Apostila AKAS

FIESSLER Press Brakes Protection System Safety Category 4
ELEKTRONIK AKAS-I, AKAS-LC, AKAS-II
Operating Instructions
AKAS-I
(before AKAS)
FIESSLER Typ: AKAS II Fiessler Elektronik OHG - Kastellstrasse 9 - D 73734 Esslingen - Tel.: 0711/9196970
AKAS-II
Hintere Anschlussreihe am Empfngersupport:
1h 1h = + Motor
ELEKTRONIK Lasersender 2h
3h
2h = - Motor
3h = + 24V DC
4h 4h = 0V DC
Ausricht- Kastenbiegefunktion aktiviert 5h
6h
5h = Ausgang 2
6h = Ausgang 1
kontrollen 7h
8h
7h =
8h =
+ 24V
+ 24V
E1 9h
10h
9h =
10h =
Warnung Warnung Warnung Warnung
c c = PE
b b = N Kastenbiegen
a a = L1 230V AC -15% +10%, 50 Hz
Laserstrahlung E3 E2 berbrckt KB-Quittierung
Schlsselschalter
Anschlsse am Sendersupport:
Lichtschranke Lichtschranke
PE
SN
PE
N Frei Unterbrochen
SL1 L1 230V AC
(-15% +10% 50Hz)
E1 P1
+ Motor Nicht in den Strahl blicken !
1 - Motor
2
Vordere Anschlussreihe am Empfngersupport:
Laserklasse 2
1v 1v =
max. < 1mW / 670 nm + 15 nm 2v 2v = Mutingkontakt 1
3v 3v =
FIESSLER
4v 4v =
5v 5v = Mutingkontakt 2
Warnung Warnung Warnung Warnung Typ: AKAS II 6v 6v =
+24V Muting Kanal 1
+24V Muting Kanal 2
Fiessler Elektronik - Kastellstrasse 9 - D 73734 Esslingen - Tel.: 0711/9196970
ELEKTRONIK Empfnger
AKAS-LC
CONTENTS:
EG Baumustergeprft
AAAAA
AAAAA
Safety Instructions
AAAAA
Q
Application
AAAAA
ZERT Instruction for use
AAAAA
Mechanical data
AAAAA
DIN EN ISO 9001 Electrical connection
Reg. Nr. 96007
Putting into operation
Fiessler Elektronik Kastellstr. 9 Telefon: 0711 / 91 96 97-0 Internet: http://www.fiessler.de

D-73734 Esslingen Telefax: 0711 / 91 96 97-50 eMail: info@fiessler.de
Doku Nr. 758 Stand 27.04.04/ AS/ GF
FIESSLER
ELEKTRONIK
With 40 years experience as specialists in the field of opto-electronics applied

to the safety field you are guaranteed to receive a product of quality and
reliability. We are pleased to offer advice on the selection, application or
installation of our products.
Tell us your need.We will be pleased to advise you.
2
FIESSLER Contents
ELEKTRONIK
Chapter Contents Page
1 Safety instructions 4
2 Terms 5
3 Prerequisites for using the press brake protection AKAS 6
4 Description and fields of application for the equipement

4.1 General instructions 7
4.2 Equipment designation 8
4.3 Function description of transmitter and receiver 9
4.4 Function overview of the switching unit LSUW N1 K Muting K for AKAS 12
5 Mechanical data, dimension drawings 13

5.1 AKAS-I Transmitter and Receiver 14
5.2 AKAS-LC Transmitter and Receiver 15
5.3 AKAS-II Transmitter and Receiver 16
5.4 Switching units LSUW N1 Muting K for AKAS 17
5.5 Mounting housing IP 55 for the switching unit LSUW N1 Muting 18
6 Mounting
6.1 Mounting conditions
6.1.1 General instruction 19
6.1.2 AKAS-I, AKAS-LC 20
6.1.3 AKAS-II 21
6.1.4 Saftey instructions 22
6.2 Mounting of the receiver and the transmitter - First mounting 23
6.3 Proposal for fastening of AKAS at the ram 24
6.4 First mounting 25
6.5 Adjusting instructions - after tool change
6.5.1 AKAS-I 29
6.5.2 AKAS-II 30
6.5.2 AKAS-LC 31
7 Electrical connection
7.1 Switching unit LSUW N1 Muting K 32
7.1.1 General instruction 33
7.1.2 Instructions for integrating into the control system of the machine 34
7.1.3 Connection diagram AKAS-I, -II with switching unit LSUW N1 Muting K 35
7.1.4 AKAS-LC Transmitter and receiver 24 V DC -control box and muting lamp 230 V AC 36
7.1.5 AKAS-LC Transmitter and receiver 24 V DC -control box and muting lamp 24V DC 37
7.1.6 Pin assignment AKAS-I, -II with switching unit LSUW N1 Muting 230V AC 38
7.2 Connection diagram AKAS with Pilz Safety-PLC PSS
7.2.1 AKAS-I, AKAS-II 39
7.2.2 AKAS-LC 40
8 Maintenance 41
9 Order codes 42
10 AKAS - Inspection Sheet 43
Safe operation of the entire equipement is only ensured by compliance with

these operating instructions and observation of the corresponding accident
preventing regulations. These operating instructions are component of the
light barrier and must be kept at the location where the light barrier is
installed.
3
FIESSLER Safety instructions 1
ELEKTRONIK Please observe always
This is the operating instruction for all AKAS models (AKAS-I [before AKAS],
AKAS-LC,and AKAS-II.
Special instructions for each model are provided with its individual model marking.
Attention is drawn to all safety instructions by this symbol. Particular attention must be paid to such instructions.
These operating instructions provide to the user important information concerning the correct use of the AKAS
Read the operating instructions with switching unit LSUW N1 Muting K. These instructions are a component of the light barrier concerned. It is
essential that they are easily available at the location where the safety light barrier is installed.
All requirements detailed in these operating instructions must be observed.
Other relevant regulations and the requirements of the employers' liability insurance associations have also to
be complied with.
Before the initial operation of the AKAS, the operating instructions must be read.
Qualified persons Mounting, initial operation and maintenance may only be performed by qualified persons.
Safety warning Light barriers do not protect anybody from machine-caused flying objects.
The AKAS protects fingers and hands that hold the sheet during the operation. Therefore it does not protect
during any fast engagement between the bending punch and the matrix short time before those are
closed. The protection function of the system is canceld when the Muting lamp is on.
The front beam which is turned to the operator does not protect, if the box-bending function has been
activated earlier.
When using the switching unit LSUW N1 Muting K, the main voltage must be switched off prior to the removing
of the switching unit. There are voltage conducting parts in the base and in the terminal strip of the switching
A-Test: unit.
putting into operation
TEST
The setting must be done in a way that the following test will be passed:
- The B-Test must be done for safety each 5 times on the left end and on the right end of the upper tool.
- The press brake must be equipped complete with the heaviest upper tool.
- Start of the closing movement from the maximum top dead centre (T.D.C)
B-Test: daily check

(at least every 24 hours) At the beginning of each shift and after each change of tools, the AKAS press brakes protection must
be checked as follows (see also pr EN 12622.2002):
Test must be carried out at both left and right ends of the bending punch.The punch must not touch
the step-shaped test rod.
a.) Place the test piece in position "10" on the lower tool.
Now start the close down movement.
b.) The press brake stops.
c.) The test piece must be placed in position "15" under the upper tool. In this position ("15") the test
piece may not touch the upper tool.
d.) Drive up the press brake. Place the the test piece in position "35" on the lower tool.
Now start the close down movement.
e.) The press brake must be stopped in a way that the test piece ("35") may not touch the upper tool.
f.) Move the test piece ("14") along the tip of the upper tool. The AKAS-II receiver has to be
interrupted (LS unterbrochen /interrupted = red LED).
a. b. c. d.
Stop
AA AA A
AAAA A A
e.
A f. LS
interrupted
AA
Stop
10 15
35
14
Fig.4/1 AA
4
Fig.4/ 2

FIESSLER Terms 2
ELEKTRONIK
Electrosensitive protective The press brake protection AKAS is an electrosensitive protective device (ESPE).
equipement ESPE is characterised by the fact that a hazardous motion becomes interrupted or prevented if the light beams
produced between the transmitter and receiver unit are interrupted.
Safety category 4 The AKAS fulfils the safety category 4, in compliance with EN 954.
Devices of safety category 4 are self-monitoring electrosensitive protective devices (ESPE) and represent the
highest safety class among the ESPE
Self-monitoring The electrosensitive protective device (ESPE) switches automatically into the "safe state" when it is faulty.
Standard Installation range Maximum distance between transmitter and receiver is 6 m ( For longer range please get in contact with
Fiessler Elektronik or your local dealer).
Overrun The part of the hazardous motion still taking place after interrupting the light beam.
Overrun traverse The distance covered during the overrun (e.g. by the ram of a press).
Overrun period The duration of the overrun traverse.
Response time The time that elapsed after light beam interruption until the switching action occurs.
Valve or contactor control Before every release of the output contacts the contactor control is checking whether the switching elements
connected (relays, contactors or valves) have been released. A renewed release of the
output contacts is only possible if the switching elements connected have been released. Thus a dangerous fai-
lure of switching-elements (relays, contactors or valves) caused by the hazardous motion is prevented.
Start interlock After initial operation or after a power supply interruption a renewed "enabling" is blocked by the start inter-
lock.The renewed release of the switching unit is only possible by closing and opening of the start entry.
Restart interlock The restart interlock prevents any automatic releasing of the switching outputs after an interruption and
re-enabling of the light beam (e.g. when penetrating the light beam).
Muting Short-time safe by-pass of the press brake protection AKAS during material movement, i.e. during a plate ben-
ding process.
boxbending By-pass of the receiver unit E1 during a box-bending process.

5
Prerequisites for using the
FIESSLER press brake protection AKAS 3
ELEKTRONIK
- The hazardous state of a machine must be ended by using the sensor function.
- Any unintentional repetition of a hazardous motion must be safely prevented.
- The safety level (class 4) of the accident preventing light barrier should at least correspond to the safety level
of the control system of the machine.
- The overrun traverse including the response time of 25 ms must be less than 15 mm for AKAS-I and
AKAS-LC and than 14 mm for AKAS-II. The overrun traverse with AKAS is normally considerably shorter
than with Two-Hands Control, because the AKAS controls directly the valves.
- The pressbrake must have an automatic overrun-control for the first stroke. If not, Fiessler Elektronik offer the
system AMS.
- Laser beams may be deviated due to air currents, this may cause unwanted and unforeseen machine
stops.Therefore the machine must be erected at a place free of air currents.
- Acceptance test:
the installation acceptance test and inspections should be conducted by a competent person in possession
of all the information supplied by the manufacturer of the machine and the ESPE.
- Annual test:
The operator should ensure that a competent person is assigned to check the light barrier annually. This person
can be an employee either from the light-barrier manufacturer or from the operator's staff. The annual test shall be
fullfilled according the inspection sheet from page 43.
Upon customer's request, Fiessler Electronik will perform the initial acceptance as well as the annual test. Additio-
nally, customer training seminars on how to execute annual tests will be conducted at regular intervals.
Required signals Two muting signals must be supplied by the valve position control of the valve which is responsible for the slow
speed.
Alternative the AMS-system from Fiessler Elektronik can be used.
2 Muting contacts: potential free, may be closed only at a stroke speed 10 mm/s
and
23 mm before the bending punch meets the sheet metal (AKAS-I, AKAS-LC)
resp.
13 - 22 mm (depending of the overrun traverse of the press brake) before the bending
punch meets the sheet metal (AKAS-II)
till the end of the stroke.
It must comply with safety category 4 (EN 954).
2 normally closed contacts:potential free and forcible guided , only open during upward movement.
Muting lamp : max. 230V 60W min 24 V AC or DC min. 0,1A - max. 0,5 A .
Box-bending button : potentially free changeover contact.
Both muting signals must be connected by separate cables in order to exclude any short circuit, or the
layout of cables must be effected in a way that no mechanical damage of the cable may occur, thus
excluding any short circuit of the lead of the cable.
Caution !
If the muting lamp is not connected or defective, a short-out (=muting) is not possible.
Use only tools of equal overall height which have the same bending line in the same fixing.
(also look at chap. 6.1 mounting conditions).
6
Description and fields of application for the equipement
FIESSLER 4
E L E K T R O N I K General instructions 4.1
The laser - accident preventing light barrier AKAS is an electro sensitive protective and controlling device
(ESPE) which has the function to protect operators from accidents.
This happens as follows : Before a part of the body is squeezed between two opposed moving machine parts,
this part of the body interrupts at least one light beam. By this means the movement of the machine is stopped,
before it comes to an injury.
AKAS
- meets IEC 1496, Type 4
- is self- monitoring without additionally wiring.
- easy to adjust after tool changing.
Operative range for the laser-accident preventing light barrier of the AKAS types are:
press brakes
In addition to the AKAS-I and AKAS-II with the electromotor driven supports for transmitter
and receiver for fast and easy tool change, the use of the AKAS -LC is recommended if the
press is operated using tools of equal heights or in case if extended operation with the same
tool is required, therefore no re-adjusting to different tool sizes is necessary. Fig.7/ 1
AKAS-I
Support
Support
Ram
Bending punch
Transmitter Receiver
Matrix
Support
Support
Fig.7/ 2
AKAS-II
Support
Support
Bending punch
FIESSLE
ELEKTRONIK
FIESSLE
ELEKTRONIK
R
R
Matrix
Support
Support
FIESSLE
ELEKTRONIK
FIESSLE
ELEKTRONIK
R
R
FIESSLE
ELEKTRONIK
FIESSLE
ELEKTRONIK
R
R
Fig.7/ 3
AKAS-LC
Bending punch
Matrix
Fig.7/ 4
7
FIESSLER 4
E L E K T R O N I K Equipment designation 4.2
Type plate The type plates are located at the front side of the support housings of both transmitter and receiver.
AKAS-I
AKAS-II
Abkantpressenabsicherung Sender Abkantpressenabsicherung

Pressbrakes protection transmitter Pressbrakes protection
Protection pour presses plieuses metteur Protection pour presses plieuses
Kastellstr. 9 D-73734 Esslingen Tel.: +49 (0) 711 91 96 97 -16 Kastellstr. 9 D-73734 Esslingen Tel.: +49 (0) 711 91 96 97 -16
Typ / type / type Typ / type / type Bj./ year/ anne
40 40
Verfahrweg Verfahrweg
Positioning range Positioning range
Ecart ajustable ISO9001 Ecart ajustable ISO9001
Reichweite Reichweite
range Typ 4 range Typ 4
porte de travail EN 61496 porte de travail EN 61496
Fig.8/1
AKAS-LC
Fiessler Elektronik OHG - Kastellstrasse 9 - D 73734 Esslingen - Tel.: 0711/9196970
Steckerbelegung
AKAS LC
Lasersender :
Laserstrahlung
1 Typ 4
EN 61496 Nicht in den Strahl blicken !
2 5
Laserklasse 2
3 4
1 = +24V DC max. < 1mW / 670 nm + 15 nm

2 = Minus
3 = N.C.
4 = N.C.
5 = N.C.
PE
Typ: AKAS LC FIESSLER

Lasersender ELEKTRONIK

Oberer Stecker:
1R = 5v +24V Muting Kanal 1 1

Ausricht- Kastenbiegefunktion aktiviert 2R = 2v Mutingkontakt 1 ( 1b )
3R = 4v Mutingkontakt 2 ( 2b )
kontrollen E1 Typ 4 4R = 4h 0V DC 2 5
EN 61496 5R = 5h Ausgang 2
= PE 3 4
E4 E3 E2 berbrckt
Unterer Stecker :
E1 1 6 1L = 3h +24V DC
Frei Unterbrochen 2L = 7h +24V KB Anforderung
3L = 8h +24V KB-Quittierung
2 5 4L = 6v +24V Muting Kanal 2
5L = 1v + 3v Mutingkontakt 1a + 2a
3 4 6L = 6h Ausgang 1
FIESSLER Typ: AKAS LC Achtung: Vor Anschlieen der Stecker mu geprft werden, ob die Wurmschraube in
der Lasche kontakt mit dem Empfngergehuse hat (Gelbe Lackschicht an
dieser Stelle eventuell entfernen)
ELEKTRONIK Empfnger
Fig.8/2
The product numbers are located at the rear side of the housings of both transmitter and receiver.
8
FIESSLER 4
E L E K T R O N I K Function description of transmitter and receiver 4.3
The laser-accident preventing light barrier AKAS consists of four compo- Warning Warning Warning Warning
nents: light transmitter (with support for AKAS-I and -II), light receiver Laser beam
(with support for AKAS-I and -II) switching unit LSUW N1 Muting and mu- Dont look in the beam
ting lamp (not included in the standard delivery specification). Laser clas 1
max <1 mW / 670 15 nm
Warning Warning Warning Warning
Fig.9/ 1
AKAS-I, AKAS-LC AKAS-II

