EPA Climate Change Research Programme 2007–2013
The Potential for Grass Biomethane as a Biofuel
Compressed Biomethane Generated from Grass,
Utilised as a Transport Biofuel
CCRP Report
End of Project Report available for download on http://erc.epa.ie/safer/reports
Prepared for the Environmental Protection Agency
by
Environmental Research Institute, University College Cork
Authors:
Jerry D. Murphy, Nicholas E. Korres, Anoop Singh, Beatrice Smyth,
Abdul-Sattar Nizami and Thanasit Thamsiriroj
ENVIRONMENTAL PROTECTION AGENCY
An Ghníomhaireacht um Chaomhnú Comhshaoil
PO Box 3000, Johnstown Castle, Co. Wexford, Ireland
Telephone: +353 53 916 0600 Fax: +353 53 916 0699
Email: info@epa.ie Website: www.epa.ie
© Environmental Protection Agency 2011
ACKNOWLEDGEMENTS
This report is published as part of the Climate Change Research Programme 2007–2013. The
programme is financed by the Irish Government under the National Development Plan 2007–2013. It
is administered on behalf of the Department of the Environment, Community and Local Government
by the Environmental Protection Agency which has the statutory function of co-ordinating and
promoting environmental research.
The authors acknowledge the support of the EPA and, in particular, Dr Philip O’Brien, Dr Frank
McGovern and Ms Laura Burke. They also wish to acknowledge the support of Dr Padraig O’Kiely
(Teagasc, Grange) which has enhanced our understanding of the production of grass silage, and Dr
Rogier Shulte, Grange, Johnstown Castle, Wexford. Dr I.N. Vogiatzakis, Centre for AgriEnvironmental Research, University of Reading, UK, was responsible for constructing the maps
included in this report.
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nor the author(s) accept any responsibility whatsoever for loss or damage occasioned or claimed to
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acting, as a result of a matter contained in this publication. All or part of this publication may be
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The EPA Climate Change Research Programme addresses the need for research in Ireland to inform
policymakers and other stakeholders on a range of questions in relation to environmental protection.
These reports are intended as contributions to the necessary debate on the protection of the
environment.
EPA CLIMATE CHANGE RESEARCH PROGRAMME 2007–2013
Published by the Environmental Protection Agency, Ireland
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12/11/150
ii
Details of Project Partners
Jerry D. Murphy
Environmental Research Institute
University College Cork
Cork
Ireland
Tel.: +353 21 4902286
Email: jerry.murphy@ucc.ie
Nicholas E. Korres
Environmental Research Institute
University College Cork
Cork
Ireland
Anoop Singh
Environmental Research Institute
University College Cork
Cork
Ireland
Beatrice Smyth
Environmental Research Institute
University College Cork
Cork
Ireland
Abdul-Sattar Nizami
Environmental Research Institute
University College Cork
Cork
Ireland
Thanasit Thamsiriroj
Environmental Research Institute
University College Cork
Cork
Ireland
iii
Table of Contents
Acknowledgements
ii
Disclaimer
ii
Details of Project Partners
iii
Executive Summary
vii
1
2
3
4
Why Grass and Why Biomethane?
1
1.1
Overarching Policy and Strategy
1
1.2
Ireland: The Food Island
1
1.3
Agricultural Legislation
1
1.4
Agri-Environmental Schemes
1
1.5
Renewable Energy in Transport
2
1.6
Biofuels in Ireland – Targets and Options
2
1.7
The Renewable Energy Directive
2
1.8
Advantages of Grass Methane
3
1.9
Waste Management and Residues
5
1.10 Conclusions
5
What is Grass?
6
2.1
Grassland
6
2.2
Grassland Classification
6
2.3
Grassland and Farming Practices
6
2.4
Grass in Animal and Biomethane Production Systems
7
2.5
Suitability of Grass Species for Biomethane and Animal Production in Ireland
9
2.6
Fertilisation
10
2.7
Harvesting Date
11
2.8
Ensiling of Grass
12
2.9
Mixed Pastures
13
2.10 Conclusions
13
How Do We Convert Grass to Biomethane?
15
3.1
Anaerobic Digestion
15
3.2
Anaerobic Digesters
15
3.3
Upgrading and Injection
18
3.4
Conclusions
20
Life-Cycle Analysis of Grass Biomethane
21
4.1
21
Aims and Methodology
v
5
6
4.2
Grass Silage Production
22
4.3
Biogas Production
23
4.4
Compressed Biomethane Production
24
4.5
Energy and GHG Emissions Associated with Grass Silage Production
24
4.6
Direct Energy Consumption and Related Emissions Associated with
Biomethane Production
29
4.7
Sensitivity Analysis
30
4.8
Conclusions
32
What is the Market for Grass Biomethane?
33
5.1
The Relationship between Grass, Farming and Energy
33
5.2
Biomethane Potential in Ireland from Numerous Sources
33
5.3
Economic Analysis of Grass Biomethane System
35
5.4
Economic Analysis of Grass Biogas and Biomethane under Current Conditions
37
5.5
Improving the Viability of Grass Biomethane for the Farmer and the Consumer
41
5.6
Conclusions
46
Conclusions and Recommendations
47
6.1
Conclusions
47
6.2
Recommendations
47
References
49
Peer-Reviewed Journal Publications from Report
58
Acronyms and Annotations
59
vi
Executive Summary
Grass is an excellent energy crop due to long
of biomethane are shown to be difficult. There is a
persistence of high yields accompanied by low energy
requirement for innovative policy and marketing of the
inputs. Approximately 91% of Irish agricultural land is
industry. A compressed natural gas transport fuel
under grass. The national herd has decreased and will
market
continue to do so. Cross compliance does not
biomethane as a transport fuel. Mandating a certain
encourage the conversion of permanent pastureland to
percentage of biomethane in natural gas sales is of
arable land; thus we have and will continue to have
benefit to biomethane as both a transport and a
increased quantities of excess grassland. Therefore,
thermal biofuel. Government policy is required to
grass must be considered a significant source of
support a biomethane industry.
is
an
essential
prerequisite
to
using
biomass. Current grass species and cultivation
Further research is required in the following areas:
practices are favourable for anaerobic digestion (AD),
which is a mature technology. Upgrading biogas to
•
biomethane, injecting into the gas grid, leads to an
derived
from
includes
the
municipal solid waste (OFMSW), slurry, slaughter
waste
The Renewable Energy Directive allows a double
biofuels
This
highlight sources of the organic fraction of
to all major cities and 620,000 houses.
for
mapping:
creation of a Geographical Information System to
effective bioenergy system complete with distribution
credit
Bioresource
residues
and
areas
of
high-yielding
silage
production. The system would include distribution
and
systems (natural gas grid, electricity grid) and
lignocellulosic material (such as grass). It is shown that
demand nodes (e.g. transport fleets, district
100,000 ha of grass (2.3% of agricultural land) will
heating, new towns) to propose areas with
allow compliance with the 10% renewable energy in
significant potential for biomethane production.
transport target for 2010. Alternatively, this would
substitute for 35% of residential gas consumption.
