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1" N80 80000 CSH 1.80 0.995 1.315 1.049 1.552 1.358 0.494 0.56 0.32 400 14550 57 2.26 39 3.38 2.87 2.01 39,490 31,592 504
1-1/4" N80 80000 CSH 2.40 1.286 1.660 1.380 1.883 2.164 0.669 0.96 0.43 600 12360 73 3.92 53 3.56 3.02 2.12 53,455 42,764 682
1-1/2" N80 80000 CSH 2.90 1.516 1.900 1.610 2.113 2.835 0.799 1.31 0.52 3.68 3.13 2.19 63,924 51,139 815
1-1/2" P105 105000 CSH 3.64 1.406 1.900 1.500 2.162 2.835 1.068 1.14 0.69 800 11280 82 4.63 117 5.08 4.32 3.02 112,098 89,678 1,429 1.140 lpm

1-1/2" P110 110000 CSH 4.19 1.375 1.900 1.462 2.113 2.835 1.157 1.08 0.75 800 81 4.4 127 5.56 4.73 3.31 127,155 101,724 1,621 1.083 lpm

2-3/8" P110 110000 CSH 4.70 2.375 1.995 3.063 4.430 1.304 2.02 0.84 1800 11770 105 8.19 143 4.83 4.10 2.87 143,393 114,714 1,828 0.0570

2-3/8" P110 110000 CSH 5.30 2.375 1.939 3.063 4.430 1.477 1.90 0.95 2300 104 7.74 162 5.54 4.71 3.29 162,416 129,933 2,071 0.55

2-7/8" P110 110000 CSH 6.50 2.875 2.441 3.669 6.492 1.812 3.02 1.17 3250 11160 127 12.26 199 5.51 4.69 3.28 199,222 159,378 2,540
3-1/2" L80 80000 N. VAM 9.20 3.500 2.992 3.960 9.621 2.590 4.53 1.67 4770 10520 10159 156 18.42 207 6.45 5.48 3.84 207,110 165,688 2,641
4-1/2" L80 80000 N. VAM 12.6 4.500 3.958 4.961 15.904 3.600 7.93 2.32 7490 9020 202 32.23 288 6.88 5.85 4.10 287,890 230,312 3,671
5-1/2" L80 80000 20.0 5.500 4.778 6.050 23.758 5.828 11.56 3.76 8830 9190 246 46.97 466 9.17 7.79 5.46 466,021 372,817 5,942
7" L80 80000 BUTT 29.0 7.000 6.184 7.656 38.485 8.449 19.37 5.45 7020 8160 315 78.69 676 10.36 8.81 6.17 675,611 540,489 8,615
7" L80 80000 BUTT 32.0 7.000 6.094 7.656 38.485 9.317 18.81 6.01 8600 9060 313 76.41 745 11.51 9.78 6.85 745,007 596,005 9,500
9-5/8" L80 80000 BUTT 47.0 9.625 8.681 10.625 72.760 13.572 38.17 8.75 4750 6870 438 155.06 1085 11.99 10.19 7.13 1,085,238 868,191 13,838

Kekutan Pipa berdasarkan Inspeksi : Jika dibandingkan breaking strength vs Force BOP Shear maka :

Tubing Parted Service Pressure Luas Area (in2) Force(lbf) Kekuatan Jack 150000 lbs
OD 1.9 inc 1200 78.4226 94,107 Pressure 3000 psi
ID 1.527 inc 1600 78.4226 125,476 Gradien 50 Lbs / Psi
Kekuatan Pipa 110,285.25 lbf 2000 78.4226 156,845 Power Pack Max 2,034.48 psi
Safety Factor 80% 88,228.20 lbf 2500 78.4226 196,057
3000 78.4226 235,268
Pipa New 4.19 PPF 5.56 mm 5.08 -
Third party cert. 4.73 mm 1.5
0.83 mm 3.58 Jika dibandingkan breaking strength vs Force BOP pipe ram maka :
Selisih Thick
0.03 Inc 0.14 1600 45.3464 72,554
ID 1.527 Inc 1.78 Sling Untuk macaroni 1/4", rumus 8D2 (ton)
0.5 ton
Yield : 758 N/mm2 109,939.34 lbf/in2 menghitung c02 sistem di ruangan :
1.6 kg/m3x volume area
45 kg/btl
5.56 misalkan volume ruangan 80 m3
maka 1.6 kg/m3x 80m3= 128/45= 3 bottle

4.7
 According Total Procedureto calculate accumulator bottles required

inside volume of one bottle is 11 gallons

bladder volume =1 gallon
precharge= 1000 psi
min charge after charging 1200 psi 1000 PSI 1000 PSI 1000 PSI
Service pressure 1500 psi