Transmitter The transmitter generates three modulated visible la- The transmitter generates two modulated visible la-
ser light beams. ser light beams.
Receiver The receiver consists of four receiver units, one eva- The receiver consists of three receiver units, one
luating electronics, one box-bending function and evaluating electronics, one box-bending function
one time muting function. The receiver units detect and one time muting function. The receiver units de-
only that part of the light beam opposite to them. If a tect only that part of the light beam opposite to
beam is interrupted by occurrence of a hindrance, them. If a beam is interrupted by occurrence of a
the switching unit will switch off the movement of hindrance, the switching unit will switch off the mo-
the machine by two potential free normally open vement of the machine by two potential free normal-
contacts. ly open contacts.
Function diagram
closing movement
Bending punch
Bending punch
AKAS-I, -LC AKAS-II
receiver receiver
or
E1 E2 E4 closing movement E1 E2
E3 E3
Part to be protected,
e.g. finger
Matrix Matrix
Fig.9/2 Fig.9/3
AKAS System
following the ram
Ram
Bending punch
Transmitter Matrix Receiver
Fig.9/ 4
9
FIESSLER 4
Principle of function The press brakes system AKAS-II is a laser-optical safety device. The system is combined securely with the ram.
If the ram moves, the system AKAS will move also with the ram (Fig. 7/2-7/4). The laser opical safety is fixed un-
derneath the ram Thereby the area underneath the ram is protected. (On upstriking presses, the AKAS is also
mounted at the ram.) If one of the beams is interrupted (Fig. 10/1), the system AKAS will switch off the movement
of the machine by the switching unit.
AKAS-I, AKAS-LC AKAS-II

The laser opical safety device consists of 3 laser be- The laser opical safety device consists of 2 laser be-
ams and 4 receiver units. ams and 3 receiver units.
The individual receiver elements fulfil the following The individual receiver elements fulfil the following
function: function:
P1 and P2: detection of the direction during adjusting P1: detection of the direction during adjusting of trans-
of transmitter and receiver mitter and receiver
E4 : Positioning of height of AKAS E3 Positioning of height of AKAS
E1, E2, E3 and E4 stop the closing process of the ma- E1, E2, and E3 stop the closing process of the machi-
chine, as soon as they detect a hindrance ( e.g. finger). ne, as soon as they detect a hindrance ( e.g. finger).
E4
E3
E1 aktiv E3 E1 aktiv
P1 P2 P1
E2 E2
bending line Fig.10/ 1

bending line Fig.10/ 2
The stroke speed of the machine amounts to The stroke speed of the machine amounts to
Description of bending >10mm/sec (Fig. 10/3.1). If the bending punch is about >10mm/sec (Fig. 10/4.1). If the bending punch is about
plain sheet metals 23 mm above the sheet (Fig. 10/3.2), the control sy- X=13 - 22 mm above the sheet (depending of the
stem of the machine has changed to work speed 10 overrun traverse of the press brake) (Fig. 10/4.2), the
mm/s and gives a muting order to the AKAS receiver. control system of the machine has changed to work
This one mutes the receiver elements E1 and E2. The speed 10 mm/s and gives a muting order to the
receiver element E3 and E4 still remain active for 1,4 AKAS receiver. This one mutes the receiver ele-
sec (1,4 sec at a work speed of 10mm/sec = 14mm ments E1 and E2. The receiver element E3 still remain
bending traverse). After this time the receiver gives a active for 0,6 sec (0,6 sec at a work speed of
muting signal to the switching unit and this one mutes 10mm/sec = 6mm bending traverse). After this time
the whole receiver and the muting lamp lights up the receiver gives a muting signal to the switching unit
(Fig.10/3.3). The bending process is completed, alt- and this one mutes the whole receiver and the muting
hough the light beams are interrupted (Fig. 10/3.4). lamp lights up (Fig.10/4.3). The bending process is
completed, although the light beams are interrupted
(Fig. 10/4.4).
v>10 mm/sec
Schematic process with

v=10 mm/sec
Muting
1 2 1 Muting
v=10 mm/sec
2
v>10 mm/sec
bending of plain sheet metals E1+E2

E1+E2
23 mm
X mm
>x mm
>23 mm
E2 E2
E1 E1
AAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAA

AAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAA
AAAAAAAAAAAAAAAAAAAAAAA
AAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAA
3 4 3 AAAAAAAAAAAAAAAAAAAAAAA
4 AAAAAAAAAAAAAAAAAAAAAAA
Muting Muting
Muting Muting E1+E2 E1+E2
E3
v=0 mm/sec
E3
v=0 mm/sec
E1+E2 E1+E2
E3+E4 E3+E4
v=10 mm/sec
v=10 mm/sec
E3
E4
E3
6 mm= 0,6 sec
14 mm= 1,4 sec
Fig.10/ 3 Fig.10/ 4
10
FIESSLER 4
Description of box-bending If a box is bent, the previously bent side part of the box interrupts the light
or bending beam of the receiver element E1 right before this one will be muted by the
deaktiviert
of smallest workpieces muting order of the machine. The hazardous motion is interrupted, although
there is no part of the body in the dangerous area. To prevent this, the ope-
E1
rating mode "box-bending" must be announced to the system by operating
the "box-bending" button before bending a box. When releasing the button
the box-bending demand will be activated and the receiver element E1 gets E4
muted and deactivated. This condition is shown by two green LEDs at the E3
front plate of the receiver. However, the interruption of the light beam of E1 E2
by the walls of the box does not lead to a switching off of the downward mo-
vement (Fig. 11/2.2). The receiver elements E2, E3 and E4 (E4 only for Box side wall
AKAS-I, -LC) remain active until the muting signal mutes the receiver ele-
ments E1 and E2 and after 1,4 sec (AKAS-I, -LC) resp. 0,6 sec
(AKAS-II) the switching unit mutes the whole receiver. After the bending
process the function of box-bending (muting of E1) will be cancelled. bending line
Fig.11/ 1
With smallest pieces which must be led by the fingers for bending, the
function of box-bending must be selected, as otherwise the fingers would interrupt E1 and would lead to
the switching off of the bending process !
With activated function of box-bending the finger is not detected as shown in Fig. 9/2, 9/3 page 9!
Schematic process
with box-bending
v>10 mm/sec
v>10 mm/sec
Muting
v=10 mm/sec
Muting
1 2
v=10 mm/sec
Muting
E1 E1
E1+E2 1 E1
Muting
E1
2 E1+E2
23 mm
X mm
E2
>23 mm
E2
>x mm
AAAAAAAAAAAAAAAAA
AAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAA
AAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAA
AAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAA
AAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAA
AAAAAAAAAAAAAAAAAA
AAAAAAAAAAAAAAAAA
AAAAAAAAAAAAAAAAAA
AAAAAAAAAAAAAAAAA
AAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAA
3 4 3 4
Muting Muting
Muting Muting
E1+E2 E1+E2
E1+E2 E1+E2
E3 E3
v=0 mm/sec
E3+E4 E3+E4
v=0 mm/sec
v=10 mm/sec
v=10 mm/sec
E4 E3
E3
AAAAAAAAAAAAAAAAA
AAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAA
AAAAAAAAAAAAAAAAA
AAAAAAAAAAAAAAAAA
AAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAA
AAAAAAAAAAAAAAAAA
6 mm= 0,6 sec
AAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAA

14 mm= 1,4 sec
AAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAA

AAAAAAAAAAAAAAAAA
AAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAA
Fig.11/ 2 Fig.11/ 3
Pointer The light beams of the AKAS must be located in a certain distance to the ram. (For that see also chapter 6.5,
"adjustment instructions after changing the tool."). (Caution! Only tools of equal overall height may be used in one
fixing).
For using upper tools with different construction high transmitter and receiver of AKAS-I and AKAS-II are
mounted on electromotor driven supports. So an easy adjustment on the different tools is possible. (see Fig.
29/4).
11
FIESSLER Description and fields of application for the equipement 4
ELEKTRONIK Function overview of the switching unit LSUW N1 K Muting K for AKAS 4.4
FIESSLER AA
AA
TV Rheinland
Netz
power
tension
Nr./Baujahr
Ansprechzeit
No./year of construction
response time
No./anne de fabrication
temps de rponse
.................................
30 mS
TV Rheinland -10 + 55 C
LC free Temp. temp. temp.
ELEKTRONIK Made in Germany
LS Frei BS libre Schutzart enclosure rating degr de protection IP 20
Kastellstr.9 73734 Esslingen LC interrupted Versorgung supply voltage tension d'alimentation 230 VAC -15% +10 %, 50Hz
Tel. 0711/ 91 96 97-0
LS unterbrochen BS interrompue Kontaktbel. contact max. charge contact maxi. 2 A, 250 VAC
LSUW N1 Muting K
Schaltgert BWS Typ 4
Wiederanlaufsperre restart interlock
interdiction de redmarrage Achtung Vor Abziehen der Klemmleiste Netzspannung abschalten!
Switching unit ESPE Type 4 output free Attention Turn off the supply voltage !
Botier de commande ESPS Type 4 Ausgang frei sortie libre Attention Couper l'alimentation !
L1 L1
N 230VAC 115VAC LS gebrckt LC muted BS desactive
24VDC 0 V DC
1 18 2 E 3 4 5 6 8 14 7 C A 12 22 D 13 15 19 F 9 10 11 B 17 16 21 20
Fig.12/ 1
Switch. unit LSUW N1K

Function Muting
Light grid monitoring
X X
Start interlock
X X
Restart interlock
X X
Valve- or contactor
monitoring
X X
Operation with restart interlock
during the whole cycle
X
Two monitored normally open

contact for the contolling of
X
the following working machine
Short-out (Muting)
X
Fig.12/ 2
Functions which can be carried out with the switching unit: X
12
Mechanical data, dimension drawings
FIESSLER 5
E L E K T R O N I K
max. standard range 6 m (optional 8 m)
max. positioning range

of the supports AKAS-I 160 mm (optional 200 mm)
AKAS-II 150 mm (optional 190 mm)
(Supports with larger positioning range are availabe on demand)
Ram
support
support
Bending punch
max. 6m
max.200 mm
(AKAS-I) Matrix reciever
max.190 mm
(AKAS-II)
Transmitter
Fig.13/ 1
13
FIESSLER 5
E L E K T R O N I K AKAS-I Transmitter and Receiver 5.1
Housing type The aluminium housing of both transmitter and receiver are powder coated in RAL 1020 yellow. The optical he-
ad is made of acid-resistant spherically reinforced plastic (polyamide).
The support housings are of eloxal coated aluminium.
Fastening M8 screws on the support fixings

alternate:
fastening with shifting tenon blocks at the rear side of support housings
Protection system transmitter and receiver IP 54
Fastening screw
M8 AA
AAAA
Dimensions M 6 x 30 AA AAAA
AAAA
AAAA
AA AAAA
AAAA
AA
Upper adjustment
maxA
A23 mm AAA AA
With 160 mm positioning range: 665 - 680 mm. With 200 mm positioning range: 705 - 720mm
screws
AAAA AAAA A AAA
AA
AA
AA
AA
A
AA
AA
AA
AA
AA
A
AA
AA
AA
AA
AA
AA
A
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA 110
max 25
210 mm receiver AA bending line
135 mm transmitter AA 28
A
AA
AA
AA
AAA AA AAAA
17,5
46,5
21,5
31,5
37,5
AA
AAA AA AAAA AA
AAAA 25,5 22
AAAA AA screw
50 min 48 lower adjustment
13
30
AAAA M 6 x 30
87,5 AAAA AA 105

200
A
AA
76 AA
50
10
12,2
for tenon blocks M5

Fig.14/1
14
FIESSLER 5
E L E K T R O N I K AKAS-LC Transmitter and Receiver 5.2
Fastening fastening with shifting tenon blocks at the three side of transmitter and receiver housings
Protection System transmitter and receiver IP 54
Dimensions
95,5
4 44,5
38,5
2 24,5
E1
46,5
E3
E2
37,5
34,5
24
16,5
10
10
14 13,5 13,5 12,2
= L1 230V AC -15% +10%, 50 Hz
+ 24V
+ 24V
Ausgang 2
Ausgang 1
+ 24V DC
- Motor
+ Motor
0V DC
= PE
= N
6
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
1h
2h
3h
4h
5h
6h
7h
8h
9h
10h
1v
2v
3v
4v
5v
6v
b
a
c
M4
transmitter 135 + plug 30 mm
30
receiver 248 + plug 30mm
1v
2v
3v
4v
5v
6v
1h
2h
3h
4h
5h
6h
7h
8h
9h
10h
c
b
a
M6
5,2
Typ: AKAS-LC
Fastening brackets 27
4 x Senkkopf
fr M5
Fiessler Elektronik OHG - Kastellstrasse 9 - D 73734

170
160
Esslingen - Tel.: 0711/9196970

123,75
150
27
5,2
E1
56,25
M4
P1
20
30
6,5
E3 E2
E1
FIESSLER
ELEKTRONIK
10
26
50
Fig.15/ 1
Fig.15/ 2
15
FIESSLER 5
E L E K T R O N I K AKAS-II Transmitter and Receiver 5.3
The support housings are of eloxal coated aluminium.
Fastening M8 screws on the support fixings

alternate:
fastening with shifting tenon blocks at the rear side of support housings
Protection system transmitter and receiver IP 54
Dimensions Fastening screw AA

M8
AAAA AA
Upper adjustment
screws
AA AAAA
AAA
AA
AAA AAA
AAA
A
M 6 x 30
max
AA23 mm AAA AA
AAA AAA A AAA
AA
AA
AA
with 190 mm positioning range: 705 - 720 mm
AA
AA
AA
A
AA
AA
AA
AA
AA
AA
A
AA
AA
AA
A
AA
with 150 mm positioning range: 665 - 680 mm
AA
AA
AA
AA
max 25
AA
210 mm receiver
Empfnger AA
AA
Sender 124,5 bending line
135 mm Sender
101,5
A
AA
AA
AA
AA
AA 24 30
AAA
AA AA AAA
AA 17
AAA A AAA
AAAA 35
minA
13
50
30
AA A screw
48 lower
AAadjustment
AA AA M 6 x 30
87,5 AA 105
153
AA
76
AA
50
10
12,2
for tenon blocks M5
Fig. 16/1
16
FIESSLER 5
E L E K T R O N I K Switching units LSUW N1 Muting K for AKAS 5.4
N1 Muting K
Housing type black plastic housing, beige cover
Fastening snap-on mounting on top of the top hat rail according to DIN EN 50022-35, fastening by screws M4 80 mm
Protection system IP 40
Electrical connection plug in connection
Weight 1800g
Fig.17/ 1
17
FIESSLER 5
E L E K T R O N I K Mounting housing IP 55 for the switching unit LSUW N1 Muting 5.5
Housing execution Base: grey plastic. Cover: transparent macrolon

Fastening Four drilling holes in the housing base
Protection system IP 55
Electrical connection Cable passage through PG cable gland
Weight 800 g
Fig.18/ 1
mounting holes
190
5
Vibration mounts
280
250
cable bushing
207 170
Fig.18/ 2
18
Mounting
FIESSLER 6
E L E K T R O N I K Mounting conditions 6.1
General instruction 6.1.1
Max. allowable overrun By the operation of the machine with AKAS, there must be an automatic monitoring device of the overrun tra-
traverse of the machine verse.
To achieve the shortest overrun traverse the contacts 16-17 and 20-21 must be connected as close as possible to
the valves which are responsible for the downward movement This enables a considerably shorter overrun traver-
se with AKAS than with the 2 hands-control system.
Before the initial start-up the overrun traverse must be checked either with a test piece (see page 4) or by
a measuring instrument of overrun traverse *.
If the results of 10 carried out measurements pass over 15mm (AKAS-I, -LC) resp. 14mm (AKAS-II) the
fast speed must be reduced.
*) On request, the company Fiessler Elektronik is prepared to perform measurements of overrun with
your machine.
19
Mounting
FIESSLER 6
AKAS-I. AKAS-LC 6.1.2
Transmitter and receiver are mounted at the ram. They

must be mounted in a way that the mark of the receiver
is located directly at the bending line. The receiver ele-
ment E1 is turned towards the operator. Transmitter
and receiver of the AKAS are adjusted correctly if
they are shifted so far to the ram until the AKAS just
still switches to FREE and all adjusting controls are ex-
tinct (fig 28/4). That means that the beams of E4 touch
the ram.
In this position the distance between ram and lower re-

ceiver element E2 is only 20 mm .
E1
The evaluated diameter of the beam in the working di-
rection of the stroke amounts to 1 mm. E4
The max. allowable stop distance of the machine with
interruption of a beam of the AKAS in fast motion may E2
not exceed 15mm.
Fig.20/ 1
20
Mounting
FIESSLER 6
AKAS-II 6.1.3
Transmitter and receiver are mounted vertically -adju-

stable at the ram. They must be mounted in a way that
the mark of the receiver is located directly at the ben-
ding line. The receiver element E1 is turned towards
the operator.
Automatically the system AKAS-II adjust itself to the

needed distance to the upper tool. (See also chapt. 6.5
adjusting instruction - after changing the tool).
After completed automatic adjustment the output
contact will be switched "free" (Fig. 28/4).
E3
In dependence on the maximum overrun traverse of Z
the press brake, AKAS-II can be programmed in 8 E2
different distances (Z) from E3 to the upper tool.
The setting of the specific distance will be done with 3 E1
dip switches, located in the receiver support.

