Bread Staling: Updating the View
C. Fadda, A. M. Sanguinetti, A. Del Caro, C. Collar, and A. Piga
Abstract: Staling of bread is cause of significant product waste in the world. We reviewed the literature of the last
10 y with the aim to give an up-to-date overview on processing/storage parameters, antistaling ingredients, sourdough
technology, and measurement methods of the staling phenomenon. Many researchers have been focusing their interest
on the selection of ingredients able to retard staling, mainly hydrocolloids, waxy wheat flours (WWF), and enzymes, but
different efforts have been made to understand the molecular basis of bread staling with the help of various measurement
methods. Results obtained confirm the central role of amylopectin retrogradation and water redistribution within the
different polymers in determining bread staling, but highlighted also the importance of other flour constituents, such as
proteins and nonstarch polysaccharides. Data obtained with thermal, spectroscopy, nuclear magnetic resonance, X-ray
crystallography, and colorimetry analysis have pointed out the need to encourage the use of one or more of these
techniques in order to better understand the mechanisms of staling. Results so far obtained have provided new insight on
bread staling, but the phenomenon has not been fully elucidated so far.
Keywords: bread, shelf life, staling
Introduction
Bread stales and unfortunately it is a certainty and causes significant product waste all over the world (Collar and Rosell 2013).
Staling results in loss of important sensory parameters of bread, like
flavor and texture, and it is a consequence of a group of several
physical–chemical changes occurring during bread storage that
lead mainly to an increase of crumb firmness and loss of freshness
(Kulp and Ponte 1981; Gray and Bemiller 2003). Although the
staling mechanism has not been well established, the most important causes responsible for this alteration are starch transformation,
starch–gluten interactions, and moisture redistribution (Schiraldi
and Fessas 2001).
Bread staling is being continuously studied and researchers have
been focusing their interest on mechanisms, factors, and measurement, thus a huge body of literature is available, including a
number of reviews and book chapters dealing with the different
causes of bread staling and/or specific topics (Table 1). Most of the
reviews and book chapters do not cover all aspects dealing with
bread staling. A rather complete state of the art of molecular basis
and most of the factors influencing the quality of bread, as well
as of the main antistaling agents, have been, however, covered by
Gray and Bemiller (2003), while reviews published later focused
again only on specific aspects of bread staling, such as the influence of water, enzymes, frozen dough (FD), and partially baked
bread, waxy and high-amylose wheat (WT) starches and flours,
sourdough, and analytical methodology (Table 1). More than 300
papers have been published in international peer-reviewed journals since 2003 on this topic, thus we attempted to collect the most
important literature to give a new and up-to-date picture on bread
staling. In particular, this review will focus on new information
regarding the following aspects of bread staling: processing/storage
parameters, surface-active lipids, enzymes, carbohydrate ingredients, flours and other major ingredients, as well as new measurement methods and sourdough technology. The review will take
into consideration only papers dealing with WT bread and not
with models such as diluted and concentrated starch pastes as well
as gluten-free bread. In the case of papers dealing with the effect
of different factors (such as storage temperature, ingredients, or
ingredients of different origin), we use hierarchic considerations
to select the proper section of discussion. Moreover, the reader has
to refer to the literature previously reported and in particular to
the paper of Gray and Bemiller (2003) and others that will be cited
for more general information, molecular basis, and mechanisms of
bread staling. As a general rule, only papers not cited by specific
or general reviews, which will be reported in the proper sections,
are discussed in this review. However, papers already cited in reviews, but not properly discussed with regard to bread staling will
be reviewed again.
Main Ingredients Affecting Bread Staling
MS 20131894 Submitted 19/12/2013, Accepted 15/2/2014. Authors Fadda,
Flours
Sanguinetti, Del Caro, and Piga are with Dipto. di Agraria, Univ. degli Studi di
Flours other than WT or deriving from amylose-free WT flours
Sassari, Viale Italia 39/A, 07100, Sassari, Italy. Author Collar is with Cereal
Group, Food Science Dept., Inst. de Agroquı́mica y Tecnologı́a de Alimentos (CSIC), (waxy) have been extensively studied during this last decade. The
Avenida Catedrático Agustı́n Escardino 7, Paterna 46980, Valencia, Spain. Direct particular composition of some flours or the absence of amylose
inquiries to author Piga (E-mail: pigaa@uniss.it).
(with its role on staling) have been proposed in the production of
The authors contributed equally to this work. All the authors do not have mixed flour breads in order both to improve nutritional aspects
conflict of interests.
and bread aging.
C 2014 Institute of Food Technologists®
doi: 10.1111/1541-4337.12064
Vol. 13, 2014 r Comprehensive Reviews in Food Science and Food Safety 473
Bread staling review . . .
Table 1– Topics regarding bread staling covered by reviews or book WT flour by HBGB flours are more nutritious than those replaced
chapters.
by CB flours and much more than regular WT flour breads preTopic
Enzymes
Fibers
Freezing and partial
baking
Fundamental causes
Hydrocolloids
Methodologies
Pentosans
Polyols
Proteins
Sodium chloride
Sourdough
Starch
Staling
Surface-active lipids and
shortenings
Water
Review
Amos 1955; Haros
and others 2002;
van der Mareel and
others 2002; Butt
and others 2008;
Goesaert and
others 2009.
Sivam and others
2010.
Rosell and Gomez
2007; Selomulyo
and Zhou 2007; Yi
2008.
Kulp and Ponte 1981;
Le Meste and others
1992.
Izydorczyk and Dexter
2008; Kohajdová
and Karovičová
2009; Kohajdová
and others 2009.
Karim and others
2000; Chung and
others 2003; Liu
and Scanlon 2004;
Choi and others
2010.
Hoseney 1984.
Bhise and Kaur 2013.
Book or book chapter
Bowles 1996.
Milani and Maleki
2012.
Ponte and Faubion
1985; Ponte and
Ovadia 1996;
Vodovotz and
others 2001.
Davies 1986.
Beck and others
2012a.
Arendt and others
2007; Chavan and
Chavan 2011.
Miyazaki and others
2006.
Herz 1965; Zobel
1973; Maga 1975;
Knightly 1977;
D’Appolonia and
Morad 1981;
Hoseney and Miller
1998; Schiraldi and
Fessas 2001; Gray
and Bemiller 2003.
Knightly 1973;
Stampfli and
Nersten 1995;
Kohajdová and
others (2009).
Choi and others 2008.
Alsberg 1928; Slade
and Levine 1987;
Slade and Levine
1989; Hung and
others 2006.
Alsberg 1936;
Chinachoti and
Vodovotz 2000;
Pateras 2007;
Cauvain and Young
2008.
Cauvain and Young
2008.
Non-WT flours. It raises a great deal of recent interest that minor
cereals, ancient crops, and pseudocereals, besides WT, constitute
highly nutrient-dense grains with feasible breadmaking applications despite the poor viscoelasticity they exhibit when mixed
with water.
Salehifar and Shahedi (2007) have confirmed earlier the beneficial effects found by Zhang and others (1998) using oat flour
in reducing firmness of breads stored at room and chill temperature for up to 3 d, provided a maximum 20% oat flour substitution is accomplished, in order not to impart a strong bitter
taste.
The ability of high β-glucan barley (HBGB) flour compared
with regular commercial barley (CB) to make highly nutritious WT-blended breads has been recently discussed (Collar and
Angioloni 2014a). Mixed breads obtained by 40% replacement of
serving the sensory acceptance and improving bread keepability
during storage. The high β-glucan content of barley flour (BM)
has been shown to help in reducing the starch crystallization, thus
delaying significantly the staling rate of bread when used at the
20% level, even if it increased the firmness of fresh product (Gujral
and others 2003). Moreover, when BM was used together with
wet gluten and ascorbic acid they reduced both initial firmness
and staling rate, especially when the higher level of the 3 additives was used. Purhagen and others (2008) proposed that water
had a greater effect on bread staling as assessed by texture analysis (TA), with respect to amylopectin retrogradation measured
with differential scanning calorimetry (DSC), when normal or
heat-treated BMs were supplemented at 2% or 4% levels. In fact,
although the retrogradation enthalpy of supplemented breads was
higher than control breads, the firmness values of barley loaves
were significantly lower during 7 d of storage at room temperature. However, the authors suggested that this effect could not be
simply explained by the higher amounts of water in barley formulations, but by differences in the water-binding ability of flour
formulations with BM or soluble fibers. Staling rate was retarded
in laboratory-produced breads by using pressure-treated BM, as
well as waxy and pregelatinized waxy barley starch at the 3% level
(Purhagen and others 2011b). The best results in retarding crumb
firmness were found for pretreated and pregelatinized additives,
with respect to the other formulations, including control bread,
regardless of the storage time, even if a higher amylopectin retrogradation was revealed. The authors explained this result with
the increased water retention during storage of substituted formulations. Unfortunately, they did not manage to retard staling when
the pregelatinized additives were used in an industrial baking trial.
Vittadini and Vodovotz (2003) used thermal analysis to assess
that soy flour may have a role in modulating bread staling. Results
indicated that replacing up to 40% of soy flour in the bread formulation caused a significant decrease in amylopectin recrystallization
as well as promoted moisture retention during storage, with respect to control bread, thus leading to decreased staling. Lodi and
Vodovotz (2008) studied the effect of the partial substitution of
WT flour with soy flour and the addition of raw ground almonds
(5%). The incorporation of almond increased the loaf-specific volume of bread and reduced the crumb firmness changes over a 10-d
storage period, if compared to bread obtained with only soy, even
if no differences in amylopectin recrystallization rate or formation
of amylose–lipid complexes were detected between the 2 formulations. The authors postulated that the addition of almond to soy
flour probably resulted in a stronger interaction between proteins
of WT and soy, favored by the high lipid content of almonds.
On the other hand, the bread produced with only soy staled at
a lower rate than control bread, due to a better homogeneous
water distribution, as revealed by different thermal determinations and by magnetic resonance imaging (MRI) (Lodi and others
2007a, 2007b).
Watanabe and others (2004) reported that substitution of WT
flour with powdered pre-germinated brown rice (PBGR) was
able to reduce the staling rate of bread stored for 3 d at room
temperature, with respect to both control formula and bread supplemented with ungerminated brown rice (BR). The replacement
of 10% to 20% PBGR resulted in delayed staling with respect to
BR sample, while 10% PGBR slowed starch retrogradation, compared to control loaves, but supplementation of 30% PGBR accelerated bread hardening. According to the authors, 10% PGBR
474 Comprehensive Reviews in Food Science and Food Safety r Vol. 13, 2014
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Bread staling review . . .
addition enhanced softness of bread due to a certain amount of
starch granules being gelatinized during PGBR production, while
30% supplementation led to accelerated staling owing to the high
water content needed to obtain dough.
Mentes and others (2008) reported that substitution of WT flour
with ground flaxseed flour resulted in delayed staling of bread after
24 h in storage, with respect to control all–WT bread, as assessed
by a mechanical penetration test, but the authors did not give any
explanation of the probable causes. The best result was obtained
by using 15% flaxseed flour.
Wu and others (2009) studied the effect of potato paste substitution at 5% to 30% on hardness evolution of bread during a
3-d storage period and found that staling decreased in 1-d stored
samples obtained with 5% to 20% potato paste, with respect to
control breads, and they associated this with the differences in
water-binding capacities of potato paste and with interaction with
starch, thus affecting starch retrogradation.