•
Reactor design must take account of the specific
Assessment of biomethane facilities: This
includes full life-cycle analysis of different
feedstock or combinations of feedstock; the reactor
biomethane facilities, including co-digestion of
must be suited to the feedstock. This is not technically
slurries and grass silage, mono-digestion of
difficult. Of significant concern in the sustainability of
OFMSW,
the biofuel produced is the parasitic energy demand of
and
mono-digestion
of
slaughter
wastes. The research should allow assessment
the process and the vehicle efficiency. Emission
of the cost of the produced biomethane.
reductions are optimised by the use of green electricity
and the use of biomass for thermal energy input. On a
•
Digester design: This basic research should
field-to-wheel basis, it is essential that the vehicle
assess optimal digester systems for different
operating on biomethane has an equivalent efficiency
feedstocks.
(expressed as MJ/km) as the displaced fossil fuel. The
•
Renewable Energy Directive requires an emission
Agricultural impact of AD: This research
savings of 60% compared with the displaced fuel for
includes monitoring carbon sequestration in
new facilities constructed after 2017. This is readily
grasslands where silage is cut and digestate is
achieved for grass biomethane through optimisation of
applied. This should be compared with carbon
the system. Allowing for carbon (C) sequestration in
sequestration on grazed pastures. The fertiliser
grassland of 0.6 t C ha/year will lead to emissions
value of different digestates needs to be
savings of 89%. This would suggest that grass
assessed along with the emissions associated
biomethane is one of the most sustainable indigenous,
with application of digestate. The research should
non-residue-based transport biofuels. The economics
also assess the effect on biodiversity.
vii
1
Why Grass and Why Biomethane?
1.1
Overarching Policy and Strategy
1.3
Mid-Term Review of the Common
Agricultural Policy (CAP) made agricultural support
payments conditional upon compliance with
environmental standards and ‘good farming practice’.
Community initiatives, amongst others, aim to limit
agricultural pollution, to promote the production and
use of biofuels, and to protect biodiversity (Osterburg
et al., 2005). Attaching conditions to the receipt of
agricultural subsidies is a policy mandatory tool known
as cross compliance (EC, 2003). It consists of two
strands (i.e. Good Agricultural and Environmental
Condition
and
the
Statutory
Management
Requirements) (Mussner et al., 2006) and aims to
improve standards in modern farming practices
(Farmer and Swales, 2004). Cross-compliance
regulations (Article 5) require that the land declared as
under permanent pasture in 2003 is maintained under
permanent pasture. It also requires that the ratio of
land under permanent pasture to the total agricultural
area of each Member State must not decrease by 10%
or more from the 2003 reference ratio. Ireland is
therefore under obligation not to allow any significant
reduction in the total area of permanent pasture; this
restricts the type of energy crops that can be grown. In
the same CAP reforms, a special aid for energy crops
grown on non-set-aside land was introduced. Energy
crops (crops grown for the production of biofuels
including biogas or for use as biomass in the
production of electric and thermal energy) are eligible
for a premium of €45/ha. An additional top-up of
€80/ha, funded by the National Exchequer, is also
paid. Major reform of the CAP is expected in 2013 and
this may have implications for energy crops and
biofuels.
The
The deployment of biofuels is affected by policy in
energy and agriculture. In the agricultural sector, policy
enforces environmentally friendly production systems
that will affect agricultural status quo and production
chains. In the energy sector, concerns regarding the
sustainability of biofuel systems and their impact on
food prices led to a set of sustainability criteria in the
Renewable Energy Directive (EC, 2009a). In addition,
the site specificity of biofuel feedstock production,
agricultural practices, and indirect land-use change will
significantly affect growth trends in biofuel usage and
the ability of an EU Member State to reach a 10%
renewable energy in transport target by 2020.
1.2
Ireland: The Food Island
The agri-food sector is one of the most important and
dynamic indigenous manufacturing elements in the
Irish economy and accounts for an estimated 8.1%,
8.1% and 9.8% of gross domestic product (GDP),
employment
and
exports,
respectively
Agricultural Legislation
(DAFF,
undated). Irish agriculture, influenced by the wet and
mild climate, has traditionally been characterised by
extensive grass-based farming systems and relies
heavily on grassland-based livestock farming. Grass
and grass crops cover around 91% (i.e. 3.9 million ha)
of all agricultural land (O’Mara, 2008). Livestock and
livestock products account for most of total agricultural
output (Jensen et al., 2003). About 53% of farms are
classified as beef and they account for 40% of the
agricultural area used (AAU), while they contribute to
over a third (€1.3 billion) of agricultural export earnings
2003
(Anonymous, 2008a). Farm profitability associated
with beef production is not competitive (Anonymous,
1.4
2008a). Projections estimate a decline in cattle
The Rural Environment Protection Scheme (REPS)
numbers (Donnellan and Hanrahan, 2008; CSO,
was
undated), particularly those of suckler cows (Binfield et
EEC/2078/1992 in order to encourage farmers to carry
al., 2008) by possible trade and policy reform
out
scenarios.
environmentally friendly manner (Hynes et al., 2008).
