RJTA Vol. 14 No. 2 2010
Nanoparticle Coatings for UV Protective Textiles
Takuya Tsuzuki* and Xungai Wang
Centre for Material and Fibre Innovation, Institute for Research Technology and Innovation
Deakin University, Geelong Technology Precinct, Victoria, 3217 Australia
ABSTRACT
As the intensity of ultraviolet (UV) radiation increases every year, effective methods to
block UV rays to protect human skin, plastics, timber and other polymer materials are
urgently sought. Textiles serve as important materials for UV protection in many
applications. The utilisation of nanoparticles to textile materials has been the object of
several studies aimed at producing finished fabrics with different performances. This article
reviews the recent advancements in the field of UV blocking textiles and fibers that are
functionalised with nanostructured surface coatings. Different types of UV blocking agents
are discussed and various examples of UV blocking textiles that utilise zinc oxide (ZnO)
and titanium dioxide (TiO2) are presented. Future challenges, such as wash-fastness and
photocatalysis, are also discussed.
Keywords: UV Blocking, Nanoparticles, UPF, Functional Coatings, ZnO, TiO 2
1.
Introduction
mechanical properties. This situation is aggravated
every year due to the recent ozone depletion
caused by the increased generation of man-made
free radical catalyst gas molecules, such as nitric
oxide, nitrous oxide and organo-halogen
compounds.
Therefore, the development of
effective UV-shielding materials is of great
importance to our health, society and environment.
The detrimental effects of ultraviolet (UV)
radiation are having an increased impact on our
society (Ramirez & Schneider, 2003).
UV light has wavelengths that range from 40 to
400 nm. Hence, its energy is sufficiently high
enough to cause various damages to organic
substances. The primary source of UV rays in
nature is the sun. Since the stratospheric ozone
layer shields most of the UV radiation from the
sun, only the UV rays with relatively long
wavelengths, i.e., UVB (290-320 nm) and UVA
(320-400 nm) radiation, reach the Earth’s surface.
Yet, these UVA and UVB rays can still cause
adverse effects onto our body and other organic
materials around us. For example, UVA and UVB
rays are responsible for the development of
various pathologies, such as skin cancer,
suppression of the immune system, cataracts,
premature aging of the skin, Alzheimer’s disease
and inflammatory disorders (Ansel, 1985; Downes,
1993).
Textiles have been used in sun-shielding
applications for centuries, owing to their unique
characteristics, such as flexibility, good
mechanical strength, soft feel, fashion appeal and
so on. The World Health Organisation
recommends that loose-fitting full-length clothing
be used for outdoor activities to protect our skin
from UV rays (World Health Organization, 2002).
The number of other UV-blocking applications of
textiles, such as hats, awnings, and cover sheetings,
has increased drastically in the last decades.
Outdoor
professionals and
outdoor-sports
practitioners have increased their awareness
toward the importance of UV protection with
textiles (Moehrle, 2000).
UV radiation can also cause severe damage in
textiles, plastics, paints and timber products in the
forms of discoloration, chalking and reduced
The UV blocking properties of textiles can be
improved by changing the parameters, such as
thickness, fabric opening, fiber types and colours
(Dulęba-Majek, 2009).
* Corresponding author. Tel.: 61-3-52273205; Fax: 61-3-52272539
E-mail address: takuya@deakin.edu.au (Takuya Tsuzuki)
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RJTA Vol. 14 No. 2 2010
S(λ) are defined by the CIE International
Commission on Illumination (CIE Research Note,
1987). UPF ratings indicate how much the
textile material reduces UV radiation that causes
skin reddening. For example, UPF 50 indicates
that the UV rays in the wavelength range of E(λ)
is reduced by 50 times.
However, UV blocking provided by untreated
textiles is generally insufficient to protect the skin
(Hoffmann, 2001).
This is particularly true for light summer clothing
that is worn in the season when UV light is
stronger (Adam, 1998).
In the past, it was considered that UVB rays are
more harmful than UVA rays, as UVB rays cause
sunburns and suntans. For many years, sunscreen
lotions blocked only UVB rays and science was
not clear on the body's reaction to UVA.