Begum and others (2010) evidenced that bread obtained with
the use of 10% fermented cassava flour or 10% soy-fortified cassava
flour was softer after 3 d at room temperature, with respect to WT
bread (Note: the authors did not make an explanation for this
result and did not report the amount of soy used to fortify cassava
flour).
In a recent paper (Angioloni and Collar 2011), the suitability
R
of associated mixtures of minor/ancient cereals (rye, oat, Kamut
WT, spelt WT) and pseudocereals (buckwheat) to obtain baked
goods with high characteristics was assessed in multigrain WT
flour highly replaced matrices. A quaternary blend of oat, rye,
buckwheat, and common WT flours (20:20:20:40 w/w/w/w)
without any additive and/or technological aid in the formulation
was proposed to make highly nutritious baked goods meeting
sensory standards and exhibiting a low staling rate during ageing.
The quality profile of binary mixtures of oat–WT (60:40 w/w),
millet–WT (40:60 w/w), and sorghum–WT (40:60 w/w) was significantly improved in presence of some additives in terms of keepability during storage, mainly for oat–WT blends, which stale at a
similar rate or even at lower rate than 100% WT breads (Angioloni
and Collar 2013). Dilution up to 20% of the basic rye/WT flour
blend by accumulative addition of amaranth, buckwheat, quinoa,
and teff flours (5% single flour) did positively impact both bread
keeping behavior during aging, and nutritional characteristics of
mixed bread matrices (Collar and Angioloni 2014b).
Waxy WT flours (WWF). Most of the research work on flour has
been focused, however, on the use of WWF, because, due to its lack
of amylose, WWF can reduce the initial phase of retrogradation
(Graybosch 1998). A comprehensive review on the production
and characteristics of WWF and waxy wheat starch (WWS) and
their application for food processing is that of Hung and others
(2006).
Baik and others (2003) suggested that the increased starch retrogradation of bread crumb, as assessed by DSC, may not be the
cause of retarded staling during a period of 7 d in storage at 4 °C
in bread obtained with double-null partial WWF, with respect to
bread produced with hard red spring WT flours. They proposed
that the low amylose and high-protein contents of the waxy lines
were beneficial in retarding the increase in hardness. Peng and
others (2009) reported that the use of 15% WWF combined with
2 other WT flours was the optimal solution for retarding staling
up to 6 d without impairing bread quality, as revealed by sensory
analysis, if compared with the control. Data from Hung and others
(2007a) gave evidence of the relationship between the use of whole
WWF and delayed staling. Breads made with 30% and 50% whole
C 2014 Institute of Food Technologists®
WWF substitution were softer up to 1 d in storage due to the
higher amount of water absorbed by the dough as well as the high
moisture content in breadcrumbs. In a further paper, the same
authors (Hung and others 2007b) by using 100% whole WWF
managed to delay staling of whole waxy bread up to 3 d by adding
40000 U/g of cellulase, due to the particular pentosans present in
the enzyme hydrolysate. Moreover, they obtained white WWF by
removing the bran and germ, and the resulting breadcrumbs kept
softer for 5 d, with respect to breadcrumbs from both the whole
regular and whole waxy WT, probably as a result of the enrichment of the amylopectin fraction of the white WWF. Park and
Baik (2007) made a comparative test with WT genotypes of wild
type, partial waxy, and waxy starch, in order to study the influence
of starch amylose content on French bread performance of WT
flour. Their study evidenced that WT flours with reduced starch
amylose content allowed the production of breads with better retained crumb moisture and delayed staling up to 48 h of storage,
probably because the greater crumb moisture resulted in a delay in
amylopectin retrogradation, even if DSC analysis did not evidence
significant differences in enthalpy values of the various WT genotypes with different amylose content. Slowing the migration of
water from the gluten phase to the starch phase by WWF (5% to
30%) has been hypothesized as the cause of diminution of firmness
evolution, as determined with compression analysis (Mouliney and
others 2011).
The low amylose content of flours obtained from 2 new Japanese
WT varieties was related to reduced staling of bread, especially in
the first 48 h of storage at 20 °C, with respect to samples obtained
with 2 representative bread WT classes that are N. 1 Canada western red spring and hard red winter (Ito and others 2007). DSC
data of enthalpy and X-ray patterns evidenced a slow retrogradation of starch gel in the bread obtained with the new varieties,
thus accounting for their softer texture that resulted in softness and
high cohesiveness of the loaves. Apparently different results were
found when replacing hard WT flours with 15% to 45% with two
hard WWF (Garimella Purna and others 2011). In fact, substitution led to softer bread, but only at day 1 after baking, while
staling was not retarded during storage. The combination of less
amylose and more soluble starch from amylopectin characterizing
WWF could have resulted in a soft crumb structure on day 1 after
baking, while after 7 d the bread was as firm as the control, due
to a similar content of soluble starch, thus confirming a previous
study (Ghiasi and others 1984).
Yi and others (2009) studied the effect of partial WWF substitution on staling of bread made from FD. They found that when
modulating WWF and water amounts it was possible to reduce the
staling rate, with respect to control formulations. The best combination was 45% WWF replacement and 65% water. By using
pulsed hydrogen-1 nuclear magnetic resonance (1 H NMR) they
concluded that bread with higher WWF content held more water
and limited the movement of water from one domain to another.
Very recently, Lafaye and others (2013) obtained bread using
waxy durum flour and concluded that this flour acted as a unique
bread softener. The authors did not make any additional analysis
in order to suggest a satisfactory explanation of the antistaling
effect of this flour, however provided a well-described picture of
the possible causes leading to the beneficial effect of waxy flour
supplementation by summarizing literature results.
Carbohydrates
A consistent research activity has been carried out during the
last decade on the role of carbohydrate ingredients in reducing
Vol. 13, 2014 r Comprehensive Reviews in Food Science and Food Safety 475
Bread staling review . . .
Table 2– Main hydrocolloids proposed during the last decade for staling reduction.
Hydrocolloid class
Hydrocolloid name
Cellulose
HPMC
Hemicellulose
GG
LBG
KGM
Arabinoxylans and β-glucan
Microbial
XG
Pectins
Pectin, HMP
Animal
Chitosan
Effect
Interaction with other bread
constituents and in particular with
water (retention capacity and
starch–gluten interactions)
Inhibition of amylopectin
retrogradation
Increased loaf volume and improved
texture
Hindering effect on macromolecular
entanglements
Competition for water, limitation of
starch swelling, and gelatinization
Increased water absorption,
retardation of amylose
retrogradation, gluten–starch
interactions
Competition for water, reduction of
amylopectin recrystallization
Inhibition of crosslink formation
between starch granules and
protein fibrils
Suggested references
Bell 1990; Collar and others 1999;
Barcenas and Rosell 2005;
Tavakolipour and Kalbasi-Ashtari
2007.
Ribotta and others 2004b; Shalini
and Laxi 2007.
Sharadanant and Khan 2003;
Selomulyo and Zhou 2007;
Angioloni and Collar 2009a.
Sim and others 2011.
Izydorczyk and Dexter 2008; Jacobs
and others 2008; Hager and others
2011.
Collar and others 1999; Mandala and
Sotirakoglou 2005; Mandala and
others 2007; Shittu and others
2009.
Rosell and Santos 2010; Correa and
others 2012
Kerch and others 2010, 2012a,
2012b.
HPMC, hydroxypropyl methylcellulose; GG, guar gum; LAB, lactic acid bacteria; KGM, konjac glucomannan; XG, xanthan gum.
bread staling. Hydrocolloids, modified starches, dextrins, and maltooligosaccharides and other fibers will be covered in this section.
Hydrocolloids. The antistaling effect of hydrocolloids (Table 2)
has been extensively studied and attributed to controlling and
maintaining the moisture content, stabilizing the dough, and influencing the crust structure (Davidou and others 1996; Collar and
others 1999; Rojas and others 1999; Mandala and Sotirakoglou
2005; Mandala and others 2007; Rosell and Gomez 2007). Some
interesting reviews focused on molecular structure, physicochemical properties, and uses in food products of the whole class
of hydrocolloids as bread improvers (Kohajdová and Karovičová
2009) and more specifically of barley β-glucans and arabinoxylans
(Izydorczyk and Dexter 2008). A book chapter by Milani and
Maleki (2012) gives a classification of hydrocolloids and of their
functions, according to Hollingworth (2010).
The use of DSC allowed to establish that hydroxypropyl methylcellulose (HPMC) and k-carragenan (K) decreased the retrogradation enthalpy of amylopectin, thus retarding staling of part-baked
breads produced with an interrupted baking process and frozen
storage (Barcenas and others 2003). The latter results were, in
part, in contrast to what was reported previously by Sharadanant
and Khan (2003) who found a detrimental effect on bread firmness evolution during storage of K-supplemented breads. In a later
paper, Barcenas and Rosell (2005) gave a more detailed explanation of the possible cause of the antistaling effect of HPMC. The
authors, in fact, determined the microstructure of bread crumb by
cryo-SEM and found that HPMC use resulted in gas cells with
a more continuous surface and a thicker appearance, with respect
to the control. Thus, the presence of HPMC enfolded the other
bread constituents, with a consequent hindering of their interactions and avoided some of the processes involved in bread staling.
The HPMC was suggested as the best antistaling ingredient also
for Lavash flat bread made with 2 different WT flours and stored
for 48 h (Tavakolipour and Kalbasi-Ashtari 2007). Similar results
on another flat bread, the Barbari, have recently been reported
by Maleki and others (2012) who found that hydrocolloids other
than HPMC, namely guar gum (GG), xanthan gum (XG), and
carboxymethylcellulose (CMC), reduced staling of bread up to 5
d, due to the limitation of water mobility that influenced the gelatinization process by decreasing the H, that was also reported by
Ghanbari and Farmani (2013) who revealed a significant antistaling
effect of K, especially when supplemented at 0.5%. Mandala and
Sotirakoglou (2005) suggested that the use of XG and GG in fresh
or microwave-heated bread after frozen storage was able to retain
water in the crumb and, consequently, moisture migration to the
crust, thus resulting in the crust to fail at greater deformation,
that is, the samples were less stiff. XG used at low concentrations,
on the other hand, improved the crumb viscoelastic properties on
defrosted and microwave-heated samples, probably by hindering
the deteriorating effects and avoiding the development of a spongy
structure during frozen storage, as suggested by Ferrero and others (1993). Moreover, XG has been addressed to retard amylose
retrogradation, due to reduced amylose–amylose interactions. In
2 separate papers the effect of 4 different hydrocolloids was studied, namely XG, GG, locust bean gum (LBG), and HPMC on
staling retardation of dough bread (DB), par-baked (PB) bread,
and full-baked (FB) breads stored at chilling (Mandala and others 2007) or frozen temperature (Mandala and others 2008) and
finally re-baked (DB and PB). The crust puncture test and relaxation test of the crumb revealed that XG addition resulted in
a significantly less firm crust on PB and FB breads after chilling
storage, with respect to the other samples. X had also the more
evident effects on crumb viscoelastic properties, as revealed by relaxation tests, as it gave PB breads with an elastic crumb, DB with
a more viscous crumb, and FB breads with an even more viscous
crumb (Mandala and others 2007). In the case of frozen samples (Mandala and others 2008), XG supplementation was able to
give a softer plastic crust, but only in PB breads, with respect
to control and other supplemented samples, probably due to the
thickening effect on the crumb walls associated with the air spaces
that resulted in a less rigid structure. Finally, the addition of XG to
formulations allowed PB and FB breads to have a more elastic
crumb when compared to the other samples, thus revealing that
this hydrocolloid is more efficient against crumb deterioration in
an FB product than in the DB, and highlighting a very different
behavior from that found during chilling storage (Mandala and
others 2007), in which FB breads presented a complete viscous
and deteriorated crumb when hydrocolloids were used. Shittu and
others (2009) reported that increasing the dosage of XG up to 2%
resulted in a major hindrance of gluten–starch interaction in the
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Bread staling review . . .