1
Agri-Environmental Schemes
introduced
their
activities
under
in
a
Council
more
Regulation
extensive
and
The potential for grass biomethane as a biofuel
This was introduced due to the realisation of the severe
lignocellulosic material, the use of electricity in
ecological and environmental impacts of agricultural
transport is encouraged in the EU by Directives
intensification under previous EU agricultural support
2009/28/EC and 2009/33/EC (EC, 2009a,b).
mechanisms (Clergue et al., 2005). The Sixth
1.6
Environment Action Programme (EC, 2001), the Water
Framework Directive (EC, 2000) and the Nitrate
Directive (EEC, 1991) introduce a series of measures
The share of biofuels in Ireland in 2008 (as a
that should lead to an overall reduction in greenhouse
percentage of energy content in petrol and diesel) was
gas (GHG) emissions at farm level through lower
1.2%, although significant increases from 1 ktoe1 in
stocking rates. This, in turn, could free up grassland for
2005 to 56 ktoe in 2008 were recorded (Howley et al.,
other purposes, such as grass biomethane. The
2009a). Biodiesel was the dominant biofuel in 2007
adoption of batch storage for slurry has also been
followed by bioethanol and pure plant oil at 76%, 16%
suggested (Chardon and Schoumans, 2008), which
and 8%, respectively, (Foley et al., 2009) whereas the
could make it amenable to anaerobic digestion (AD)
contribution of biomethane is still negligible. The target
and biofuel production. Biofuels are also influenced by
for biofuels was 4% by volume of biofuel (DCENR,
the Biodiversity Action Plan (Caslin, 2009), which aims
2009) by 2010. For 2020, two approaches to national
to improve or maintain biodiversity and prevent further
energy forecasts for Ireland were employed for the
biodiversity loss due to agricultural activities. Priorities
quantification of the 10% target for transport energy;
include restricting intensive farming and establishing
these were termed Baseline and White Paper Plus
sustainable resource management. Most grassland in
(Walker et al., 2009). The White Paper Plus approach
the EU is devoted to meat production, where
allowed consideration of the energy savings in
profitability is low and farmers often rely on EU single-
transport associated with Ireland’s National Energy
farm payments to survive; thus, grassland farming can
Efficiency Action Plan. Estimated values of 24.7 PJ
and 23.8 PJ for Baseline and White Paper Plus were
calculated, respectively. In this report, a value of 24 PJ
will be used as the renewable energy in transport
target for 2020. The Electric Vehicles Plan sets an
ambition of 10% of private vehicles powered by
electricity in combination with the 40% target of
electricity from renewable energy (Howley et al., 2008)
by 2020. It has been shown that the utilisation of
electricity in transport (vehicles, trams and rail) will
account for 3.6 PJ by 2020 (Foley et al., 2009; Walker
et al., 2009) or 1.5% of energy in transport, leaving a
shortfall of 8.5%, which must be filled by biofuels.
These biofuels may be sourced from various feedstock
sources, which may be imported or indigenous energy
crops, wastes and residues, or lignocellulosic biomass.
In order to achieve Ireland’s renewable energy target,
the biofuel system must meet certain sustainability
criteria.
face considerable challenges in implementing new
environmental measures without financial supports
(Boyle, 2008).
1.5
Biofuels in Ireland – Targets and
Options
Renewable Energy in Transport
Renewable energy originates from energy resources
that are continuously replenished through the cycles of
nature, and their supply is unlikely, compared with
fossil fuels, to be exhausted. The use of biofuels as a
means of greening the transport sector is strongly
supported by European policy (EEA, 2004). EU
Directive 2009/28/EC on renewable energy sets a
mandatory target for each EU Member State for 10%
of transport energy (road and rail) to be met by
renewable sources by 2020 (EC, 2009a). Liquid
biofuels (i.e. biodiesel from rapeseed, soybean and
palm oil and bioethanol from maize, wheat, sugar beet
and sugar cane) are the main renewable fuels
produced and consumed in the EU (USDA, 2006). The
1.7
use of biogas as a transport fuel after its upgrading to
biomethane has started gaining attention in many
The Renewable Energy Directive
Biofuels eligible to contribute to the mandatory target
European countries, such as Sweden, Austria, France
of 10% as set in the EU Renewable Energy Directive
and Switzerland (Mathiasson, 2008). Additional to the
1. ktoe, kilotonnes of oil equivalent.
production of biofuels from wastes, residues and
2
J.D. Murphy et al. (2007-CCRP-1.7)
the
renewables and creating jobs in the energy sector
requirements summarised in Box 1.1. The Directive
(DCMNR, 2007). However, the use of grass for biofuel
allows for double credit/counting of biofuels produced
(biomethane) production has been highlighted by
from wastes, residues and lignocellulosic materials.
Murphy and Power (2009a). The energy balance of the
Singh et al. (2010b) consider grass as a lignocellulosic
grass biomethane system is significantly better than
source and as such it is liable for a double credit.
alternative Irish biofuel crops and compares favourably
2009/28/EC
1.8
(EC,
2009a)
should
meet
with tropical biofuels (Fig. 1.1) such as sugar-cane
Advantages of Grass Methane
ethanol and palm-oil biodiesel (Smyth et al., 2009;
Smyth et al. (2010a) reported on sustainability issues
Korres et al., 2010). In terms of GHG emissions, an
concerning imported biofuels (such as corn ethanol
analysis by Korres et al (2010) found grass
and soybean diesel), which may not allow these
biomethane to be one of the most sustainable
imported biofuels count in achieving the 10% target.
indigenous, non-residue-based European transport
The issues relate to:
biofuels. The advantages of perennial grasses over
•
Poor or negative energy balances;
•
Adverse environmental impacts;
•
Habitat destruction;
•
Low GHG savings;
•
High land requirements; and
first-generation agro-fuels include long persistency of
high dry matter (DM) yield, intercropping potential with
legumes and subsequent reduction in fertiliser
application rates, lower rates of pesticide application,
and the protection of grassland area in the present
CAP cross-compliance system (Peeters, 2009). The
reduction in the cattle herd will lead to reduced
requirements for grazing and for silage production.
•
Carbon leakage.
Cross compliance will limit the ability to convert excess
grassland to arable land. Even allowing for the
Imported biofuels from tropical regions such as Brazil,
conversion of grassland to forest, significant quantities
Malaysia and Indonesia have significant issues with
of high-value grassland will be available for grass
land-use change and deforestation. Higher demand for
palm oil leads to significant land-use change, which
biomethane by 2020 (Smyth et al., 2010a). Smyth et al.
results in lower GHG emission savings, accompanied
(2009, 2010a) suggested an excess of 0.39 Mha by
by adverse social and environmental impacts. In
2020 and allowing for grass biomethane from 25% of
addition, importing biofuels at the expense of local
this area (ca. 100 kha) could produce 11.9 PJ of
industry could make it difficult for indigenous producers
biomethane. This is equivalent to 5% of energy in
to find a place in the energy market. This is contrary to
transport in 2020 and 10% when the double credit for
the government’s goals of accelerating the growth of
lignocellulosic material is allowed (Table 1.1).
Box 1.1 Significant Articles in The Renewable Energy Directive (2009/28/EC) relating to sustainable biofuels
•
Article 17 (2): From 1 January 2017, the greenhouse gas emissions of biofuels from new facilities must
be reduced by 60% compared with the alternative fossil fuel use.
