Location via proxy:   [ UP ]  
[Report a bug]   [Manage cookies]                
Skip to main content

Advertisement

Springer Nature Link
Log in

Microstructure and Corrosion Behavior of Cold-Sprayed Aluminum Alloy/Inconel Composite Coatings

  • Peer Reviewed
  • Published:
Journal of Thermal Spray Technology Aims and scope Submit manuscript

Abstract

Inconel 718 is a high-strength metal alloy that exhibits excellent corrosion resistance. Cold spraying is a deposition technique that does not induce phase changes and so was used to form an anti-corrosion composite coating that was composed of an Al5056 matrix reinforced with In718. These composite coatings exhibited a higher corrosion potential and lower corrosion current than the pure Al5056 coating, which provided effective cathodic protection to Al substrate if the substrate corrosion was inadvertently initiated. The electrochemical impedance spectroscopy results indicated that it was the addition of In718 that improved the corrosion resistance of the cold-sprayed coatings. The In718 induced a compacting effect, which reduced the porosity of the coating, and this was found to be the primary reason for the increased corrosion resistance of the Al5056/In718 composite coatings compared to the Al5056 coating.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Log in via an institution

Subscribe and save

Springer+ Basic
$34.99 /Month
  • Get 10 units per month
  • Download Article/Chapter or eBook
  • 1 Unit = 1 Article or 1 Chapter
  • Cancel anytime
Subscribe now

Buy Now

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Institutional subscriptions

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11
Fig. 12

Similar content being viewed by others

References

  1. A. Papyrin, V. Kosarev, S. Klinkov, A. Alkhimov, and V. Fomin, Cold Spray Technology, Elsevier, Oxford, 2007

    Google Scholar 

  2. W.Y. Li, H.L. Liao, and H.T. Wang, Cold Spraying of Light Alloys, Surface Engineering of Light Alloys—Al, Mg and Ti Alloys, H. Dong, Ed., Woodhead Publishing, Sawston, 2010,

    Google Scholar 

  3. H. Assadi, H. Kreye, F. Gartner, and T. Klassen, Cold Spraying—A Materials Perspective, Acta Mater., 2016, 116, p 382-407

    Article  Google Scholar 

  4. V. Champagne and D. Helfritch, The Unique Abilities of Cold Spray Deposition, Int. Mater. Rev., 2016, 61, p 1-19

    Article  Google Scholar 

  5. S.M. Hassanigangaraj, A. Moridi, and M. Guagliano, Critical Review of Corrosion Protection by Cold Spray Coatings, Surf. Eng., 2015, 31, p 803-815

    Article  Google Scholar 

  6. H. Koivuluoto, Corrosion Resistance of Cold-Sprayed Coatings, Cold-Spray Coatings, P. Cavaliere, Ed., Springer, Cham, 2018, p 351-371

    Google Scholar 

  7. Y. Tao, T. Xiong, C. Sun, L. Kong, X. Cui, T. Li, and G.L. Song, Microstructure and Corrosion Performance of a Cold Sprayed Aluminium Coating on AZ91D Magnesium Alloy, Corros. Sci., 2010, 52, p 3191-3197

    Article  Google Scholar 

  8. E. Sansoucy, P. Marcoux, L. Ajdelsztajn, and B. Jodoin, Properties of SiC-Reinforced Aluminum Alloy Coatings Produced by the Cold Gas Dynamic Spraying Process, Surf. Coat. Technol., 2008, 202, p 3988-3996

    Article  Google Scholar 

  9. W.Y. Li, C. Yang, and H. Liao, Effect of Vacuum Heat Treatment on Microstructure and Microhardness of Cold-Sprayed TiN Particle-Reinforced Al Alloy-Based Composites, Mater. Des., 2011, 32, p 388-394

    Article  Google Scholar 

  10. Q. Wang, K. Spencer, N. Birbilis, and M.-X. Zhang, The Influence of Ceramic Particles on Bond Strength of Cold Spray Composite Coatings on AZ91 Alloy Substrate, Surf. Coat. Technol., 2010, 205, p 50-56