presence of hydrocolloid molecules, thus conferring a significantly
higher softness to fresh composite cassava–WT bread. They also
reported that crumb hardening and moisture loss followed a linear
sequence up to the 1% XG level, which, thus, was proposed as the
optimum concentration to reduce both phenomena, even if the
2% XG level best estimated the crumb firming rate. Shalini and
Laxmi (2007) investigated the effect of 4 different hydrocolloids,
HPMC, GG, K, and CMC on textural characteristics of Indian
chapatti bread stored at ambient or chilling temperature and evidenced that 0.75% w/w supplementation of GG gave the softest
bread and decreased the loss of extensibility up to 2 d in storage at
both temperatures, with respect to the control. The authors suggested that GG has a softening effect, probably by an inhibition of
the amylopectin retrogradation, prevention of water release, and
polymer aggregation during refrigeration, as well as interference
during interchain–amylose association. In a further paper, Shalini
(2009) gave more explanations on the effects of GG on staling
parameters and found that moisture, water-soluble starch, and in
vitro digestibility enzyme contents in GG-incorporated chapatti
were higher than in the control chapatti at both storage temperatures. Smitha and others (2008), on the other hand, working
with another flat bread, the unleavened Indian parotta, found that
supplementation of hydrocolloids (gum arabic, GG, XG, CMC,
and HPMC) resulted in delayed staling 8 h after baking, with
respect to nonsupplemented breads. HPMC gave the best results
in terms of reduction of hardness, while XG was judged by panelists as the best for preserving sensory attributes like softness and
chewiness. Angioloni and Collar (2009a) proposed the viability of
LBG and CMC blended with oligosaccharides, at a medium-high
substitution level, as very valuable sources of dietary fiber (DF)
for the baked goods with both “healthy” characteristics and extended shelf-life, due to reduced staling. These conclusions were
drawn after modeling the crumb firming kinetics parameters obtained during storage with the Avrami equation. Moreover, good
relationships between the main parameters obtained with the different physical analyses (small dynamic and large static deformation
methods, viscometric pattern, and image analyses) performed on
raw materials and intermediate and final products were found.
The effect of sodium alginate (ALG) and konjac glucomannan
(KGM) supplementation at 0.2% and 0.8% w/w flour basis was
studied in terms of staling behavior of Chinese steamed bread by
Sim and others (2011) who reported that the higher supplementation dose of both hydrocolloids resulted in a significantly lower
staling rate up to 4 d, with respect to the control bread, probably
because of the hindering effect of gums on macromolecular entanglements thus causing starch recrystallization delay. Wang and
others (2006) studied the effect of gluten hydrolysate (GHP)/λcarrageenan (λC) ratio on the increase in the bread crumb firmness during storage and proposed that the changes occurring in
the amorphous part of the starch, when a concentration of 0.5%
GHP/γ C was used in the product formulation, thus significantly
delaying bread staling.
The use of hemicelluloses has been the topic of different studies
during the last 10 y. A penetrometric test revealed that supplementation of 0.3%, 0.5%, or 0.7% hemicelluloses (extracted from
buckwheat) increased the penetration depth of the crumb after 72
h of storage at 30 °C, thus delaying crumb hardening, and resulted
in bread with a higher specific volume than the control during a
3-d storage period. The best results were in the order 0.5% > 0.3%
> 0.7% both for hardness and volume (P = 0.01) (Hromádková
and others 2007). Symons and Brennan (2004) reported that a βglucan-rich fraction (BGF) extracted from barley and incorporated
C 2014 Institute of Food Technologists®
at 2.5% into a bread formulation reduced crumb staling after 1 d in
storage, as detected by TA, but they did not formulate any explanation of the causes (Note: the discussion of data on firming is not
exhaustive, as the authors neither explained the rate of staling, nor
highlighted that there were no significant differences in firmness
between control and BGF-supplemented bread). The BGF gave,
moreover, breads with lower volume, confirming previous results
(Gill and others 2002). Jacobs and others (2008) gave interesting
new knowledge about the influence of bread production on bread
quality when fiber-rich fractions (FRF), enriched β-glucans, and
arabinoxylans from hull-less barley were used. They, while confirming the results of Symons and Brenan (2004), found that supplementation of FRF (12% on flour basis, corresponding to 2.5 g
of arabinoxylans and β-glucans per 100 g of flour) and Xyn within
the sponge-and-dough (SAD) baking method, improved the loaf
volume, appearance, and crumb structure and resulted in crumb
hardness and staling rate similar to that of the control bread, while
other baking methods (Canadian short process, remix-to-peak)
gave negative results (Note: the main part of the paper deals with
a comparison of the 3 baking methods by using a 20% on flour
basis supplementation and the authors concluded that the quality of the 20% FRF-enriched SAD bread was equal to or better
than the remix-to-peak bread, but they neither presented a statistical comparison between data of the 2 baking methods, nor did
they explain why they evaluated the impact of lower FRF addition
only with the SAD method). Skendi and others (2010) studied the
supplementation of 2 WT flours differing in bread making quality (poor and good) with two different-molecular-weight barley
β-glucan isolates (at 0%, 0.2%, 0.6%, 1.0%, and 1.4% w/w on
a flour dry weight basis) and found that the crumb hardness of
β-glucan–supplemented breads, measured after 24 h of storage,
decreased with its increasing level up to reaching a minimum, and
then with a reverse trend, however the values were always lower
than the control bread, if we ignore one sample. Moreover, the
antistaling effect was more pronounced up to 8 d in storage when
the higher-molecular-weight β-glucan isolate was used in both
flour types. The authors proposed that the beneficial effects found
could be ascribed either to the higher water retention capacity
and a possible inhibition of the amylopectin retrogradation of βglucan, as already suggested (Biliaderis and others 1995), or to the
increase of the total area of gas cells.
An increase in bread firmness with respect to control WT formulation was, on the other hand, found by Hager and others
(2011) after addition of oat β-glucan, suggesting that this increase
in hardness might be ascribed to the increased water-binding capacity of the polysaccharide, thus hindering the development of
the gluten network. They also evidenced a consistent increase in
staling after the addition of the fat replacer inulin, thus confirming previous results (Wang and others 2002; O’Brien and others
2003; Poinot and others 2010) and in part in agreement with
the study of Peressini and Sensidoni (2009) who used 2 commercial inulin products, with lower (ST) and higher (HP) degrees
of polymerization, to supplement 3 different WT flours, moderately strong (MS) and weak (W), and found that the ST inulin
addition to MS flour significantly increased the volume and lowered bread firmness, with respect to the control. The authors
hypothesized that a delayed starch gelatinization during baking,
due to the presence of 12% solutes, and the significant reduction of dough water absorption of ST inulin, may explain this
result. The beneficial effect of inulin gel at 2.5% flour basis on
increasing the loaf volume and maintaining the hardness value,
with respect to a control bread, was also reported by O’Brien
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and others (2003). In a very recent paper the antistaling effect
of substitution of WT flour with BM (28%, 56%, and 84%) or
β-glucan (1.5%, 3.0%, and 4.5%) on chapatti bread was assessed by
DSC (Sharma and Gujral 2014). Storage at 4 °C for 24 h induced
retrogradation in baked chapatties, as revealed by the increase in
enthalpy of melting (H), but it was concomitantly reduced up
to 44% or 64% when β-glucan or BM was used, respectively.
The authors proposed that BM supplementation increased the
levels of soluble as well as insoluble DF, with an increased water
absorption and change of the nature of the starch and protein,
thus preventing better the staling of chapatties, with respect to
loaves obtained with β-glucan alone, as suggested by Purhagen and
others (2012).
The use of pectin slowed crumb hardening in bread that was
part-baked and stored at chilling (PB) or subzero (PBF) temperatures for variable times (Rosell and Santos 2010). The authors
also revealed that PBF pectin-supplemented breads showed a similar hardening trend, with respect to their conventionally baked
counterparts, as also demonstrated by using the Avrami equation.
Correa and others (2012) reported that the incorporation of highmethoxyl pectin at 1% or 2% resulted in protection with respect
to staling, especially when salt was used in the formulation, as
it reduced the hardness values with respect to the control sample, as well as maintaining the chewiness. They proposed that the
improved specific volume of high-methoxyl pectin-supplemented
bread, which gave both a more cohesive and more resilient crumb
with a different alveolus structure, was the main reason for retarded
staling.
A certain interest during the last years has been focused also on
an animal hydrocolloid, chitosan, a nonbranched linear homopolymer obtained from shrimp and other crustacean shells. Chitosan is
a water-soluble cationic polyelectrolyte, while most of the other
polysaccharides are neutral or negatively charged at acid pH. In
a first paper of Kerch and others (2008), addition of 2% chitosan
resulted in increased staling rate of bread, and the author, through
DSC analysis and SEM, suggested an increase in water migration
rate from crumb to crust and in dehydration rate both for starch
and gluten and a prevention of amylose–lipid complexation in
breads supplemented with chitosan.
In a following paper, Kerch and others (2010) proposed and
analyzed, with the aid of mechanical and DSC measurements,
the main possible mechanisms leading to staling in breads obtained with supplementation of different chitosan and chitosan
oligosaccharides. They confirmed that staling was the result of
2 independent processes, the first during the first 2 d of storage depended on changes in the organization of starch polymer
chains, and later on it was caused by loss of water by gluten.
They suggested also that chitosan increased the firming rate during the 1st stage due to its ability to bind lipids and prevent
amylase–lipid complexation, while in the 2nd stage it was enhanced dehydration of gluten due to its water-binding ability. In
their work, however, they found that both chitosan oligosaccharides and low-molecular-weight chitosan decreased significantly
the staling rate, if compared to middle-molecular-weight chitosan,
and they hypothesized that low-molecular-weight substances inhibited crosslink formations between starch granules and protein
fibrils which, in turn, are responsible for staling. Later on, Kerch
and others (2012a) demonstrated with DSC that when chitosan
was used in bread production by the straight-dough or the SAD
method it accelerated or slowed down the decrease of bound water
content during the 1st stage of staling, respectively, thus delaying
or accelerating staling during the first 2 to 3 d of storage (1st stage
of staling). In a further paper, they showed that supplementation
of ascorbic acid to chitosan-enriched bread resulted in a more pronounced decrease of water content during baking in fresh bread
compared to the control bread (Kerch and others 2012b).
Modified and damaged starches. The use of modified starches
for retarding staling has been suggested since the 1990s, for their
ability to influence amylopectin crystallization (Inagaki and Seib
1992; Yook and others 1993; Toufeili and others 1999). Due to
the fact, however, that other linear fractions of starch may affect
retrogradation, an increased interest has been registered on crosslinked starches, due to their ability to increase the gelatinization
temperature, setback viscosity, and decrease the transition enthalpy
of gelatinization (Zheng and others 1999; Woo and Seib 2002). A
well-focused review on this topic has been published by Miyazaki
and others (2006).
