

75

D+

901
902
903
904

D-

102

102

SHD

101

101

74

T1

67

76

T3
10 AWG

T2

908

SHORE POWER
RECEPTACLES/PLUGS
230/115V, 30AMP

901
902

909
910

74

911

102
103

JACKET WATER
HEATER #1
240VAC, 6KW

104
105

GEN

10 AWG

106

907

T5

107

JACKET WATER
HEATER #2
240VAC, 6KW

T6
908

108
109
110

T0

912

101

913

102

914

103

915

104

916

105

917

106

918

107

933

108

933

109

934

110

935

111

937

909

CTG
500:5

910

431

111

GENERATOR
SPACE HEATER
240VAC, 1.2KW

430

112

112

113

113

938
938

10 AWG

903
L1

903

905

906

L2

904

SWGR ROOM
SPACE HEATER
230V, 5KW
OPTIONAL

32

GND

GND
10 AWG

GND

2
2

938

933

20

120V AC
LIGHTING
OPTIONAL

FUEL PUMP

25%R-9

912

25%R-3

L2

L2
10 AWG

10 AWG

10 AWG

907

31

956

2
2

10 AWG

904

TWO-WAY
FUEL PANEL

L1

L1

+ 24VDC BATTERY
SET

TO BATTERY CHARGER

RCP1

12
13
14
15
16

10 AWG

RCP2

909
10 AWG

911
912

943

913

944

L2

902

943

958

ENG ROOM
SPACE HEATER
230V, 5KW
OPTIONAL

933

130

L1

960

960

130

961

75

974

916

L2

10

11

L2

GND

ESPBX

GND

R12

R11

10 AWG

961

RADIATOR ROOM DOOR

TO TWO WAY FUEL PANEL
TO TWO WAY FUEL PANEL

WIRE 912
REPLACES
WIRE 975 FOR
120V PADS

912

OPTIONAL
REMOTE ESTOP

10 AWG

960

TO TWO WAY FUEL PANEL

TO TWO WAY FUEL PANEL

BATTERY
HEATER
PADS
230V,
150 OR 300W
OPTIONAL

974

L1

975
N

959

PRELUBE
1/2HP
230V, 60Z
OPTIONAL

914

10 AWG

958

959

913

GND

961

130

915

959

957

958
130

19

GND

FUEL SOLENOID
24VDC-N.C.

RCP3

957

130

230

10 AWG

917
130

GND

10 AWG

956

916

918

TO REMOTE ESTOP
R11 (OPTIONAL)
TO REMOTE ESTOP
R12 (OPTIONAL)

24VDC LOUVER
ACTUATORS
OPTIONAL

GND

GND

130

955

956

933

L2

10 AWG
944

955

915

L2

FUEL SOLENOID
24VDC-N.O.

10 AWG

10 AWG
914

L1

10 AWG

L1

901
910

L1

TO REMOTE ESTOP
L14 (OPTIONAL)
RADIATOR ROOM DOOR

943

944

908

957

SHD

76

905

T3

906

T4

907

LIGHT SWITCH

937

T2

T1

906

78

D-

101

T0

905

77

D+

36

76

TO SWGR
T0

73

77

SHD

(OPTIONAL)

LOW OIL LEVEL

73

32

TO GEN TB-1 AND STARTER+

10 AWG
111

KEY
SWITCH

SV-

955
78

933

911
67

24VDC LIGHTING

TIMER

934

RADIATOR ROOM DOOR

28

934
75

228

938

229

938

230

L14

L13

113

AFTERCOOLER LEVEL

975

975
937

ESPBX

974

935

228
2

228

ESPBX
430

229

JACKET WATER LEVEL

229

102

431

431

230

130
R22

R21

112

430

130
CONTROLS
FROM PM

WIRES BETWEEN GENSET

SWITCHGEAR CONTAINED
INTERCONNECT HARNESS
DETAILS C, D, E

WIRES FOR ITEMS NOT SHOWN IN

GENERATOR ARE RUN WITHIN
CONDUIT INSIDE POWER MODULE

DETAIL J
100 HP RADIATOR FAN MOTOR CONTACTOR

RADIATOR ROOM DOOR SENSOR

223-3841

LOUVER ACTUATOR

216-4284

3
IM

176-2899

COURTESY OUTLET

PRELUBE PUMP

113-4174

GENERATOR

144-1819

CABLE TRAY

215-6850

D.C. LIGHT

9X-1439

100%L

(B+)