•
Article 17 (3): No damage may be done to sensitive or important ecosystems in producing biofuels.
•
Article 17 (4): In the production of sustainable biofuels, wetland, forestry or grassland may not be
converted to energy crop production.
•
Article 21 (2): The contribution from biofuels made from wastes, residues, non-food cellulosic material
and lignocellulosic material shall be considered to be twice that made by other biofuels.
3
The potential for grass biomethane as a biofuel
Gross energy
Net energy
160
135
140
120
120
122
122
122
GJ/ha/year
120
100
84
80
60
40
74
66
46
78
69
67
43
25
20
4
Grass
biomethane,
wood chips
Grass
biomethane,
digestate
fertilizer
Grass
biomethane,
base case
Sugarcane
ethanol
Palm oil
biodiesel
Wheat
ethanol,
WDGS
biomethane
Wheat
ethanol
Rapeseed
biodiesel
0
Figure 1.1. Comparison of gross and net energy output of selected energy crop biofuel systems (Smyth et
al., 2009; Korres et al., 2010). Gross energy is the energy produced in the form of transport fuel. Net energy
is the gross energy less all the energy inputs to the system including for all the steps in the production of
the crop and all parasitic energy demands in the production system. WDGS, wet distiller’s grains with
solubles. ‘Grass biomethane, base case’ excludes the use of digestate as a fertiliser and uses gas to
satisfy thermal parasitic demand. ‘Grass biomethane, digestate fertilizer’ allows for the use of digestate as
a substitute for mineral fertiliser. ‘Grass biomethane, wood chips’ allows for woodchips to satisfy thermal
parasitic demand.
Table 1.1. Strategy for meeting the target of 10% renewable energy in transport by 2020 (adapted from
Singh and Murphy, 2009).
Fuel
Feedstock
Practical energy in 2020
(PJ)
Factor
Contribution to target
(PJ)
Percentage of energy
in transport (2020)
Biodiesel
Tallow
0.715
×2
1.43
0.58%
Used cooking oil
0.455
×2
0.91
0.38%
0.60
0.25%
Rapeseed
0.6
Bioethanol
Cheese whey
0.27
×2
0.54
0.23%
Biomethane
Slurry
1.88
×2
3.76
1.57%
OFMSW
0.57
×2
1.14
0.48%
Slaughter waste
0.68
×2
1.36
0.57%
Grass
11.93
×2
23.86
9.94%
National grid
1.44
×2.5
3.60
1.5%
37.20
15.5%
Electricity
Total
18.54
OFMSW, organic fraction of municipal solid waste.
4
J.D. Murphy et al. (2007-CCRP-1.7)
1.9
(2009) calculated 82% GHG savings for cattle slurry
Waste Management and Residues
biomethane and 100% for slaughter waste biomethane
Treatment of organic wastes is currently of particular
when compared with diesel.
importance in the European Union (Ward et al., 2008)
under the EU Landfill Directive (EC, 1999). Recent
1.10
research for Ireland (Singh and Murphy, 2009)
Conclusions
estimated the practical transport energy available from
The high potential of grassland utilisation as feedstock
biodiesel (produced from tallow and used cooking oil
for biomethane production, given the environmental
(UCO)) and biomethane (from cattle slurry, the organic
constraints in agricultural production in conjunction
fraction of municipal solid waste (OFMSW) and
with
slaughter waste) to be 4.3 PJ/year in 2020 (Table 1.1).
generation biofuels, suggests grass biomethane to be
Allowing for double credits, this equates to 3.6% of
an optimum solution for achieving the 2020 renewable
energy in transport by 2020. This is based on readily
energy in transport target. Diversification of agricultural
achievable collection regimes; for example, 2% of
enterprise to biomethane production will assist rural
cattle slurry, 5% of pig slurry, and 25% of OFMSW.
development
Significant GHG emissions savings are associated
security of energy supply, and environmental benefits
with biomethane from residues. Singh and Murphy
associated with reduced stocking rates.
5
sustainability
issues
through
associated
sustainable
with
first-
employment,
The potential for grass biomethane as a biofuel
2
What is Grass?
2.1
Grassland
the former type by the Centaureo-Cynosuretum
association. The dominant species in this type are
Grassland is defined as the habitat where the
Lolium perenne, Trifolium repens, Holcus lanatus
(Yorkshire fog) and Agrostis spp (bentgrass).
Three sub-associations are observed within this
type of grassland:
vegetation is either dominated by grasses or is ‘grassy’
in appearance, with abundant small sedges or rushes
and is mainly used for feeding herbivores and
ruminants. It also provides an important regulating
ecosystem service and supports biodiversity and
(i) Type A is confined to shallow, well-drained,
cultural services, for example by contributing to a
limestone soils;
region’s cultural heritage and to recreational values
(ii) Type B is found in the better-drained
(Smit et al., 2008). Among its major benefits (i.e. long
lowlands or deep, well-drained brown earths
persistency of high dry matter yield, intercropping
and grey–brown podzolics; and
potential with legumes and subsequent reduction in
(iii) Type C is common on drumlins in the North
fertiliser application rates (Peeters, 2009), protection of
formation
Midlands, the Castlecomer Plateau and
(Prochnow et al., 2009)), grassland is also an
some soils in the mid-west and is often
important carbon store and potential carbon sink
subjected to poaching under wet conditions.
soil
from
erosion,
and
groundwater
(Tilman et al., 2006) and a source of feedstock for the
3. Low-quality swards: Low-quality swards include
production of renewable energy in the form of grass
poor-quality wet pastures on soils of low natural
biomethane (Smyth et al., 2009; Korres et al., 2010).
fertility and represent around 11% of Irish
grassland. Species of the order Molinietalia
2.2
Grassland Classification
Caeruleae such as Juncus spp. (rushes), Lythrum
salicaria (purple loosestrife), Lychnis flos-cuculi
(ragged robin), Angelica sylvestris (wild angelica),
Achillea millefolium (yarrow), Senecio aquaticus
(marsh ragwort) and Lotus uliginosus (marsh
trefoil) are dominant in this type of grassland.
There are various grassland types (based on
husbandry practices) and grassland classifications
based on botanical composition or phytosociology
(Braun-Blanquet, 1932; Feehan, 2003). O’Sullivan
(1982)
and
O’Sullivan
and
Murphy
(1982)
distinguished three types of Irish grassland:
2.3
1. High-quality swards: High-quality swards with
Grassland and Farming Practices
Brockman and Wilkins (2003) classified grassland
Molinio-Arrhenatheretea and Lolio-Cynosuretum
as the prevailing class and association,
respectively, are found in high fertile soils, such as
those in the east, south and south-east (i.e.