According to Leon and others (2006), the content of damaged
starch directly influences bread staling through the increase of
amylopectin recrystallization, as detected by DSC analysis. The
authors concluded that the limited use of damaged starch is a key
factor to control the quality of fresh bread and of its shelf-life,
in contrast to what was reported earlier by Tipples (1969). In a
paper of Miyazaki and others (2008), chemically modified tapioca
starches (MTS), but with different degrees of modification, have
been used to retard staling in breads obtained from FD, which
was subjected to one freeze–thaw cycle and 1-wk frozen storage.
Highly MTS retarded significantly the increase in firmness during
3 d of storage, thus confirming the results of previous papers, due
to the slow retrograding rate of amylopectin.
Dextrins and maltooligosaccharides. Dextrins are the product
of starch hydrolysis and, since bread staling has been attributed
partly to its retrogradation, shortening the starch chain length, as
obtained with particular α-amylases, results in reducing the rate of
staling.
Miyazaki and others (2004), using DSC, found that among
6 different dextrins (dextrose equivalent 3 to 40) used at 20%,
those with low molecular weight (DE 19, 25, and 40) at 2.5%
of substitution retarded retrogradation, as revealed by the H of
retrograded amylopectin, but did not delay staling during 3 d
of storage. They postulated that the antistaling mechanism following addition of dextrin differed from the retarding effect of
dextrin produced by α-amylase, as already reported (Akers and
Hoseney 1994; Morgan and others 1997). They also highlighted
that retrogradation is not related to water mobility in crumbs, as assessed by the determination of water activity. An interesting study
involving the use of texture profile analysis (TPA), X-ray diffraction (XRD), and DSC reported that the use of β-cyclodextrin
(β-CD) resulted in retardation of bread staling during 35 d of
storage at 4 °C, as changes of some TPA indexes (hardness, cohesiveness, and springiness) were reduced (Tian and others 2009).
Data on hardness were fitted with the Avrami equation that evidenced a significant reduction of the rate constant (k), while increasing the Avrami exponent, thus suggesting a retarded crumbfirming kinetic for β-CD-supplemented bread. Moreover, data
of XRD showed a delay in changes of crystalline patterns occurring in crust and crumb and this retardation was attributed to a
complex amylose–lipid β-CD, as observed by DSC, that resulted
in transformation of nucleation type and lowered rate of bread
staling.
Jakob and others (2012), studied for the first time, the beneficial
effects of different fructans produced by acetic acid bacteria on the
texture of bread. Out of 21 strains tested, 4 of them were able to
produce high amounts of exopolysaccharides (EPS), as detected
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by HPLC analysis, which elicited, when supplemented at 1% to
2% of flour basis, significantly the increase in bread volume and
retarded the hardness increase of crumb up to 1 wk of storage,
the highest differences being observed after addition of 2% sugar
polymer from Neoasaia chiangmaiensis. The authors proposed that
the functional properties of the tested EPS were due to their hydrocolloid character, allowing a high water retention, and due to
interactions between polysaccharides and other dough components like gluten and starch, thus influencing the final structure of
the baked product. They, moreover, compared effects of EPS to
HPMC.
Other fibers. In this section the effect of DF other than previously defined hydrocolloids and dextrins on bread staling will
be reviewed. According to the Codex Alimentarius Commission (2009), DF are “Carbohydrate polymers with more than 10
monomeric units, which are not hydrolyzed by the endogenous
enzymes in the small intestine of humans” (ALINORM 09/32/26
2009). Recently dough properties of bread enriched with DF have
been reviewed and the reader is redirected to this paper for the
aspects dealing with the interaction of this component in dough
development and bread baking (Sivam and others 2010). Fibers
investigated during this last decade are of cereal or noncereal origin.
Maeda and Morita (2003) proposed the polishing of soft WT
grain from the outer layer in increments of 10% of total weight to
obtain flours with a high content of pentosans and damaged starch.
In particular, both water-soluble (WSP) and water-insoluble pentosans (WISP) from the inner part of the WT grain were added to
the conventional flour and their effects on loaf volume and bread
staling were assessed. The results indicate that both pentosans gave
an increase in loaf volume and a significant decrease in staling up
to 3 d in storage, with respect to the control bread. The authors
presumed that the high viscous and gelling properties of WSP may
improve the strength of gluten and the retention of gas generated
in the dough.
Mandala and others (2009) studied the effect of different ingredients (hydrocolloids, polydextrose, oat flour, inulin, and commercial shortening) on crust firmness and crumb elasticity of breads
obtained after thawing and baking of FD (at subzero temperatures
for 1 wk) and PB breads, and found that inulin was the best of
them in reducing bread crust firmness, probably due to a better
moisture redistribution, even if fresh sample had the firmer crust.
Gomez and others (2003) found that the use of fibers of different origin (cellulose, cocoa, coffee, pea, orange, and WT), while
increasing the crumb firmness of fresh bread with respect to the
control, reduced its evolution during 3 d of storage, and they
postulated that this effect may be attributed to the already demonstrated water-binding capacity of fiber, which in turn reduced water loss during storage, as well as the probable interaction between
fiber and starch, resulting in the delay of starch retrogradation. The
best effect in delaying the bread staling was noticed after 2 d by
using a short-length WT fiber.
Collar and others (2009) found a positive effect on reducing
staling rate during 16 d of storage of breads enriched with 2 kinds
of cocoa fiber, as assessed by hardness and chewiness fitted with
the Avrami equation, when increasing the dose of addition up
to 6%, especially when the formulation was supplemented with
alkalinized cocoa-soluble fiber, while over-dosage resulted in a
staling rate similar to that of the control breads.
Zhou and others (2009) correlated the reduction of starch
retrogradation after X-ray measurements and application of the
Avrami model with increasing levels, from 1% to 5%, of tea
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polysaccharide, which was able to reduce the slope of the staling rate up to 9 times, with respect to the control. The authors
also found that the magnitude of bread staling retardation strongly
depended on the type of WT flour used.
Addition of butternut fiber at 10 g/kg of flour decreased the
staling rate of bread after 7 d of storage, as measured by compressibility, DSC, and digital image analysis (Pla and others 2013). The
authors clearly showed that fiber extracted from the peel resulted
in a drastic reduction of the firmness value, suggesting a retardation of amylopectin retrogradation, more air occluded (cell area
100/total area), same number of particles (alveolus or gas cells) per
square centimeter, and higher mean size of particles, with respect
to the control bread. The authors concluded that the particular
composition of fiber extracted from peel, that is presence of lignin,
less-branched pectin chains, and significant higher protein content
than the other butternut fiber used, may have accounted for the
results obtained.
Lipids and shortenings
The role of surface-active lipids and shortenings has been well
described by Gray and Bemiller (2003), and later on by Kohajdová
and others (2009), thus we will report briefly the new knowledge
not or only partially covered by these 2 reviews focused mainly on
the use of mono or diacylglycerols alone or esterified (DATEM).
Collar (2003) suggested that individual and/or binary supplementation of fat-monoglycerides (MGL) and sodium stearoyl
lactylate (SSL) to bread dough positively influenced the level of
the pasting parameters assessed by rapid visco-analysis (RVA) (peak
viscosity, pasting temperature, and setback during cooling) that are
associated with a significant delay in bread firming. Moreover, she
does not recommend binary use of MGL/CMC and SSL/CMC,
as the antagonistic effects of the pair gum/surfactant resulted in a
nullification of the benefits exerted by the individual emulsifiers.
Ribotta and others (2004a) evidenced the beneficial effect of
DATEM on retarding crumb firming at 4 and 20 °C aging temperature of bread from both nonfrozen and FD, and they supposed
that the formation of complexes with amylose and amylopectin
inhibited the staling phenomenon. Sawa and others (2009) studied
the effects of a wide range of purified saturated and unsaturated
MGL at different concentrations on the crumb firmness evolution during bread storage and reported that the use of C16:0 and
C18:0 and cis- and trans- C18:1 resulted both in a lower crumb
firmness, even if depending on the baking process used, and in
delayed bread staling, when compared to control bread. They suggested the interaction of MGL with amylose and amylopectin
as the main cause of the obtained results. Manzocco and others
(2012) proposed that a particular system morphology, as assessed
by proton density/mobility using MRI, was generated in bread in
which palm oil was replaced with a MGL–sunflower oil–water gel.
The morphology change resulted in an 81% reduction in bread
fat content as well as in a delay in bread staling during storage.
The incorporation of the gel resulted, in fact, in a reduced proton
density/mobility in comparison with standard formulation, thus it
was concluded that the physical architecture of the lipids used in
the formulation could contribute to modulate the retrogradation
rate. Smith and Johansson (2004) reported that the increase of solid
fat of a shortening containing fully hydrogenated soybean oil was
able to delay bread staling and they suggested that saturated triacylglycerols acted in a similar way as saturated monoacylglycerols,
that was an interaction with amylopectin. Mnif and others (2012)
proposed a new biosurfactant obtained by Bacillus subtilis as antistaling agent and compared it to soy lecithin. The bioemulsifier
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Bread staling review . . .
supplementation significantly reduced the bread staling over an
8-d period, depending on its amount, and the maximum decrease
of staling rate was obtained with a 0.05% biosurfactant addition,
which was also the dose that resulted in the highest bread-specific
volume. The authors suggested that the slower firming may be
ascribed to the capacity of the emulsifiers to form a complex
starch-emulsifier, which in turn delayed WT starch crystallization. Additionally, the biosurfactant reduced the susceptibility to
microbial growth during bread storage.
Minor Ingredients Affecting Bread Staling
The functional effects on fermentation and bread baking of
whey protein and casein have been reported by Erdoghu-Arnozcki
and others (1996). Casein and whey, together with ALG and K
were used in an attempt to improve the quality of FD, specifically
to retard its quality loss during freezing time and after 3 freeze–
thaw cycles (Yun and Eun 2006). Bread made with milk proteins
and hydrocolloids were softer after 4 d in storage, with respect to
control bread, probably because of better moisture retention and
improved emulsification of these ingredients. Similar results were
obtained in a later paper of Shon and others (2009).
Addition of juices to WT bread formulations have been proposed to ameliorate its nutritional profile (Batu 2005), as sweeteners and color enhancers, and to increase volume and extend
shelf-life (Matz 1989). Lasekan and others (2011) postulated that
the high concentration of monosaccharide of the pineapple juice
concentrate used at a 1.5% level in the formulation of white bread
interfered with protein–starch interaction and delayed staling, but
only after 1 d of storage. Sabanis and others (2009) studied the
effect of supplementation (at 50% level sucrose substitution) of
2 types of raisin juices, concentrated and dried on evolution of
crumb firmness of bread obtained with both bread WT and durum WT. The dried juice decreased the WT starch gel rigidity and retrogradation for the presence of glucose and fructose,
thus resulting in reduced staling after 2 d of storage, with respect to control loaves, especially when durum WT flour was
used.
Tomato pomace has been suggested as a good source of hydrocolloids and was thus proposed (0%, 1%, 3%, 5%, and 7%) for flat
bread production by Majzoobi and others (2011b), who detected
delayed bread staling up to 4 d of storage at 25 °C in tomato
pomace–supplemented bread, with respect to control sample, due
to the concomitant increase in volume and moisture content and
decreased starch retrogradation.