10

A.C. LIGHT

177-8730

11

SWITCHGEAR

213-9888

12

SHORE POWER BOX

213-4743

SWITCHGEAR ROOM HEATER

14

D.C. TIMER

179-1937

15

A.C. LIGHT SWITCH

176-2900

16

REMOTE E-STOP

165-1677

17

BATTERY HEATER PAD OUTLET

176-2899

18

ENGINE ROOM HEATER

175-6987

19

CRANKCASE BREATHER MOTOR

191-2303

IM

TWO WAY FUEL CONTROL SYSTEM

100%

PUMP
LOCKOUT

FUEL TRANSFER PUMP MOTOR

170-4008

FUEL TRANSFER PANEL

174-8771

85%R
A
B

85% FLOAT

START

5%R

85%L
R

75%L
R

50%L
R

50%R
A
B

75% FLOAT

RUPTURE BASIN

50% FLOAT

TO REMOTE ESTOP
R22 (OPTIONAL)

R
0

5
CRITICAL LOW SHUTDOWN

95%L
R

UNLOAD (2)

FUEL SYSTEM ALARM

25%R
2
8

95% FLOAT

RUPTURE BASIN ALARM

(OPTIONAL)

R11R12 X
R21R22 X
L13L14
X
L23L24
X
X=CLOSED

98

97

96

95

R13R14
X
L13L14
X
X=CLOSED

TO REMOTE ESTOP
R21 (OPTIONAL)
TO REMOTE ESTOP
L13 (OPTIONAL)

MSS CHART

MAN
(1)

OPTIONAL

Man Aut

OFF/RESET
(2)

AUTO
(3)

202
202
204
207
209
209
211
212
213
214
215
215
217
219
224
221
221
221
221
221
221
221
221
221
221
221

201
203
205
206
208
210
210
210
210
210
210
216
218
220
221
222
225
226
227
228
229
230
231
232
233
234

223
223
223
223
239
242
242
242

235
236
237
238
240
241
243
244

AFTERCOOLER LEVEL
JACKET WATER LEVEL
TO TWO WAY FUEL PANEL

WIRE JUMPER

AFTERCOOLER LEVEL
JACKET WATER LEVEL
TO TWO WAY FUEL PANEL

330
331
332
333
334
335
336
337
338
339
340
341
342
343
344
345
346
347
348
349
350
351
352
352
353
354
355
356
357
358
359
359
360
360
361
362
363

25%R
A
B

25% FLOAT

25%R
4
7
1
7

25%L
10
R

85%

PLL

364
365
366

R11R12
X
L13L14 X
X=CLOSED

10% FLOAT

5% FLOAT

PHASE A

75%

OFF/RESET

START

AUTO

MANUAL

SPB

187-9687

22

CRITICAL
HIGH FUEL
LEVEL

5%R
A
B

50%

LOW
FUEL
LEVEL

10%L
11
R

10%

21

95%

25%

RADIATOR FAN MOTOR

2 D1 1

SPB CHART

BATTERY- (24VDC)
LOAD (1)

100%R
4
7

FC

175-6987

13

20

LTPB
4
3

100% FLOAT

LUS CHART

1
2

2N-9768

CONTACT

2N-9768

AFTERCOOLER LEVEL SENSOR

BATTERY+ (24VDC)

2
2
2
2
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
37
38
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
115

D(+)
D(-)
SHD
SV(-)
SV(+)
116
117
118
119
120
130
130
130
130
130
150
150
150
150
150
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189

1
2
3

JACKET WATER LEVEL SENSOR

CONTACT

100%R
B
A

CB1
1
5A

REL
DEP

CONTACT

LOCATION CHART

Jumper Wire (Gray)

2
2
2
2
2
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
37
38
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
115

D(+)
D(-)
SHD
SV(-)
SV(+)
116
117
118
119
120
130
130
130
130
130
150
150
150
150
150
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189

5%

MSS

UNLOAD
LAMP
TEST

5%L
12
R

149-5509

MSS
L14
L13
M
MSS
R12
R11
A

SPB

L14
S
SPB
R14
R13
S
PER
6
9

L13

L24
U
100%R
2
8

L23
LUS
85%R
R22 8
2
R21
L
5%R
D3
6
9
1
2

L13

LUS

PER
A
B

LUS

FM
(B+)