    Article  Google Scholar 

  11. Y. Tao, T. Xiong, C. Sun, H. Jin, H. Du, and T. Li, Effect of α-Al2O3 on the Properties of Cold Sprayed Al/α-Al2O3 Composite Coatings on AZ91D Magnesium Alloy, Appl. Surf. Sci., 2009, 256, p 261-266

    Article  Google Scholar 

  12. K. Spencer, D.M. Fabijanic, and M.X. Zhang, The Use of Al-Al2O3 Cold Spray Coatings to Improve the Surface Properties of Magnesium Alloys, Surf. Coat. Technol., 2009, 204, p 336-344

    Article  Google Scholar 

  13. E. Irissou, J.-G. Legoux, B. Arsenault, and C. Moreau, Investigation of Al-Al2O3 Cold Spray Coating Formation and Properties, J. Therm. Spray Technol., 2007, 16, p 661-668

    Article  Google Scholar 

  14. M. Yu, X.K. Suo, W.Y. Li, Y.Y. Wang, and H.L. Liao, Microstructure, Mechanical Property and Wear Performance of Cold Sprayed Al5056/SiCp Composite Coatings: Effect of Reinforcement Content, Appl. Surf. Sci., 2014, 289, p 188-196

    Article  Google Scholar 

  15. M. Yu, W.Y. Li, X.K. Suo, and H.L. Liao, Effects of Gas Temperature and Ceramic Particle Content on Microstructure and Microhardness of Cold Sprayed SiCp/Al5056 Composite Coatings, Surf. Coat. Technol., 2013, 220, p 102-106

    Article  Google Scholar 

  16. A. Loganathan, S. Rengifo, A.F. Hernandez et al., Effect of 2D WS2 Addition on Cold-Sprayed Aluminum Coating, J. Therm. Spray Technol., 2017, 26, p 1585-1597

    Article  Google Scholar 

  17. O. Meydanoglu, B. Jodoin, and E.S. Kayali, Microstructure, Mechanical Properties and Corrosion Performance of 7075 Al Matrix Ceramic Particle Reinforced Composite Coatings Produced by the Cold Gas Dynamic Spraying Process, Surf. Coat. Technol., 2013, 235, p 108-116

    Article  Google Scholar 

  18. H. Bu, M. Yandouzi, C. Lu, D. MacDonald, and B. Jodoin, Cold Spray Blended Al + Mg17Al12 Coating for Corrosion Protection of AZ91D Magnesium Alloy, Surf. Coat. Technol., 2012, 207, p 155-162

    Article  Google Scholar 

  19. Y. Xiong and M.X. Zhang, The Effect of Cold Sprayed Coatings on the Mechanical Properties of AZ91D Magnesium Alloys, Surf. Coat. Technol., 2014, 253, p 89-95

    Article  Google Scholar 

  20. N. Li, W. Li, X. Yang, Y. Xu, and A. Vairis, Corrosion Characteristics and Wear Performance of Cold Sprayed Coatings of Reinforced Al Deposited Onto Friction Stir Welded AA2024-T3 Joints, Surf. Coat. Technol., 2018, 349, p 1069-1076

    Article  Google Scholar 

  21. N. Li, W.Y. Li, X.W. Yang, and N.D. Alexopoulos, Corrosion Performance and Mechanical Properties of Friction Stir Welded AA2024-T3 Joints Under Different Corrosion Solution Exposure, Mater. Corros., 2017, 68, p 970-976

    Article  Google Scholar 

  22. FSd Silva, J. Bedoya, S. Dosta, N. Cinca, I.G. Cano, J.M. Guilemany, and A.V. Benedetti, Corrosion Characteristics of Cold Gas Spray Coatings of Reinforced Aluminum Deposited Onto Carbon Steel, Corros. Sci., 2017, 114, p 57-71

    Article  Google Scholar 

  23. Y. Wang, B. Normand, N. Mary, M. Yu, and H. Liao, Microstructure and Corrosion Behavior of Cold Sprayed SiCp/Al 5056 Composite Coatings, Surf. Coat. Technol., 2014, 251, p 264-275