Surface coating treatments have been patented for improving
the quality of bakery products (Lang and others 1987; Lonergan
1999; Hahn and others 2001; Jacobson 2003; Casper and others 2006, 2007). The main advantages proposed for glazing were
the improvement of flavor and appearance. The moisture barrier
exerted at the surface of baked products allows retaining and aiding dough expansion during baking, thus resulting in a reduction
of surface defects, improvement of color, and higher baked volume. Recently, however, other beneficial effects of glazing have
been described. Jahromi and others (2012) studied the effect of
different glazing treatments, including natural substances, polyol,
sugar, and hydrocolloids on the staling rate of breads stored up to
12 d. Increased moisture and reduction of water movement have
been addressed as the main causes of delayed staling by different glazing ingredients, mainly, water, egg yolk, propylene glycol,
and starch, while at intermediate storage periods (2, 5, and 8 d)
also other glazing substances significantly retarded the increase in
crumb firmness, with respect to control bread.
Chin and others (2012) focused their work also on crust behavior following different glazing applications. Glazing with cornstarch, skim milk, and egg white were able to reduce the rate of
moisture loss in bread crumb during 6 d of storage, thus reducing
the staling rate of glazed bread, with respect to the control. Moreover, glazing resulted in an increase in crust firmness, although the
moisture content of the crust increased, probably because the rate
of moisture migration from crust to the surrounding atmosphere
could be lower with respect to that from the crumb to the crust
region.
Sodium chloride impact on bread staling has recently been well
reviewed and ascribed mainly to the increased gas retention effect
of dough with NaCl that allows an increase in crumb porosity
and a consequent decrease in crumb firmness (Beck and others
2012a). The retrogradation effect ascribed to Na+ inclusion in
starch molecules during storage of bread has been suggested as
delaying staling (Beck and others 2012b). In particular, a decrease
in bread staling following the decrease in NaCl levels was shown.
Furthermore, a linear relationship between rheofermentometer
data, bread volume, and crumb firmness was demonstrated, thus
suggesting that the quality of bread could be predicted by gas
release measurement.
Enzymes
The role of enzymes on bread staling has been one of the
preferred topics during this last decade and along with quite recent
reviews (Haros and others 2002; Butt and others 2008; Goesaert
and others 2009), an important number of papers have appeared,
which will be discussed. Apart from the effects of amylases, an
increasing interest in transglutaminase, a protein modifier enzyme
and other nonstarch polysaccharide-modifying enzymes has been
recorded.
α-Amylases and transferases
The action of α-amylases in reducing bread staling has been the
topic of numerous studies (Gray and Bemiller 2003), and different
ways of action have been proposed. The paper of Goesaert and
others (2009) provided new knowledge on the α-amylase mode
of action and its antistaling activity. In particular, they found that
the maltogenic α-amylase from Bacillus stearothermophilus degraded
significantly the outer amylopectin branches, thus producing amylopectin chains that are too short to crystallize. The result was the
prevention of a “permanent” (based on amylopectin crystallites
junction zones) amylopectin network, thus staling was delayed.
Maeda and others (2003) proposed that a particular thermostable
mutant, α-amylase (M77), purified from Bacillus amyloliquefaciens
F increased the specific volume of the bread and improved the
softness of bread crumb, when compared to the commercial exotype α-amylase Novamyl (NM). They also showed that softness
evolution of breadcrumb during storage was not correlated with
thermostability. Rao and Satyanarayana (2007) found that the addition of α-amylases produced by Geobacillus thermoleovorans to
WT flour improved the fermentation rate and decreased the viscosity of dough, while increasing the volume and texture of bread,
moreover, it also increased its shelf-life by retarding staling, with
respect to control sample, but they did not give any explanation of
this beneficial effect. Jones and others (2008) managed to develop
a new maltogenic α-amylase from Bacillus sp. TS-25, formerly B.
stearothermophilus, which increased thermal stability and the possibility to work at acidic pH values that are typical of sourdough and
rye breads. Kim and others (2006) reported that the addition of
a fungal α-amylase to polished flour resulted in an improvement
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Bread staling review . . .
of gas cell distribution and softness of breadcrumbs and delayed
staling, without lowering the loaf volume with regard to control
bread made with hard WT flour.
Blaszczack and others (2004) studied the effect of 2 α-amylases,
one of fungal and the other of bacterial origin, on the texture and
microstructure of bread. The two α-amylases resulted in different
microstructure of bread, with respect to control bread, as revealed
by light SEM, thus staling was delayed. The authors proposed
distinct antistaling mechanisms for the two α-amylases.
Xylanases (Xyns)
Xyns are enzymes able to retard bread staling, as reviewed by
Butt and others (2008), to which the reader is redirected.
A recombinantly produced Xyn B (XynB) from Thermotoga
maritima MSB8 retarded the staling of frozen PB bread (Jiang and
others 2008). When added to the formulation, the resulting bread
had a 40% reduction in crumb firmness and retarded staling, as
bread supplemented with XynB after 4 d of storage at 4 °C had the
same firmness as control bread after 1 d of storage. Data obtained
with DSC analysis showed that XynB was able to retard amylopectin crystallization. Recently, Zheng and others (2011) found
the right dosage to be used for 2 GH 10 Xyns, a psychrophilic
(XynA from Glaciecola mesophila) and mesophilic one (EX1 from
Trichoderma pseudokoningii), with the aim to retard bread staling.
Both Xyns exhibited similar antistaling effects on the bread, but
while XynA proved to be more effective in reducing the firming
rate, the EX1 performed better in reduction of the initial bread
firmness. The optimal dosage of the psychrophilic Xyn was much
lower than that of the mesophilic counterpart, probably because
the temperatures used for dough preparation and proofing were in
the range of optimum activity of psychrophilic XynA, as otherwise
reported (Collins and others 2006).
Recent results of the application of a thermostable enzyme
cocktail from Thermoascus aurantiacus showed an antistaling effect
(Oliveira and others 2014). The main enzyme found on the cocktail was Xyn, xylose being the main product released through
enzyme activity after prolonged incubation, and its application at
35 units of Xyn/100 g significantly delayed staling of bread up to
10 d at 4 °C if compared to control loaves. On the basis of DSC
results (lower enthalpy) it was suggested that products deriving
from Xyn activity interfered with the reorganization of the amylopectin and/or with the redistribution of water in the system,
with a consequent retrogradation reduction. Recently Ghoshal
and others (2013) suggested that the reduction of crystallization
and reduction of crystal growth in bread, as assessed by using n and
k parameters of the Avrami equation, was caused by Xyn addition
in whole-WT bread stored at 4 and 25 °C for 10 d, thus resulting
in delayed staling. Measurement of thermal properties confirmed
the beneficial effects of Xyn, as it lowered the endothermic peak
for staling and the change of enthalpy during storage, with respect
to control bread.
Enzyme mix
The difference in mode of action of the various enzymes has
been used recently by several authors, which depended on additive
or synergistic effects in order to retard staling.
Leon and others (2002) studied the effects of 2 commercial enzyme mixtures containing α-amylase and lipase activity on staling
rate. Both mixtures helped in slowing down the staling rate, especially the blend with the higher α-amylase activity. The beneficial
effect was attributed to a delay in amylopectin retrogradation and
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to the formation of amylase–lipid complexes, both revealed by
DSC analysis.
The use of a microbial transglutaminase (protein-glutamine
γ -glutamyl transferase, Tgm), which catalyzes the formation of
ε-(γ glutamyl-)-lysine crosslinks in proteins via an acyl transfer
reaction (Motoki and Seguro 1998; Larre and others 2000), has
received a great deal of interest. Tgm with or without added
amylolytic (maltogenic bacterial α-amylase in granulate form
[NMYL]) or non-amylolytic (PTP) had beneficial effects on hardness evolution of bread obtained with white (Collar and Bollain
2005) and whole-meal flour (Collar and others 2005). Bread softness was reduced up to 16%, with respect to control bread, when
interactive effects were tried, and the best combination was the
addition of NMYL to Tgm breads, ascribing this effect to the
relevant softening effect of NYML.
Gambaro and others (2006) proposed that the addition of a
mixture of α-amylase and Xyn was able to extend the shelf-life of
brown pan bread by retarding staling, as assessed by sensory and
instrumental analyses. They suggested that the mixture produces
low-molecular-weight dextrins with high water retention capacity,
and that could be partly responsible for the lower staling rate.
Moreover, they found a high correlation between both sensory
and instrumental parameters and staling rate.
Caballero and others (2007) studied the single and synergistic
effects of some gluten-crosslinking enzymes (Tgm, glucose oxidase
(GO), and laccase), and gluten-degrading enzymes (α-amylase,
Xyn, and protease) on bread staling. They found that α-amylase,
Xyn, and protease were able to lower significantly the staling effect
promoted by Tgm and proposed different mechanisms of action
for each enzyme. In particular, they suggested that α-amylase and
Xyn could have an effect on the dough polysaccharide fraction,
while the protease may counteract Tgm-action, by a simultaneous
action on the dough protein fraction.
Waters and others (2010) proposed that the highest Xyn and
α-amylase activities of 5 thermozyme cocktails with different hydrolytic enzyme profiles produced by Talaromyces emersonii resulted
in delayed staling. The enzyme cocktail B was the best in reducing crumb hardness evolution after 5 d of storage, with respect to
control bread.
Others
The oxidizing effect of GO was exploited for retarding staling
of bread (Bonet and others 2006). When used at a concentration
of 0.001%, GO delayed significantly the bread staling up to 12
d at 25 °C. The antistaling effect suggested was due to the large
amount of total pentosans produced by GO that can associate
with the glutenin macropolymer, thus leading to retention of high
amounts of water.
Associated Mixtures of Ingredients and/or Enzymes
In this section, we will summarize the results of the main studies
dealing with ingredients and/or technological aids not included in
the previous classes or combinations of different ingredients. An
interesting review on shelf-life improvement of polyols, to which
the reader is redirected, has recently been published (Bhise and
Kaur 2013).
Wang and others (2007) reported that, when 1% of WT GHP
was used, the hardness value of 3-d-old bread was equivalent to
that of 1-d-old control bread, probably for the higher, even if
not significantly, specific volume and moisture content of WT
GHP-supplemented sample.
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Bread staling review . . .
Abu-Goush and others (2008) found a beneficial effect of
sodium-propionate in delaying staling of Arabic flat bread and correlated this result to moisture loss, starch retrogradation, and protein interaction effects, as revealed by near-infrared spectroscopy
data.
Shaikh and others (2008) tested 8 different antistaling agents on
unleavened chapatti bread and measured various staling parameters such as moisture content, texture, water-soluble starch, in vitro
enzyme digestibility, enthalpy change, and sensory quality during
10 d of storage, at 4 and 29 °C. When comparing the effect of
the added ingredients the authors found that maltodextrin had
the highest rank at both temperatures, while the worst result was
exerted by glycerol monostearate, following the order: maltodextrin > GG > α-amylase > sorbitol > XG > SSL > propylene
glycol > glycerol monostearate. Moreover, when trying 6 combinations, SSL + α-amylase gave the best texture values, suggesting
that α-amylase first breaks starch molecules, and then SSL forms
the complex with fragments derived from starch rupture.
The lowest amylopectin retrogradation of soy milk powder was
addressed as the cause of delayed staling rate in WT–soy bread
(Nilufer-Erdil and others 2012). This result was attributed to the
synergistic effect of soluble fiber and partly denatured soy proteins
and higher lipid content of the soy milk powder. The delay of
staling was confirmed by Instron firmness measurements, although
loss moduli revealed by dynamic mechanical analysis (DMA) did
not give significant differences of stiffness among formulations,
contrary to what had been reported previously by Vittadini and
Volovodtz (2003).