6
(DIP)
XO

L14
U

50%R
2
8

LUS

PHASE B
PHASE C

CRITICAL
LOW FUEL
LEVEL

FUEL LEVEL
INDICATOR

LOAD

TO RADIATOR FAN MOTOR

5%R
4
7
1
7

(AUX)

(B-)

DETAIL A

7
(TST)

1
(FL)
10
(HRN)
2

152-2864

CB2
C1
C2
ST

100%R
6
9
LUS
R12
R11
L
PLL
1 R 2

A
12
D2

LUR
CB2

B
C2

DETAIL K
FUEL CONTROL PANEL
4

PER

12

LOW VOLTAGE
MODE (120V)

10

11

LUR
9

LUR
7

LUR
7

LUR
9

13

(1)BL
(3)OR

14

15

(2)WH
(4)YL

21

13

11

GND

SWITCHGEAR AUX CABNET

120VAC 60Hz
OR
230VAC 50Hz
INPUT

GND

TB

16

(8)RD

SEE DETAIL B

(5)BK

PUMP
MOTOR WIRING

12

GROUND WIRES LANDED ON NEUTRAL BUS

4
7

10

GND
HIGH VOLTAGE
MODE (230V)

(1)BL

(2)WH (4)YL
(3)OR

(8)RD

BUSBAR CONNECTIONS
FOR CUSTOMER LOAD
HOOK UP

(5)BK

TO ENG ROOM SPACE HEATER-L1 (OPTIONAL)

901

TO ENG ROOM SPACE HEATER-L2 (OPTIONAL)

902

TO SWGR ROOM SPACE HEATER-L1 (OPTIONAL)

903

TO SWGR ROOM SPACE HEATER-L2 (OPTIONAL)

904
905
906
907

L1

L2

L3

908

SEE DETAIL L

909
910

2
TO A.C. LIGHTS HOT (OPTIONAL)
TO A.C. LIGHTS NEGATIVE, (OPTIONAL),
ALSO LAND WIRE FOR 120V BATTERY HEATERS (OPTIONAL)
TO PRELUBE PUMP
TO PRELUBE PUMP
TO TWO WAY FUEL PANEL
TO TWO WAY FUEL PANEL

DETAIL F

911
912
913
914
915
916
917
918
919
920
920

SEE DETAIL J

CABLES INSTALLED IN
CABLE TRAY SEE ITEM 8
IN LOCATION CHART.
FIVE 535MCM DLO CABLES
PER PHASE AND NEUTRAL

DANGER
TURN OFF POWER SUPPLYING
HAZARDOUS VOLTAGE.
THIS EQUIPMENT BEFORE
WILL CAUSE SEVERE
WORKING INSIDE
INJURY OR DEATH.
272P114H01

923
923

TEST
R
0

Man Aut
98

52

GENERATOR BREAKER

97

96

95

R
0

Man Aut
98

97

96

95

#
#
#

22

10
17

16

15 14

T0

T1

T2

T3

T0

T1

T2

T3

TO D.C. LIGHTING (B-) ALSO TWO WAY FUEL PANEL

TO D.C. LIGHTING (B+)

933

TO BATTERY (B+)

937

TO TWO WAY FUEL PANEL

938

934
935
936

DETAIL B

#
#
#

GENERATOR

LH SIDE VIEW W/COVERS REMOVED

POWER MODULE ELECTRICAL

COMPONENTS LAYOUT

T4

T5

FRONT VIEW W/COVERS REMOVED

#
941
942
943
944
945

T6
TO LOUVER ACTUATORS (OPTIONAL)
TO LOUVER ACTUATORS (OPTIONAL)

#
#
#

REAR VIEW W/COVERS REMOVED

TWO 4/0 CABLES, CABLES
ARE USED TO GROUND
SWITCHGEAR TO CONTAINER
FRAME

SEE DETAIL I

T0

TWO 4/0 CABLES, CABLES

ARE USED TO GROUND
GEN SET FRAME TO
SWITCHGEAR

SWITCHGEAR GEN CABNET

T0

#
#

SEE DETAIL A
SEE DETAIL K

201
203
205
206
208
210
210
210
210
210
210
216
218
220
221
222
225
226
227
228
229
230
231
232
233
234