The system will be delivered in setting A.
Fig.21/1
Dipswitch setting Setting distance Z after max. allowable stop dip switch position recommended chan-
adjustment distance of the ma- off off off ge over (U) from fast
chine with interrup- speed to work speed
tion of a beam of the before the bending
AKAS-II in fast mo- punch meets the
on on on
tion sheet metal *
A 13 mm 14 mm off 22 mm
on
B 11 mm 12 mm off
20 mm
on
C 9 mm 10 mm off
18 mm
on
D 8 mm 9 mm off 17 mm
on
E 7 mm 8 mm off 16 mm
on
F 6 mm 7 mm off 15 mm
on
G 5 mm 6 mm off 14 mm
on
H 4 mm 5 mm off 13 mm
on
Fig.21/2
* For tolerating undulating sheet metal of 2mm tolerance.
21
Mounting
FIESSLER 6
Saftey instructions 6.1.4
Muting signal If a light beam is interrupted by the sheet which is to be bent, the AKAS would stop the working stroke immedi-
ately. Therefore the AKAS must be muted before it gets interrupted by the sheet. Likewise, slightly uneven
sheets should not lead either to an unintended switching-off of the cutting movement. From an opening
of < 23 mm (AKAS-I, -LC)
resp.
from an opening corresponding to the recommended change over from fast speed to work speed (s. Fig. 21/2)
(AKAS-II)
there must be sent a muting signal to the receiver by the control system of the machine.
Then the control system of the machine must guarantee according to safety category 4, that from this ti-
me the stroke speed is < 10 mm/s.
The Muting lamp must be connected, otherwise a muting of the AKAS system is not possible !
The protection of a pressbrake by the AKAS does not permit a bending in the bottom of a box inside
one box in fast motion.
On press brake equipped with AKAS protection only tools of equal height may be used in one fixing.
All tools fixed together may have only one common bending line.
Stoppers, which are mounted at the matrix, lead to a premature switching-off of the downward
movement.
No protection by AKAS No protection by AKAS
Fig.22/ 1 Fig.22/ 2
The AKAS does not protect,
- if the machine is only run in the work speed, i.e. no more than 10mm/s
- if the overrun traverse of the machine comes to more than 15mm (AKAS-I, -LC)
resp. 14mm (AKAS-II) .
At cause of the missing sychronization during fast speed, AKAS cannot be used for two machines
aligned in parallel (e.g. "tandem press brake") .
22
Mounting
FIESSLER 6
E L E K T R O N I K Mounting of the receiver and the transmitter - First mounting 6.2
Mounting The supports of the transmitter and the receiver must be connected
firmly with the ram or the pressure pad.
The mark must be exactly on the bending line (Fig. 23/2 (AKAS-I, -
LC), (Fig. 23/3 (AKAS-II). The receiver element E1 is turned towards
E4
the operator. E1 E1
E3
E
2
mark E1 mark
bending line bending line

Fig.23/ 2 Fig.23/ 3
lower edge at the same height
mind. 100mm
Fig.23/ 1
The lower edge of both supports should be at the same height.

AKAS-I, -LC: They must be mounted in a way that E4 is still free when using the highest (biggest) bending
punch.
AKAS-II: They must be mounted in a way that E3 +Z (s. Fig.21/2) is still free when using the highest
(biggest) bending punch.
The distance between the front edge of the AKAS systems and the pressbrake should be >100mm to avoid in-
juries while closing the press.
The mechanical guards (metal grids) that prevent the machine operator from entering the hazardous area of the
machine must be modified in a way that any by-passing of the safety equipment by the operator is not possible.
Likewise, any danger of geeting caught between grids and safety equipment must be excluded.
To guarantee a trouble-free operation,
Screws with locknuts
AA AA
Possibilities of fastening the supports of both the receiver and the
for elevation adjustment transmittermust be
AA AA
and adjusting fixed at solid, deformation-free plane-pa-
AA AA
(AKAS-I, -II) rallel constructions at the ram. The an-
gle bracket must be mounted in a way
that the adjustment screws are easily
Boring 8,1 mm for fastening or accessible. Pay attention to avoid any
slot for pivoting around the deformation of the profile. With pivoting
lateral axis and for fastening around the longitudinal axis, the lock-
nuts of the single M 10 screw at the an-
gle bracket should be unscrewed.
M6 adjustment screw with

locknuts for pivoting around
the longitudinal axis Fig.23/ 4
To guarantee a trouble-
free operation, the me-
M4 adjustment screw with canical fixtions of both
locknuts for pivoting around Boring 6 mm for fastening the receiver and the
Possibilities of fastening transmitter must be fi-
and adjusting the longitudinal axis xed at solid, deforma-
(AKAS-LC Fiessler Elektronik OHG - Kastellstrasse 9 - D 73734 Esslingen - Tel.: 0711/9196970 Hintere Anschlussreihe am Empfngersupport:
tion-free plane-parallel
constructions at the
1h 1h = + Motor
2h 2h = - Motor
Ausricht- Kastenbiegefunktion aktiviert 3h 3h = + 24V DC
4h 4h = 0V DC
kontrollen E1 5h 5h = Ausgang 2
6h 6h = Ausgang 1
Fiessler
Elektron
ik OHG
- Kastellst
rasse 9
- D 73734
Fiessler Elektronik OHG - Kastellstrasse 9 - D 73734Esslinge
Esslingen - Tel.: 0711/91969706970
Hintere
Anschluss
reihe am
1h am
Empfnge
+ Motor
= Empfngersupport:
rsupport:
E3 E2 berbrckt
7h
8h
9h
10h
7h
8h
9h
10h
=
=
=
=
+ 24V
+ 24V Kastenbiegen
KB-Quittierung
Schlsselschalter
ram. The fastening
brackets must be
Hintere Anschlussreihe Motor
Ausricht-
n - Tel.: - Tel.: 0711/919
0711/91 1h
2h = -+ 24V DC c c = PE
73734 Esslingen 96970 3h = 0V DC
kontrollen Kaste sse 9 - D 1h 2h
2h 3h
1h = 4h+ Motor
2h = 5h
=
= Ausgang 1
- Motor
2 b b = N
nbiegefunktio
OHG - Kastellstra Hintere
= Ausgang a = L1 230V AC -15% +10%, 50 Hz
Ausricht-
Elektronik Kastenbiegefunktion n aktivie aktiviert 4h
3h Anschlus
5h
3h = 6h
sreihe
+ 24V DC + 24V
+ 24V Kastenbiegen
a
rt aktiviert
Fiessler 4h 4h = 7h =
0V DC
kontrollen E1 nktion
1h
2h
5h 6h 5ham=Empfng = ersuppo
Ausgang
8h 2 rung Frei Unterbrochen
E1 6h 7h 1h 6h = 9h =
Ausgang 1 rt: KB-Quittie
E3 E2
berbr t- Kastenbiegefu 3h
4h
7h
8h
8h 2h = 7h
9h 3h = 8h
+ Motor
= 10h = + 24V
- Motor
= + 24V schalter E1 P1
Ausrich ckt 5h 9h 10h 4h == +9h24V = DCc = PE SchlsselKastenbiegen+10%, 50
Hz
len E1 6h
mounted in a way that

E3 E2kontrol berbrckt 10h 5h 0V DC
10h = b = N AC -15%
KB-Quittierung
7h c 6h = Ausgang a = L1 230V
Lichtschrank 8h c b7h = Ausgangc = PE 2
eberbrc
Lichts kt 9h b a8h = N1 Schlsselschalter
b =+ 24V
Lichtschranke chranke Lichtschranke 10h a 9h
= a += 24V
L1 230V AC -15% +10%, 50 Hz
10h ==
E1 P1 E3 E2Frei Lichtschranke c Kastenb Vordere Anschlussreihe am Empfngersupport:
Unterbhranke
Frei
Lichtsc Unterbrochen
rochen
b
a c = KB-Quitt iegen
b = PE
Unterbrochen
ierung
E1 P1 a = N Schlsselschalter
Frei L1 230V
AC -15% reihe am Empfnge
rsupport:
1v 1v =
Mutingkontakt 1
the adjustment screws

Anschluss+10%, 50 Hz 2v =
takt 1 2v
FIESS
Vordere
P1 1v = Mutingkon
FIESSLER
E1 3v 3v =
LER
Vordere Anschlussreihe am 2v Empfngersupport:
=
1v takt 2
3v = Mutingkontakt 2
ELEK
1v
Vordere 2v
2v
3v
4v
1v =
2v =
4v =
5v =
Mutingkontakt
Mutingkon
+24V
1Muting Kanal 2
1 Typ: AKAS-LC 4v
5v
4v =
5v =
TRON Anschlus
3v 3v = 6v = Kanal
+24V Muting +24V Muting Kanal 1
FIESSLER
sreihe 5v
IK Typ: AKATyp: AKAS II 1v 4v 6v
4v =
am Empfng
5v = ersuppo Mutingkontakt 2 6v 6v =
Typ:IIAKAS
5v
2v
6v 1v = 6v = rt: Muting Kanal 1 +24V Muting Kanal 2
S II 3v +24V
ELEKTRONIK Empfnger
are easily accessible.
4v 2v =
3v = Mutingko +24V Muting Kanal 2
ELEKTRONIK Empfng Empfnger
Empfnger
5v
ER 6v 4v = ntakt 1
FIESSL
5v =
er 6v = Mutingko
ntakt 2
+24V Muting
TR ONIK +24V Muting Kanal 1
ELEK
Kanal 2
Pay attention to avoid

any deformation of the
M M4 adjustment screw with profile. With pivoting
Boring 8,1 mm for fastening or slot for locknuts for pivoting around around the longitudinal
pivoting around the the longitudinal axis axis, the locknuts of the
lateral axis and for fastening single M 6 screw at the
fastening brackets
Fig.23/ 5
There are additional fastening possibilities with shifting tenon blocks at the should be unscrewed.
three side of transmitter and receiver housings
Transmitter and receiver of the AKAS should not be subjected to mechanical stress (e.g. bottles
should not be placed on it). To prevent this and to protect the AKAS from any da-
mages, a solid protection cap should be always mounted.
The shelters that protects the worker of getting inside the press brake danger-zone
has to be modified in a way that there are no posibilities to get inside in the danger-
zone and to get squeezed between the machine, the safety equipement and parts or AA
material (Fig. 23/6) A Fig.23/ 6
23
Mounting
FIESSLER 6
E L E K T R O N I K Proposal for fastening of AKAS at the ram 6.3
Mounting proposal
Front View
Ram
Fixing
Ram
Top view
Fig. 24/1
- The dimensions of the fixings must be adjusted individually to the machine.
- The fixing must be made of rigid material, e.g. steel tube 80 x 50 x 5 mm.
- It must be of a length that covers both the longest and the shortest tools captured by the AKAS.
- If one fastening arm needs to be pivoting due to an eventual tool change, it must be that one
which fixes the receiver support in order to leave the precise alignment of the transmitter
unchanged.
AKAS-I, -II Optional, special suspension devices for both transmitter
and receiver are available from Fiessler Elektronik.
swiveling fixture for the receiver
order code: AKAS/AS/U/S
Fixation at the rear side of the AKAS support:

order code: AKAS/ASU
Fig. 24/3
AKAS-LC suspension device for both AKAS-LC transmitter and receiver are available from Fiessler Elektronik.
order code: AKAS/AS/2/LC
Fig. 24/4 Fig. 24/3
24
Mounting
FIESSLER 6
E L E K T R O N I K First mounting 6.4
First mounting
Proceeding when first mounting an AKAS
1 Construction of the mechanical fastening
2 Mounting of the mechanical fastening at the ram
3 Mounting of the AKAS at the mechanical fastening
4 Fitting of the switching unit into the switch cabinet
5 Electrical connection
6 Adjustment of the AKAS 1. transmitter adjustment 2. receiver adjustment
7 Inspection of the electrical connection on function and compliance with safety category 4
8 Measuring of the overrun traverse
AKAS-I, AKAS-II AKAS-LC

The supports of both transmitter and receiver must be Ttransmitter and receiver must be mounted rigidly and
mounted rigidly and plane-parallel at the ram. The sup- plane-parallel at the ram.
port of transmitter and receiver is height-adjustable. The fastening straps that are supplied with the units
The both upper M 10 screws should be tightened and serve for securing and adjusting the AKAS-LC.
securely fixed by a locknut, the lower M 10 screw should
be locked strongly by a locknut towards the aluminum The straps, in conjunction with the tenon blocks, provide
profile and tightened slightly towards the angle. This pre- a universal means of mounting.
vents an unintentional twisting when adjusting. To swivel along the longitudinal axis, the respective
Both supports must be positioned in a way that the lon- adjusting screw on one of the fastening brackets is
gest and shortest tool is in the operating radius of both turned while both screws on the other fastening bracket
supports. Therefore, when using the shortest (smallest) are loose. To swivel the lateral axis, both screws of a
tool, the receiver E4 (AKAS-I) resp. E3 +Z ( Fig. 21/2) fastening bracket are turned at the same time while both
(AKAS-II) is covered by the tool in the highest position screws on the other fastening bracket are loose.
of the support. Consequently, when using the longest
(biggest) tool, the receiver E4 (AKAS-I) resp. E3 +Z Transmitter and receiver must be mounted in a way
(AKAS-II)is still free in the lowest support position. that the installed uppertool ist just not covering the
receiver element E4.
Drop a perpendicular from the bending line of the ben-
AKAS-I Transmitter Receiver AKAS-LC Transmitter Receiver
Transmitter and receiver Transmitter and receiver

must be attached on the sa- must be attached on the sa-
me level, if both are in the Fig.25/ 1 Fig.25/ 2 me level, if both are in the
lowest position. lowest position.
Fig.25/5 Fig.25/6
AKAS-II Transmitter Receiver
Transmitter and receiver

must be attached on the sa-
me level, if both are in the
lowest position.
Fig.25/3 Fig.25/ 4
Mounting of the receiver

Ram Housing of receiver
Fig.25/7
The receiver must be turned around the longitudinal axis so that the housing of the receiver is parallel to the ram.
ding punch and adjust optically the receiver with Per- Drop a perpendicular from the bending line of
the the help of M6 adjustment screws so that the pen- the bending punch and adjust optically the re-
mark (centre of the receiver elements) is located dicu- ceiver with the the help of M4 adjustment
vertically at the front of the receiver. Check this la screws so that the mark (centre of the receiver
over during the whole travel of the support of the elements) is located vertically at the front of the
receiver by turning the key-operated switch to receiver. When using a movable support for
"EIN" (="ON") and carrying the receiver upwards transmitter and receiver, make this test along
with pressing the button "EMPFNGER the entire displacement area.
AUF"(="RECEIVER UP"). The adjustment mode
must be in manual mode s. chap. 6.5.2). During Check the distance between the mark and the
the upward movement of the receiver turn the Fig.25/ 8
perpendicular (bending line) to make sure that
key-operated switch to "AUS" (="OUT") frequent- the receiver is carried up parallelly to the ben-
ly and check the distance between the mark and the per- ding line.
pendicular (bending line) to make sure that the receiver
is carried up parallelly to the bending line. The displace-
ment by the motor is not intended for nonstop carrying
up and down. In this case the thermal protection swit-
ches off the motors. After letting go the button and a
short brake you may continue the carrying procedure.
The transmitter must be mounted in a The transmitter must be mounted in a way that its marks
Mounting of the transmitter way that its marks are located perpen- are located perpendicularly to the bending line, the sa-
dicularly to the bending line, the same me way as the receiver is positioned.
way as the receiver is positioned.
The red transmitting beams should Transmitting be- The red transmitting beams
meet the receiver like it is shown in the ams should meet the receiver like it is
opposite illustration. Doing it must be AKAS-I Fig.25/9
shown inthe opposite illustration.
observed that the receiver stays in the
lower stop of the support. To check this,
cover the transmitter entirely. Then the
receiver should not move downwards.
The adjustment mode must be in manu-
al mode (s. chap.6.5.2) (AKAS-II).
Transmitting be-
ams Transmitting beams
AKAS-II Fig.25/10 AKAS-LC Fig.25/11
25
Mounting
FIESSLER 6
First mounting AKAS-I, AKAS-II AKAS-LC
Lateral axis Longitudinal axis The support of the transmitter must be turned around both the longitudinal and verti-
cal axis until the laser beams are aligned parallel to the ram.
AAAAAA
AAAAAA
AAAAAA
AA AAAAA
AAAAAA AAAAAA
AAA
AAAAAA
AAAAA
AA
AAAAA
AAAAAA
A AAAAAA
AA
AAAAAAAA
AAAAAA AAAAAA
AA When turning around the Lateral axis Longitudinal axis When turning around the
AAAAAA
AAAA
AAAAAAAA
AAAAAAA
AAAAAA
AAAA
AAAAAAAA
AAAAAAA
AA
AAAAAA
AAAA
AAAAAA
AAAA longitudinal axis the lock AA AA longitudinal axis the lock
AAAAAA
AAAA
AAAAAAAA
AAAAAAA AAAAAA
AAAA AA AA
AAAAAA
AAAA
AAAAAAAA
AAAAAAA AAAAAA
AAAA nut of the single M10 screw AA
AA AA
AA
nut of the single M4 screw
AAAAAA
AAAA
AAAAAAAA
AAAAAAA AAAAAA
AAAA which is located at the an- AA AA which is located at the
AAAAAA
AAAA
AAAAAAAA
AAAAAAA
AAAAAA
AAAA
AAAAAAAA
AAAAAAA
AAAAAA
AAAA
AAAAAA
AAAA AA AA fastening brackets must
AAAAAA
AAAA
AAAAAAAA
AAAAAAA AAAAAA
AAAA gle must be loosened. AA
AA AA
AA
AAAAAA
AAAA
AAAAAAAA
AAAAAAA AAAAAA
AAAA (Otherwise there is a dan- AA AA be loosened. (Otherwise
AAAAAA
AAAA
AAAAAAAA
AAAAAAA
AAAAAA
AAAA
AAAAAAAA
AAAAAAA
AAAAAA
AAAA
AAAAAA
AAAA ger of deformation of the AA AA there is a danger of defor-
AAAAAA
AAAA
AAAAAAAA
AAAAAAA AAAAAA
AAAA AA AA
AAAAAA
AAAA
AAAAAAAA
AAAAAAA AAAAAA
AAAA support housing!) AA
AA AA
AA
mation of the support hou-
AAAAAA
AAAA
AAAAAAAA
AAAAAAA AAAAAA
AAAA AA AA sing!)
AAAAAA
AAAA
AAAAAAAA
AAAAAAA
AAAAAA
AAAA
AAAAAAAA
AAAAAAA
AAAAAA
AAAA
AAAAAA
AAAA For checking whether the AA AA
AAAAAA
AAAA
AAAAAAAA
AAAAAAA AAAAAA
AAAA AAAAAAA
AAAAAAA
AA AAAAAAA
AA For checking whether the
AAAAAA
AAAAAA
AAAAAA
AAAA
AAAAAAAA
AAAAAAA
AAAAAAA AAAAAA
AAAA laser beams are parallel to AAAAAAA
AAAAAAA
AA
AAAAAAA
AAAAAAA AAAAAAA
AA laser beams are parallel to
AAAAAA
AAAAAA
AAAAAAA
AAAAAA
AAAAAAA
AAAA
AAAAAAAA
AAAAAAA AAAAAA
AAAAAA
AAAAAAA
AAAA the ram, a tool may be AA
AAAAAAA
AAAAAAA
AA
AAAAAAA
AA
AAAAAAA
AA
AA
AAAAAA
AAAAAAA
AAAAAA
AAAAA
AAAAAAAA
AAAAAA
AAAAAAA
AAAAAAA AAA AAAAAA
AAAAAAA
AAAAAA
AAAAAA AA AA the ram, a tool may be
AAAAAAAA
AAAAAA
AAAAAAA
AAAAAA
AA
AAAAAAAA
AAAAAAAA
AAAAAA AAAAAA
AA AA
AAAAAA
clamped alternately in front clamped alternately in
AAAAAA AAAAAA of the transmitter and the front of the transmitter and
receiver (Fig. 26/6). the receiver (Fig. 26/6).
Fig. 26/2
Fig. 26/1
The transmitter is moved up- The transmitter is mounted to