Jekle and Becker (2012) studied the effects of pH adjustment,
water, and sodium chloride addition in order to model bread texture and staling kinetics of bread crumb. By using the Avrami
equation and the firming rate, which gave a better square correlation coefficient, the authors managed to predict the staling rate
as a function of pH, NaCl, and water addition. In particular, they
found an increase in the firming rate with increased NaCl concentration and pH reduction and a decrease when water was added
to the dough, probably as the change in the volume of bread had
a better influence on the staling rate, with respect to the effect
of the chemicals, since the literature well correlated the specific
volume of breads with the firming rate (Axford and others 1968;
Russel 1983).
The addition of γ -polyglutamic acid (PGA) at 3 concentrations
(0.5, 1.0, and 5.0 g/kg, w/w) was suggested by Shyu and others
(2008) to evaluate its effect on staling of WT bread. The hardness
value of the 6-d 1.0 kg−1 PGA stored bread was less than the value
of control bread after 1 d, thus PGA significantly reduced staling
rate, as also demonstrated by the decrease in cohesiveness, which
was significantly delayed by the PGA addition.
Response surfaces and mathematical models were used by
Gomes-Ruffi and others (2012) to show the beneficial effect of
the contemporary addition of SSL and of the enzyme maltogenic
α-amylase (MALTO) on both the increase of bread volume and
the reduction of firmness, especially after 10 d of storage, when
the combination of 0.50 g SSL/100 g flour and 0.02 g MALTO/
100 g flour resulted in the same firmness value as the control at
day 1 of aging. The authors suggested that SSL formed complexes
with starch molecules, while MALTO reduced the molecular
weight of the starch molecules, thus reducing retrogradation.
Pourfarzad and Habibi-Naiaf (2012) used the positive results
in changing the hardening rate of Barbari bread obtained with an
antistaling liquid improver, made up of glycerol, SSL, and enzymeactive soy flour, at different amounts, to test the consistency of
11 new mathematical staling models. They found that all models
presented high values, the best being the rational and the quadratic,
thus concluding that these models are suitable to simulate staling
kinetics. The best improver formulation contained 1.27% glycerol,
0.41% SSL, and 1.59% enzyme-active soy flour.
The plasticizing effect of the sorbitol on starch/gluten biopolymers has been described by Pourfarzad and others (2011) as the
main reason of antistaling effect of soy-fortified bread for storage
times longer than 2 d and up to 5 d. The same effect was found
also for propylene glycol when used at 5 g/100 g flour.
Processing Factors Affecting Staling Rate
Researchers have focused their attention during the last 10 y
mainly on baking technology, process parameters, and storage temperature, but other factors will also be reported.
Storage temperature. The effect of storage temperature on staling has been reported by different authors, and the main characteristic is a negative dependence between staling rate and temperature
(Colwell and others 1969).
The consumer request to have “fresh” bread available at any
time of the day (Matuda and others 2005) has stimulated the
bakery industry to exploit freezing technology and this has driven
researchers to focus their attention mainly on effects of freezing
and frozen storage on bread staling, especially on dough and PB
samples.
A comprehensive picture up to 2008 on the effect of raw material requirements, processing conditions, and baked bread quality
from FD and PB bread are reviewed by Rosell and Gomez (2007),
Selomulyo and Zhou (2007), and Yi (2008), to which the reader
is redirected.
Carr and others (2006) carried out a sensory comparison between frozen part-baked French bread (FPBFB) and fresh bread
during a week of frozen storage with daily inspections. The FPBFB
had a lower weight and specific volume, with respect to fresh
bread, but was rated better after 4 d of frozen storage by a consumer acceptance test (difference from control test) with respect
to commercial brand bread. Moreover, data on texture and sensory analysis of FPBFB stored for a week were similar to that of
fresh bread. Frozen storage of PB chappati, an Indian unleavened
flat bread, was beneficial for maintaining its quality (Gujral and
others 2008). In particular, the extensibility of PB chapatti after
rebaking was very similar to that of the fresh conventionally baked
sample. The main feature was that sample of PB bread stored
at ambient temperature or frozen (after thawing and rebaking),
showed a significant higher extensibility when compared to the
same sample of conventionally baked chapatti breads, thus giving loaves with better sensory quality than frozen conventionally
baked chapatties. Yi and Kerr (2009) highlighted the influence of
freezing rate (rate 1:15 °C/h, rate 2:33 °C/h, rate 3:44 °C/h, and
rate 4:59 °C/h), dough storage temperature (−10, −20, −30, and
−35 °C) and storage duration on bread quality. They found that
sample frozen at the lower freezing rates and stored at the higher
temperatures had higher specific volume, were softer, and were
lighter in color, but staled more easily, due probably to the higher
damage to the starch–gluten network at slower freezing rates (Yi
2008). They noted that response of gluten structure and yeast activity to freezing rate and temperature should be balanced in order
to find the optimal freezing conditions. Aguirre and others (2011)
confirmed the existence of moisture equilibration between crumb
and crust during bread storage, and demonstrated that storage at
−18 °C resulted in very limited water movement when compared
to bread stored at 4 and 25 °C. As a consequence, water activity
482 Comprehensive Reviews in Food Science and Food Safety r Vol. 13, 2014
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Bread staling review . . .
values were almost constant in bread stored for 23 d at −18 °C.
They showed that the starch molecules re-associate during storage
to give a new crystalline structure with a typical XRD B-type
structure and that storage at −18 °C, that is a temperature below
the glass-transition temperature (Tg ), slowed down but did not
stop the recrystallization speed, and only crystal growth occurred.
The effect of vacuum-cooling on the staling rate of sourdough
whole meal flour bread was assessed by Le-Bail and others (2011).
Vacuum-chilled bread showed higher moisture loss, crumb hardness, and H of amylopectin crystals than conventionally cooled
bread. The authors concluded that the negative effects of the quick
vacuum-cooling is the result of the increased number formation
of amylopectin crystallites and, thus, of recrystallized amylopectin.
Ronda and others (2011) studied the effect of prolonged storage
time on staling of PB and fully baked (FB) breads. Three parameters, namely moisture content, firmness, and starch retrogradation
as well as the Tg of the maximally freeze-concentrated state (Tg ′ ),
were considered to evaluate bread aging. The thawed and rebaked
PB bread showed significantly lower amylopectin H values than
that of FB bread, and this may partially explain the similarity of
PB bread with fresh bread. The authors evidenced the need to
select a proper frozen storage temperature, sufficiently lower than
Tg ′ . Frozen storage time, moreover, resulted in a significant decrease in firmness of PB bread crumb. Based on the obtained
results, the authors proposed that hardening of bread during storage may not be related only to starch crystallization or water loss
and developed a regression study describing how the combined
effect of both variables could better explain the firming evolution.
Majzoobi and others (2011a) hypothesized that the higher moisture content of Barbari PB flat breads after full baking was the cause
of delayed staling up to 72 h, with respect to control sample, and
proposed that bread crumb structure is formed completely during
the part-baking stage, while staling occurs in PB bread during
storage at ambient temperature, even if full-baking leads to the
disappearance of many signs of staling, thus the resulting bread has
softer texture. Finally, they suggest storing the part-baked bread at
frozen temperature for no more than 2 mo to reduce deterioration
of bread caused by the growth of ice crystals. In a subsequent paper Majzoobi and others (2012) recommend the addition of 15%
WT germ for the general sensory improvement of Barbari bread,
although that did not manage to retard staling.
In 2 separate papers Karaoglu (2006) and Karaoglu and
Kotancilar (2006) evidenced the influence of par-baking on
quality of WT bran and white breads, respectively, supplemented
or not with calcium propionate, during chilling storage (4 °C)
up to 21 d. Both papers gave similar results, which were a softer
bread crumb, with respect to a control group, in breads PB for 10
min, rebaked, and stored for 7 and 14 d.
Sourdough fermentation
Sourdough fermentation has been known since ancient times
and, among the beneficial effects, reduction in staling has been
reported and recently discussed in 2 reviews (Arendt and others
2007; Chavan and Chavan 2011), to which the reader is redirected.
The different metabolites produced by lactic acid bacteria (LAB)
have proved to have a beneficial effect on texture and staling. EPS,
for example, are a valid and economic alternative to hydrocolloids,
while organic acids affect the protein and starch fractions and
reduce the pH that results in an increase in protease and amylase
activities of the flour, thus reducing staling.
Katina and others (2006a) managed to delay bread staling at 3
and 6 d of storage, with respect to white WT bread, by combin
C 2014 Institute of Food Technologists®
ing WT bran sourdough and an enzyme mix (α-amylase, Xyn,
and lipase). The crumb hardness of the supplemented bread after
6 d of storage was the same as that of white bread at day 1. The
authors used NMR, DSC, and microscopy to explain this result
and found fewer changes in amylopectin crystallinity and rigidity of polymers in bran sourdough bread with enzymes, which
also showed starch granules much more swollen, with respect to
white bread, as a result of the higher water content and degradation of cell wall components. In another paper, Katina and others
(2006b) proposed the use of surface-response methodology to optimize sourdough process conditions aimed at improving flavor
and texture of WT bread. They found that combining flour with
low ash content, and optimizing sourdough fermentation time,
staling was reduced up to 4 d. The best result was, in particular,
obtained using Saccharomyces cerevisiae sourdough fermented bread
for 12 h at 32 °C and with flour ash content of 0.6 g/100 g. It
was also found that the fermentation time had an important linear
effect on softness of bread crumb. Finally, it was confirmed that
higher ash content of flour increased firmness in sourdough breads
fermented with Lactobacillus brevis, S. cerevisiae, or a combination
starter (Collar and others 1994). Plessas and others (2007) proposed the use of sourdough with immobilized cells, as it resulted
in a 3-fold delay in staling, compared to the traditional compressed
baker’s yeast bread. The authors hypothesized that the retention of
higher moisture levels after baking and reduced moisture loss rates
are due to the more compact texture in breads obtained with the
suggested technique. In particular, they showed that sourdough
breads presented lower loaf volumes for the same loaf weights, and
fewer holes of higher size, with respect to conventional baker’s
yeast bread. Dal Bello and others (2007) confirmed that the higher
volume of bread produced by the sourdough fermentation activity of the antifungal strain Lactobacillus plantarum FST 1.7 and of
Lactobacillus sanfranciscensis LTH 2581, with respect to chemically
or nonchemically acidified bread, delayed crumb staling up to 3 d.
Additionally, the L. plantarum FST 1.7 revealed inhibitory activity
against Fusaria.
Fadda and others (2010) found that durum WT bread produced
with sourdough at a dose higher than 10% significantly lowered
and slowed crumb-firming kinetics, as assessed by TA and DSC
results, the latter used with the Avrami equation, provided gluten
and yeast were added.
Recently, Tamani and others (2013) associated the increased
EPS production during dough formation following the inoculation of ropy LAB starter cultures (Lactobacillus delbrueckii subsp.
bulgaricus LB18; L. delbrueckii subsp. bulgaricus CNRZ 737, and L.
delbrueckii subsp. bulgaricus 2483) with increased bread volume and
reduced staling over 5 d of storage, with respect to the control
bread, while 1 nonropy LAB (Lactobacillus helveticus LH30) did not
result in beneficial effects. The authors suggested that the higher
levels of EPS obtained with LAB may have resulted in greater
water retention, leading to the softer crumb structure of these
breads, even if they evidenced that the EPS production did not
correlate with the extension of shelf-life, thus their effect was more
qualitative than quantitative.