223
223
223
223
239
242
242
242

235
236
237
238
240
241
243
244

957

RCP2-L2

958

RCP3-L1

959

RCP3-L2

960

SYNCHRONIZER

DROOP

LOAD
GAIN

10

961

RCP3-N

10

WTD

OPEN FOR AUX

DROOP CONTACT

CT
CO

956

RCP2-L1

MLPS

962
963
964
965
966
967
968
969
970
971
972
973
974
975

PARALLEL
LINES

+ 9 10 11 12 13 14

10

11

12

ADJ

IRS

POTENTIAL
AO BO CO
1 2 3 4

CT
BO

PLC00

PLC01 PLC02

PLC03

CONV

(11)
(11)
(11)
(11)
(11)
(11)
(11)
(11)
(11)
(11)
(11)
(11)
(11)
(11)
(11)
(11)
(11)
(11)
(11)
(11)
(11)
(11)
(11)
(11)
(11)
(11)
(11)
(11)
(11)
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
(12)
(12)
(12)
(12)
(12)
(12)
(12)
(12)
(12)
(12)
(12)
(12)
(12)
(12)
(12)
(12)
(12)
(12)
(12)
(12)
(12)
(12)
(12)
(12)
(12)
(12)
(12)
(12)
(12)
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
(14)
(14)
(14)
(14)
(14)
(14)
(14)
(14)
(14)
(14)
(14)
(14)
(14)
(14)
(14)
(14)
(14)
(14)
(14)
(14)
(14)
(14)
(14)
(14)
(14)
(14)
(14)
(14)
(14)
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3

wire jumper

5(+)
1(-)

5(+)
1(-)

5(+)
1(-)

5(+)
1(-)

5(+)
1(-)

5(+)
1(-)

5(+)
1(-)

5(+)
1(-)

5(+)
1(-)

5(+)
1(-)

5(+)
1(-)

5(+)
1(-)

5(+)
1(-)

5(+)
1(-)

5(+)
1(-)

5(+)
1(-)

5(+)
1(-)

5(+)
1(-)

5(+)
1(-)

5(+)
1(-)

5(+)
1(-)

5(+)
1(-)

5(+)
1(-)

5(+)
1(-)

5(+)
1(-)

5(+)
1(-)

5(+)
1(-)

5(+)
1(-)

5(+)
1(-)

330
331
332
333
334
335
336

(11)
(11)
(11)
(11)
(11)
(11)
(11)
(11)
(11)
(11)
(11)
4
4
4
4
4
4
4
4
4
4
4
(12)
(12)
(12)
(12)
(12)
(12)
(12)
(12)
(12)
(12)
(12)
2
2
2
2
2
2
2
2
2
2
2
(14)
(14)
(14)
(14)
(14)
(14)
(14)
(14)
(14)
(14)
(14)
3
3
3
3
3
3
3
3
3
3
3

337
338
339

CCM

340
341
342
343
5(+)

344
1(-)

345

5(+)
1(-)

5(+)
1(-)

5(+)
1(-)

5(+)
1(-)

5(+)
1(-)

5(+)
1(-)

5(+)
1(-)

5(+)
1(-)

5(+)
1(-)

5(+)
1(-)

346

AC

347
348

351

353
354

STPR1
CBR4

350

352

PGRR1

349

352

GRR1
GRR2
STSR1
RSR1
RSR2
PSPR1
PSPR2
SBR1

INTERCONNECT WIRES
THAT CONNECT GENSET
TO SWITCHGEAR SEE
DETAIL C, D, E

202
202
204
207
209
209
211
212
213
214
215
215
217
219
224
221
221
221
221
221
221
221
221
221
221
221

CT
AO

SPM-A

65

RCP1-L2

SYNC
INPUT

WOODARD

UCBR6

SEE DETAIL G

D1-D34

LOAD SIG
TEST PT

LOAD SHARING MODULE

UTTR1
UTTR2
UTTR3

SWITCHGEAR (SEE ITEM 11

IN LOCATION CHART)

Jumper Wire (Gray)

UCBR1
UCBR2
UCBR3
UCBR4
UCBR5

IDS

PWM
OUTPUT

955

CDTR1
CDTR2
CDTR3
PUR1
SAR1
ORR1
ORR2
ORR3
RSAR1
PLCR1
PLCR2
PLCR3
PLCR4
VCR1
VCR2
VCR3
SDR1
SDR2
SDR3
SDR4
MFFR1
MFFR2
CBR1
CBR2
CBR3
CAR1
HR1
RR1
LFLR1