However, recent research shows that UVA is the
primary cause of premature skin aging
(photo-aging),
and
exacerbates
UVB's
carcinogenic effects (Gasparro, 2000). Such
findings help increase the awareness of the
importance of broad spectrum UV protection.
Moreover, textiles need to protect their own fibers
and dyes from harsh UV radiation in addition to
the skin and other materials that lie beneath the
textiles (Katangur, 2006; Sun, 2008).
This “self-protection” is of particular importance
when the exterior textiles require good mechanical
properties, such as in applications as parachute,
tent, awnings, etc. Self-protection of textiles
cannot be achieved by altering the fabrication
parameters, such as thickness, fabric opening,
fiber types and colours. Hence, in order to protect
both textiles themselves and the materials under
the textiles, it is necessary to provide UV-blocking
treatment to the textiles. This article reviews the
recent advancements in the field of UV blocking
textiles and fibers that are functionalised by using
nanostructured surface coating technologies.
2.
UPF tests are normally carried out across both the
UVA and UVB regions. However, E(λ) has very
small values in the UVA range and is significantly
high in the UVB range, as shown in Figure 1.
Hence, UPF rating mostly reflects UVB protection
instead of a broad spectrum UVA-UVB protection.
Ultraviolet Protection Factor (UPF)
For the assessment of UV blocking properties of
textiles, “ultraviolet protection factor (UPF)” is
normally used (AS/NZS 4399:1996; AATCC
183-2004; EN 13758-1:2002).
Like “sun protection factor (SPF)” which is used
to evaluate the UV blocking effects of sunscreens,
UPF is based on the erythemal action spectrum,
i.e., the spectral range which causes skin redness.
The definition of UPF is pretty much the same as
that for SPF as shown in Equation (1):
λ2
UPF =
∫ E (λ ) ⋅ S (λ )dλ
λ
λ2
Fig. 1. Relative erythemal action spectrum, E(λ),
standard solar spectral irradiance, S(λ),
and E(λ)•S(λ) in the UV light region.
1
∫ E (λ ) ⋅ S (λ ) ⋅ T (λ )dλ
λ1
Currently, the textile industry does not use ratings
for UVA protection. The personal care industry
has started introducing new rating systems to
assess broad spectrum UV absorption in the forms
of “UVA/UVB ratio” and “critical wavelength”
(Tadros, 2008).
(1)
where E(λ) is the relative erythemal action
spectrum, S(λ) is the standard solar spectral
irradiance, and T(λ) is the optical total
transmittance of the textile specimen. E(λ) and
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RJTA Vol. 14 No. 2 2010
It may be helpful to adopt similar parameters in
the textile industry to assess the overall UV
protection properties of fabrics.
which may cause health problems once they
contaminate food and drinks (Mahltig, 2005).
In contrast to organic UV absorbers, inorganic UV
absorbers, such as zinc oxide (ZnO), titanium
dioxide (TiO2) and cerium oxide (CeO2), have
excellent light-fastness. It is expected that the
inherent stability of inorganic UV absorbers would
provide a UV protective effect over a much longer
period than organic UV absorbers. The mechanism
of UV absorption in these semiconductor
inorganic materials involves the use of photon
energy to excite electrons from the valence band
to the conduction band. For example, ZnO has a
bandgap energy of ~3.3 eV that corresponds to the
wavelengths of ~375 nm. Light below these
wavelengths has sufficient energy to excite
electrons, and hence, is absorbed by ZnO. On the
other hand, light with a wavelength longer than
the bandgap wavelength will not be absorbed. The
absorbed light does not destroy the inorganic
semiconductors, but is generally converted to heat
which is negligible at room temperature. Therefore,
such wide bandgap inorganic semiconductors
absorb UV light, and if small enough, give good
transparency to visible light (Dodd, 2008).
The UPF values of a textile depends on the
production conditions, such as fiber content and
weave, fabric colour, finishing processes and the
presence of additives. UPF values also vary
depending on the post-production conditions, such
as stretch, wear and moisture content. It is
recommended that the minimum UPF values for
UV-protective clothing should be 40 to 50+
(Adam, 1998).