Baking and fermentation
It has been reported that both baking time and temperature
affect the quality and staling rate of bread (Seetharaman and others 2002). Patel and others (2005) studied the effects of the use
of different ovens and dough size, when baking at constant temperature for varying times, on texture, thermal properties, and
pasting characteristics of products. Breads baked at the lower
Vol. 13, 2014 r Comprehensive Reviews in Food Science and Food Safety 483
Bread staling review . . .
heating rates had lower amylopectin recrystallization, rate of bread
firmness, and amount of soluble amylose. Similar results were obtained by Mouneim and others (2012). Baking temperature and
time affected some physical properties of bread from composite
flour made by mixing cassava and WT flour at a ratio of 10:90
(w/w) as revealed by central composite rotatable experimental design (Shittu and others 2007). Both the baking temperature and
time, among others, influenced the dried crumb hardness, due to
the complex effect of temperature and time combination, but the
developed 2nd-order response surface regression equations could
not predict satisfactorily most of the measured properties, thus the
authors proposed further studies to optimize the cassava and WT
flour bread baking process. Three different heating temperatures
corresponding to 3 heating rates were also tested by Le-Bail and
others (2009) with an innovative protocol in which a degassed
piece of dough was baked in a miniaturized oven, in order to
compare it with traditional dough. Hardening of the crumb occurred after retrogradation of amylopectin, as revealed by calorimetric tests, and higher baking kinetics resulted in faster staling
rates. Additionally, the relative Young modulus, expressed as the
ratio of the modulus of the cellular crumb compared with the
modulus of the degassed crumb, was proportional to the square of
the relative density of the crumb. In a further paper Le-Bail and
others (2012), working with a degassed sourdough, confirmed the
previously obtained results and gave more explanation on the effect of prolonged baking on staling rate, that was an increase of
the amount of amylose leaching from the starch granule, leading to a higher Young’s modulus of the crumb at the end of
staling.
Different heating rates were recently associated with water vapor permeability (WVP), effective moisture diffusivity (Deff ), and
sorption of bread crust and crumb (Besbes and others 2013). The
authors showed that baking at 240 °C gave both crust and crumb
with higher moisture diffusivity coefficient and that the crust had
a higher WVP than that of sample baked at 220 °C. They proposed a more pronounced porosity of crumb and crusts of breads
baked at the higher temperature, as revealed by porosity values and
scanning electron microscopy (SEM) determinations, as the cause
of the obtained result. Purhagen and others (2012) concluded that
breads obtained with different fibers (fine durum, oat bran, rye
bran, and WT bran) baked in pan remained softer after 7 d of
storage, with respect to free-standing baked sample, and attributed
this to the lower specific volume of pan-baked breads due to their
high water content. Moreover, pan-baked loaves lost less water
during storage, with respect to free-standing sample, probably because of the smaller crust area of these loaves. The difference in
staling behavior between the 2 baking methods was not attributed,
however, to starch retrogradation, while the influence of fibers was
small, if compared to the baking method, thus confirming data obtained in another paper in which other antistaling agents, namely
α-amilase, distilled monoglyceride, and lipase, were compared to
the baking method (Purhagen and others 2011a).
The effect of fermentation on the firming kinetics could not be
explained only by its effect on volume, but also with the presence
of different enzymes, such as amylases, proteases, or lipases that,
alone or in combination with other enzymes, may help in reducing
the firming rate in white or wholemeal bread, thus longer fermentation times enhanced the action of the enzymes, with a resulting
reduction of the staling rate (Gomez and others 2008). The higher
the yeast dose, the higher the quantity of dough enzymes previously cited. Temperature of fermentation, on the other hand, had a
minor impact on bread staling. Moreover, the authors managed to
adjust the firmness parameters to simple curvilinear equations and
obtained high correlation coefficients (>90%). Ozkoc and others
(2009) compared different baking methods, namely conventional,
microwave, and infrared-microwave combination, in order to assess staling kinetics of hydrocolloid-supplemented breads during
120 h of storage, by using several methods, namely TA, DSC, RVA,
X-ray, and Fourier transform infrared spectroscopy (FTIR). The
starch retrogradation of breads obtained with a combination oven
was similar to that of conventionally baked ones, as revealed by
H values and FTIR outputs, thus leading the authors to postulate that it was possible to produce breads by combination heating
with a staling rate similar to that of conventionally baked ones.
Moreover, data from RVA and X-ray showed that the rapid staling
rate typical of microwave baking can be mitigated by infraredmicrowave combination heating. As expected, the addition of a
XG–GG blend to the formulation retarded staling.
High-hydrostatic-pressure processing (HPP)
This unit operation may change structural and functional properties of proteins and cereal starches and is being investigated to
improve quality of breads made with flours alternative to WT.
In a fundamental study on the use of HPP to improve the
bread making performance of oat flour, Huttner and others (2010)
subjected oat batters to 3 levels of HPP (220, 350, and 500 MPa)
and the treated samples replaced untreated oat flour in an oat bread
recipe, by 10%, 20%, or 40%. Staling rate, as assessed by a TPA
crumb hardness test, was reduced when 10% to 40% oat batter
treated at 200 MPa was used, if compared to the control. The HPP
treatment at 200 MPa weakened the proteins, affected the moisture
distribution, and also influenced the interactions between proteins
and starch, which caused a decrease in the staling rate of the oat
bread. Opposite results were presented in another paper published
some months later (Vallons and others 2010). The authors replaced
2% or 10% of a sorghum bread recipe with sorghum batters HPPtreated at 200 and 600 MP and found that breads containing 2%
sorghum treated at 600 MPa had slower staling rates than control.
More recently, Angioloni and Collar (2012) worked with fixed
amounts of oat, millet, and sorghum HPP-treated flours (350
MPa), which replaced (60% for oat, 40% for the other 2) WT
flour. Half of the control bread was prepared by applying HPP to
50% of WT flour. Results indicated that HPP-treated WT and
oat breads lowered final values of crumb hardness and Avrami
exponent, thus giving softer breads with slower staling kinetics,
with respect to control bread.
Measurement Methods
The results reviewed above refer to one or more measurement
methods to assess bread staling, but there has not been up to now
a methodology that allows a complete measurement of the staling
phenomenon to the same extent as that described by a consumer
(Sidhu and others 1996). Different specific reviews before that of
Gray and Bemiller (2003) have dealt with the methods used to
assess the rate and/or degree of staling such as those mentioned
by Maga (1975), Kulp and Ponte (1981), and Ponte and Ovadia
(1996). In most cases bread staling, apart from the more simple
and direct TA, is indirectly measured as the extent of starch retrogradation, as also reviewed by Karim and others (2000). An
interesting review, moreover, revisited crumb texture evaluation
methods (Liu and Scanlon 2004), while another one summarized
the more frequently used analytical methodologies for assessing
bread staling (Choi and others 2010). In the following sections
the major reports dealing with new methodologies and/or new
484 Comprehensive Reviews in Food Science and Food Safety r Vol. 13, 2014
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Bread staling review . . .
applications used to measure bread staling during the last 10 y will it was able to study accurately amylopectin retrogradation and to
obtain a very good correlation with DSC data when looking for
be reviewed.
protein and temperature effects on amylopectin retrogradation development, even if it showed difficulty in measuring the changes of
Thermal analysis
Bollain and others (2005) proposed small dynamic defor- the amylase–lipid complex during storage. The authors proposed
mation and large static deformation methods to evaluate the 550, 970, 1155, 1395, and 1465 nm as important wavelengths of
thermodynamic and physical–mechanical changes of enzyme- NIRS and concluded that amylopectin retrogradation was probsupplemented white or whole bread during staling. They suc- ably the main factor in bread staling and that the amylase–lipid
cessfully detected rheological changes of bread, as influenced by complex contributed little to bread staling after 1 d of storage.
Cocchi and others (2005) coupled middle-infrared spectroscopy
recipe and storage time, with dynamic thermomechanical analysis
(DTMA) in the compression mode. They detected that the onset (MIR) with principal component analysis (PCA) to follow bread
frequency (f0 ) and the rubbery or plateau moduli (E′ ) rose as the shelf-life in a rapid and affordable way. Spectra of breads stored up
bread aged in a similar way to the hardening and firming curves. to 7 d at ambient temperature were acquired in attenuated total
Moreover, relationships between the dynamic (DTMA) and static reflection mode with an FTIR spectrometer, normalized and then
subjected to PCA. The authors revealed that the 1st PC increased
(TA) methods were found.
Ribotta and Le Bail (2007) used DSC and DMA to study bread with aging of samples and that the more influential variables on
staling. DSC evidenced water migration from the crumb to the PC1 corresponded to spectral regions attributed to typical starch
crust and changes of water properties as initial and onset temper- bond vibrations.
Pikus and others (2006) proposed for the first time the smallature of ice melting decreased significantly after 1 d and freezable
water (FW) and unfreezable water (UFW) decreased and increased, angle X-ray scattering (SAXS) method to study bread staling. The
respectively, as a consequence of aging. DSC results suggested the authors, by using fresh dry and fresh water suspension samples,
existence of a possible 2nd transition, due to ice-melting transition found that bread staling is accompanied by significant electron
being diverted to lower temperatures. The authors proposed that a density changes, indicating that there were significant changes at
concomitant water migration from the crumb to the crust and an the nanoscale level during the staling process. They suggested,
incorporation of water molecules into the starch crystalline struc- by analyzing results obtained with the dynamics of the scattering
ture, developing after bread staling, may account for the decrease intensity changes in the bread samples, along with those of SAXS
in FW after 4 d of storage at 4 °C. Moreover, they suggested investigations on native starch, that SAXS scattering changes for
that some water molecules were incorporated in the crystalline the dry samples originated mainly from the gluten phase, while
lattice when starch crystallized. DMA analysis showed significant for water suspension samples they were mainly from the starch
changes in the thermo–mechanical profile of the crumb during matrix. The authors concluded that a comparison of results of
staling, as aged breads contracted at a lower rate during cool- SAXS with data obtained with other methods, on the same bread
ing, but they evidenced a greater deformation during freezing and sample, would be interesting.