2
2
2
2
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
37
38
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
115

JPR JPR JPR

FOR FOR FOR
115V 230V 115V

RCP1-L1

VBR1
VBR2
DBR1
DBR2
DBR3
GSR1
GSR2
CBCR1
VRAR1
VRFR1

2
2

2
2
2
2
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
37
38
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
115

15 16 17 18 19 20 21 22 23 24 25 26 27 28
+ + + -

PAR4
PAR5

15

PAR2
PAR3

1
1

D(+)
D(-)
SHD
SV(-)
SV(+)
116
117
118
119
120
130
130
130
130
130
150
150
150
150
150
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189

PLCR5
PLCR6
PAR1

D(+)
D(-)
SHD
SV(-)
SV(+)
116
117
118
119
120
130
130
130
130
130
150
150
150
150
150
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189

1
1

355
356
357
358

(11)
(11)
(11)
(11)
(11)
(11)
(11)
(11)
(11)
(11)
(11)
(11)
(11)
(11)
(11)
(11)
(11)
(11)
(11)
(11)
(11)
(11)
(11)
(11)
(11)
(11)
(11)
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
(12)
(12)
(12)
(12)
(12)
(12)
(12)
(12)
(12)
(12)
(12)
(12)
(12)
(12)
(12)
(12)
(12)
(12)
(12)
(12)
(12)
(12)
(12)
(12)
(12)
(12)
(12)
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
(14)
(14)
(14)
(14)
(14)
(14)
(14)
(14)
(14)
(14)
(14)
(14)
(14)
(14)
(14)
(14)
(14)
(14)
(14)
(14)
(14)
(14)
(14)
(14)
(14)
(14)
(14)
3
3
3
3
3
3
3 SJ
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3

359
359

SJ

360
360

DCPS

361
362

SJ

363

5(+)
1(-)

5(+)
1(-)

5(+)
1(-)

5(+)
1(-)

5(+)
1(-)

5(+)SJ

5(+)
1(-)

1(-)

5(+)
1(-)

5(+)
1(-)

5(+)
1(-)

5(+)
1(-)

5(+)
1(-)

5(+)
1(-)

5(+)
1(-)

5(+)
1(-)

5(+)
1(-)

5(+)
1(-)

5(+)
1(-)

5(+)
1(-)

5(+)
1(-)

5(+)
1(-)

5(+)
1(-)

5(+)
1(-)

5(+)
1(-)

5(+)
1(-)

5(+)
1(-)

5(+)
1(-)

364
365
366

TO BATTERY HEATER PADS 230V, OR 120V (OPTIONAL)

TO BATTERY HEATER PADS 230V ONLY (OPTIONAL)

X1

X2

X1

X2

H1

H2

H1

BPT2

X2

CPT

F16

F15

F14

F12

F13

F11

F10

F9

F8

F7

F5

F6

F4

FPT

CB1

VBT

H1

15A

BPT1

X4

H3

PT2

PT1

X3

H2

H1

X2

H2

X1

H2

X2

X1

#
X1

H1

20

18

H2

19

H4

RENR5000-00 INSIDE

REMOVE JUMPER FROM

TB-12 TO TB-13 TO ENABLE
HIGH VOLTAGE (230V) MODE
PUMP CONTROL LOGIC

CB2
2
1
15A

1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 4.0 1.5 1.5
A

400

400

400

401

402

403

420

424

425

426

430

431

400

400

400

401

402

403

420

424

425

426

430

431

MERLIN GERIN
OF multi 9
C60N

OFF

INTERCONNECT PLUGS SEE

DETAIL F, G, H

ATB

SH1

115-7942
1

THM1

RRT

1.5
1.5
1.5

52

Culter Hammer

Open

PUSH OFF

TWO 4/0 CABLES, CABLES

ARE USED TO GROUND
CABLE TRAY TO
SWITCHGEAR

Discharge

PUSH ON

3000A

SECTION VIEW FROM BACK OF GENERATOR

MAGNUM DS

DETAIL L

SURGE TEC

CAT NO Z-650

SIDE VIEW FROM WALL OF POWER MODULE

48-62 HZ

LEFT HAND SIDE VIEW WITH COVERS REMOVED

FRONT VIEW WITH COVERS REMOVED

RIGHT HAND SIDE VIEW WITH COVERS REMOVED