However, an average weight cotton T-shirt that is
often worn in the summer has an SPF value of
only ~ 7, which offers a much weaker UV
protection than any commercial sunscreen on the
market (Adam, 1998).
As such, untreated textiles provide inadequate
skin-protection (Palacin, 1997).
3.
Nanoparticle UV Absorbers
3.1
UV Absorbers
The use of UV absorbers on textiles to improve
UV protection of the skin, dyestuff and textile
itself is a relatively new field of research
(Hoffmann, 2001; Eckhardt & Rohwer, 2000;
Palacin, 1997; Reinert, 1997; Hilfiker, 1996).
Inorganic UV absorbers have other superior
properties over organic UV absorbers.
For
example, ZnO has a long history of safe topical
use and is known as an anti-irritant, astringent and
skin-healing agent (Baldwin, 2001).
Nonetheless, many types of organic UV absorbers
have been tested (Riva, 2006).
In addition, ZnO has broad UV absorption spectra
while typical organic UV absorbers have UV
absorption peaks only at a specific wavelength
range due to the typical absorption bands of
molecular systems (Figure 2) (Scalia, 2006,
Mahltig, 2005).
Organic UV absorbers are relatively cheap and
generally transparent so that they can be used in
many coloured fabrics and textiles (Ibrahim &
El-Zairy, 2009; Scalia, 2006).
In fact, ZnO is said to have the broadest spectrum
absorption range among many inorganic UV
absorbers (Figure 2) (Innes, 2002).
However, the majority of the organic absorbers are
ultimately destroyed by the UV radiation they
absorb and hence, the UV-absorption efficiency
decreases over time. In addition, upon
photo-decomposition of organic UV absorbers,
free radicals are often generated, which contribute
to the degradation of other organic molecules
(Scalia, 2006).
However, ZnO suffers from poor chemical
stability. It can dissolve under both high and low
pH conditions. TiO2 has excellent chemical
stability, but the UV-absorption range is narrower
than ZnO so that it often relies on light scattering
effects in addition to light absorption effects to
block UV light.
Furthermore, organic UV absorbers are small
sized molecules and can leach out from textiles,
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RJTA Vol. 14 No. 2 2010
particle, λ is the wavelength of incident light, and
m is the relative refractive index defined as
(refractive index of particles) /(refractive index
of matrix). As shown in Equation 2, the intensity
of scattered light is proportional to the sixth power
of the particle diameter, and therefore, the particle
size has a dominant effect on the strength of light
scattering. Reducing the particle size will
dramatically decrease the scattering. For a particle
suspension with a constant weight percent of
particles, Nd3 is fixed in Equation 2 and the
scattering intensity is proportional to the particle
diameter to the power of 3.
Fig. 2. Typical transmission spectrum of a TiO2
nanoparticle suspension, ZnO nanoparticle
suspension and phenylacrylate-based
organic absorber solution. Note that the
relative transmission values between the
curves depend on the concentration of the
UV blocking agents in the system.
Therefore, for decreasing the whitening effect, it is
important to use particles as small as possible.
Figure 3 shows UV-Vis transmittance spectra of
ZnO nanoparticles with different average particle
sizes. It is evident that smaller particles give
higher transparency in the visible light region
while the UV blocking property remains the same.
3.2
As shown in Equation 2, the refractive index is
another important parameter which governs the
intensity of scattered light. Most of the organic
materials have refractive indices of around 1.4-1.6.
TiO2 (rutile) has a refractive index of 2.7. ZnO,
however, has a refractive index of only 2.0. As
such, the scattering intensity of ZnO is
significantly smaller than that of TiO2, provided
that the particle size is the same, and hence, gives
higher transparency than TiO2.
Nanoparticles
Since inorganic UV absorbers are normally
provided in particulate forms, it is difficult to
obtain high UV-shielding properties while
maintaining high visibility. Light scattering by
small particles leads to an opaque whitening effect,
much like the clouds in the sky that appear white
due to light scattering by small water droplets,
which may result in an unacceptable hazy
appearance of textiles. This is of particular
importance for applications on coloured fabrics.