wards to the ram until the tip of the ram until the tip of the ram
the ram covers a small seg- Section covered covers a small segment of the Section covered
ment of the highest transmitting highest transmitting beam (Fig.
beam (Fig. 26/3-4). When 26/5).
moving the AKAS-II for the
first mounting, the manual
mode has to be selected If the tool is mounted complete-
(chap.6.5.2) (for AKAS-II). Transmitting beams ly on the left or on the right Transmitting beams
hand side, there must be al-
If the tool is mounted complete-
AKAS-I Fig. 26/3 ways the same projection (Fig. AKAS-LC Fig. 26/5
ly on the left or on the right 26/6) on a sheet of paper held
hand side, there must be al- Section covered behind the tool (Fig. 26/5).
ways the same projection (Fig.
26/6) on a sheet of paper held .
behind the tool (Fig. 26/3-4).
When using a movable support for transmitter and re-

This check must be done with ceiver, this check must be done with the highest (big-
the highest (biggest) and lo- gest) and lowest (smallest) tool.
west (smallest) tool. Transmitting beams
AKAS-II Fig. 26/4
tool position
No. 1
Tool
paper sheet
A B
Transmitter
picture
tool position lamina front side lamina magnetic side LS
No. 2 Magnet
AKAS-LC magnetic lower edge
magntiques
magnetica of tool
Tool 1 ,0 0 c m
1 ,0 0 c m
1 ,0 0 c m
paper sheet
bending line
Fig. 26/7
Fig. 26/6
When using large tools, the AKAS-LC transmitter is
adjusted as follows:
Then, the transmitter is carried upwards by pres- 1. Place the special AKAS-LC magnetic lamina with
sing the button "Sender auf/ab" (="transmitter its magnetic side at the spot marked "A".
up/down"). This action makes the receiver follow. 2. Adjust the transmitter in a way that the picture "LS"
When the highest highest position is reached, plea- can be seen at the front side of the lamina..
se check whether the receiver is also free ("LS 3. Then place the special AKAS-LC magnetic lami-
Frei") and whether the transmitting beams meet na with its magnetic side at the spot marked "B".
the receiver as shown in Fig. 26/3-4. By this it is 4. 2. Adjust the transmitter in a way that the picture
guaranteed that both transmitter and receiver move "LS" can be seen at the magentic side of the lamina.
parallel to each other and to the bending line. 5. Repeat the steps 1-4 until at both positions A and B
the picture LS can be seen.
26
Mounting
FIESSLER 6
Elemination of Possibility of Remedy Remedy

adjustment faults maladjustment
AKAS-I, AKAS-II AKAS-LC
Position of dark (=covered) section isBy unscrewing all M6 adjustment By unscrewing all M4adjustment
o'clock position but 12 o'clock or earli screws (Fig. 23/3) the support must screws (Fig. 23/5) the support must
be positioned further away behind be positioned further away behind
the bending line. the bending line.
Position of dark section is not in 1 o'c By tightening all M6 adjustment By tightening all M4adjustment
tion but 2 o'clock or later. screws (Fig. 23/4) the support must screws (Fig. 23/5) the support must
be put closer to the bending line. be put closer to the bending line.
If the position of dark section is not lo By unscrewing the upper M6 adjust- By unscrewing the upper
o'clock position but earlier when usingment screws (Fig. 23/4) the support M4adjustment screws (Fig. 23/5) the
west tool, and if it is in the 1 o'clock p must be positioned further away be- transmitter must be positioned furt-
when using the highest tool, the supp hind the bending line. her away behind the bending line.
too close to the bending line.
If the position of dark section is not lo By tightening the lower M6 adjust- By tightening the lower M4 adjust-
o'clock position but later when using t ment screws (Fig. 23/4) the support ment screws (Fig. 23/5) the support
tool, and if it is in the 1 o'clock positio must be put closer to the bending li- must be put closer to the bending li-
using the highest tool, the support is t ne. ne.
away from the bending line.
In the left tool position the dark sectio The support of the transmitter must The transmitter must be turned to
than in the right tool position =case B be turned to the right in the slot. the right in the slot.
Fig. 27/2.
In the left tool position the dark sectio The support of the transmitter must The transmitter must be turned to
ler than in the right position = case C be turned to the left in the slot. the left in the slot.
Fig. 27/2.
In the left tool position the dark sec- After unscrewing the upper left M6 After unscrewing the upper left M4
tion is located in the 1 o'clock posi- adjustment screws and after readju- adjustment screws and after readju-
tion, in the right tool position in a la- sting the upper right M6 adjustment sting the upper right M4 adjustment
ter position. screws the support (Fig. 23/4) must screws the transmitter (Fig. 23/5)
be turned clockwise around its longi- must be turned clockwise around its
tudinal axis. longitudinal axis.
In the left tool position the dark sectio After unscrewing the upper left M6 After unscrewing the upper left M4
the 1 o'clock position, in the right tool adjustment screws and after readju- adjustment screws and after readju-
an earlier position. sting the upper right M6 adjustment sting the upper right M4 adjustment
screws (Fig.23/4) the support must screws (Fig.23/5) the transmitter
be turned counterclockwise. must be turned counterclockwise..
Transmitter adjusted Transmitter adju- Transmitter adjusted Transmitter adju-

right sted wrong rightt sted wrong
A B A B
C C
AKAS-II Fig. 27/1 AKAS-I, -LC Fig. 27/2
27
Mounting
FIESSLER 6
Operational control AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA

AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA
Operational control AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA
Empfnger auf Sender auf aus off
Reviever up Transmitter up
AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA arrt ein on
AKAS-I, -II AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA
Monter rcepteur Monter metteur
Ricevitore su Emettitore su marche
Support
Support
Sender ab
Transmitter down
Descendre mmetteur
Emettitore giu
Receiver
Transmitter AKAS-I Bild28/2
Empfnger auf Sender auf
aus off
arrt ein on
marche
Ricevitore su Emettitore su
Sender ab
Automatik
Transmitter down
Descendre mmetteur
Emettitore giu
Bild28/1 AKAS-II Bild28/3
Key switch "Justage ein/aus" ("adjustment on/off"): during the first adjustment and after a tool change turn the
switch to "ON".
-The work sequence is only activated when the key switch is turned to "OFF" (AKAS-I).
-The work sequence is only activated after the automatic mode is finished and when he key switch is turned to
"OFF"(AKAS-II).
If the key switch is turned to "OFF" after the adjustment procedure, the machine will carry out the start-
up release.
AKAS-I:
Button "Empfnger auf" (="receiver up"): If the receiver is covered by the matrix after a matrix change, which
prevents the transmitter to detect the receiver, you may press this button in order to manually carry the receiver
upwards.
Button "Sender auf/ab" (="Transmitter up/down"): This button serves to carry manually the transmitter upwards
or downwards until it has detected the receiver. This button serves also to adjust the AKAS after a tool chan-
ge.
AKAS-II:
Button "Automatik / Receiver up": If the receiver is covered by the matrix after a matrix change, which prevents
the transmitter to detect the receiver, in manual mode this button is used to drive the receiver up. This button is
also used to start the automatic mode for adjusting AKAS-II for a new upper tool (s.chap. 6.5.2).
Button "Sender auf/ab" (="Transmitter up/down"): This button serves to carry manually the transmitter upwards
or downwards until it has detected the receiver. Also with this button during automatic mode the down move-
ment of AKAS-II can be deviated to an upwards movement (s. chap.6.5.2).
Adjustment control To identify the adjustment condition there are always four red LEDs (AKAS-I, -LC), resp. three red LEDs
LEDs (AKAS-II)on the face and on the upper side of the receiver for the adjustment control:
FIESSLER Typ: AKAS Oberer Stecker:
1R = 5v +24V Muting Kanal 1 1

ELEKTRONIK Empfnger Ausricht- Kastenbiegefunktion aktiviert 2R = 2v Mutingkontakt 1 ( 1b )
3R = 4v Mutingkontakt 2 ( 2b )
kontrollen 4R = 4h 0V DC
E1 Typ 4 5R = 5h Ausgang 2 2 5
EN 61496
= PE 3 4
E4 E3 E2 berbrckt
Unterer Stecker :
E Lichtschranke Lichtschranke
4 1L = 3h +24V DC
Ausrichtkontrollen E3 E1 Frei Unterbrochen
1 6
2L = 7h +24V KB Anforderung
3L = 8h +24V KB-Quittierung
4L = 6v +24V Muting Kanal 2
2 5 5L = 1v + 3v Mutingkontakt 1a + 2a
P P2 6L = 6h Ausgang 1
3 4
1
Kastenbiegefunktion
aktiviert und
E1 berbrckt
FIESSLER Typ: AKAS LC Achtung: Vor Anschlieen der Stecker mu geprft werden, ob die Wurmschraube in
der Lasche kontakt mit dem Empfngergehuse hat (Gelbe Lackschicht an
"adjustment control"
LS Frei
dieser Stelle eventuell entfernen)
ELEKTRONIK Empfnger
LS Unterbrochen
Vordere Anschlussreihe am Empfngersupport:

"LS free" "LS interrupted"
1v 1v =
3v 3v =
4v 4v = Mutingkontakt 2 Fiessler Elektronik OHG - Kastellstrasse 9 - D 73734 Esslingen - Tel.: 0711/9196970
5v 5v = Hintere Anschlussreihe am Empfngersupport:
6v 6v = +24V Muting Kanal 1
+24V Muting Kanal 1h 1h = + Motor
2 2h 2h = - Motor
3h 3h = + 24V DC
Ausricht- Kastenbiegefunktion aktiviert 4h 4h = 0V DC
kontrollen 5h 5h = Ausgang 2
E1 6h 6h
7h
= Ausgang 1
= + 24V
7h
Hintere Anschlussreihe am Empfngersupport: 8h 8h = + 24V
9h 9h = Kastenbiegen
1h 1h = + Motor berbrckt 10h 10h =
2h 2h = - Motor
E3 E2 KB-Quittierung
3h 3h = + 24V DC c c = PE Schlsselschalter
4h 4h = 0V DC b b = N
5h 5h = Ausgang 2 Lichtschranke Lichtschranke a a = L1 230V AC -15% +10%, 50 Hz
6h 6h = Ausgang 1
7h 7h = + 24V
8h 8h = + 24V Frei Unterbrochen
9h 9h = Kastenbiegen
10h 10h = KB-Quittierung
E1 P1
c c = PE Schlsselschalter
b b = N
a a = L1 230V AC -15% +10%, 50 Hz Vordere Anschlussreihe am Empfngersupport:
1v 1v =
3v 3v =
FIESSLER
Typ: AKAS II 5v
6v
5v =
6v = +24V Muting Kanal 1
Fiessler Elektronik OHG - Kastellstrasse 9 - D 73734 Esslingen - Tel.: 0711/9196970 +24V Muting Kanal 2
ELEKTRONIK Empfnger
Bild28/4
Light barrier free, adjusted correctly:

LED "LS free" on, LEDs "adjustment control" off
Light barrier free, beam meets incorrectly: LED "LS free" on, LEDs "adjustment control" on
Light barrier adjusted incorrectly or interrupted: LED "LS free" off, LEDs "adjustment control" on
LED "LS interrupted" on
Once the AKAS being positioned and adjusted correctly, the maximum allowable overrun traverse of
Checking of the machine has to be verified.
This may be executed by means of a.) the test piece (which comes together with the AKAS) or b.) by a
overrun raverse
special overrun traverse measuring device.
To a.) : Ses page 4 "A-Test: putting into operation"
To b.) : On demand, Fiessler Elektronik or its partners are ready to perform mensurations on the maxi-
mum allowable overrun traverse on site.
28
Mounting
FIESSLER 6
E L E K T R O N I K Adjusting instructions - after tool change 6.5
AKAS-I 6.5.1
Adjusting instruction AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA
For the first adjustment or after a tool change the key-operated switch at the
AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA
arrt ein on
Ricevitore su support of the receiver must be turned to "EIN"(="ON"). If the transmitter is
Emettitore su
marche
located to the receiver so that the adjustment controls of E1 and E2 light up,
the receiver moves automatically to the lower stopper. In that case the
This adjusting instruction AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA
transmitter must be moved downwards by pressing the button "SENDER
Sender ab
Transmitter down
Descendre mmetteur
is located at the AUF/AB" (="Transmitter up/down") until it has found the receiver.Then the
Emettitore giu
Fig.29/1
support of the receiver! red LEDs "adjusting controls" are off.
Caution: If a matrix is installed which is considerably higher than the previos one, there is the danger of
the transmitter never find the receiver, because the receiver is always covered by the matrix. If this is
the case, the receiver must be carried manually upwards by pressing the button "EMPFNGER AUF"
(="Receiver up") until the receiver is located in the free coverage of the transmitter and has found the
transmitter.
The transmitter must be carried manually upwards (receiver follows automatically), until the magnetic lamina at-
tached at the bending punch interrupts the laser beam coming from E4, and until the adjustment control of E4
lights up. Doing this, the magnetic lamina must be fixed at the bending punch in a way that its edge is even with
the bending punch (Fig. 29/2, 29/3).
Bending punch
Magnet-ic
Bending punch lamina
Magnet-ic
lamina
Fig.29/2
Fig.29/3
Afterwards carry downwards until the adjustment controls of E4 are about to go out again. Now the
bending punch or the magnetic lamina touches the superior light beam. This is the way how the safe gap to the
light barrier elements E1 and E2 of about 20mm is garanteed. Now the AKAS is adjusted correctly.
Now the test piece must be positioned on the matrix. The key-operated switch must be turned to "aus" and the
key must be removed from its lock.
The key must be under the control of a responsible person (set-up man) !
After adjusting the test according page 4 must be carried out.
Schematic layout of the AKAS

after a tool change
and of the consecutive A
Support
follow-up of
transmitter and receiver
AAAAAAAAAAAAAAAAA
AAAAAAAAAAAAAAAAA
AAAAAAAAAAAAAAAAA
AAAAAAAAAAAAAAAAA
AAAAAAAAAAAAAAAAA
AAAAAAAAAAAAAAAAA
A
B
Support
AAAAAAAAAAAAAAAAAAAAA
B
Fig.29/4
29
Mounting
FIESSLER 6
AKAS-II 6.5.2
1. For the first adjustment or after a tool change the key-operated switch at AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA
Adjusting instruction AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA
arrt ein on
the support of the receiver must be turned to "EIN"(="ON"). Monter rcepteur Monter metteur
Ricevitore su Emettitore su marche
2. The magnetic lamina must be placed at the bending punch in a way AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA
that its edge is even with the bending punch. A correct adjustment is AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA
only possible if the magnetic lamina is even with the bending punch. AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA
Automatik
Sender ab
Transmitter down
Descendre mmetteur
Emettitore giu
Fig. 30/1
Magnetic Bending punch

lamina
This ajusting instruction is
Bending punch
located at the support of the
receiver!
Magnetic
lamina
E3
E1 E2
Fig.30/3
Fig.30/2
Now, the operator may choose from 2 different adjustment modes:
1. Automatic adjustment (Automatic Mode):

