Direct Metal Laser Sintering (DMLS) is an additive manufacturing technology gaining popularity du... more Direct Metal Laser Sintering (DMLS) is an additive manufacturing technology gaining popularity due to its ability to produce near net-shaped functional components. As there is a great need to improve the surface quality of DMLS components to upgrade their dynamic properties, an attempt was made to study the influence of process parameters like laser power, scan speed, and overlap rate on the surface quality of DMLS Aluminum alloy (AlSi10Mg) in as-built condition. The optimized process window to generate the best surface quality was achieved using Response Surface Method (RSM). Artificial Neural Network (ANN) modeling is also developed to map the influence of process parameters on surface quality. Conclusively, Scan speed is found to be most influential over surface quality as per the F and P test results. The optimized process parameters for best surface quality (3.52 µm) were 300 W laser power, 600 mm/sec scan speed, and 25% overlap rate. Both RSM and ANN models were accurate in pr...
The International Journal of Advanced Manufacturing Technology, 2013
This paper deals with multi-objective optimization of machining parameters for energy saving. Thr... more This paper deals with multi-objective optimization of machining parameters for energy saving. Three objectives including energy, cost, and quality are considered in the optimization model, which are affected by three variables, namely cutting depth, feed rate, and cutting speed. In the model, energy consumption of machining process consists of direct energy (including startup energy, cutting energy, and tool change energy) and embodied energy (including cutting tool energy and cutting fluid energy); machining cost contains production operation cost, cutting tool cost, and cutting fluid cost; and machining quality is represented by surface roughness. With simulation in Matlab R2011b, the multi-objective optimization problem is solved by NSGA-II algorithm. The simulation results indicate that cutting parameters optimization is beneficial for energy saving during machining, although more cost may be paid; additionally, optimization effect on the surface roughness objective is limited. Inspired by the second result, optimization model eliminating quality objective is studied further. Comparing the non-dominated front of three-objective optimization with the one of two-objective optimization, the latter is proved to have better convergence feature. The optimization model is valuable in energy quota determination of workpiece and product.
Zone refining has been extensively used as a process of final purification of materials. Extensiv... more Zone refining has been extensively used as a process of final purification of materials. Extensive theoretical and experimental efforts have been made to improve the purification efficiency of zone refining by optimizing parameters such as the length and the number of passes of the liquid zone. In the present study, a genetic algorithm (GA) integrated to a mass transfer numerical
The fibre reinforced composite materials consists of fibres of significant stiffness and strength... more The fibre reinforced composite materials consists of fibres of significant stiffness and strength embedded in a matrix with distinct boundaries between them and these materials had better mechanical properties when compared to normal metals which are thought as better substitutes to metals and add strength and reduces weight of a given system.The strength of FRPSS varies basing on its constituents and composition of constituents. In marine field where high strength and less weight are the main criteria, these FRPSS are used as a substitute to metals.The investigation gives how the mechanical properties of FRPSS vary at different compositions of its constituents and their variation with addition of foreign particles like nano and micro particles. Keywords: FRPSS, Composites, Foreign Particles, Reinforcements, Matrix
This research article gives an overview of the extensive research of Ti-6Al-4V from past few deca... more This research article gives an overview of the extensive research of Ti-6Al-4V from past few decades helped in studying about the features, properties, characteristics and application of aerospace industries. The final objective of study is to obtain the inherent advantages of Ti-6Al-4V like low elasticity modulus, high strength, low density and more resistant to fatigue and corrosion that leads to rely on the required knowledge for the employment of application which improves all physical and mechanical properties.
Direct Metal Laser Sintering (DMLS) is an additive manufacturing technology gaining popularity du... more Direct Metal Laser Sintering (DMLS) is an additive manufacturing technology gaining popularity due to its ability to produce near net-shaped functional components. As there is a great need to improve the surface quality of DMLS components to upgrade their dynamic properties, an attempt was made to study the influence of process parameters like laser power, scan speed, and overlap rate on the surface quality of DMLS Aluminum alloy (AlSi10Mg) in as-built condition. The optimized process window to generate the best surface quality was achieved using Response Surface Method (RSM). Artificial Neural Network (ANN) modeling is also developed to map the influence of process parameters on surface quality. Conclusively, Scan speed is found to be most influential over surface quality as per the F and P test results. The optimized process parameters for best surface quality (3.52 µm) were 300 W laser power, 600 mm/sec scan speed, and 25% overlap rate. Both RSM and ANN models were accurate in pr...
The International Journal of Advanced Manufacturing Technology, 2013
This paper deals with multi-objective optimization of machining parameters for energy saving. Thr... more This paper deals with multi-objective optimization of machining parameters for energy saving. Three objectives including energy, cost, and quality are considered in the optimization model, which are affected by three variables, namely cutting depth, feed rate, and cutting speed. In the model, energy consumption of machining process consists of direct energy (including startup energy, cutting energy, and tool change energy) and embodied energy (including cutting tool energy and cutting fluid energy); machining cost contains production operation cost, cutting tool cost, and cutting fluid cost; and machining quality is represented by surface roughness. With simulation in Matlab R2011b, the multi-objective optimization problem is solved by NSGA-II algorithm. The simulation results indicate that cutting parameters optimization is beneficial for energy saving during machining, although more cost may be paid; additionally, optimization effect on the surface roughness objective is limited. Inspired by the second result, optimization model eliminating quality objective is studied further. Comparing the non-dominated front of three-objective optimization with the one of two-objective optimization, the latter is proved to have better convergence feature. The optimization model is valuable in energy quota determination of workpiece and product.
Zone refining has been extensively used as a process of final purification of materials. Extensiv... more Zone refining has been extensively used as a process of final purification of materials. Extensive theoretical and experimental efforts have been made to improve the purification efficiency of zone refining by optimizing parameters such as the length and the number of passes of the liquid zone. In the present study, a genetic algorithm (GA) integrated to a mass transfer numerical
The fibre reinforced composite materials consists of fibres of significant stiffness and strength... more The fibre reinforced composite materials consists of fibres of significant stiffness and strength embedded in a matrix with distinct boundaries between them and these materials had better mechanical properties when compared to normal metals which are thought as better substitutes to metals and add strength and reduces weight of a given system.The strength of FRPSS varies basing on its constituents and composition of constituents. In marine field where high strength and less weight are the main criteria, these FRPSS are used as a substitute to metals.The investigation gives how the mechanical properties of FRPSS vary at different compositions of its constituents and their variation with addition of foreign particles like nano and micro particles. Keywords: FRPSS, Composites, Foreign Particles, Reinforcements, Matrix
This research article gives an overview of the extensive research of Ti-6Al-4V from past few deca... more This research article gives an overview of the extensive research of Ti-6Al-4V from past few decades helped in studying about the features, properties, characteristics and application of aerospace industries. The final objective of study is to obtain the inherent advantages of Ti-6Al-4V like low elasticity modulus, high strength, low density and more resistant to fatigue and corrosion that leads to rely on the required knowledge for the employment of application which improves all physical and mechanical properties.
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