This problem can be overcome by reducing the
particle size down below 50 nm, which is
explained as follows.
The intensity of scattered light by a single particle
is a function of the particle size as well as the
refractive indices of the particles and the media.
According to the Mie theory, when the particle
size is small in comparison to the wavelength of
light, the intensity of scattered light by a particle,
Is, is given as (Kerker, 1969):
2
Nd 6 m 2 − 1
IS ∝ 4
Ii
λ m2 + 2
Fig. 3. Typical transmission spectrum of ZnO
nanoparticle suspension in water at a
particle loading level of 0.01 wt%.
(2)
where N is the number of particles, Ii is the
intensity of incident light, d is the diameter of the
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RJTA Vol. 14 No. 2 2010
By using nanoscale UV-blocking particles, it is
possible to achieve high transparency while
retaining good UV-absorption properties. The
nanoscale diameters can also realize a uniform
distribution of the particles in host matrices, which
results in a significant increase in the effectiveness
of blocking UV radiation (Dodd, 2008; Innes,
2002; Tsuzuki, 2002).
nanoparticles and nanorods covered the entire
surface of the fibers, and there was evidently no
agglomeration.
A
promising
bactericidal
photocatalytic activity and excellent protection
against UV radiation were achieved (Fei, 2006).
Daoud et al. dipped knitted cotton substrates into a
titanium tetraisopropoxide solution in absolute
ethanol at a pH of 1–2 using a dip-pad-cure
process. The process resulted in the formation of a
uniform coating of TiO2 nanoparticles with a near
spherical grain morphology and 15–20 nm in
diameter. The UPF value increased from 10 to 50+.
Twenty
repeated
washings
induced
no
deterioration in the UPF rating (Daoud, 2005).
High surface area and high surface energy of
nanoparticles are advantageous for better affinity
to fabric surfaces which increases the durability of
the coatings.
4.
UV
Blocking
Nanoparticles
Treatment
by
The synthesis of TiO2 nanoparticles often require
solvent or expensive raw materials that leads to
costly processes. Hence, the use of commercial
TiO2 nanoparticles has been explored.
Nanoparticles that contain functional coatings to
achieve UV-blocking properties have been
developed during the last decade. Such coatings
have been applied in commercial products as
sunscreens and paint systems (Spanhel, 2006).
Yu et al. (2008) developed a method where
UV-blocking treatment is applied onto cotton
fabrics by dyeing and finishing in one bath and
two steps. Commercial nano-TiO2 of ~ 50 nm
in diameter was used as an inorganic anti-UV
agent and an adhesive; poly vinyl pyrrolidone
(PVP) was used to improve the wet fastness.
Nano-TiO2 and PVP were added into the dyestuff
solution and applied onto fabrics at 70°C followed
by washing, soaping, washing and drying. It was
found that when the TiO2 content was increased
from 0% to 1.5% in the treatment solution, the
UPF values increase from 15 to 35. They found
that the treatment of nano-TiO2 in this approach
has little effect on the wearability of the cotton
fabric.
In the textile industry, the last five years have seen
the rapid development of UV-blocking treatment
of textiles by means of nanotechnology. In most
cases, TiO2 or ZnO nanoparticles are used.
4.1
TiO2 Nanoparticles
Xin et al. (2004) studied the improvements of UV
blocking properties in cotton fabrics with TiO2.
The coating was prepared using a sol-gel method
in ethanol. A thin layer of TiO2 with a thickness of
~ 100 nm formed on the fiber surfaces. The
films were not made of dispersed nanoparticulates,
but were nanograined continuous films (Daoud &
Xin, 2004).
Sójka-Ledakowicz et al. (2009) applied
commercial nano-TiO2 and aminosilane-modified
nano-TiO2 onto polyester using common
techniques, such as padding, spraying and sol–gel
coating. The average particle sizes were as large as
300 – 460 nm. UPF values of 50+ were obtained.