By pushing ONCE the button "Automatik" this adjustment mode is started. The procedure is automatically
stopped as soon as the AKAS-II system has reached the correct distance beneath the bending punch.
The automated adjustment procedure can be interrupted, if - during the downward movement of both the
AKAS-transmitter and the AKAS-receiver - the switch "Sender auf" (=transmitter up) is activated. (This
action will be of help primarily in the case of a large tool being exchanged by a considerably smaller tool.) By do-
ing this, the downward movement of the transmitter and receiver towards the lowest point is prevented or stopp-
ped. If the transmitting light beam hits the receiver elements, i.e. the optics of both components are "locked into
one another" (focussing), the AKAS-II system will adjust itself automatically onto the exchanged tool newly fi-
xed at the ram. If the light beam from the transmitter does not hit the receiver (i.e. the transmitter beams are in-
terrupted by the newly mounted tool), both transmitter and receiver will move downward to the lowest point of
the displacing range. When moving upwards again, they are searching the lower edge of the bending punch.
The system will automatically adjust itself to the newly installed bending punch.
After having carried out this, the key at the key-operated switch is turned to "Aus" (=OFF) and the key is re-
moved from its lock. (fig. 30/4). After having completed the adjustment procedure, the tests (see page 4)
must be carried out.
2. Adjusting by hand (Manual Mode):

By activating the button "Sender ab" (=transmitter down) the manual adjustment mode is started. Now the ope-
rator must check if either the transmitter beam hits the receiver (1) - LS free ("green LEDs of the receiver light
up) - or if the transmitter beam does not hit the receiver (2) - LS-interrupted ("red LED's of the receiver light
up).
Schematic layout of the 1: (This function is required during the first
AKAS-II after a tool change- adjusting of the system)
over and of the consecutive fol- A AKAS-II-transmitter and AKAS-II-receiver
Support
can be carried upwards or downwards by ac-

low-up of the transmitter and
tivating the switch "Sender auf / Sender ab"
the receiver.
(transmitter up / down). This is to verify whet-
FIESSLE
ELEKTRONIK
FIESSLE
ELEKTRONIK
R
R
E3
E1 E2
AAAAAAAAAAAAAAAAA
her both transmitter and receiver are correct-
AAAAAAAAAAAAAAAAA
AAAAAAAAAAAAAAAAA
AAAAAAAAAAAAAAAAA ly mounted parallel to the bending line of the
AAAAAAAAAAAAAAAAA
AAAAAAAAAAAAAAAAA
AAAAAAAAAAAAAAAAA machine. By activating the "Automatik"-but-
A ton, the operator may start the automated ad-
justing procedure.
2: (This function is carried out if the transmit-
B
Support
ter beam does NOT hit the receiver)

By activating the "Automatik"-button or the
"receiver up"-button, the receiver is carried
FIESSLE
ELEKTRONIK
FIESSLE
E3
ELEKTRONIK
R
R
E1 E2
upwards. At the same time, the transmitter
AAAAAAAAAAAAAAAAAAAAA can be carried upwards by activating the
switch "Sender auf/ab" (=transmitter
AAAAAAAAAAAAAAAAAAAAA up/down). As soon as the transmitter beam
B
Fig.30/5
hits the receiver again - LS-free ("green
LEDs at the receiver light up) - , the adjusting
procedure can be terminated as described in the "Automated adjusting procedure A".).
If the key of the key-operated switch is removed from its lock, the outputs of the system are free only if
the " Automated Mode" has been competely terminated.
The key must be under the control of a responsible person (set-up man) !
30
Mounting
FIESSLER 6
AKAS-LC 6.5.3
When using frequently upper tools with different hights, the system AKAS-I or AKAS-II is recommen-
ded owing to the enhanced operating convenience during the tool change.
Adjusting instruction When using a movable support, the adjustment has to be made as folllows:
when using a movable support For adjustment of the transmitter, please see page 26 fig. 26/7.
for transmitter and receiver After having adjusted the transmitter, the receiver must be moved manually upwards, until the magnetic lamina
attached at the bending punch interrupts the laser beam coming from E4, and until the adjustment control of E4
lights up. Doing this, the magnetic lamina must be fixed at the bending punch in a way that its edge is even with
the bending punch (Fig. 31/2, 31/3).
Bending punch
Magnetic
Bending punch lamina
Magnetic
lamina
Fig.31/2
Fig.31/3
Afterwards the transmitter and receiver must be moved manually downwards until the adjustment controls of E4
are about to go out again. Now the bending punch or the magnetic lamina touches the superior light beam. This
is the way how the safe gap to the light barrier elements E1 and E2 of ca. 20mm is garanteed. Now the
AKAS-LC is adjusted correctly.
After adjusting the test according page 4 must be carried out.

Schematic layout of the AKAS-
LC after a tool change
and of the consecutive
follow-up of
transmitter and receiver
Fig.31/4
31
FIESSLER Electrical connection 7
ELEKTRONIK Switching unit LSUW N1 Muting K 7.1
Electrical data
Connection type Switching unit LSUW N1 Muting: Plug base with screw terminals for 0.75 mm2 230 V or 115V / 60 VA,
Operation voltage 230 V 50 Hz, - 15 %, + 10 % (optional 24V DC)
Max. power consumption max. 0,3 A (230V AC), max. 3 A (24V DC)
Protection against incorrect Protection against all possibilities of errors is not provided.
connection
Switching functions 2 potential-free,monitored,with positively driven normally open contacts (16-17), (20-21).
Switching voltage 250 V AC
Load current max. 2 A, non-inductive.
Load capacitance non-inductive. In the event of an inductive load a spark-quench must be connected parallel to the load
( e.g. 0,22 F, 220 ).
Short circuit strength with positively driven contacts protected by 3,15 A semi-delayed action fuse
response time AKAS-LC with LSUW N1 Muting:

25 ms from interruption of the protective field to opening of the output contacts
Muting lamp 24V DC or 230 AC or 115V AC min. current: 200mA
Cable insulation Cable insulation from all connected devices of 230 V - version must be dimensioned for the rated voltage of
250 V.
Cable arrangement Cables to be laid separately from high-voltage cables.

The cable laying must be arranged in a way that no mechanical damage of the cable is possible and that
there is no possibility of the conductors short circuiting. (No short circuit permitted between the wires
from the start button and terminal 22 to the control contacts.) For that reason the cable must be instal-
led in a reinforced hose if not protected by the machine.
Connection of other devices According to IEC 1496 it is not permissible to connect other devices to the direct-current voltage output of the
switching units.
Ambient conditions of
the switching units
Ambient Operation temperature - 10 up to 55 C
Ambient temperature - 25 up to 70 C
during storage and transport
Protection/enclosure IP 40; optional IP 55 (wall-mounting housing)
Humidity class E
Protection class Protective insulation
The use of the AKAS receiver is only permitted in combination with the switching unit LSUW N1 Muting or
with a safety-PLC with a EC type-examination proofed software module (e.g. PSS 3XXX with SB 230 from Pilz).
Only if the accident preventing light barrier AKAS has been connected according to the circuit diagram detailed
below, and if all relevant national and international accident prevention/safety regulations are observed , a safe
operation is ensured !
Any modification of the specified circuits can cause hazardous states and is therefore forbidden.
For press brakes driven by a safe PLC Type PSS 3XXX (Pilz) you can use AKAS in combination with the
safety module SB230 (Pilz) and without the Switching unit LSUW N1 Muting K.
Also you have to make sure that the prerequisites for using the press brakes protection AKAS (see chapter 3)
are full filled.
By the use of the AMS-system a safe integration of AKAS is possible, if the press brake is not equipped with
position controlled valves for the change-over from fast speed to work speed or an automatic overrun control for
the first stroke.
Muting lamp, starter (wiping relay), two canal Muting demand and contactor (if necessary) has to be
connected according the wiring diagram! Otherwise a safe function is not guarantied!
32
FIESSLER Electrical connection 7
E L E K T R O N I K Switching unit LSUW N1 Muting K 7.1
General instructions 7.1.1
Description of function The switching unit LSUW N1 Muting K receives signals from the AKAS receiver and from the control system of
Muting the machine. The switching unit monitors the correct function of the AKAS receiver and switches the AKAS
transmitter. In addition the switching unit LSUW N1 Muting K controls directly the last switching-off sections of
the downward stroke.
1 2 3 4 5
AAAAA
AAAAA AAAAA
AAAAA AAAAA
AAAAA
AAAAA
AAAAA AAAAA
AAAAA AAAAA
AAAAA AAAAA
AAAAA
AAAAA
sheet Matrix
Fig.33/1
During the working stroke (3), (4), (5) the press brake protection AKAS gets forcibly interrupted by the sheet
and the matrix.
In order to exclude any interruption of the working stroke by the AKAS, the switching-off function of the AKAS
must be muted
AKAS -I, AKAS-LC: 23 mm
resp.
AKAS-II: 13 - 22 mm (depending of the overrun traverse of the press brake (s. 6.1.3 Fig. 21/2))
above the sheet before the bending punch will hit the sheet (MUTING).
When a muting command is sent out by the control system of the machine, first both lower receiver elements E1
and E2 are muted.
AKAS -I, AKAS-LC: 1,4 sec
resp.
AKAS-II: 0,6 sec
later the switching unit mutes the whole receiver.
Therefore the control system of the machine must provide a contact monitored according to safety category 4,
which is closed when the machine is in the work speed, i.e. its speed is V 10 mm/s and which is opened when
the machine is in fast motion mode
33
Electrical connection
FIESSLER 7
Instructions for integrating into the control system of the machine 7.1.2
Muting signal Muting signal in the machine control system:
Displaying of the muting signal out of the machine control must be laid out in a way that no muting
signal is given if there is any mis function of the involved switching elements (i.e. no release of a con-
tactor or no switching over from fast motion into working motion) !
Set up operation During set up operation, the monitored contacts 16-17 and 20-21 of the LSUW N1 K Muting controller
units must be muted by a forcible guided normally open contact and simultaneously, the AKAS must
be switched off.
After the set up operation it must be made sure that this special muting procedure is cancelled.
Check list 1 AKAS is used on "foot operated fast motion" mode.

2 "Foot operated fast motion" should only be possible with activated AKAS
3 During foot operated motion with AKAS, the downward movement should only happen by
pressing the foot pedal .
4 The valves relevant for the downward movement must be triggered as directly as possible by
the contacts 16 - 17 and 20 - 21 of the switching unit to keep the overrun traverse as short as
possible
5 In all operating modes except "Foot operated fast motion" the AKAS must be disconnected
from the power supply (=switched off).
6 The start of the AKAS takes place in the top dead centre (T.D.C) (opened press)
7 AKAS-I, -LC: Muting signal 23mm above the sheet .
AKAS-II: Muting signal corresponding Fig. 21/2 above the sheet.
The potential free normaly open contact for the muting signal must be monitored either by the
control system of the machine or by a forcible guided normally closed contact connected in se-
ries between binder 2 and D (start path) of the switching unit.
8 When the muting signal is given, it must be guaranteed according to safety cadegory 4 that the
down stroke of the machine is < 10mm/s (e.g. signal from the valve position monitoring of the
operation cycle valve or from the system AMS).
9 The muting signal must be cancelled as soon as the machine opens (e.g. by a positively driven
contactor which initiates the upward movement or by the system AMS)
10 The box-bending function must be chosen and acknowledged by a button (change-over con-
tact). Here a pedal is more advantageous, because by using it both hands stay free to hold the
sheet.
11 The acknowleging signal for the box-bending function must be interrupted during the upward
movement by a potential - free positively driven normaly closed contact or by the system AMS.
34
FIESSLER 7
E L E K T R O N I K 7.1 Switching unit LSUW N1 Muting K
Connection diagram AKAS-I, -II with switching unit LSUW N1 Muting K 7.1.3
Connection circuit diagram
230 VAC -15% +10 %, 50Hz
forcible guided by
9 10 11 B 17 16 21 20
channel 1
saftey point
2A
.................................
downward movement
Muting lamp (here 230V)

2 A, 250 VAC
-10 + 55 C
30 mS
must be connect
channel 2
IP 20
2A
fast motion
movement
downward
downward movement
tension d'alimentation
S
Achtung Vor Abziehen der Klemmleiste Netzspannung abschalten!
charge contact maxi.
degr de protection
temps de rponse
temp.
When using a Pilz PSS the clamped connection 5v

and 6v on the AKAS-II receiver must be bridged.
A
D 13 15 19 F
contacts of the valves

Attention Turn off the supply voltage !
the downward move-

SL1
or contactors which
with forcible guided
upward movement
are responsible for
forcible guided by
Attention Couper l'alimentation !
enclosure rating
6h
supply voltage
response time
contact max.
5h
temp.
ment
2h
10h
1h
Ansprechzeit
Versorgung
Nr./Baujahr
Kontaktbel.
22
Schutzart
12
Temp.
9h
LC muted BS desactive
interdiction de redmarrage
24VDC 0 V DC
pedal
12
OT
1
controlled by working mo-
4h
controlled by working
BS interrompue
restart interlock
controlled by fast
LC interrupted
2
C A
output free
sortie libre
BS libre
motion
LC free
tension
motion
power
tion
A
14 7
6v
LS unterbrochen
Ausgang frei
Wiederanlaufsperre
Netz
LS Frei
LS gebrckt
3h
5v
PE
A
8
1v
S
movement
PE
by saftey point
6
restrictedly
restrictedly
3v
guided by
guided
box bending
A
8h
4v
5
N
=upward
button
Made in Germany
2v
7h
115VAC
LSUW N1 Muting K
L1
S=
TV Rheinland
3
L1
TV Rheinland
A
AA
AA
AA
E
Botier de commande ESPS Type 4
230VAC
L1
1 18 2
Kastellstr.9 73734 Esslingen
FIESSLER
ELEKTRONIK
Switching unit ESPE Type 4
M 2,0 A
SN
Tel. 0711/ 91 96 97-0
"foot-fast motion"
headed by mode
selection
Binder of support of reciever
Binder of support of transmitter
Binder of control system of machine

L1
PE
N
The muting occurs as long as the contacts of the AKAS re- In order to control the guard which is responsible for the safety
Funktion ceiver 1V-2V and 3V-4V are closed. During this situation the zone, the opening contact S is switched onto the fast motion
press brake protection AKAS may be interrupted without path.
stopping the hazardous motion. If the contactor of the safety point should remain attached, the
opened contact S will interrupt the fast motion path, so the
The hazardous motion becomes switched off , if one or seve- press can only be operated in work speed.
ral beams of the press brake protection AKAS are interrup- The contacts A and S will cancel the boxbending function as
ted and are not muted by the muting signals of the machine soon as the upward movement passes the safety point. At the
control system at the same time. Therefore this interruption is same time, contact A switches off the transmitter, thus interrup-
not allowed. The contacts 20-21 and 16-17 switch off the val- ting the AKAS.
ves or the contactors for the downward movement. With a free accident preventing light barrier AKAS, a renewed
The closed contact S makes the AKAS remain in the muted start is possible by connecting and interrupting of the binders D
condition, even if the press is moved up and down within the and 22.
safety zone of For safety's sake negative and positive wires must be po-
23mm (AKAS-I, AKAS-LC) sitioned as shown in the connection circuit diagram.
resp. The Muting lamp must be connected, as it is monitored by
13 - 22 mm (AKAS-II) (depending of the overrun traverse of the switching unit. A muting of the receiver is not possible
the press brake (s. 6.1.3 Fig. 21/2)) during work speed if the muting lamp is faulty or not connected.
Pay attention to chap. 7.1.6!
35
FIESSLER 7
AKAS-LC Transmitter and receiver 24 V DC -control box and muting lamp 230 V AC 7.1.4
forcible guided by saftey

point
2A
230 VAC -15% +10 %, 50Hz

downward movement
9 10 11 B 17 16 21 20

channel 1
.................................
fast motion
movement
downward
2 A, 250 VAC
-10 + 55 C
2A
must be connect
30 mS
downward movement
IP 20
channel 2
degr de protection
temps de rponse
Vor Abziehen der Klemmleiste Netzspannung

Turn off the supply voltage !
temp.
D 13 15 19 F
the downward move-

restrictedly guided by
or contactors which
Couper l'alimentation !
A
1+
are responsible for
upward movement
upward movement
enclosure rating
6L
supply voltage
response time
contact max.
restrictedly
guided by
5R
temp.
ment
abschalten! Attention
Ansprechzeit
Versorgung
Nr./Baujahr
Kontaktbel.
Attention
Achtung
22
Schutzart
12
Temp.
A=
24VDC 0 V DC
by saftey point
pedal
12
restrictedly
OT
guided
2L
controlled by fast
restart interlock
BS interrompue
LC interrupted
A
output free
sortie libre
motion
motion
tion
BS libre
2-
LC free
tension
power
A
14 7
S=
LS unterbrochen
Wiederanlaufsperre
Ausgang frei
Netz
LS Frei
LS gebrckt
S
1L
4L
Binder of transmitter
8
A
5L
1R
PE
6
box bending
A
2R 3R
5
button
3L
PE
Made in Germany
4
115VAC
LSUW N1 Muting K
4R
TV Rheinland
3
L1
E
230VAC
M 2,0 A
L1

