In this research work, AA2024/5Al2O3/5Gr hybrid composites fabricated through stir casting were m... more In this research work, AA2024/5Al2O3/5Gr hybrid composites fabricated through stir casting were machined utilising an electric discharge machine (EDM). Experiments were performed by varying current, pulse on time (POT), gap voltage (GV), and Al2O3 powder concentration (PC). The experiments were designed using response surface methodology in which material removal rate (MRR), tool wear rate (TWR), and surface roughness (Ra) were recorded as responses. The addition of Al2O3 particles has a positive impact on MRR and Ra, whereas it has a negative impact on TWR. The interaction impact of process parameters (p-p) on responses was thoroughly analyzed using contour plots. A mathematical model was developed and validated for all the responses. The experimental results were compared with the predicted values. It was found that all the values have a maximum deviation of 3.5%. The ANOVA table reveals that the PC was the most influential factor followed by the current.
Advances in Materials Science and Engineering, 2022
In this research article, we investigate the physical and mechanical properties of composites com... more In this research article, we investigate the physical and mechanical properties of composites comprised of unsaturated polyester resin (UPR) and recycled polyethylene terephthalate (PET) with 10% to 40% volume of bamboo fibre (BF). Chemical evaluation of BF revealed that BF has a cellulose content of 49.86%, hemicellulose content of 25.17%, and lignin content of 7.14%. As the UPR’s different connections, FTIR identified an interconnecting framework between the styrene monomer (ST) and the unsaturated polyester (UP). It was found by TGA-DTG that there were two breakdown phases. UPR’s physical and mechanical properties were found to be affected by increasing the amount of fibre in the material, with the water absorption rising from 0.7% to 2.81% and the density (1214.38 to 1168.83 kg/m), flexural strength (51.81 to 28.92 MPa), flexural modulus (2.78 to 2.83 GPa), and tensile strength (9.71 to 3.86 MPa) all decreasing at the same time. On the other hand, the hardness increased from 82....
In this research work, AA2024/5Al2O3/5Gr hybrid composites fabricated through stir casting were m... more In this research work, AA2024/5Al2O3/5Gr hybrid composites fabricated through stir casting were machined utilising an electric discharge machine (EDM). Experiments were performed by varying current, pulse on time (POT), gap voltage (GV), and Al2O3 powder concentration (PC). The experiments were designed using response surface methodology in which material removal rate (MRR), tool wear rate (TWR), and surface roughness (Ra) were recorded as responses. The addition of Al2O3 particles has a positive impact on MRR and Ra, whereas it has a negative impact on TWR. The interaction impact of process parameters (p-p) on responses was thoroughly analyzed using contour plots. A mathematical model was developed and validated for all the responses. The experimental results were compared with the predicted values. It was found that all the values have a maximum deviation of 3.5%. The ANOVA table reveals that the PC was the most influential factor followed by the current.
Advances in Materials Science and Engineering, 2022
In this research article, we investigate the physical and mechanical properties of composites com... more In this research article, we investigate the physical and mechanical properties of composites comprised of unsaturated polyester resin (UPR) and recycled polyethylene terephthalate (PET) with 10% to 40% volume of bamboo fibre (BF). Chemical evaluation of BF revealed that BF has a cellulose content of 49.86%, hemicellulose content of 25.17%, and lignin content of 7.14%. As the UPR’s different connections, FTIR identified an interconnecting framework between the styrene monomer (ST) and the unsaturated polyester (UP). It was found by TGA-DTG that there were two breakdown phases. UPR’s physical and mechanical properties were found to be affected by increasing the amount of fibre in the material, with the water absorption rising from 0.7% to 2.81% and the density (1214.38 to 1168.83 kg/m), flexural strength (51.81 to 28.92 MPa), flexural modulus (2.78 to 2.83 GPa), and tensile strength (9.71 to 3.86 MPa) all decreasing at the same time. On the other hand, the hardness increased from 82....
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Papers by Nandagopal Kaliappan