The treated fabrics also showed high efficiency in
the degradation of red wine stains.
Nonetheless, the UPF value of the cotton fabrics
increased from 10 to 50+. The high UPF value
was maintained even after 55 home launderings.
Direct synthesis of TiO2 nanoparticles onto fabrics
have been investigated by Fei et al. (2006) and
Daoud et al. (2005). Fei et al. first synthesised
nanosized TiO2 particles which consisted of
granular anatase and brookite, and rod-like rutile.
Then, the peptized TiO2 sols were adsorbed onto
cellulose fabrics using a dip-pad-cure process. As
a result, a homogeneous film of nanocrystallites
that consisted of nanoparticles and nanorods of
less than 100 nm, formed on the cotton fibers. The
Many of the commercial TiO2 nanoparticles are
sold as dry powders that mostly consist of
agglomerated nanoparticles. This poses practical
challenges in making well-dispersed nanoparticles
in the coating system to fully utilise the
advantages of nanosized particles.
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RJTA Vol. 14 No. 2 2010
4.2
transmittance at 350 nm was reduced from ~ 80%
to ~ 20%.
ZnO Nanoparticles
The preparation of ZnO in pH-neutral conditions
is relatively easier and cheaper than the synthesis
of TiO2. In addition, the UV absorption spectrum
of ZnO is broader than TiO2 (Figure 2). ZnO has
additional functionality, including antifungal
(Sawaji, 2004) and antistatic (Zhang & Yang, 2009)
properties that TiO2 cannot offer. Hence, the use of
ZnO
nanoparticles
for
UV-blocking
functionalization has been investigated more
widely than TiO2.
Lu et al. (2006) encapsulated commercial ZnO of
20–100 nm in diameter with polystyrene cells
using an emulsion method. First, ZnO
nanoparticles were dispersed in an oil monomer
phase and then the oil phase was dispersed in
water as nanoemulsion droplets. The monomers
were subsequently polymerized using an
oil-soluble initiator. The size of the prepared
nanohybrids spheres was 50–200 nm in shell
diameters and 20–100 nm in core diameters. In
order to increase the affinity of nanospheres on
cotton fibers via ester bonding, methacrylic acid
was selected as the co-monomer. After the
formation of nanoemulsion, cotton fabrics were
dipped into the ZnO suspension for 12 h at 68oC,
followed by polymerisation, drying and curing at
120oC for 5 min. It was found that almost all
fibers are coated with a grainy layer. A UPF of
more than 900 and a wide UV-blocking range
(380–280 nm) was achieved. However, the UPF
value decreased rapidly from 86.6 to 15.3 after
only 10 home launderings.
Wang at al. (2004, 2005) studied sol-gel derived
ZnO crystallites for the UV protection of textiles.
Transparent solutions of zinc acetate and
triethenamine in 2-methoxyethanol, equivalent to
3 wt% ZnO, was applied onto cotton fabrics twice,
using a dip-pad-cure process, and followed by
curing at up to 400oC. Dumbbell-shaped ZnO
crystallites that were larger than 500 nm were
grown on cotton fabrics. When a curing
temperature of at least 150oC was employed, a
UPF of more than 400 was achieved. The
UV-blocking range was 352-280 nm. This
finishing
process
provided
a
constant
wash-fastness after a washing process that is
equivalent to 5 cycles of home laundering.
Yadav et al. (2006) studied the improvements of
UV blocking properties in cotton fabrics using
ZnO nanoparticles. In their research, a simple
method was used to coat fabrics with ZnO
nanoparticles. ZnO was prepared by a wet
chemical method using zinc nitrate and sodium
hydroxide as precursors and soluble starch as a
stabilizing agent. These nanoparticles, which have
an average size of 40 nm, were coated onto
bleached cotton fabrics (plain weave, 30 s count)
using an acrylic binder. The nano-ZnO (2%)
coated cotton fabric blocked about 75% of the
incident UV light.