1 18 2

Tel. 0711/ 91 96 97-0
"foot-fast motion"
headed by mode
selection
Binder ofreciever
Steckerbelegung
connections Oberer Stecker: Upper plug: Connecteur suprieur: Spinotto superiore:
connecteurs
PE
L1 230V AC
N
allacciamento 1
1R = 5v +24V Muting Kanal 1 +24V mut. chanel 1 +24V muting1 +24V muting canale 1
2R = 2v Mutingkontakt 1b muting contact 1b mutingcontact 1b contatto muting 1 ( 1b )
1 3R = 4v Mutingkontakt 2b muting contact 2b mutingcontact 2b contatto muting 2 ( 2b )
4R = 7h +24V KB Anforderung +24V box bending +24V pliage de bote +24V Funzione Cassetto
2 5 Uscita 2
5R = 5h Ausgang 2 output 2 Sortie 2
= PE PE PE PE
3 4
2 5
3 4 Unterer Stecker: Lower plug: Connecteur infrieur: Spinotto inferiore:
1 = 19 +24V DC 1 6 1L = 3h +24V DC +24V DC +24V DC +24V DC

2L = 4h 0V DC 0V DC 0V DC
2 = 12 0V 3L = 8h +24V KB-Quittierung +24V box b. acknowled.
0V DC
+24V Funzione Cassetto o.k.
+24V acquittement
3 = N.C. 4L = 6v +24V Muting Kanal 2 +24V muting request chanel 2 +24V muting 2 +24V Segnale muting canale 2
4 = N.C. 2 5 5L = 1v + 3v Mu.Kontakt 1a + 2a muting contact 1a + 2a mutingcontact 1a + 2a contatto muting 1a + 2a
6L = 6h Ausgang 1 output 1 Uscita 1
5 = N.C. sortie 1
Description of function PE
3 4
The muting occurs as long as the contacts of the AKAS re-

ceiver 1V-2V and 3V-4V are closed. During this situation the
press brake protection AKAS may be interrupted without If the contactor of the safety point should remain attached, the
stopping the hazardous motion. opened contact S will interrupt the fast motion path, so the
press can only be operated in work speed.
The hazardous motion becomes switched off , if one or seve- The contacts A and S will cancel the boxbending function as
ral beams of the press brake protection AKAS are interrup- soon as the upward movement passes the safety point. At the
ted and are not muted by the muting signals of the machine same time, contact A switches off the transmitter, thus interrup-
control system at the same time. Therefore this interruption is ting the AKAS.
not allowed. The contacts 20-21 and 16-17 switch off the val- With a free accident preventing light barrier AKAS, a renewed
ves or the contactors for the downward movement. start is possible by connecting and interrupting of the binders D
The closed contact S makes the AKAS remain in the muted and 22.
condition, even if the press is moved up and down within the For safety's sake negative and positive wires must be po-
safety zone of sitioned as shown in the connection circuit diagram.
23mm (AKAS-I, AKAS-LC) The Muting lamp must be connected, as it is monitored by
during work speed the switching unit. A muting of the receiver is not possible
In order to control the guard which is responsible for the safe- if the muting lamp is faulty or not connected.
ty zone, the opening contact S is switched onto the fast mo-
tion path. Pay attention to chap. 7.1.6!
36
FIESSLER 7
AKAS-LC Transmitter and receiver 24 V DC -control box and muting lamp 24V DC 7.1.5
forcible guided by
saftey point
2A
230 VAC -15% +10 %, 50Hz
9 10 11 B 17 16 21 20
downward movement
.................................
channel 1
fast motion
movement
downward
2 A, 250 VAC
-10 + 55 C
2A
must be connect
S
30 mS
IP 20
downward movement
channel 2
degr de protection
temps de rponse
Vor Abziehen der Klemmleiste Netzspannung

Turn off the supply voltage !
temp.
D 13 15 19 F

A
the downward move-
Couper l'alimentation !
1+
restrictedly guided by
or contactors which
are responsible for
upward movement
upward movement
enclosure rating
6L
supply voltage
response time
contact max.
restrictedly
guided by
5R
temp.
abschalten! Attention
ment
Ansprechzeit
Versorgung
Nr./Baujahr
Kontaktbel.
Attention
22
Achtung
Schutzart
12
Temp.
A=
24VDC 0 V DC
12
by saftey point
pedal
restrictedly
guided
2L
controlled by fast
BS interrompue
restart interlock
LC interrupted
A
output free
sortie libre
motion
motion
tion
BS libre
LC free
2-
tension
power
A
14 7
S=
Wiederanlaufsperre
LS unterbrochen
Netz
Ausgang frei
LS Frei
LS gebrckt
S
1L
4L
Binder of transmitter
8
5L
1R
PE
6
box bending
A
3R
5
3L
button
PE
Made in Germany
2R
115VAC
LSUW N1 Muting K
4R
TV Rheinland
3
L1
E
230VAC
M 4,0 A
L1
1 18 2

Tel. 0711/ 91 96 97-0
"foot-fast motion"
headed by mode
selection
Binder ofreciever
Steckerbelegung
connections
+24V DC
Oberer Stecker: Upper plug: Connecteur suprieur: Spinotto superiore:

PE
0V
connecteurs
allacciamento 1
1R = 5v +24V Muting Kanal 1 +24V mut. chanel 1 +24V muting1 +24V muting canale 1
2R = 2v Mutingkontakt 1b muting contact 1b mutingcontact 1b contatto muting 1 ( 1b )
1 3R = 4v Mutingkontakt 2b muting contact 2b mutingcontact 2b contatto muting 2 ( 2b )
4R = 7h +24V KB Anforderung +24V box bending +24V pliage de bote +24V Funzione Cassetto
2 5 Uscita 2
5R = 5h Ausgang 2 output 2 Sortie 2
= PE PE PE PE
3 4
2 5
3 4 Unterer Stecker: Lower plug: Connecteur infrieur: Spinotto inferiore:
1 = 19 +24V DC 1 6 1L = 3h +24V DC +24V DC +24V DC +24V DC

2 = 12 0V 2L = 4h 0V DC 0V DC 0V DC 0V DC
3L = 8h +24V KB-Quittierung +24V box b. acknowled. +24V acquittement +24V Funzione Cassetto o.k.
3 = N.C. 4L = 6v +24V Muting Kanal 2 +24V muting request chanel 2 +24V muting 2 +24V Segnale muting canale 2
4 = N.C. 2 5 5L = 1v + 3v Mu.Kontakt 1a + 2a muting contact 1a + 2a mutingcontact 1a + 2a contatto muting 1a + 2a
5 = N.C. 6L = 6h Ausgang 1 output 1 sortie 1 Uscita 1
Description of function PE 3 4
The muting occurs as long as the contacts of the AKAS re-

ceiver 1V-2V and 3V-4V are closed. During this situation the
press brake protection AKAS may be interrupted without If the contactor of the safety point should remain attached, the
stopping the hazardous motion. opened contact S will interrupt the fast motion path, so the
press can only be operated in work speed.
The hazardous motion becomes switched off , if one or seve- The contacts A and S will cancel the boxbending function as
ral beams of the press brake protection AKAS are interrup- soon as the upward movement passes the safety point. At the
ted and are not muted by the muting signals of the machine same time, contact A switches off the transmitter, thus interrup-
control system at the same time. Therefore this interruption is ting the AKAS.
not allowed. The contacts 20-21 and 16-17 switch off the val- With a free accident preventing light barrier AKAS, a renewed
ves or the contactors for the downward movement. start is possible by connecting and interrupting of the binders D
The closed contact S makes the AKAS remain in the muted and 22.
condition, even if the press is moved up and down within the For safety's sake negative and positive wires must be po-
safety zone of sitioned as shown in the connection circuit diagram.
23mm (AKAS-I, AKAS-LC) The Muting lamp must be connected, as it is monitored by
during work speed the switching unit. A muting of the receiver is not possible
In order to control the guard which is responsible for the safe- if the muting lamp is faulty or not connected.
ty zone, the opening contact S is switched onto the fast mo-
tion path. Pay attention to chap. 7.1.6!
37
FIESSLER 7
E L E K T R O N I K 7.1
Switching unit LSUW N1 Muting K
Pin assignment AKAS-I, -II with switching unit LSUW N1 Muting 230V AC 7.1.6
Connection The pins and their corresponding plug sockets are located in the supports below the upper cover. For
making the connection, the upper lid must be opened by loosening the 4 recessed heads screws, the
cables must be lead through the PG cable glands and every single cable lead must be connected to the
plug according to the connection diagram. After having completed this, the plug is attached on its plug
socket and the covering lid is refastened by tightening the screws.
AKAS-transmitter AKAS-receiver
1h 2h 3h 4h 5h 6h 7h 8h 9h 10h PE N L1
back
plug line
PG 7 PG 7 PG 7
PE SN SL1 1 2 1v 2v 3v 4v 5v 6v
PG 13,5 front
plug line
Terminal connexions Connectors Connector LSUW N1 Muting K Function
Plug AKAS transmitter

PE PE
SN 18 N
SL1 19 L1
1 Biscuit connector or pin 1 of the receiver + Motor
2 Biscuit connector or pin 2 of the receiver - Motor
Plug AKAS receiver

Back plug line
1h Biscuit connector or pin 1 of the transmitter + Motor
2h Biscuit connector or pin 2 of the transmitter - Motor
3h 14 + 24 V
4h 12 0V
5h 13 A2
6h 15 A1
By forcible guided normally closed contacts for opening movement and
7h closer contacts of box-bending button on pin 8 (24V)
+24V
By forcible guided normally closed contacts for opening movement and
8h opener contacts of box-bending button on pin 8 (24V)
9h D key-opera-
ted switch
10h 22
PE PE
N 1 N
L1 2 L1
Front plug line
normaly
1v Muting contact pin 8 open contact
normaly
normaly
normaly
5v Muting demand of machine control system canal 1 +24V
6v Muting demand of machine control system canal 2 +24V
Caution: Modification at the front plug line:
Muting demand must be additionally connected to channel 2 (terminal 6v)!
Muting lamp, start button (wipping contact relay), two-channel Muting demand and contactors (if neces-
sary) must be connected according to the connection circuit diagram, as otherwise any faultless function
cannot be guaranteed !
The cable layout must be arranged in a way that no mechanical damage of the cable is possible and that
there is no possibility of the conductors short circuiting. Therefore all cable not protected by the machi-
ne has to be installed in reinforced hose.
38
FIESSLER 7
E L E K T R O N I K Connection diagram AKAS with Pilz Safety-PLC PSS 7.2
AKAS-I, AKAS-II 7.2.1
PSS
SB230
PE Inputs/Outputs Parameter
230V SL1 Baugruppe
bei
SN modularer PSS
1 Ax.yy (DOS) TPwr

Support Motor
2
AKAS transmitter
PE
230V SL1
Ax.yy (DOS) RPwr
SN
1h
Support Motor
2h
3h +24V
4h 0V
0V Status AKAS 5h Ex.yy (DI2) NC
+24VV Status AKAS 6h Ex.yy (DI2) NO
.
Box-type bending
switch
7h
8h . 560 Ax.yy (DOS) BOX
Schlsselschalter 9h Tx.yy (DI2O T)

Support 10h Ex.yy (DI2) SSup
AKAS Muting- 1v Tx.yy (DI2O T)

Betrieb aktiviert 2v Ex.yy (DI2) AMuA
AKAS Muting- 3v
Betrieb aktiviert 4v
Switch on Muting
mode
5v
6v
. .
560
Ax.yy (DOS) MUTE
AKAS receiver
Position monitoring from PSV-"Creep speed" Tx.yy (DI2) SLOW
Muting request from machine controller Ex.yy (DI2) Mute
Tx.yy (DI2O Z) MAct

Muting lamp Ex.yy (DI2O Z)
. These resistors are needed when using the PSS

560 3074.
39
FIESSLER 7
E L E K T R O N I K Connection diagram AKAS with Pilz Safety-PLC PSS 7.2
AKAS-LC 7.2.2
PSS
SB230
Inputs/Outputs Parameter
Baugruppe
bei
modularer PSS
Ax.yy (DOS) TPwr
AKAS transmitter
1
Ax.yy (DOS) RPwr
2
AKAS receiver
1L
2L
.. +24V
0V
0V Status AKAS 5R Ex.yy (DI2) NC
+24VV Status AKAS 6L Ex.yy (DI2) NO
box bending
buttonr
4R
3L . .
560
Ax.yy (DOS) BOX
AKAS Muting- 5L Tx.yy (DI2O T)

operation active 2R Ex.yy (DI2) AMuA
AKAS Muting- 5L
operation active 3R
Muting-operation
active
1R
4L
. .
560
Ax.yy (DOS) MUTE
position controlled by PSV-"working motion" Tx.yy (DI2) SLOW
Muting-damand by machine control system Ex.yy (DI2) Mute
Tx.yy (DI2O Z) MAct

Muting lamp Ex.yy (DI2O Z)
. These resistors are needed when using the PSS

560 3074.
40
Maintenance
FIESSLER 8
E L E K T R O N I K
Maintenance The press brake protection AKAS is maintenance-free with the exception of the supports.
The spindle of the support should be lubricated with machine oil after 6 months.
The transmitter lenses should be cleaned with a towel or a tissue at least once a month.
41
Order codes
FIESSLER 9
E L E K T R O N I K
AKAS
part designation order code
AKAS-I transmitter with support 160mm positioning AS160
AKAS-I receiver with support 160mm positioning AE160
AKAS-I transmitter with support 200mm positioning AS200
AKAS-I receiver with support 200mm positioning AE200
AKAS-II transmitter with support 150mm positioning AS-II 150
AKAS-II receiver with support 150mm positioning AE-II 150
AKAS-II transmitter with support 190mm positioning AS-II 190
AKAS-II receiver with support 190mm positioning AE-II 190

AKAS -LC transmitter without support AK/S
AKAS -LC receiver without support AK/E
switching unit LSUW N1 Muting K, for 24 V DC and 115/230 V

UNMUTK
AC, for snap-on installation in switch cabinet
AKAS accessories
(electronic equipment) part designation order code
AKAS Muting System w. integrated overrun traverse control
AMS/N/K
AMS/N, complete (incl. 2 magnetic sensors with 10m & 5m
cables, 1 magnetic tape)
Muting lamp white, 230V / 7W

UMLW
Safety double foot pedal FL2-528ZSD4-U

FS2-528ZSD4-U
AKAS Foot pedal for box-bending function

AKAS/Ped
AKAS accessories
(mechanical equipment) page
part designation order code
AKAS mounting kit (not swivable) with holder 1, for special
lateral mounting AKAS/AS/1 24
AKAS mounting kit (not swivable) with holder 2, for mounting

at rear side of press AKAS/AS/2 24
additional swivable mounting holder adapter for

AKAS receiver AK/Schwenk 24
AKAS mounting kit (not swivable) with U-shaped holder), for

lateral mounting AKAS/AS/U 24
Aufhngungssatz AKAS-LC(nicht schwenkbar) mit Halter 2 AKAS/AS/2/LC

(Rckseitige Montage) fr AKAS Sender und Empfnger 24
ohne Support (1 Paar)
42
AKAS-Inspection Sheet 10
Inspection Sheet Inspection of a press brake safeguarded by a press

No.: brake protection system AKAS
Date:
customers
order number: machine builder
company: machine type: Serial no..
address: machine control by:
department: machine located at:
Post Code/City: inventory no.:
phone: cost centre:
Fax: type of control:
attending staff: Muting box no.:
AKAS no:
inspecting company: AMS no:
inspector: Sensors 1/2, nos:
1. Inspection:
first inspection maintenance contract existing regular inspection requested
regular inspection cost estimate of maintenance contract requested
2. Installation:
detection range: m optional swivable holder at: transmitter receiver
3. Visual Inspection of the Installation
3.1 correct electric connection 3.10 max. work speed: mm/s
3.2 cables damage free 3.11 max. fast speed: mm/s
3.3 strain relief at both sides of cable loop 3.12 Overrun traverse of the AKAS is: mm
3.4 cable protected against all mechanical damages by metal sheet when interrupted during fast speed motion
3.5 correct position of vertical light grid (not too far behind from bending line)
3.6 correct position of vertical light grid (distance sufficiently behind the bending line)
3.7 transmitter beams are parallel to the ram
3.8 work speed < 10 mm/s
3.9 test with test rod passed
After viewing of the electrical diagrams, the electrical integration of the AKAS can be accepted as safe according to
safety class 4 EN 954T.1, under the condition that the machine control is wired exactly as shown in the said diagrams.
4. Cooperation between the AKAS system and the machine
4.1 The stopping of the AKAS during the dangerous movement complies with the safety level of safety category 4
4.2 control elements : OK
4.3 closing movement during foot operated motion with AKAS only possible when foot pedal remains pressed down
4.4 interruption of the AKAS during fast speed: OK
4.5 interruption of the AKAS during work speed: OK
4.6 operation mode foot-fast motion is possible only when AKAS is activated
4.7 AKAS is switched off in all operation modes where AKAS is not activated
4.8 Muting signal is given if the gap above metal sheet corresponds to distance between lower edge E2 and tool tip+2mm
4.9 Muting signal from valve position signal during work stroke or AMS
4.10 Muting signal monitored by LSUW N1 Muting K switching unit , safety PLC or machine control.
4.11 Muting signal monitored by machine control
Muting point in mm:

4.21 PLC input is controlled by ESPE output.
4.22 Muting signal unsafe
4.23 Safety level of the following machine control is lower than ESPE
4.24 Secondary control is single channel
4.30 The protective effect might be cancelled by a malfunction of the press.
If tops 3 and 4.1 - 4.10 are not completely ticked, or if one or more of the tops 4.21- 4.24 are ticked, the AKAS installation is not
in a faultless condition. In this case, the protective effect by the system is not completely provided.
5. Comments
Inspection Badge: badge issued badge not issued
The inspection refers only to the functionality check of the AKAS according to the regulations. It does not replace the safety check
of the machine itself. All modifications of the AKAS or of the machine may impair the protective effect of the AKAS. In this case,
the inspection must be repated.
, ...........................................................................
Doku Nr. 758 Stand 13.11.03/ AS /GF

FIESSLER appliance description
ELEKTRONIK AMS 2 / Elgo sensor
t e m
S ys
g
A MS M u tin
A S
A K
Stopp !!
AKAS
AKAS
AKAS
AAAAA
AAAAA
AAAAA
Q
AAAAA
ZERT
AAAAA
AAAAA
DIN EN ISO 9001
AAAAA
Reg. Nr. 96007
Fiessler Elektronik Kastellstr. 9 Telefon: 0711 / 91 96 97-0

D 73734 Esslingen Telefax: 0711 / 91 96 97-50
Doku Nr.861 Stand28.09.2004/ SG / GF/di

FIESSLER
AKAS Muting System AMS , AMS / N ELEKTRONIK
Function: The AMS provides the muting signal according to safety class 4 and the control signals for the AKAS.
It measures and evaluates speed, traverse and direction of the closing and opening move-
ment of the press. Furthermore, it can carry out the overrun traverse control during the first stroke of the
machine.
The AMS is especially designed for retrofitting certain older presses that do not have any
work speed valves or position monitoring.
The AMS verifies the nature of the movement of the machine. For this purpose, there are incremental
magnetic metal tapes on the left and on the right hand side of the moving part of the press. Each of
them is scanned by a magnetic sensor.
Ram
Magnetic tapes
Magnetic tape
sensors
Machine mount
bottom platen of the press
rear view of a press brake
mounting: The switchgear of the AMS must be installed into a switch cabinet of the protective class IP 54. On the
ram (on presses with underneath drive it will be the bottom platen of the press) the magnetic tapes
must be fixed vertically. The length of the magnetic tapes must be as long as the maximum lift of stroke
plus 20 mm reserve at each end of both tapes.
Example: maximum stroke of the press without tool: 300mm + 2 x 20mm reserve = 340mm overall
length of the magnetic tape.
The magnetic sensors must be placed vertically on the machine mount so that the sensor surface
is placed directly above the magnetic tape with a maximum distance of 2mm to the
tape. The sensor can be fastened by using 2 screws M3 in the 3,4 mm clearance holes.
30
AA AA
12,5
17 4
cable outlet
AAAA
4
25 2,0 mm ( maximum distance bet-
AAAAAAAAAA AA
Elgo ween tape / sensor)
Electric
Diameter clearance holes = 3,4
AAAAAAAAAA AA
min.0,1mm
max. 2mm 1,8 mm ( all dimensions in mm )
Electrical connection Brown = + 24 V DC Connection diagram is only valid if the sensor is installed so that the cable outlet is
Sensor: White = 0 V at the lower edge of the sensor. If the cable outlet is on the top edge of the sensor,
Green = channel A channels A (green) and channels B (yellow) must be switched over. On presses
Yellow = channel B with an underneath drive the wiring procedure must be installed vice-versa.
The connection of the insulation of the sensor cables at the equipotential bonding must be made at
large surface (low impedance). Sensors and their connecting cables must be laid out well separated
from other conductors that may be faulty. If necessary, additional insulating measures have to be met.
Avoid any layout of cables parallel to energy transmitting cables.
FIESSLER
The spools of the valves must be equipped with spark quenching elements.
When performing electric welding work on the machine, you must remove the terminal strip of the
switchgear, otherwise the stray welding currents may cause destruction of the installed electronics.
direction of cable
outlet direction of displa-
cement
signal A
before B active side
distance sensor/magnetic tape 0,1-2mm
maximum allowable misalignment of magnetic tape to surface
mounting of
magnetic tape:
Installation must be performed strictly parallel to the mounting surface, i.e. to the traverse to be mea-
sured. Uneven surfaces will always reduce the accuracy of measurement.
Notice: For an optimum of adhesion, all anti-adhesive substances (such as oil, grease, dust etc.) must be re-
moved by using residue-free (=evaporating) cleaners. Ketones (acetone) or alcohols like the fast cle-
aning agents available from companies like Loctite or 3M are suitable substances for this purpose.
Surfaces must be dry and adherends must be pressed against each other as tightly as possible.
Temperature of adherends will be optimal between 20 und 30 C in dry ambiance.
mounting the covering profile M3 screw

magnetic side
covering profile of
magnetic tape Place the adhesive side of the
magnetic tape towards the ram
magnetic tape
moving ram of
the press
If the magnetic tape is mounted without its covering profile, the self-adhesive steel tape must be glued
onto the magnetic tape as a protective means against mechanical damages.
Avoid any unwanted influences of magnetic fields. In particular, all sorts of magnetic fields ( e.g.
from magnetic clamps or from similar permanent magnetic materials) must be kept away from direct
contact with the magnetic tape.
AMS2 230 V AC
electrical connection
AKAS I / II with AMS /
power Nr./Baujahr No./year of construction No./anne de fabrication ................................. Nr./Baujahr No./year of construction No./anne de fabrication .................................
FIESSLER Netz tension Ansprechzeit response time temps de rponse 30 mS
FIESSLER Temp. temp. temp. -10 + 55 C
LC free Temp. temp. temp. -10 + 55 C power Schutzart enclosure rating degr de protection IP 20
ELEKTRONIK Made in Germany LS Frei BS libre Schutzart enclosure rating degr de protection ELEKTRONIK Made in Germany Netz tension d'alimentation 230 VAC -15% +10 %, 50Hz
IP 20 tension Versorgung supply voltage
Versorgung supply voltage tension d'alimentation 230 VAC -15% +10 %, 50Hz
Kastellstr.9 73734 Esslingen LC interrupted Kastellstr.9 73734 Esslingen
Tel. 0711/ 91 96 97-0 LS unterbrochen BS interrompue Kontaktbel. contact max. charge contact maxi. 2 A, 250 VAC Tel. 0711/ 91 96 97-0
restart interlock overrun travers ok
LSUW N1 Muting K Wiederanlaufsperre interdiction de redmarrage AMS / AMS - N Nachlaufweg OK distance darrt ok
Achtung Vor Abziehen der Klemmleiste Netzspannung abschalten! Muting Gert BWS Typ 4 Achtung Vor Abziehen der Klemmleiste Netzspannung abschalten!
Schaltgert BWS Typ 4 output free
Switching unit ESPE Type 4 Ausgang frei Attention Turn off the supply voltage ! Muting unit ESPE Type 4 Attention Turn off the supply voltage !
Botier de commande ESPS Type 4 sortie libre Attention Couper l'alimentation ! Unit Shunt ESPS Type 4 Attention Couper l'alimentation !
L1 L1 BS desactive
L1 L1 LS gebrckt LC muted BS desactive LS gebrckt LC muted
115V 230V
N 230VAC 115VAC 24VDC 0 V DC N AC 0 V DC 24VDC 0 V DC
AC
1 18 2 E 3 4 5 6 8 14 7 C A 12 22
12 D 13 15 19 F 9 10 11 B 17 16 21 20 1 3 2 22 D 22 23 24 25 26 27 28 29 30 31 32 8 33 E F 4 6 5 34 8
3h 4h 5h 6h 1v 2v
AKAS Muting System AMS , AMS / N
A 0V 24V B
SN Zwangsgefhrte
positive-action monitoring contacs of the valves B 24V 0V A
SL1
berwachungskontakte der fr die
9h 10h Schliebewegung zustndigen
M 2,0 A
or contactors responsible for downward
Schtze oder Ventile movement Futaster
foot pedal
controlled by
selection of
operation
mode "work-
5v 6v
speed foot-
angesteuert durch 1h
1
controlled" Kastenbiegetaster terminals
Klemmen receiver support
Empfngersupport
Betriebswahl button for box-bending 2 2h
Fu-Eilgang Mutinglampe ( hier 230V )
7h 8h muting lamp (here: 230 V AC) must be connected terminals transmitter support
mu angeschlossen werden Klemmen Sendersupport
L1 terminals machine control
Klemmen Maschinensteuerung
N terminals sensor 1
PE Klemmen Sensor 1
terminals sensor 2
Klemmen Sensor 2
L1 N PE PE PE PE
Display
operation voltage 230 V 50 Hz, -15 %, + 10 % ( Optional 24 V ) red LED lights up: power is on
protection against in- Protection against all possibilities of connection errors is not provided. green LED stays dark: overrun traverse measuring result still un-
known or overrun traverse measuring result too high.
correct connection
green LED lights up: overrun traverse measuring result o.k.
short circuit strength Outputs are not protected against short circuits. green LED flashes during overrun traverse measuring ( AMS2 ) :
the measured overrun traverse will be shown through blinking.
Cables must be laid out separately from high-voltage lines.
The cable layout must be arranged so that no mechanical damage of the cable is possible. green LED flashes: Error! If this error cannot be eliminated by a
The possibility of the conductors short-circuiting is thereby excluded. Any short-circuit must be ex- voltage reset, check connection of sensors at the initial operation.
If error occurs during regular operation, search possible defect in
Notice cluded between the wires from the start button and between the line 5v and any other 24 V lines.
the sensors or in the AMS unit.
ELEKTRONIK
FIESSLER
The AMS must be connected to the same voltage as the N1 K Muting switchgear ( AMS dead
when AKAS out of operation/disconnected)

and AMS / AMS2
230 V AC
Muting K, Muting lamp
and receiver 24 V DC,
AKAS - LC transmitter
electrical connection
power Nr./Baujahr No./year of construction No./anne de fabrication ................................. Temp. temp. temp. -10 + 55 C
FIESSLER Netz tension Ansprechzeit response time temps de rponse 30 mS
FIESSLER Schutzart enclosure rating degr de protection IP 20
LC free Temp. temp. temp. -10 + 55 C power Versorgung supply voltage tension d'alimentation 230 VAC -15% +10 %, 50Hz
ELEKTRONIK Made in Germany BS libre Schutzart enclosure rating degr de protection ELEKTRONIK Made in Germany Netz tolerance of overrun tolerance du msurement
LS Frei IP 20 tension Genauigkeit
Versorgung supply voltage tension d'alimentation 230 VAC -15% +10 %, 50Hz der Nachlauf- measurement de la course de +/- 0,4 mm
Kastellstr.9 73734 Esslingen LC interrupted Kastellstr.9 73734 Esslingen
Tel. 0711/ 91 96 97-0 LS unterbrochen BS interrompue Kontaktbel. contact max. charge contact maxi. 2 A, 250 VAC Tel. 0711/ 91 96 97-0 wegmessung freinage
restart interlock overrun travers A ok

LSUW N1 Muting K Wiederanlaufsperre interdiction de redmarrage AMS / AMS - N Nachlaufweg A OK distance darrt A ok
Achtung Vor Abziehen der Klemmleiste Netzspannung abschalten! Muting Gert BWS Typ 4 Achtung Vor Abziehen der Klemmleiste Netzspannung abschalten!
Schaltgert BWS Typ 4 output free overrun travers B ok
Switching unit ESPE Type 4 Attention Turn off the supply voltage ! Muting unit ESPE Type 4 Attention Turn off the supply voltage !
Ausgang frei sortie libre Nachlaufweg B OK distance darrt B ok
Botier de commande ESPS Type 4 Attention Couper l'alimentation ! Unit Shunt ESPS Type 4 Attention Couper l'alimentation !
L1 L1 LC muted BS desactive
L1 L1 LS gebrckt LC muted BS desactive LS gebrckt
115V 230V
N 230VAC 115VAC 24VDC 0 V DC N AC 0 V DC 24VDC 0 V DC
AC
1 18 2 E 3 4 5 6 8 14 7 C A 12 22
12 D 13 15 19 F 9 10 11 B 17 16 21 20 1 3 2 22 D 22 23 24 25 26 27 28 29 30 31 32 8 33 E F 4 6 5 34 8
1L 2L 2- 5R 6L 5L 2R
AKAS Muting System AMS , AMS / N
A 0V 24V B
1+ positive-action monitoring contacs of the valves

Zwangsgefhrte B 24V 0V A
berwachungskontakte der fr die
Schliebewegung zustndigen
M 2,0 A
or contactors responsible for downward movement Futaster
foot pedal
Schtze oder Ventile
controlled by
selection of
operation
mode "work-
speed foot- 1R 4L
angesteuert durch terminals receiver support
controlled"
Betriebswahl Kastenbiegetaster Klemmen Empfnger
button for box-bending
Fu-Eilgang Mutinglampe hier 230V
muting lamp ((here: 230 V )AC) must be connected terminals transmitter support
4R 3L
mu angeschlossen werden Klemmen Sender
L1 terminals machine control
Klemmen Maschinensteuerung
N terminals sensor 1
Klemmen Sensor 1
PE
terminals sensor
Klemmen 2
Sensor 2
PE PE
Display
operation voltage 230 V 50 Hz, -15 %, + 10 % ( Optional 24 V ) red LED lights up: power is on
protection against in- Protection against all possibilities of connection errors is not provided. green LED stays dark: overrun traverse measuring result still un-
known or overrun traverse measuring result too high.
correct connection
green LED lights up: overrun traverse measuring result o.k.
short circuit strength Outputs are not protected against short circuits. green LED flashes during overrun traverse measuring ( AMS2 ) :
the measured overrun traverse will be shown through blinking.
Cables must be laid out separately from high-voltage lines.
The cable layout must be arranged so that no mechanical damage of the cable is possible. green LED flashes: Error! If this error cannot be eliminated by a
The possibility of the conductors short-circuiting is thereby excluded. Any short-circuit must be ex- voltage reset, check connection of sensors at the initial operation.
If error occurs during regular operation, search possible defect in
Notice cluded between the wires from the start button and between the line 5v and any other 24 V lines.
the sensors or in the AMS unit.
ELEKTRONIK
FIESSLER
The AMS must be connected to the same voltage as the N1 K Muting switchgear ( AMS dead
when AKAS out of operation/disconnected)

FIESSLER
AKAS Muting System AMS , AMS 2 ELEKTRONIK
Inbetriebnahme Prior to the first starting up of the system, the desired operating mode must be programmed into the
AMS via the 2 strips of DIP-Switches that are located behind the yellow front plate ( AKAS I / LC with
AMS2 :
/ without overrun traverse measuring, i.e. AKAS II with / without overrun traverse measuring. When
using AKAS II with overrun traverse measuring, the maximum allowable overrun traverse from 5 mm
to 14 mm can be entered as option.)
You will find all available operating modes in the following table. An additional sticker showing a print
of this table is placed on the housing of the AMS2 right beside the Dip-switch strip. The yellow front
plate of the AMS2 can be removed with a small screw driver turned between the lateral edges.
X = ON Dipswitches 1 2 3 4 5 6
AKAS 1 without overrun traverse test X
AKAS 1 with max. 15 mm overrun
AKAS 2 without overrun traverse test X X ON ON