Meath, Kildare, Wicklow, Waterford, Wexford and
Cork). The dominant species within this class are
Lolium perenne (perennial ryegrass), Poa trivialis
(rough meadow grass) and Trifolium repens
(white clover). High-quality swards include the
majority of reseeded pastures found in Ireland.
according to farming practices as rough mountain hill
grazing, permanent and rotational or temporary
grassland.
•
Rough
mountain
grassland
is
found
in
unenclosed or relatively large enclosures on hills,
uplands, moorland, heaths and downlands. It is
uncultivated grassland and is characterised by
high levels of species richness, low stocking
rates and low production. The soil is usually
acidic or peaty and therefore difficult to cultivate.
2. Moderate-quality
swards:
Moderate-quality
MolinioArrhenatheretea class and are distinguished from
swards
are
characterised
by
•
the
Permanent grassland is grassland in fields or
relatively small enclosures not in arable rotation.
6
J.D. Murphy et al. (2007-CCRP-1.7)
It is dominated by perennial grasses and it is
grazing, silage production) (Walker, 1995). This is true
more productive and usually more highly stocked
for the use of grass and grass silage along with animal
than mountain hill grazing grassland.
feed as a feedstock for the production of biomethane
(Nizami et al., 2009).
•
Rotational or temporary grassland is grassland
within an arable rotation. It is characterised by
The attention on different perennial grasses, i.e.
low abundance and low species richness, high
Panicum vigratum (switchgrass) (McLaughlin and
Kszos, 2005), Miscanthus × Giganteus (miscanthus)
(Clifton-Brown et al., 2004), Phalaris arundinacea
(reed canary grass) and Phleum pratense (timothy)
(Lewandowski et al., 2003), Andropogon gerardii (big
bluestem) (Weimer and Springer, 2007), forage
grasses (i.e. ryegrass) (Smyth et al., 2009; Korres et
al., 2010), as energy crops, mainly in the USA and
Europe, was accelerated when it was realised that they
offer good energy balances along with several
environmental advantages. Species, varieties and
seed mixtures should clearly be chosen to suit the
purposes for which the sward is to be used and the
environment (Feehan, 2003). The physiology of
grasses considering, for example, their photosynthetic
(PS) pathway, i.e. C-3 (cool or temperate) versus C-4
(warm or tropical) grasses, imposes environmental
specificity and, hence, differences in their productivity
(Niu et al., 2006) and biomethane yield (Table 2.1).
The main characteristics of cool compared with warm
grasses that affect their productivity are that the former
fix carbon dioxide (CO2) in a cooler environment, i.e.
they respond to nitrogen fertiliser early in the spring,
whereas in warm seasons their growth rates are
reduced. In contrast, warm species require less
nitrogen to achieve the same light-saturated
assimilation rate, leading to higher photosynthetic
nitrogen use efficiency, are more efficient at gathering
carbon dioxide in warm environments and more
tolerant at water stress conditions (Winslow et al.,
2003; Lunt et al., 2007; Nippert et al., 2007).
stocking rates and production.
In
addition,
Lockhart
and
Wiseman
(1988)
distinguished two types of grassland, uncultivated and
cultivated. The former consists of rough mountain and
lowland heaths grassland, whereas the latter includes
permanent grassland (over 5 years old) and leys or
temporary grassland (less than 5 years old). This,
based on perennial ryegrass percentage, can be
further distinguished as first- (>30%), second- (20–
29%), third-grade (<20%) and poor (usually dominated
by
bentgrass)
grassland.
Cultivated
grassland
according to Fossitt (2000) can be classified as
improved grassland that is highly modified, intensively
managed and species poor used for heavy grazing
and/or silage production. It includes regularly reseeded
monoculture grasslands dominated by perennial
ryegrass that is planted as part of an arable rotation.
The Irish Central Statistics Office (CSO) displays its
data on grassland use based on four categories –
pasture, rough grazing, silage and hay. Increased
production from grassland has arisen from improved
understanding of soil and plant nutrition, plant
physiology and cultivar improvement, while improved
understanding of feed evaluation, ruminant nutrition,
grazing management and silage technology have
contributed to increased utilisation of grassland under
grazing and cutting. In this report, high-quality,
improved first-grade grassland (i.e. pasture and silage)
is considered for the analysis of energy balance and
related GHG emissions for biomethane production.
2.4
However, productivity of animals (i.e. meat, milk, wool)
Grass in Animal and Biomethane
Production Systems
consuming mostly forage is directly related to the
quality of the forage and the amount consumed
Grass, more than anything else, is what Irish farming is
(Buxton, 1996). The quality of forages consumed by
all about (Feehan, 2003) and it evolves as modern
animals is accounted for, in large part, by their
scientific approaches to farming are developed.
digestibility (dry matter digestible (DMD)) and the
Agronomists and progressive farmers require the
fraction of the DM or energy that remains in the body
cultivation of high productive grass species for high
on passage through the gut tract (dry matter
productive pastures (Connolly, 2001) which allows
indigestible
them to receive full benefit from its various uses (e.g.
digestibility of warm grasses due to their higher fibre
7
(DMI))
(Brown,
1999).
The
lower
The potential for grass biomethane as a biofuel
Table 2.1. Potential perennial grasses as energy crops in Europe (data adapted from
Lewandowski et al. (2003); Prochnow et al. (2009); Braun et al., undated).
Common name
Latin name
PS pathway
Methane
(m3/ha)
Yield
(t DM/ha)
Ryegrass
Lolium perenne
C-3
2,500–6,150
9–16.7a
Miscanthus
Miscanthus × Giganteus
C-4
1,432–5,450
5–44
Switchgrass
Panicum vigratum
C-4
900–7,820b
5–23
Reed canary grass
Phalaris arundinacea
C-3
1,700–4,730
7–13
Timothy
Phleum pratense
C-3
1,362–5,800
9–18
Meadow foxtail
Alopecurus pratensis
C-3
1463
6–13
Big bluestem
Andropogon gerardii
C-4
–
8–15
Cocksfoot
Dactylis glomerata
C-3
1,480–3,800
8–10
Tall fescue
Festuca arundinacea
C-3
1,462
8–14
Napier grass
Pennisetum purpureum
C-4
0.19–0.34c
27
Sudan grass
Sorghum × drummondii
C-4
2,130–6,060
10–20
Cypergrass
Cyperus longus
C-4
–
4–19
a
Yields of early, intermediate and late perennial ryegrass were reported equal to 16.7, 15.3 and 15 t DM/ha/year,
respectively (Lockhart and Wiseman, 1988).
b
Based on 0.18–0.34 m3 CH4/kg dry matter (Pettigrew, 2000; Chynoweth et al., 2001; Samson, 2006).
c
Litres of methane (CH4) per gram of volatile solids (Wilkie, 2008).