Becheri et al. (2008) produced peptised ZnO
nanoparticles from zinc chloride and sodium
hydroxide solutions and applied them onto cotton
and wool fabrics. The wool and cotton samples
were soaked for 10 min in a 2-propanol dispersion
of ZnO nanoparticles (5% w/w), under gentle
magnetic stirring. The clothes were then squeezed
to remove the excess dispersion, and dried in an
oven at 130oC for 15 min at atmospheric pressure.
The UV transmittance of the fabrics was reduced
from ~ 90% to ~ 20% at ~ 350 nm. After 5
launderings, the large agglomerates were removed
from the textile surface and more than 50% of
their initial amount remained on the fabric, despite
the fact that the nanoparticles were not covalently
grafted to the fabric materials.
Vigneshwaran et al. (2006) developed a method to
impregnate ZnO–soluble starch nanocomposites.
ZnO nanoparticles of ~ 38 nm in diameter were
synthesized using water as a solvent and soluble
starch as a stabilizer from zinc nitrate hexahydrate
and sodium hydroxide in water. Nano-ZnO was
impregnated into cotton fabrics using a
pad-dry-cure method. The coated fabrics showed
enhanced protection against UV radiation; the
Mao et al. (2009) reported direct growth of ZnO
nanoparticles on silicon dioxide (SiO2) coated
cotton fabrics. After hydrothermal processing, the
cotton fabric was covered with needle-shaped ZnO
nanorods that were ~ 24 nm in diameter. The
coated fabrics had an excellent UV-blocking
property with a UPF value over 50. However, the
UPF was reduced to 50% of the original value
after laundering 5 times.
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RJTA Vol. 14 No. 2 2010
4.3
Other Nanoparticles
nano-ZnO coated UV-blocking fabrics is
significantly higher than the control sample, and
hence, increased breathability (Yadav, 2006).
Grancarić et al. (2009) applied natural zeolite
nanoparticles of ~ 200 nm in diameter onto white
cotton and polyester fabrics. Zeolites are porous
aluminosilicate hydrates. They do not possess UV
absorption properties, but can scatter or diffuse
UV light as other white mineral particles. The
textiles coated with zeolilte nanoparticles showed
increased UPF values up to ~160. Although
natural zeolites are yellowish, the coatings did not
significantly affect the fabric whiteness.
4.4
They also found that friction is significantly lower
for nano-ZnO coated fabrics than bulk-ZnO coated
fabrics.
ZnO has higher electric conductivity than TiO2
and hence, gives antistatic properties (Zhang &
Yang, 2009) and electromagnetic-filed-shielding
properties (Li, 2007) to textiles.
In addition, self-cleaning properties can be
achieved with TiO2 nanoparticle coatings on fibers
as widely documented. By combining different
types of nanoparticles and nanotreatments on the
surface of fabrics, multifunctional textiles will be
realised.
Recently,
Beringer and
Hofer
demonstrated that by combining the nanoparticles
of hydroxyapatite, TiO2, ZnO and Fe2O3 with
other organic and inorganic substances, the
surfaces of the textile fabrics can be appreciably
modified to achieve considerably greater abrasion
resistance, water repellency, UV resistance, and
electromagneticand
infrared-protection
properties (Beringer, 2004).
Ash-Fastness and Adhesion
Wash-fastness is a particular requirement for
textiles and strongly correlated with nanoparticle
adhesion to the fibers (Becheri, 2008).
High wash-fastness is achieved by forming
continuous coating layers of TiO2 and ZnO (Yu &
Shen, 2008).
For the use of nanoparticles, increased
wash-fastness can be achieved by mixing
nanoparticles with binders (Yadav, 2006;
Vigneshwaran, 2006), or by forming covalent
bonding between nanoparticles and fibers (Lu,
2006).
5.
Otherwise, the UV protection properties decrease
rapidly through laundering (Mao, 2009; Becheri,
2008).
Most of the above examples concern only UPF
values where the protection of underlying
materials, such as human skin, plastics and timber
products, are considered. However, as mentioned
earlier, textiles also have to protect fibers and dyes
in themselves from harsh UV radiation.