P1=1000 psi hyd rqrd cl opn cls x 1.5=1.5*1.2*5 9 gln

P2=1200 psi close 0.43 gln close 0.43
P3=1500 psi open 0.34 gln total 1.2
Use Boile Law's P1V1=constant 10 glns
V=vol nitrogen FOR
V2= P1V1/P2=1000x10/1200=8.33 gal 8.33 SHEAR
V3=P1V1/P3=10000/1500=6.67 gal 6.67 FOR STRIPPING ,BLIND SAFET
n2 expansion P3 to P2=8.33-6.67=1.66gal 1.67
Using BOP open and close as required on Procedure 11GLN-BLADDER 1GLN
how many bottles its required=9/1.67*2 10.8 = 11 bottles

according to operating procedure level 2 sn 03.03 periodical eqmt test

accumulator pressure should be 1500 psi
time for bop closure less than 20 secons

check if accumulator pressure is notless than 750 psi when close open close for all bop,s is completed
p1 1000 v1 10

p2 1500 v2= 6.67 v3 13.33

p3 750

n2 expansion from p2 to p3(13.33-6.67) 6.67 = vol hyd required

bottles required plus 100% safety(9*2/6.67) 2.7 = 3 bottles

According to training work book

Given Total fluid needed to close,open ,close 6 gln
50% safety 3 gln
Total fluid needed to close,open ,close 9 gln

v1 x 1500=(v1+9) x 1200
300 v1=10800
v1= 36 glns
btles 2 x=72 glns 8 btles

merrilyn close 0.43

open 0.34
close 0.43
1.2
5rams(2 stripping.1 blind ,2 safety 6
9 safety 50%
10 x 1000=1200 x v2
v2= 10000/1200 8.33
10 x 1000=1500 x v3
v3= 10000/1500 6.67 1500xv1=1200(v1+9)
usable fluid 1.67
300v1=10800
fluid required 10.78 v1=36
72 8 bottles
1000 PSI 1000 PSI

,BLIND SAFETY
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1" N80 80000 CSH 1.80 0.995 1.315 1.049 1.552 1.358 0.494 0.56 0.32 400 14550 57 2.26 39 3.38 2.87 2.01 39,490 31,592 504
1-1/4" N80 80000 CSH 2.40 1.286 1.660 1.380 1.883 2.164 0.669 0.96 0.43 600 12360 73 3.92 53 3.56 3.02 2.12 53,455 42,764 682
1-1/2" N80 80000 CSH 2.90 1.516 1.900 1.610 2.113 2.835 0.799 1.31 0.52 3.68 3.13 2.19 63,924 51,139 815
1-1/2" P105 105000 CSH 3.64 1.406 1.900 1.500 2.162 2.835 1.068 1.14 0.69 800 11280 82 4.63 117 5.08 4.32 3.02 112,098 89,678 1,429
1-1/2" P110 110000 CSH 4.19 1.375 1.900 1.462 2.113 2.835 1.157 1.08 0.75 800 81 4.4 127 5.56 4.73 3.31 127,155 101,724 1,621
2-3/8" P110 110000 CSH 4.70 2.375 1.995 3.063 4.430 1.304 2.02 0.84 1800 11770 105 8.19 143 4.83 4.10 2.87 143,393 114,714 1,828
2-3/8" P110 110000 CSH 5.30 2.375 1.939 3.063 4.430 1.477 1.90 0.95 2300 104 7.74 162 5.54 4.71 3.29 162,416 129,933 2,071
2-7/8" P110 110000 CSH 6.50 2.875 2.441 3.669 6.492 1.812 3.02 1.17 3250 11160 127 12.26 199 5.51 4.69 3.28 199,222 159,378 2,540
3-1/2" L80 80000 N. VAM 9.20 3.500 2.992 3.960 9.621 2.590 4.53 1.67 4770 10520 10159 156 18.42 207 6.45 5.48 3.84 207,110 165,688 2,641
4-1/2" L80 80000 N. VAM 12.6 4.500 3.958 4.961 15.904 3.600 7.93 2.32 7490 9020 202 32.23 288 6.88 5.85 4.10 287,890 230,312 3,671
5-1/2" L80 80000 20.0 5.500 4.778 6.050 23.758 5.828 11.56 3.76 8830 9190 246 46.97 466 9.17 7.79 5.46 466,021 372,817 5,942
7" L80 80000 BUTT 29.0 7.000 6.184 7.656 38.485 8.449 19.37 5.45 7020 8160 315 78.69 676 10.36 8.81 6.17 675,611 540,489 8,615
7" L80 80000 BUTT 32.0 7.000 6.094 7.656 38.485 9.317 18.81 6.01 8600 9060 313 76.41 745 11.51 9.78 6.85 745,007 596,005 9,500
9-5/8" L80 80000 BUTT 47.0 9.625 8.681 10.625 72.760 13.572 38.17 8.75 4750 6870 438 155.06 1085 11.99 10.19 7.13 1,085,238 868,191 13,838