PS, photosynthetic; DM, dry matter.
Table 2.2. Dry matter indigestible (DMI), dry matter digestible (DMD) and acid detergent fibre
(ADF) concentration of C-4 and C-3 grasses, adapted from Brown (1999)
Grass type
DMIa
(g/day/kg0.75)
DMDb
(%)
ADFc
(% of DM)
C-4 (sheep)
56
62
–
C-3 (sheep)
71
71
–
C-4 (sheep)
65.7
54.5
42.5
C-3 (sheep)
66.2
65.5
35.8
C-4 (cattle)
89.8
60
42.7
C-3 (cattle)
89.5
67
38.3
a
DMI (dry matter indigestible): dietary fibre (sometimes called roughage) is the indigestible portion of plant food.
DMD (dry matter digestible): the percentage of the feed dry matter actually digested by animals; high-quality feeds
have a DMD of over 65%, whilst feeds below 55% DMD are of poor quality.
c
ADF (acid detergent fibre): estimation of cellulose and lignin content in a feed; the lower the ADF the higher the DMD
(and metabolisable energy).
b
content (Minson, 1981; Reid et al., 1988) (Table 2.2) is
(Robson et al., 1989). It is therefore imperative that the
indicative for possible lower biomethane yields since
selection of the appropriate type of grass should
digestibility of dry matter may be equated to the
consider several characteristics in terms of farming
potential digestibility of the silage in cattle paunch
system, environmental conditions, legislative issues
8
J.D. Murphy et al. (2007-CCRP-1.7)
(i.e. cross compliance) and biomethane production
cocksfoot gave a biogas yield of 0.65–0.72 m3/kg VDS
potential.
added. Considering that grass biogas is typically 55%
2.5
methane (CH4), these results indicate that ryegrass
Suitability of Grass Species for
Biomethane and Animal Production
in Ireland
yielded 0.45–0.47 m3 CH4/kg VDS added, while
cocksfoot yielded 0.36–0.40 m3 CH4/kg VDS added.
Perennial ryegrass is one of the most dominant grass
The use of grass either as feed for livestock or as a
species in Irish grassland (Fig. 2.1). Along with Italian
feedstock for biomethane production determines the
ryegrass and white clover, it accounts for nearly all of
husbandry management and agricultural operations
the grass/clover seed sold for forage production in
due to differences in environmental factors and the
Ireland (Anonymous, 2008b). Additionally, O’Kiely et
microbiology of AD as opposed to rumen (Nizami et al.,
al. (2005) stated that the main attractions in favour of
2009). For example, the level of cellulose degradation
perennial ryegrass swards are that they produce high
is up to 80% in biogas plants with retention times of
yields in response to fertiliser application, have high
30–80 days, while it is 40–60% in rumen with retention
digestibility when harvested at the appropriate growth
of about 2 days (Ress et al., 1998). In the temperate
stage, are relatively easy to preserve as silage due to
grassland region, particularly in Ireland, grass silage of
their superior content of sugar and they persist as
perennial ryegrass is preferred for biomethane
permanent swards where favourable management
production because of its high digestibility values
practices prevail. Tetraploid ryegrass varieties are
(Robson et al., 1989), water-soluble carbohydrate
recommended due to high sugar levels (Dieterich,
(WSC) levels (Smith et al., 2002) and reduced
2008). In recent times diploid varieties have tended to
quantities of crude fibre (Table 2.3) (Nizami et al.,
dominate mixtures in Ireland, but tetraploid varieties
2009).
remain an important component of grass seed
mixtures because of their higher WSC content, their
Mahnert et al. (2005) reported that perennial ryegrass
3
gave the highest biogas yield (0.83–0.86 m /kg volatile
increased palatability, which determines higher intake
dry solids (VDS) added), compared with other grass
by livestock, and their tolerance to drought. However,
species, both fresh and ensiled. For example,
they tend to have lower tiller densities resulting in more
Table 2.3. Comparison of fresh and ensiled grass characteristics in batch and continuously stirred tank
reactor (CSTR) digesters (Nizami et al., 2009).
Batch digester
Fresh grasses
CSTR
Grass silage
Fresh grasses
PRG
CF
MF
PRG
CF
PRG
CF
MF
MIX
Total solids (TS) (%FM)
17.6
18.6
15.8
18.7
27.3
25.6
22.9
24.2
24.2
Volatile dry solids (%TS)
90.1
89.1
91.1
88.5
88.8
90.6
88.8
90.6
90
Volatile fatty acids (g/kg FM)
0.5
0.5
0.3
6.9
14.3
0.7
0.5
0.6
0.6
pH
6.5
6.7
6.6
4.6
6.1
6.5
7.1
7.1
6.9
Carbon to nitrogen ratio
16.4
13.7
15.5
14.3
19.8
12
13.5
15.1
Crude protein (%TS)
14.7
18.5
17
18.4
11.8
21.4
18.8
17.4
Crude fibre (%TS)
24.8
24.8
25.3
31.3
30.1
29.1
28
31.5
29.5
Saccharides (%TS)
10.8
9.8
3.3
3.4
3.1
19.3
9.8
9.1
12.7
Crude fat (%TS)
2.1
2.3
2.2
4.9
4.6
2.4
2.6
2.1
2.4
PRG, perennial ryegrass; CF, cocksfoot; MF, meadow foxtail; MIX, mixture; FM, fresh matter.