Colour-fading and deterioration of mechanical
strength are serious problems in exterior textile
applications. It is expected that coatings that
contain inorganic semiconductor nanoparticles
would significantly prolong the lifetime of outdoor
textile products by effectively blocking UV rays
on the fiber surfaces.
Improvement of wash-fastness still remains as a
great challenge for achieving practical UV
blocking textiles by using nanocoatings.
4.5
UV Protection of Fibers and Dyes in
Textiles
Additional Functionality
Applications of TiO2 and ZnO nanoparticles onto
textiles provide additional functions apart from
UV blocking abilities. TiO2 and ZnO show
antibacterial properties under UV irradiation.
Vigneshwaran et al. reported that UV blocking
textiles made of coatings that contain ZnO
nanoparticles show excellent antibacterial activity
against
two
representative
bacteria,
Staphylococcus aureus (Gram positive) and
Klebsiella
pneumoniae
(Gram
negative)
(Vigneshwaran, 2006).
Katangur et al. (2006) used commercial ZnO and
TiO2 nanoparticles of 15 - 70 nm in diameter to
protect Kevlar fabrics from sun-induced
degradation. Kevlar fabrics were coated with 5
wt% nanoparticle-embedded acrylic coatings that
were 20 m in thickness. After a week of UV
exposure, the coated fabrics retained 95% of their
tear and tensile strengths, whereas unprotected
Yadav et al. found that the air permeability of
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RJTA Vol. 14 No. 2 2010
fabrics retained only 67% of their original
strengths.
as SiO2 or aluminium oxide (Al2O3) (Wang, 2009).
This is based on the assumption that if the coating
layer is thicker than the diffusion length of
photo-exited electrons and holes, photo-generated
excitons would be trapped within the coating layer
so that free radical generation would be inhibited.
Sun et al. (2008) investigated the use of ZnO
nanoparticles dispersed in an acrylic polymer to
reduce the colour fading of dyed polyester fabrics
under simulated sunlight. Highly transparent films
of polymer and ZnO mixture were produced and
applied onto dyed polyester fabrics. The results
showed strong dependence on the type of dyes.
The coating treatment reduced the fading rate of a
dyestuff that contains a benzopyran chromophore.
However, it did not provide protection to dyes that
contain anthraquinone or azo chromophores.
Furthermore, the fabric treatment increases the
rate of colour fading of anthraquinone based dyes.
Recently, we successfully produced ZnO@SiO2
core-shell structures using the Stöber method
(Wang, 2009) and a microemulsion technique. The
SiO2-coated ZnO showed significantly reduced
photoactivity in comparison to uncoated ZnO
while maintaining high transparency and strong
UV blocking properties (Figure 4a). It was also
shown that the yellowing of wool fabrics is
drastically reduced by the coating of SiO2-coated
ZnO nanoparticles.
Sun et al. made a finding which indicated that the
inherent photocatalytic activities of TiO2 and ZnO
can be detrimental to the fabrics and dyes that
TiO2 and ZnO are supposed to protect (Dodd,
2008). When ZnO absorbs UV radiation, its band
gap energy of around 3.2-3.3 eV allows electrons
to be excited from the valence to the conducting
band. The consequence of this is the generation of
positive charged holes in the valence band. The
excited electrons in the conduction band can either
recombine with the holes in the valence band, or
both can react with water or oxygen on the surface
of the ZnO particle to produce reactive superoxide
and hydroxyl free radicals. Due to their
photocatalytic properties, TiO2 and ZnO are used
to decompose dyes in effluent or organic
contaminants in water using natural sunlight.
Direct treatment of fabrics with TiO2 and ZnO
nanoparticles may allow the free radicals to
migrate from the coating film into the fibers,
which would result in the degradation of dyes and
fibers. So far, the degradation of fibers by the
photocatalytic activities of TiO2 and ZnO has not
been fully investigated.
Hence, the novel ZnO-core@SiO2-shell hybrid
nanoparticles offer promising nanocoatings for the
UV-blocking treatment of textiles without
colour-fading of dye-stuff on the textiles. A
silica-layer also helps to overcome the poor
chemical stability of ZnO.
