The present study addresses the incorporation of fine particles into liquids via the creation of ... more The present study addresses the incorporation of fine particles into liquids via the creation of a large-scale swirling vortex on the liquid free surface using a rotary impeller positioned along the axis of a cylindrical vessel. Four types of particles are used in the experiments to investigate the incorporation efficiency of the particles into a water bath under different impeller rotation speeds. Additionally, the vortex characteristics are investigated numerically. The results reveal that two factors, namely the particle wettability and turbulent oscillations at the bottom part of vortex surface, play dominant roles in determining the particle incorporation behavior. Hydrophobic particles are incapable of being incorporated into the water bath under any of the conditions examined in the present study. Partly wettable particles are entrained into the water bath, with the efficiency increasing with the impeller rotation speed and particle size. This is because an increase in the im...
The present work investigated melt flow pattern and temperature distribution in the sump of alumi... more The present work investigated melt flow pattern and temperature distribution in the sump of aluminum billets produced in a hot-top equipped direct chilling (DC) caster conventionally and with ultrasonic irradiation. The main emphasis was placed on clarifying the effects of acoustic streaming and hot-top unit type. Acoustic streaming characteristics were investigated first by using the earlier developed numerical model and water model experiments. Then, the acoustic streaming model was applied to develop a numerical code capable of simulating unsteady flow phenomena in the sump during the DC casting process. The results revealed that the introduction of ultrasonic vibrations into the melt in the hot-top unit had little or no effect on the temperature distribution and sump profile, but had a considerable effect on the melt flow pattern in the sump. Our results showed that ultrasound irradiation makes the flow velocity faster and produces a lot of relatively small eddies in the sump bu...
The technique of mechanical alloying (MA) was used to coat the metal substrate with other metals.... more The technique of mechanical alloying (MA) was used to coat the metal substrate with other metals. The Al-Ti and Al-Ni binary systems were investigated, at that, all the elements were used both as substrates and as coating powders. Thickness and quality of coating depending on the MA treatment parameters, such as intensity and duration of milling, amount of loaded powder, were investigated. As-synthesized coatings showed structures with high apparent density and free of porosity. However, the surface morphology of the MA-coatings was very rough. Annealing treatment led to the leveling of surface microstructure and formation of different aluminide phases in the coatings. MA allows to produce thick coatings for a relatively short time with good adherence.
Journal of Iron and Steel Research, International, 2010
ABSTRACT The results of numerical simulation of the mosaic embedding iron ore sintering (MEBIOS) ... more ABSTRACT The results of numerical simulation of the mosaic embedding iron ore sintering (MEBIOS) process according to the model presented in the first part of the study are introduced. The main objective of the second part is the elucidation of key factors influencing the process efficiency, particularly the sintering completeness, velocity of the heat wave propagation and maximum temperature achievable in the pellet during the wave propagation. Numerical results reveal that the mass fraction of coal, diameter of coal particles and air inlet velocity are of prime importance in determining efficiency of the MEBIOS sintering process.
The present study addresses the incorporation of fine particles into liquids via the creation of ... more The present study addresses the incorporation of fine particles into liquids via the creation of a large-scale swirling vortex on the liquid free surface using a rotary impeller positioned along the axis of a cylindrical vessel. Four types of particles are used in the experiments to investigate the incorporation efficiency of the particles into a water bath under different impeller rotation speeds. Additionally, the vortex characteristics are investigated numerically. The results reveal that two factors, namely the particle wettability and turbulent oscillations at the bottom part of vortex surface, play dominant roles in determining the particle incorporation behavior. Hydrophobic particles are incapable of being incorporated into the water bath under any of the conditions examined in the present study. Partly wettable particles are entrained into the water bath, with the efficiency increasing with the impeller rotation speed and particle size. This is because an increase in the im...
The present work investigated melt flow pattern and temperature distribution in the sump of alumi... more The present work investigated melt flow pattern and temperature distribution in the sump of aluminum billets produced in a hot-top equipped direct chilling (DC) caster conventionally and with ultrasonic irradiation. The main emphasis was placed on clarifying the effects of acoustic streaming and hot-top unit type. Acoustic streaming characteristics were investigated first by using the earlier developed numerical model and water model experiments. Then, the acoustic streaming model was applied to develop a numerical code capable of simulating unsteady flow phenomena in the sump during the DC casting process. The results revealed that the introduction of ultrasonic vibrations into the melt in the hot-top unit had little or no effect on the temperature distribution and sump profile, but had a considerable effect on the melt flow pattern in the sump. Our results showed that ultrasound irradiation makes the flow velocity faster and produces a lot of relatively small eddies in the sump bu...
The technique of mechanical alloying (MA) was used to coat the metal substrate with other metals.... more The technique of mechanical alloying (MA) was used to coat the metal substrate with other metals. The Al-Ti and Al-Ni binary systems were investigated, at that, all the elements were used both as substrates and as coating powders. Thickness and quality of coating depending on the MA treatment parameters, such as intensity and duration of milling, amount of loaded powder, were investigated. As-synthesized coatings showed structures with high apparent density and free of porosity. However, the surface morphology of the MA-coatings was very rough. Annealing treatment led to the leveling of surface microstructure and formation of different aluminide phases in the coatings. MA allows to produce thick coatings for a relatively short time with good adherence.
Journal of Iron and Steel Research, International, 2010
ABSTRACT The results of numerical simulation of the mosaic embedding iron ore sintering (MEBIOS) ... more ABSTRACT The results of numerical simulation of the mosaic embedding iron ore sintering (MEBIOS) process according to the model presented in the first part of the study are introduced. The main objective of the second part is the elucidation of key factors influencing the process efficiency, particularly the sintering completeness, velocity of the heat wave propagation and maximum temperature achievable in the pellet during the wave propagation. Numerical results reveal that the mass fraction of coal, diameter of coal particles and air inlet velocity are of prime importance in determining efficiency of the MEBIOS sintering process.
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Papers by SERGEY VICTOROVICH KOMAROV