AKAS 2 with max. 14 mm overrun X 1 2 3 4 5 6 1 2 3 4 5 6
AKAS 2 with max. 12 mm overrun X X
AKAS 2 with max. 10 mm overrun X X
AKAS 2 with max. 9mm overrun X X
AKAS 2 with max. 8 mm overrun X X X
AKAS 2 with max. 7 mm overrun X X X
AKAS 2 with max. 6 mm overrun X X X Front view of the AMS2 after removal of the front plate.
AKAS 2 with max. 5 mm overrun X X X X
Stroke length before overrun test = 40 mm
Stroke length before overrun test = 20 mm X
The Dip switch combinations on both Dip switch strips must be strictly identical at any time!
overrun traverse After the voltage reset of the AMS, an overrun traverse control is carried out during the first stroke of
the press. For this purpose, the stroke of the machine is stopped after either 20 mm or 40 mm traver-
measuring AMS 2 :
se and the AMS checks the overrun traverse. If the overrun traverse does not exceed either 15 mm
on the AKAS 1 or the pre-programmed maximum allowable overrun traverse of the AKAS 2, the mea-
sured traverse is displayed by the number of flashes by the green LED on the AMS. Example: if the
upper green LED flashes 8 times and the lower LED 6 times, the traverse measured at the right hand
sensor input would be 8mm, that at the left hand sensor would be 6mm. In turn, if the AKAS2 is
used, the maximum allowable overrun traverse can be programmed at the AMS 2 onto 8mm (with re-
serve: 9mm).
According to this, the AKAS2 receiver can now be adjusted onto 8mm/9mm as overrun traverse para-
meter. For further information about adjustsing the AKAS2, please refer to page 21 of the instruction
manual for AKASI / LC / AKASII.
If the overrun traverse is exceeded, the green LED remains dark and, after having completed the
opening movement, another overrun traverse control procedure starts during the next stroke of the
press. As long as the overrun traverse measuring does not furnish correct measuring results, no ope-
ration will be possible. For machines already equipped with an overrun traverse control, the above-
mentioned measuring procedure may be deactivated by adjusting both jumpers "6" beneath the remo-
vable type plate of the AMS switch gear.
Never operate the press with AKAS without having executed the overrun traverse control first!
-If, after the first starting up of the machine, no stroke is carried out, please check if the downward mo-
vement is always interrupted after 1cm. If this is the case, the sensor cables A and B might be con-
Notice for using nected incorrectly. (A and B mixed up).
AMS/N and AMS 2/N : -If no overrun traverse measuring is carried out, i.e. if there is no Muting activated when the overrun
control measurement is deactivated, check the distance between magnetic tape (adhesive side must
face the machine) and the sensors. If everything is installed correctly, check with a measuring tool at
the sensor cables A and B during upward / downward movement, if a constant alternation from 0 V to
approx. 24 V is produced. If 0 V is constantly obtained as measuring result, the sensors themselves
are probably defective.
In case of problems with the Muting fuction, the following spots are not recommended to be used as
upper dead center:
-From switch-over point of the machine from fast speed into slow speed until + 4 mm above the
switch-over point.
Example: if the switch-over point is e.g. 16 mm above the sheet metal surface, then avoid using the
sector between 16mm and 20 mm above shett metal surfasce as upper dead center.
-The sector of 14 mm after the switch-over point on AKAS I / LC +/- 2 mm, or 6 mm after the switch-
over point from fast speed into slow speed when using AKASII +/- 2 mm
Example: the switch-over point at the AKAS II was programmed onto 15 mm above sheet metal
surface. 15 mm - 6 mm = 9 mm +/- 2 mm => Avoid using the sector between 7mm and 11 mm as
upper dead center.
FIESSLER
ambient conditions of
the AMS
ambient temperature
during storage and
transport: - 10 up to + 55 C
protection/enclosure: IP 40; optional IP 55 ( wall-mounting housing)
humidity class: E
Electrical data AMS:
operational voltage: 230 V 50 Hz- 15 %, + 10 % (optional 24 V DC )
protection against
faulty connection: Protection against all possibilities of faulty connections is not provided.
short circuit strength: Outputs not protected against all possibilities of short-circuit
surge voltage: surge voltage class 2 with safe separation, surge voltage class 3 without safe separation
delivery: Switch gear AMS

Magnetic sensor with 5m cable
Magnetic sensor with 10m cable
Magnetic tape length 1m (2 x 0,5m) , for a maximum stroke traverse of 468mm.
(longer magnetic tapes are optionally available)
order code: AKAS Muting System with integrated overrun traverse measuring: AMS/N, AMS 2 / N

Index
Safety valve
or
Stopping performance
of the hydraulic in
regarding cat. IV EN
954
Integration of the system
and
Monitored slow speed
valve for Y1 and Y2
AKAS in press brakes
or
Pressure switch for
Y1 and Y2
or
Additional AMS
(AKAS Muting
System)
Doku-Nr 931 Stand 23.3.2005/gf 1

Index
Safety valve
or
* (automatic overrun control of the first stroke)
of the hydraulic in
regarding cat. IV EN * overrun traverse during fast motion 14mm
954
and * Signal according to safety class 4 indicating the machine to be
Monitored slow speed currently active in working cycle( slow speed)
valve for Y1 and Y2
or * Safety valve or stopping performance cat. IV EN 954
Pressure switch for
Y1 and Y2 * The press brake is operated in a two speed modus
or (fast closing movement, slow working movement ( 10mm/s))
Additional AMS
(AKAS Muting
System)
Hardware requirements for installation of AKAS

on a machine

Requirements on the hydraulic
system when using AKAS
Index
Safety valve
Safety valve
or
or
of the hydraulic in
Stopping performance of the hydraulic
954 in regarding cat. IV EN 954
and
Monitored slow speed and
valve for Y1 and Y2
or Monitored slow speed valve for Y1 and
Pressure switch for
Y1 and Y2 Y2
or
Additional AMS or
(AKAS Muting
System) Pressure switch for Y1 and Y2
or
Additional AMS (AKAS Muting
System)

system for press brakes n
s-
6.
Index
Safety valve
Safety valve G
or
of the hydraulic in
954
and
valve for Y1 and Y2
or
Pressure switch for
Y1 and Y2
300-
or
Additional AMS
400 bar Stop !
(AKAS Muting
System)
No other by-pass
valves
paralell to the
safety valve!
system for press brakes
Index
Safety valve
Safety valve
or
of the hydraulic in
954
and
valve for Y1 and Y2
or
Pressure switch for
Y1 and Y2
300-
or
Additional AMS
400 bar
Run
(AKAS Muting
System)

system for press brakes
Index
Safety valve Stopping performance of the
or
hydraulic in regarding cat. IV EN
of the hydraulic in
regarding cat. IV EN 954
954
and Hydraulic plan example
valve for Y1 and Y2
or
Pressure switch for
Y1 and Y2
or
Additional AMS
(AKAS Muting
System)

Requirements on the Safety Valves
hydraulik
system when using AKAS without
AMS
proportional valves has to be in off situation

Oil tank Oil tank
For stopping
the beam movement
these 5 valves has to
be in the close position

Index
Safety valve
or Monitored slow speed valve for Y1 and Y2
of the hydraulic in
954
and
valve for Y1 and Y2
or
Pressure switch for
Y1 and Y2
or
Additional AMS
(AKAS Muting
System)

Monitored slow speed valve for Y1 and Y2
Slow speed valve

Y1 Y2
E4
Ar
Pressure throttle
valve Po
pr
An
Doku-Nr 931 Stand 23.3.2005/gf 10

Doku-Nr 931 Stand 23.3.2005/gf 11

Doku-Nr 931 Stand 23.3.2005/gf 12

Doku-Nr 931 Stand 23.3.2005/gf 13

Doku-Nr 931 Stand 23.3.2005/gf 14

Doku-Nr 931 Stand 23.3.2005/gf 15

Index
Safety valve
Pressure switch for Y1 and Y2
or
of the hydraulic in
954
and
valve for Y1 and Y2
or
Pressure switch for
Y1 and Y2
or
Additional AMS
(AKAS Muting
System)
Doku-Nr 931 Stand 23.3.2005/gf 16

Requirements on the hydraulik
Installation
of additional
pressure switch
Doku-Nr 931 Stand 23.3.2005/gf 17

Index
Safety valve
or
of the hydraulic in
e.g.:
954
Mechanical pressure switch - steel,
and galvanized - 0,3...400 bar - NC
valve for Y1 and Y2
Technical details mechanical pressure
or switch measurement range: 0,3 -400
Pressure switch for bar housing: steel, galvanized
Y1 and Y2
or connection: G 1/4" B temperature range:
Additional AMS -25...85 C electr. connection: blade
(AKAS Muting
System) terminal 2 x 6,3 mm x 0,8 mm sealing:
NBR electr. performance:42 V /2 A
Price: 16 - 17 ( 10 - 22 US$)
Doku-Nr 931 Stand 23.3.2005/gf 18

Index
Safety valve
or
of the hydraulic in
954
and
valve for Y1 and Y2
or
Pressure switch for
Y1 and Y2
or
Additional AMS
(AKAS Muting
System)
Doku-Nr 931 Stand 23.3.2005/gf 19

Requirements on the hydraulik
Speed change valve

Drived by
YE1
YE2
P1
P2
Doku-Nr 931 Stand 23.3.2005/gf 20

Pressure Switch
P1 P2
YE1
K Mute 2
YE2
Up Safety
movement
point
KP1 Safety
KP K Mute 1
1 KP2 point
KP KP KP
2 1 2
K Mute 1 K Mute 2 Y fast
Example values at the pressureswitch:

TDC : 50 Bar
Fast speed down : 20 Bar K Mute 1
Slow speed down : >100 Bar K Mute 1 K Mute 1
K Mute 2
for these values we would set the switchpoint of the K Mute 2 K Mute 2
pressureswitch to 35 Bar.
( below 35 Bar = OFF, above 35 Bar = ON )
YE1, YE2 valve for switching the fast/slow speed valve
AKAS receiver
Doku-Nr 931 Stand 23.3.2005/gf 21

Pressure Switch
P1 P2
YE1
K Mute 2
YE2
Up Safety
movement
point
KP1 Safety
KP K Mute 1
1 KP2 point
KP KP KP
2 1 2

TDC : 50 Bar
K Mute 2
pressureswitch to 35 Bar.
AKAS receiver
Doku-Nr 931 Stand 23.3.2005/gf 22

Pressure Switch
P1 P2
YE1
K Mute 2
YE2
Up Safety
movement
point
KP1 Safety
KP K Mute 1
1 KP2 point
KP KP KP
2 1 2

TDC : 50 Bar
K Mute 2
Safety pressureswitch to 35 Bar.
point
AKAS receiver
Doku-Nr 931 Stand 23.3.2005/gf 23

Pressure Switch
P1 P2
YE1
K Mute 2
YE2
Up Safety
movement
point
KP1 Safety
KP K Mute 1
1 KP2 point
KP KP KP
2 1 2

TDC : 50 Bar
K Mute 2
point
AKAS receiver
Doku-Nr 931 Stand 23.3.2005/gf 24

Pressure Switch
P1 P2
YE1
K Mute 2
YE2
Up Safety
movement
point
KP1 Safety
KP K Mute 1
1 KP2 point
KP KP KP
2 1 2

TDC : 50 Bar
K Mute 2
point
AKAS receiver
Doku-Nr 931 Stand 23.3.2005/gf 25

Index
Safety valve
or Additional AMS (AKAS Muting System)
of the hydraulic in
only for AKAS -II and AKAS -LC
!
954 not
and
Monitored slow speed for AKAS -...M and AKAS -....F)
valve for Y1 and Y2
or
Pressure switch for
Y1 and Y2
or
Additional AMS
(AKAS Muting
System)
Doku-Nr 931 Stand 23.3.2005/gf 26

Index
Safety valve
Additional AMS (AKAS Muting System)
or
of the hydraulic in
AKAS Muting System
954
and
valve for Y1 and Y2
or
Pressure switch for
Y1 and Y2
or
Additional AMS
(AKAS Muting
System)
Doku-Nr 931 Stand 23.3.2005/gf 27

Index
Safety valve
or
of the hydraulic in
AKAS Muting System
954
and
Monitored slow speed 1. produces, in accordance with safety class 4, the muting signal and the
valve for Y1 and Y2 signals controlling the AKAS.
or
2. measures the speed, the traverse and the direction of the closing and opening
Pressure switch for
movement of the press. Furthermore, the AMS executes the overrun traverse
Y1 and Y2
control at the first stroke of the machine.
or
Additional AMS 3. is even available for the installation on machines which do not provide any
(AKAS Muting slow speed valves or any position controlling valves.
System)
Doku-Nr 931 Stand 23.3.2005/gf 28

Index
Safety valve
or
of the hydraulic in
AKAS Muting System
954
and
Monitored slow speed consists of one evaluation electronics and 2 magnetic sensors
valve for Y1 and Y2
or
Pressure switch for
Y1 and Y2
or
Additional AMS
(AKAS Muting
System)
Doku-Nr 931 Stand 23.3.2005/gf 29

Index
Safety valve
or
Stopping performance Ram
of the hydraulic in
regarding cat. IV EN magnettape
954
and
Monitored slow speed magnetic sensors
valve for Y1 and Y2
or
Pressure switch for
Y1 and Y2
or
Additional AMS
(AKAS Muting
System)
Doku-Nr 931 Stand 23.3.2005/gf 30

Index
Safety valve
or
of the hydraulic in
954
and
valve for Y1 and Y2
or
Pressure switch for
Y1 and Y2
or
Additional AMS
(AKAS Muting
System)
Doku-Nr 931 Stand 23.3.2005/gf 31

Index
Safety valve
or
of the hydraulic in
954
and
valve for Y1 and Y2
or
Pressure switch for
Y1 and Y2
or
Additional AMS
(AKAS Muting
System)
Doku-Nr 931 Stand 23.3.2005/gf 32

Index
Safety valve
or
of the hydraulic in
954
and
valve for Y1 and Y2
or
Pressure switch for
Y1 and Y2
or
Additional AMS
(AKAS Muting
System)
Doku-Nr 931 Stand 23.3.2005/gf 33

Doku-Nr 931 Stand 23.3.2005/gf 34
AMS
magnetic
sensors
Doku-Nr 931 Stand 23.3.2005/gf 35

Doku-Nr 931 Stand 23.3.2005/gf 36
AMS
magnetic
sensors
Doku-Nr 931 Stand 23.3.2005/gf 37

Doku-Nr 931 Stand 23.3.2005/gf 38
Connection diagram
positive-action Monitoring contacts of the valves or contactors
which are responsible for the downward movement
controled by
selection
Foot fast
motion box bedning Muting lamp must be connected
button Binder of support of receiver
Binder of sensor 1
Binder of sensor 2
Doku-Nr 931 Stand 23.3.2005/gf 39

Connection diagram
Binder of support of receiver

Binder of sensor 1
Binder of sensor 2
Doku-Nr 931 Stand 23.3.2005/gf 40

FIESSLER AKAS-LC holders
ELEKTRONIK
AKAS LC transmitter AKAS LC receiver
High repeating accuracy

Integrated transmitter fine adjustment
Self-locking vertical adjustment at limiter
No squeezing risk in case of unwanted closing movement
Doku Nr. 889 03.01.2005 SO/di
Marker arrows for using different tools

High quality construction made of aluminium/stainless steel
Integrated transmitter vibration absorber
AKAS-LC holders
marker arrow with limiter
button for fine

angle adjustment adjustment
ca 3
swivel adjustment
ca 3
AKAS LC transmitter
Doku Nr. 848 30.07.2004 SO
Fiessler Elektronik GmbH & Co. KG Telefon: ++49-711-919697-0

Kastellstr. 9
D-73734 Esslingen
www.fiessler.de Fax: ++49-711-919697-50
Email: info@fiessler.de
AKAS-LC holder
Doku-Nr 835 Stand 27.5.2004/FM 1

Adustjustment:
Magnet plate
Back side Front side
uppertool
Magnet
plate

Move the transmitter till the laser beam ist
visible on the magnet plate.
Upper laser beam

Move the receiver till all adjustment LEDs are
off.

Ready for bending
Index
Index

Apostila AKAS

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FIESSLER Press Brakes Protection System Safety Category 4

ELEKTRONIK AKAS-I, AKAS-LC, AKAS-II

Fiessler Elektronik Kastellstr. 9 Telefon: 0711 / 91 96 97-0 Internet: http://www.fiessler.de

With 40 years experience as specialists in the field of opto-electronics applied

Chapter Contents Page

3 Prerequisites for using the press brake protection AKAS 6

4 Description and fields of application for the equipement

5 Mechanical data, dimension drawings 13

10 AKAS - Inspection Sheet 43

Safe operation of the entire equipement is only ensured by compliance with

B-Test: daily check

Doku Nr. 758 Stand 27.04.04/ AS/ GF

Overrun period The duration of the overrun traverse.

boxbending By-pass of the receiver unit E1 during a box-bending process.

Doku Nr. 758 Stand 27.04.04/ AS/ GF

- Any unintentional repetition of a hazardous motion must be safely prevented.

Box-bending button : potentially free changeover contact.

Abkantpressenabsicherung Sender Abkantpressenabsicherung

1 = +24V DC max. < 1mW / 670 nm + 15 nm

Typ: AKAS LC FIESSLER

Fiessler Elektronik OHG - Kastellstrasse 9 - D 73734 Esslingen - Tel.: 0711/9196970

1R = 5v +24V Muting Kanal 1 1

Warning Warning Warning Warning

AKAS-I, AKAS-LC AKAS-II

Transmitter Matrix Receiver

AKAS-I, AKAS-LC AKAS-II

bending line Fig.10/ 1

Schematic process with

bending of plain sheet metals E1+E2

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AAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAA

AAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAA

Switch. unit LSUW N1K

Two monitored normally open

Functions which can be carried out with the switching unit: X

max. standard range 6 m (optional 8 m)

max. positioning range

Fastening M8 screws on the support fixings

Protection system transmitter and receiver IP 54

210 mm receiver AA bending line

87,5 AAAA AA 105

for tenon blocks M5

Protection System transmitter and receiver IP 54

transmitter 135 + plug 30 mm

Fiessler Elektronik OHG - Kastellstrasse 9 - D 73734

Esslingen - Tel.: 0711/9196970

Fastening M8 screws on the support fixings

Protection system transmitter and receiver IP 54

Dimensions Fastening screw AA

for tenon blocks M5

Housing execution Base: grey plastic. Cover: transparent macrolon

Transmitter and receiver are mounted at the ram. They

In this position the distance between ram and lower re-

Transmitter and receiver are mounted vertically -adju-

Automatically the system AKAS-II adjust itself to the

dip switches, located in the receiver support.

* For tolerating undulating sheet metal of 2mm tolerance.

No protection by AKAS No protection by AKAS

The AKAS does not protect,