Another approach is to dope nanoparticles with
impurity ions. It is generally considered that
dopant ions create chemical, and in some cases,
physical defects in the crystal lattice that act as
trapping sites of the photo-generated electrons and
holes, which promote the recombination of the
charged particles, and result in reduced
photocatalytic activity.
Recently, the authors and collaborators
investigated the photoactivity of manganese and
cobalt doped ZnO nanoparticles synthesised by
using various techniques. The photocatalytic
activity
of
powders
produced
by
mechano-chemical processing was evaluated using
the spin-trapping technique with electron
paramagnetic resonance spectroscopy (Dodd,
2009). It was found that the photocatalytic activity
of
CoxZn1−xO
nanoparticles
progressively
decreases with the doping level. In contrast, the
activity of MnxZn1−xO nanoparticles initially
increases.
Currently, our research group is investigating the
methods to reduce photocatalytic activities of TiO2
and ZnO to fully utilise the superior properties of
these inorganic nanoparticles as effective UV
blocking agents. In general, two different
approaches have been taken. One approach is to
coat nanoparticles with inorganic materials, such
16
RJTA Vol. 14 No. 2 2010
Fig. 4. Photo-degradation of Rhodamine-B dye molecules under simulated sunlight in the presence of
(a) uncoated and SiO2-coated ZnO nanoparticles and
(b) undoped, Mn 5wt% doped and Co 5wt% doped ZnO nanoparticles.
with doping, up to a level of 2 mol% and
thereafter declined. The effect of dopants on the
photocatalysis of ZnO was found to be dependent
on the synthesis methods. When MnxZn1−xO and
CoxZn1−xO nanoparticles were synthesised by
co-precipitation methods, the nanoparticles show
reduced photoactivity (Figure 4b).
Organic UV absorbing agents have attractive
features, such as low cost, high transparency and
ease of application. However, they suffer from
critical drawbacks, such as poor light fastness and
toxicity. Inorganic UV absorbing agents have
advantages over organic agents in terms of
photostability and safety. High transparency can
be obtained by reducing the size of particles to
nanoscale. Nanosize particles offer additional
advantages, such as enhanced UV shielding effect
and higher affinity towards fiber surfaces.
We also studied the colour-fading of dyed
polystyrene fabrics coated with undoped and
manganese-doped ZnO nanoparticles (Sun, 2009).
It was shown that manganese doped ZnO, which
were produced using a co-precipitation method,
provide improved UV protection against
colour-fading as compared to undoped ZnO.
However, the level of improvement is different for
the two different types of dyes. For a benzopyran
dye, the colour fading is greatly reduced, whereas
much less improvement is found for an
anthraquinone based dye. Further research on the
control of photocatalysis in ZnO is on-going at
Deakin University for application in UV blocking
textiles.
6.
In the past, UV blocking treatment of textiles by
nanocoatings have been investigated mostly using
TiO2 and ZnO. Various techniques were studied to
synthesise and apply nanoparticle coatings on
cotton, polystyrene and Kelver fabrics. It was
found that nanocoatings of ZnO and TiO2
significantly increase the UV blocking properties.
However, improvement of wash-fastness and
control of the photoactivity of nanoparticles still
remain as great challenges in achieving practical
UV blocking textiles. We have made some
progress in the development of the methods to
reduce the photoactivity of ZnO nanoparticles
using impurity doping and particle-surface
coatings.
Summary
Textiles are important materials for protecting
human skin and other materials from harsh UV
radiation.
However, untreated textiles have
limited abilities to block UV light. Moreover,
textiles lack the inherent ability to protect
themselves against UV rays to avoid colour-fading
and fiber-deterioration. Hence, it is important for
textiles to be treated with UV absorbing agents.
As the development of nanotechnology innovation
progresses, more choices in commercial
nanoparticles will be available on the market. By
combining different types of nanoparticles and
nanotreatments on the surface of fabrics, UV
blocking textiles with multifunctionality may be
realised.
17
RJTA Vol. 14 No. 2 2010
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