Piccinini and others (2012) proposed, for the first time the
higher retraction within the complete cooling–freezing cycle, thus
suggesting that the higher matrix rigidity, a consequence of the use of NIR Fourier-transform-Raman spectroscopy to monitor
higher amount of retrogradated starch, affected contraction capac- starch retrogradation in stored hard-WT bread and, with the help
ity. The authors postulated that interactions during the hydration of TA data, to follow bread staling for 20 d. The authors found,
by applying the 2D correlation analysis applied to the Raman
of the gluten network might explain the latter phenomenon.
spectra of bread crumb during storage, that both the peak shift
and narrowing of the band at 480 cm−1 during retrogradation
Infrared spectroscopy
Near-infrared reflectance spectroscopy (NIRS) was used to ob- correlated well with the crumb-firming data obtained using the
tain spectra during staling of bread and the results were compared stress relaxation tests and that during starch retrogradation a new
with those obtained by TA (Xie and others 2003). Results showed band peaking at 765 cm−1 appeared.
that NIRS spectra were highly correlated with firmness values
assessed with the more common TA. Moreover, the authors ev- NMR spectroscopy
idenced that NIRS measurements had a better correlation with
Curti and others (2011) used 1 H NMR relaxometry and, for
storage time and also lower batch variability, with respect to TA- the first time in bread, the 1 H NMR fast field cycling (FFC) techderived data, thus NIRS was suggested as a better tool than TA to nique to follow the changes in 1 H T1 relaxation in the 0.01 to 20
study bread aging, probably because NIRS may follow both phys- MHz frequency range, in order to check for the interactions of
ical and chemical changes occurring during the staling process, water molecules with paramagnetic and large-sized macromolecwhile TA was limited to the only aspect of firmness evolution. In ular system during bread staling. 1 H T1 relaxation data at 20 MHz
a further paper, Xie and others (2004) proposed the use of NIRS confirmed previous results, while studies conducted at a lower freas a fundamental tool to study bread staling with the help of DSC, quency (0.52 MHz) evidenced, for the first time, the presence of
as well as the effects of starch, protein, and temperature (stor- two T1 proton populations, which were tentatively attributed to
age at 12.5 or 31.5 °C) on bread staling. DSC data showed that protons of the gluten domain at early storage times. The authors
temperature strongly affected the staling rate, while the protein suggested that the use of the 1 H NMR FFC technique at different
contribution was limited, if compared to temperature during 4 d frequencies may be an additional way for monitoring molecular
of storage. Using the enthalpy ratio between bread supplemented dynamics in bread and therefore a new valuable instrument to help
with starch and sample produced with starch–protein, it was pos- understand the bread staling phenomenon.
sible to conclude that protein might retard bread staling not only
Bosmans and others (2013) used H NMR relaxometry, along
by diluting starch (Kim and D’Appolonia 1977; Every and others with DSC and wide-angle XRD, to better elucidate the relation1998), but also by interfering with amylopectin retrogradation. ship between biopolymer interactions, water dynamics, and crumb
NIRS was found to be very useful in studying bread staling, as texture evolution during 168 h of storage of bread. The NMR
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Bread staling review . . .
analysis allowed finding 6 proton populations in bread crumb and
from the NMR profiles of bread crumb they were able to deduce the extent of formation of both amylopectin crystals and
of crumb firmness. On the basis of data obtained, they concluded that the increase in crumb firmness of stored bread was
caused by a combination of different events that were amylopectin
retrogradation and the formation of a continuous, rigid, crystalline
starch network that included water in its structure. They also noticed moisture migration from gluten to starch and from crumb to
crust, resulting in additional reduction of moisture in the gluten
network, with the consequence that the subsequent increase in
stiffness contributed to the increase in crumb firmness.
X-ray crystallography
Del Nobile and others (2003) developed a mathematical model
able to predict the starch retrogradation kinetics of durum WT
bread in order to link it to the crumb staling. Two equations were
proposed dealing with data obtained with wide-angle XRD (starch
retrogradation) and compression tests (crumb firming process), and
related to samples held at 5 °C and 2 water activity values, in order
to accelerate the test. The proposed model fitted well with the
obtained results; moreover, the authors evidenced that lowering
the water activity value resulted in a higher overall starch crystal
growth rate, due to the increase of the starch nucleation rate.
X-ray patterns were studied with different methods, namely relative crystallinity, total mass crystallinity grade (TC), B-type mass
crystallinity grade, and V-type mass crystallinity grade, in order to
increase knowledge of the relationship between starch crystallinity
and bread staling during 7 d of storage at 4 °C (Ribotta and others 2004b). The authors pointed out that: (a) fresh baked bread
contained only a V-type structure, while the B-type structure appeared after 24 h and increased during bread staling; (b) TC and
relative crystallinity significantly increased during the first 24 h,
then slightly decreased, thus indicating the appearance of the Btype structure; (c) TC and relative crystallinity decreased at the end
of aging, which is associated with an increased degree of ordering
of the amorphous phase caused by staling. They suggested that
staled bread showed reformation of the double helical structures
of amylopectin and a reorganization, during aging, into crystalline
regions that imparted rigidity. With this in mind, they concluded
that amylopectin retrogradation is an essential step to consider to
better understand bread staling.
ships between mechanical behavior of pan bread, supplemented
or not with an amylolytic enzyme, a nonamylolytic enzyme, and
a combination of the 2, and loss of sensory quality during 20 d in
storage. TPA at 40% and 80% was proposed for the first time as
well as a new penetration test. The authors positively correlated
hardness with sensory “difficulty in swallowing,” “crumbliness,”
“hardness,” and “oral dryness,” and negatively correlated it with
sensory “cohesiveness,” “softness,” and “size of soft zone,” while
these parameters correlated well also for springiness and cohesiveness detected at 80% TPA, thus evidencing that TPA values
obtained at the compressions resulted in greater sample distortion
and gave information that was better correlated to sensory perception. Finally, the analysis of the penetration profiles gave data
that were very useful to complement the TPA results, in order to
assess bread staling.
Angioloni and Collar (2009b) suggested the complementarities of instrumental static (TPA, firmness, and relaxation test)
and dynamic (innovative oscillatory test) analyses with empirical
sensory characteristics in assessing commercial whole and white
bread quality during a 10-d storage period, although the 2 different approaches investigated the bread characteristics at molecular
or macroscopic level. In particular, the authors found that static relaxation parameters initial force (F0 ), momentary force at time (t)
F(t), constants related to stress decay k1(s) rate and residual stress at
the end of the experiment (k2t), and dynamic (stress) bread crumb
rheological attributes were correlated well, thus both techniques
were useful in evaluating crumb textural characteristics of fresh
and staled breads. Moreover, the sensory attributes (softness) and
the overall acceptability were negatively correlated with either dynamic stress or static F0 . The authors concluded that the obtained
results were quite promising for a proper bread crumb quality assessment, as the novel proposed approaches gave data with better
accordance with consumer awareness.
Electrical impedance
Bhatt and Nagaraju (2009) developed an instrument working
with electrical impedance to assess the electrical properties of
WT bread crumb and crust, and they investigated changes in
electrical impedance behavior during 120 h of storage with the
use of multichannel ring electrodes. Variations in crust capacitance
showed that there was a sharp increase in value after 96 h of storage
at 17.6% moisture content, so after that period a glass transition
occurred with a content of more than 17.6% of moisture at room
temperature. On the other hand, the resistance measurements of
crumb showed a decrease during staling, thus revealing that the
starch crumb recovered its crystallinity during the storage time
of 120 h. Data on crust capacitance and crumb resistance were
validated by results obtained with DSC analysis (variation in glass
transition temperature and enthalpy). The authors concluded that
the proposed instrument was suitable for rapid and nondestructive
measurement of electrical properties of bread at different zones
with minimum error, thus enabling to study staling at crust and
crumb simultaneously.
Colorimetry
Popov-Raljić and others (2009) used, for the first time, an
MOM-color 100 tristimulus photo colorimeter, in CIE, CIELab,
ANLAB, and Hunter systems to correlate crust color changes and
staling of bread of different compositions packed in polyethylene
film during 3 d at 20 °C. The color of 3-d-stored bread samples was always lighter, as the stored breads showed higher average
reflectance, with respect to just baked loaves. The authors hypothesized the moisture loss as the cause of this color change and,
by fitting the values of average reflectance with a curve describing the dependence of average reflectance with storage time, they
found a correlation coefficient of 0.99, thus they concluded that
the change in color is the direct consequence of staling (Note: it Mixed instrumentation
Primo-Martı́n and others (2007) gave new insight on staling of
would be more useful to correlate crust color changes with objecbread
crust by using a wide range of measurement techniques,
tive bread staling measurements, such as hardness, more than with
namely, confocal scanning laser microscopy, wide-angle X-ray
time).
powder diffraction, polarized light microscopy, solid-state 13C
cross-polarization-magic-angle spinning NMR, and DSC. The
Rheological methods
Textural assessment of staling has been reviewed by Chung and authors found that baking resulted in gelatinization of only 60%
others (2003). Fiszman and others (2005) investigated the relation- of the crust starch, and this fraction retook its crystallinity after a
486 Comprehensive Reviews in Food Science and Food Safety r Vol. 13, 2014
C 2014 Institute of Food Technologists®
Bread staling review . . .
long time, compared to crumb. The authors, thus, concluded that
staling of the crust cannot be ascribed to amylopectin retrogradation that was measurable only after 2 d of storage, while loss of
bread crust freshness happened before 1 d of storage, as already
reported by Primo-Martı́n and others (2006).
A very interesting application was that proposed by Botre and
Garphure (2006) who used a tin oxide sensor array and selforganized map (SOM)-based E-nose for analysis of volatile bread
aroma, in order to correlate the obtained data with bread freshness
and, thus, predict staling. Data obtained on bread stored for 5 d
at 25 °C over 3 wk and purchased by 3 producers showed that
the E-nose was able to predict freshness or staleness of bread with
an accuracy of up to 97%, when using data sets and the SOM
network of the same week, while this value dropped from 75% to
85% when considering the 3 wk. Moreover, when different bread
producers were considered, the accuracy value was again high and
ranged from 76% to 83%. The authors, thus, suggested that the
SnO2 gas sensor and SOM neural network-based electronic nose
was an attractive, low-price alternative for assessing bread freshness.
Lagrain and others (2012) considered bread crumb as a linearelastic, cellular solid with open cells in order to better understand
its mechanical properties at the fresh state and during storage,
when applying low stresses in the evaluation. They used static
compression of bread crumb and developed a new instrument
probe to determine the shear storage modulus by applying a sinusoidal shear force to the sample. Cellular structure evolution
during storage was assessed by digital image analysis, while a noncontact ultrasound technique was used to measure crumb open
porosity and mean size of the intersections in the crumb cell walls.
Results of image and acoustic analyses showed that the original
crumb structure was not affected by staling and crumb physical
measurement confirmed this behavior, as the Poisson coefficient
ν obtained from texture data yielded a time-independent value.
Moreover, by changing gluten functionality with redox agents
(potassium bromate and glutathione) the authors found that the
increase in evolution of the normalized modulus, which was the
ratio between the Young’s modulus E and the crumb density ρ
(E/ρ), was independent from ρ, thus molecular changes in the
gluten protein network induced by the redox agents had effect on
crumb cell wall stiffening. Finally, changing starch properties with
a maltogenic exo-α-amylase, while reducing crumb stiffening during 168 h of storage, as expected and as revealed by amylopectin
recrystallization (DSC), did not result in changes in the cellular
structure.
Conclusion
Bread staling continues to be responsible for huge food wastes
all over the world. The phenomenon is still far from being fully
elucidated, but this literature review of the last 10 y confirmed
existing theories and gave new insights. The text points out the
central role of starch and starch–gluten interactions at the basis of the staling mechanism and highlights the effect of different ingredients (hydrocolloids, enzymes, or WWS), as well
as the increased interest in dough or frozen PB bread for extending bread shelf-life. Despite new measurement techniques,
such as NIRS, NMR, and X-ray, which give novel and interesting details on bread firming and also evidence of their
importance as complementary tools to traditional measurement
techniques, the real challenge still remains the knowledge of
the precise mechanism(s) of staling. Further efforts must be exerted to explore and exploit the power of novel technologies in
bread processing, particularly the nonthermal technologies (high
C 2014 Institute of Food Technologists®
hydrostatic pressure, ultrasound processing, pulse-light technology, and others), and their effects on the retardation of bread
staling.
Acknowledgments
The authors acknowledge the financial support of following European Institutions: Regione Autonoma della Sardegna,
Legge 7, project title “Ottimizzazione della formulazione e
della tecnologia di processo per la produzione di prodotti da
forno gluten-free fermentati e non fermentati,” and Consejo
Superior de Investigaciones Cientı́-ficas (CSIC), and Ministerio
de Economı́-a y Competitividad (Project AGL 2011-22669) of
Spain.
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