9
The potential for grass biomethane as a biofuel
(a)
(c)
(b)
Figure 2.1. Distribution of (a) perennial ryegrass, (b) Italian ryegrass, and (c) white clover in Irish
grassland. Maps constructed based on data provided from the National Biodiversity Network Gateway
(http://data.nbn.org.uk).
open swards and lower dry matter compared with
effects of husbandry factors such as nitrogen
diploids. Seeding rates for tetraploid grasses will need
fertilisation of timothy, found that increases in
to be higher because of their larger seed size
fertilisation rate resulted in increases in neutral
(Anonymous, 2008b).
detergent fibre (NDF). Such fibre is a measure of
cellulose and hemicellulose and is a reflection of the
Considering the potential of grass and grass silage as
total cell wall content. This is supported by findings of
a feedstock for biomethane production as a biofuel
Keady et al. (2000), where increases of nitrogen
(Murphy and Power, 2009b) and the need to increase
application rate were accompanied by increases in the
biofuel penetration in line with the European Directive
cellulose and hemicellulose content of ryegrass
for the use of biofuels (EC/28/2009), this then
(Fig. 2.2). This leads to a decrease in digestibility.
necessitates the rapprochement of grass and grass
silage production and their characteristics that make
them suitable for both feed and biofuel. Grass for AD is
In general, the results of nitrogen fertilisation on fibre
grown in the same way as high-quality grass for animal
digestibility are moderate. As such, Peyraud et al.
feed as, in both cases, the aim is to maximise
(1997) found that unfertilised perennial ryegrass was
metabolisable energy (ME) by harvesting the grass as
accompanied by decreased fibre digestibility of 0.06
long as it is in a leafy, non-lignified stage (Dieterich,
units when provided as a feed to dairy cattle but all
2008).
agronomical
NDF, acid detergent fibre (ADF) and acid detergent
fertilisation,
lignin ((ADL) estimation of lignin content) moderately
harvesting date and frequency, and ensiling, can affect
increased with nitrogen application. Additionally,
Nevertheless,
management
decisions,
certain
such
as
biomethane yield through mainly changes in chemical
several authors have reported lower water-soluble
and structural composition of cell walls in grasses.
2.6
carbohydrates in grasses with increased nitrogen
fertilisation (Buxton and Fales, 1994; O’Kiely et al.,
Fertilisation
2002). These evidences suggest that an excess in
Fertilisation of grassland to achieve higher yields is the
fertilisation rate could negatively affect biomethane
most
production
important
husbandry
factor.
Nevertheless,
since
increases
of
fermentable content of grasses occur.
Nordheim-Viken and Volden (2009), investigating the
10
the
non-easily
J.D. Murphy et al. (2007-CCRP-1.7)
Cellulose
Hemicellulose
287
Celullose (g/kg)
265
262
286
260
284
280
278
258
281
282
255
251
278
278
252
278
250
249
276
245
274
272
Hemicellulose (g/kg)
288
240
N1 (72)
N2 (96)
N3 (120)
N4 (144)
N5 (168)
N fertilizer (kg N/ha)
Figure 2.2. Effects of nitrogen fertilisation on the concentration of structural carbohydrates (cellulose and
hemicellulose). Based on data from Keady et al. (2000).
2.7
Pouech et al. (1998), performing the same experiment,
Harvesting Date
obtained different results, where 32% lower methane
Grass for silage is usually harvested at a less mature
yield per kilogram VDS was recorded at the vegetative
stage of growth (leafy and non-lignified) (Fig. 2.3),
stage than at the flowering stage. Prochnow et al.
since the aim is to obtain a crop with a relatively high
(2005) described more biogas yield in second-cut than
content of fermentable substrate and a low content of
first-cut silage, but, in spite of high dry solids (DS) and
fibre as the crop at this stage usually has a high leaf–
VDS contents present in late-cut grass, a lower
stem ratio (Woolford, 1984).
methane yield was established. The total solids (TS)
and VDS contents in grass, hence yield of biomethane
Amon et al. (2007), reporting on a multifaceted crop
production (Nizami and Murphy, 2010), depend on
rotation to increase the yield of methane per hectare,
several factors, such as location, origin, climate,
found that the first cut at vegetation stage was selected
cultivation practices, soil type, nutrient content of grass
as the optimum option for harvesting. Furthermore, De
and pretreatment of biomass for AD (Bauer et al.,
Boever et al. (1993) found significant increases in
2007). Additionally, methane production potential can
structural carbohydrates (i.e. NDF and ADF) and lignin
also be increased if grass is cut in the afternoon as it
between early and late first cut in a permanent pasture
increases the concentration of WSC (White, 1973).
consisting of a 50:50 ratio between diploid and
tetraploid varieties of perennial ryegrass. The same
Another important factor affecting the qualitative
was reported by Keady et al. (2000) for perennial
characteristics of grass silage relates to harvesting
ryegrass comprised of intermediate varieties (Fig. 2.4).
management (Buxton, 1996) – the methane yield may
possibly be affected by harvest frequency. It has been
biomethane
mentioned by various authors that a cutting cycle of
production per kilogram VDS and harvesting date have
grass between 2 and 4 weeks in terms of the
been reported for clover, ryegrass and timothy in
carbon/nitrogen ratio (Holliday, 2005) or at cutting
mixed swards. Kaparaju et al. (2002) found that clover
intervals of 6 weeks following an early first cut
produced 50% more methane per kilogram VDS at the
(Murdoch, 1980) can optimise the methane yield in AD
vegetative stage than at the flowering stage, whereas
through increases in digestibility of grass.
Nevertheless,
inconsistencies
in
11
The potential for grass biomethane as a biofuel
Late harvested forage
Early harvested forage
A
Hemicellulose
Cellulose
Lignins
Bound N
Cell wall
Cell wall
Neutral Detergent Fibres
Acid Detergent Fibres
A
Cytoplasm
Nucleic acid
Amino acid
Proteins
Other N compounds
Monosaccharides
Oligosaccharides
Refractory compounds
Cytoplasm
Thin cell wall
Low Neutral Detergent Fibres = High intake
Low Acid Detergent Fibres = High energy
Thick cell wall
High Neutral Detergent Fibres = Low intake
High Acid Detergent Fibres = Low energy
Figure 2.3. Effects of harvesting date on morphological and chemical composition of grass.
Cellulose
Hemicellulose
283
283
Cellulose (g/kg)
282
258
281
286
281
281
280
300
261
252
350
216
250
200
279
279
150
278
278
100
277
50
276
Hemicellulose (g/kg)
284
0
275
HD1 (May10)
HD2 (May 17)
HD3 (May 24)
HD 4 (May 31)
HD 5 (June 7)
Harvesting date
Figure 2.4. Effects of harvesting date on grass fibre components (based on data from Keady et al., 2000).