    Article  Google Scholar 

  24. S. Kumar and A.A. Rao, Influence of Coating Defects on the Corrosion Behavior of Cold Sprayed Refractory Metals, Appl. Surf. Sci., 2017, 396, p 760-773

    Article  Google Scholar 

  25. A. Thomas, M. El-Wahabi, J.M. Cabrera, and J.M. Prado, High Temperature Deformation of Inconel 718, J. Mater. Process. Technol., 2006, 177, p 469-472

    Article  Google Scholar 

  26. M. Yu, H. Chen, W.Y. Li, X.K. Suo, and H.L. Liao, Building-Up Process of Cold-Sprayed Al5056/In718 Composite Coating, J. Therm. Spray Technol., 2015, 24, p 579-586

    Article  Google Scholar 

  27. Q. Wang, N. Birbilis, H. Huang, and M.-X. Zhang, Microstructure Characterization and Nanomechanics of Cold-Sprayed Pure Al and Al-Al2O3 Composite Coatings, Surf. Coat. Technol., 2013, 232, p 216-223

    Article  Google Scholar 

  28. Q.J. Zhu, K. Wang, X.H. Wang, and B.R. Hou, Electrochemical Impedance Spectroscopy Analysis of Cold Sprayed and arc Sprayed Aluminum Coatings Serviced In Marine Environment, Surf. Eng., 2013, 28, p 300-305

    Article  Google Scholar 

  29. R. Krishnakumar and Z. Szklarskasmialowska, Optical and Impedance Characteristics of Passive Films on Pure Aluminum, Mater. Sci. Forum, 1992, 111-112, p 565-580

    Article  Google Scholar 

  30. Y. Wang, B. Normand, N. Mary, M. Yu, and H. Liao, Microstructure and Corrosion Behavior of Cold Sprayed SiCp/Al 5056 Composite Coatings, Surf. Coat. Technol., 2015, 251, p 264-275

    Article  Google Scholar 

  31. R.R. Winston and H.H. Uhlig, Uhlig’s Corrosion Handbook, Wiley, Hoboken, 2011

    Google Scholar 

  32. Y.K. Wei, X.T. Luo, C.X. Li, and C.J. Li, Optimization of In Situ Hot Peening Assisted Cold Spraying Parameters for Full Corrosion Protection of Mg Alloy by Fully Dense Al-Based Alloy Coating, J. Therm. Spray Technol., 2017, 26, p 173-183

    Article  Google Scholar 

  33. M. Diab, X. Pang, and H. Jahed, The Effect of Pure Aluminum Cold Spray Coating on Corrosion and Corrosion Fatigue of Magnesium (3% Al-1%Zn) Extrusion, Surf. Coat. Technol., 2017, 309, p 423-435

    Article  Google Scholar 

Download references

Acknowledgment

The project is supported by the National Natural Science Foundation of China (51601157) and Fundamental Research Funds for the Central Universities (2682015RC01).

Author information

Authors and Affiliations

  1. Research Center of Sichuan Advanced Welding and Surface Engineering, School of Materials Science and Engineering, Southwest Jiaotong University, Chengdu, 610031, People’s Republic of China

    M. Yu, M. Y. Ding & H. Ma

  2. LERMPS, Université de Technologie de Belfort-Montbéliard, Site de Sévenans, 90010, Belfort Cedex, France

    M. Yu & H. L. Liao

Authors
  1. M. Yu
    View author publications

    You can also search for this author in PubMed Google Scholar

  2. M. Y. Ding
    View author publications

    You can also search for this author in PubMed Google Scholar

  3. H. Ma
    View author publications

    You can also search for this author in PubMed Google Scholar

  4. H. L. Liao
    View author publications

    You can also search for this author in PubMed Google Scholar

Corresponding author

Correspondence to M. Yu.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Yu, M., Ding, M.Y., Ma, H. et al. Microstructure and Corrosion Behavior of Cold-Sprayed Aluminum Alloy/Inconel Composite Coatings. J Therm Spray Tech 28, 460–471 (2019). https://doi.org/10.1007/s11666-018-0817-9

Download citation

  • Received:

  • Revised:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11666-018-0817-9

Keywords

Search

Navigation