Kekutan Pipa berdasarkan Inspeksi : Jika dibandingkan breaking strength vs Force BOP Shear maka :

Tubing Parted Service Pressure Luas Area (in2) Force(lbf) Kekuatan Jack 150000 lbs
OD 1.9 inc 1200 78.4226 94,107 Pressure 3000 psi
ID 1.53 inc 1600 78.4226 125,476 Gradien 50 Lbs / Psi
Kekuatan Pipa 109662 lbf 2000 78.4226 156,845 Power Pack Max 2,034 psi
Safety Factor 87729 lbf 2500 78.4226 196,057
3000 78.4226 235,268
Pipa New 5.56 mm -
Third party cert. 4.7 mm
0.86 mm Jika dibandingkan breaking strength vs Force BOP pipe ram maka :
Selisih Thick
0.03 Inc 1600 45.3464 72,554
ID 1.53 Inc wire Sling Untuk macaroni 1/4",
1/4" 0.25 0.5 ton Versi field rumus 8*D^2 (ton)
Yield : 758 N/mm2 109,939.34 lbf/in2 menghitung c02 sistem di ruangan : 1/4" 0.25 2 ton Teori rumus 1/2*(Size wire*8)2
1.6 kg/m3x volume area
45 kg/btl
5.56 misalkan volume ruangan 80 m3
maka 1.6 kg/m3x 80m3= 128/45= 3 bottle

Fire pump :
60 m3/hrs
376.8 bbl/hrs

4.7
Volume Calculation old BOP ELSA 2
Precharge (P1) 1000 psi Pipe Rams
Minimum Charge (P2) 1100 psi Close + Open + Close Bop 12 gal
Service pressure BOP Ram (P3) 1500 psi Shear Rams
Service Pressure BOP Shear (P4) 2500 psi Close + Open + Close Bop 4 gal
Volume Btl 10 gal
Volume Bladder 1 gal

Vol Nitrogen 1 6.67 gal

Vol Hydraulic 3.33 gal

Vol Nitrogen 2 9.09 gal

Vol Hydraulic 0.91 gal
N2 expansion from P3 to P2 2.42 gal

Total Bottle required for 5 BOP rams 5 bottles Safety Factor 100%

Vol Nitrogen 1 4.00 gal

Vol Hydraulic 6.00 gal

Vol Nitrogen 2 9.09 gal

Vol Hydraulic 0.91 gal
N2 expansion from P4 to P2 5.09 gal

Total Bottle required for BOP Shear Ram 0.8 bottles Safety Factor 100%
 Use Boyle's law (P1xV1=Constant)
Volume Calculation BOP 15K NOV
Precharge (P1) 1000
u/ 5 ram Minimum Charge (P2) 1200
Operating pressure BOP Ram (P3) 1600
u/1 ram Operating Pressure BOP Shear (P4) 2500
Volume Btl 10
Volume Bladder 1

Vol Nitrogen 1 6.25

Vol Hydraulic 3.75

Vol Nitrogen 2 8.33

Vol Hydraulic 1.67
N2 expansion from P3 to P2 / Useble fluid 2.08
Total Bottle required for 5 BOP rams 12.3

Vol Nitrogen 1 4.00

Vol Hydraulic 6.00

Vol Nitrogen 2 8.33

Vol Hydraulic 1.67
N2 expansion from P4 to P2 / Usable fluid 4.33
Total Bottle required for BOP Shear Ram 2.0

5.71”

1.38”

ID
1.38” 1.5” 5.71”
 psi Pipe Rams
psi Close + Open + Close = 25.6 gal u/ 5 stack
psi Shear Rams
psi Close + Open + Close = 8.8 gal u/ 1 stack
gal Pipe Ram
gal Close 196 in3 0.85 gal
Open 198.3 in3 0.86 gal
gal
gal Shear Ram
Close 338.55 in3 1.47 gal
gal Open 340.85 in3 1.48 gal
gal
gal/bottle
bottles Safety Factor 100%

gal
gal

gal
gal
gal/bottle
bottles Safety Factor 100%

1.589166 4.33
BOP 4-1/16” Pipe Ram berdasarkan pengukuran lapangan
selisih 0.4 gal
L = 5.71” – 1.38” = 4.33”
CLOSE BOP
A = 3.14/4x (5.71^2 – 1.5^2) x 4.33 inch
= 103.18 inch^3 = 0.445 gallon
ID 231 inch^3
5.71” = 2 cylinder = 0.445 gallon x 2 = 0.89 gallon

OPEN BOP
A = 3.14/4 x(5.71^2 – 1.38^2) x 4.33 inch
= 104.35 inch^3 = 0.452 gallon
231 inch^3
= 2 cylinder = 0.452 gallon x 2 = 0.90 gallon
* Diameter Jack
in in^2
ID Cyl 4 16
OD Rod 3 9

* Pulling Force * Snub Force

PSI 2 legs of jack 4 legs of jack PSI 2 legs of jack 4 legs of jack
(Lbs) (Lbs) (Lbs) (Lbs)
100 2,512 5,024 100 1,099 2,198
200 5,024 10,048 200 2,198 4,396
300 7,536 15,072 300 3,297 6,594
400 10,048 20,096 400 4,396 8,792
500 12,560 25,120 500 5,495 10,990
600 15,072 30,144 600 6,594 13,188
700 17,584 35,168 700 7,693 15,386
800 20,096 40,192 800 8,792 17,584
900 22,608 45,216 900 9,891 19,782
1000 25,120 50,240 1000 10,990 21,980
1100 27,632 55,264 1100 12,089 24,178
1200 30,144 60,288 1200 13,188 26,376
1300 32,656 65,312 1300 14,287 28,574
1400 35,168 70,336 1400 15,386 30,772
1500 37,680 75,360 1500 16,485 32,970
1600 40,192 80,384 1600 17,584 35,168
1700 42,704 85,408 1700 18,683 37,366
1800 45,216 90,432 1800 19,782 39,564
1900 47,728 95,456 1900 20,881 41,762
2000 50,240 100,480 2000 21,980 43,960
2100 52,752 105,504 2100 23,079 46,158
2200 55,264 110,528 2200 24,178 48,356
2300 57,776 115,552 2300 25,277 50,554
2400 60,288 120,576 2400 26,376 52,752
2500 62,800 125,600 2500 27,475 54,950
2600 65,312 130,624 2600 28,574 57,148
2700 67,824 135,648 2700 29,673 59,346
2800 70,336 140,672 2800 30,772 61,544
2900 72,848 145,696 2900 31,871 63,742
3000 75,360 150,720 3000 32,970 65,940
3.64 PPF
OD 1.90 inc
ID 1.50 inc
Kekuatan Pipa 117,436.0 lbf
Safety Factor 80% 93,948.8 lbf

4.19 PPF
OD 1.90 inc
ID 1.462 inc
Kekuatan Pipa 127,155.2 lbf
Safety Factor 80% 101,724.2 lbf

4.19 PPF, PKS Certified Yellow 4.73 mm

OD 1.90 inc
ID 1.527 inc
Kekuatan Pipa 110,285.2 lbf
Safety Factor 80% 88,228.2 lbf
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1" N80 80000 CSH 1.80 0.995 1.315 1.049 1.552 3.38 39,490 31,592
1-1/4" N80 80000 CSH 2.40 1.286 1.660 1.380 1.883 3.56 53,455 42,764
1-1/2" N80 80000 CSH 2.90 1.516 1.900 1.610 2.113 3.68 63,924 51,139 elnusa:
Brand New Class 1
1-1/2" P105 105000 CSH 3.64 1.406 1.900 1.500 2.162 5.08 112,098 89,678 from Manufacture
1-1/2" P110 110000 CSH 4.19 1.375 1.900 1.462 2.113 5.56 127,155 101,724
1.900 1.475 2.113 5.40 123,908 99,127
elnusa: 1.900 1.483 2.113 5.30 121,898 97,518
Currently used on ELSA-
2 and ELSA-5 1.900 1.491 2.113 5.20 119,876 95,901
1.900 1.498 2.113 5.10 117,844 94,275
1.900 1.506 2.113 5.00 115,801 92,641
1.900 1.514 2.113 4.90 113,747 90,998
1.900 1.522 2.113 4.80 111,683 89,346
1.900 1.528 2.113 4.73 110,194 88,155
1.900 1.536 2.113 4.63 108,111 86,489
1.900 1.543 2.113 4.53 106,018 84,814
1.900 1.551 2.113 4.43 103,914 83,131
1.900 1.559 2.113 4.33 101,799 81,439
1.900 1.567 2.113 4.23 99,673 79,738
1.900 1.575 2.113 4.13 97,537 78,029
1.900 1.583 2.113 4.03 95,390 76,312
1.900 1.593 2.113 3.89 92,487 73,990
1.900 1.601 2.113 3.79 90,315 72,252
1.900 1.609 2.113 3.69 88,132 70,506
1.900 1.681 2.113 2.78 67,719 54,175