2.8
and stored grass ensures lower organic matter losses
Ensiling of Grass
and independency of weather conditions that might
Grass and, in particular, grass silage form the basal
cause damage to the dried feedstock. There may be
diet for the vast majority of ruminants in many parts of
potential to batch digest fresh grass in the summer
the world during the winter feeding period (Charmley,
months and to utilise other energy crops or biomass in
2001). Additionally, ensiling of grass for AD is
the winter months. Grass silage produced higher
preferable compared with fresh grass (Nizami et al.,
methane per tonne of organic dry matter (ODM) than
2009), whilst ensiled grass in comparison with dried
fresh grass (Holliday, 2005). During ensiling, the
12
J.D. Murphy et al. (2007-CCRP-1.7)
resistive
polysaccharides
are
degraded
and
Mixtures of grasses and grass silage increase
intermediates, such as volatile fatty acids (VFAs), for
methane yield when compared with a single grass
methanogens are produced, which increase methane
type, such as Cynodon spp. (Bermuda grass)
yield in the digester (Madhukara et al., 1993). Use of
(Gunaseelan and Nallathambi, 1997). Additionally,
additives during ensiling is a common practice.
Plochl and Heiermann (2006) reported methane
production from forage and paddock mixtures of 297–
Nevertheless, the use of additives in silage preparation
370 m3/t and 246 m3/t ODM, respectively. The
did not increase methane as recorded by Neureiter et
efficiency of AD can be considerably improved in
al. (2005) and Rani and Nand (2004). Conversely,
mixed feedstock such as that of grass with legumes
according to Lehtomaki (2006), formic acid addition
because the NDF concentration of grasses is usually
resulted in higher methane production, possibly due to
improvements
in
silage
fermentation
greater than that of legumes, which is caused mostly
through
by differences in the NDF concentration of grass and
decreases in pH and ammonia-nitrogen (Keady et al.,
legume leaves (Buxton, 1996). Hence, increasing the
2000). Acidic conditions are suggested during the
proportion of legumes, particularly clover, and,
whole ensiling process to produce efficient silage for
consequently, the leaf to stem ratio of forage results in
the digester (Mosier et al., 2005). Another agronomical
lower cell wall concentration, in other words reduced
factor that influences biomethane production from
indigestible material and increases in digestibility of
grass silage is the biological pretreatment of feedstock,
feedstock.
such as the use of cellulase enzymes during ensiling
lignocellulosic decomposers and possibly increases
(Clavero and Razz, 2002). This can result in an
biomethane production (Table 2.4).
This
improves
the
efficiency
of
increased degradation of cell walls and the breakdown
of structural carbohydrates, hence improving the
2.10
potential of biomethane production (Clavero and Razz,
•
Conclusions
The most important husbandry factors that could
2002). Considering the use of inoculants, it has been
affect the potential biomethane production from
proposed
grass and grass silage are species selection,
that
heterofermentative
bacteria
(as
fertilisation and harvesting date.
compared with homofermentative bacteria) could be
more beneficial for efficient AD since they facilitate the
•
production of intermediates for methanogens (Idler et
al., 2007).
2.9
The selection of suitable grass species (e.g.
perennial
meadow
ryegrass,
foxtail),
timothy,
based
on
cocksfoot
their
and
chemical
composition and dominance in Irish grasslands,
Mixed Pastures
can significantly affect biomethane production.
Mixtures of species are more common than pure
•
stands in grazed pastures, with grasses (i.e. ryegrass)
Excess
fertilisation
could
negatively
affect
biomethane production due to increases in the
and clover in rotational pastures (Brown, 1999) being
structural carbohydrate content of grasses.
most common. Such mixtures have advantages over
•
monospecific pasture because legumes have a higher
Late harvesting contributes to decreases in the
nutritive value for ruminants and fix atmospheric
non-structural carbohydrate content of grasses,
nitrogen, whereas the different resource requirements
hence the potential for biomethane production.
or environmental responses between various species
•
in mixed pastures allow for broader resource
Mixed pastures (e.g. ryegrass and clover) have
shown
exploitation (Brown, 1999). Additionally, grass species
that
they
might
positively
affect
biomethane production.
may vary in terms of their chemical composition –
hence methane yields from grassland could possibly
•
Conservation of grass has been shown to
depend on the mixture of species within the vegetation
produce higher methane per tonne of organic
(Prochnow et al., 2009).
matter than fresh grass.
13
The potential for grass biomethane as a biofuel
Table 2.4. Effects of pasture type on methane production (Prochnow et al., 2005).
Substrate
Biogas yield
(l/kg VDS)
Methane yield
(l/kg VDS)
Intensive grassland (monoculture fresh,
silage)
700–720
–
Extensive grassland (fresh and silage)
540–580
–
Extensive grassland (fresh and hay)
500–600
–
Semi-continuous, 35°C, 18–36 days,
co-digestion
Extensive grassland (silage)
500–550
–
Continuous, 35°C, 20 days, co-digestion
Mixed pasture grassland (fresh and silage)
650–860
310–360
Batch, 35°C, 28 days, mono-digestion
Mixed pasture grassland (silage)
560–610
300–320
Semi-continuous, 35°C, 28 days,
mono-digestion
532, 474, 427a
370, 326, 297a
Intensive grassland (monoculture, silage)
–
390
Semi-continuous, 37°C, 25–60 days,
co-digestion
Extensive grassland (silage)
–
220
Semi-continuous, 37°C, 25–60 days,
co-digestion
Grasses and clover (silage)
a
Conditions
Batch, 35°C, 25 days
Batch, 37–39°C, 58 days, mono-digestion
Harvesting mid-May (before anthesis), end of May (anthesis), mid-June (after anthesis), respectively.
VDS, volatile dry solids.
14
J.D. Murphy et al. (2007-CCRP-1.7)
3
How Do We Convert Grass to Biomethane?
3.1
Anaerobic Digestion
retention time in the digester, and the organic loading
rate (Karagiannidis and Perkoulidis, 2009; Nizami and
Anaerobic digestion is an old technology used for
Murphy, 2010).
stabilising waste and wastewaters and, more recently,
for energy production. The process of AD also occurs
The history of AD starts with sanitation – septic tanks
in nature when organic matter degrades and decays,
treating low-strength wastewaters under psychrophilic
for example the cow’s digestive system, marshes and
temperatures (ambient, less than 20°C) (Rebac et al.,
swamps, landfills, etc. Biogas, the major end product
1995).
of the AD process, is either produced naturally or
thermophilic treatment of solid waste (Vandevivere,
artificially in airtight vessels known as anaerobic
1999) and the production of gaseous transport fuel
digesters
The
from high solid content feedstocks such as grass
biochemical processes in AD, through which the
silage (Murphy and Power, 2009b). A significant trend
microbial decomposition of organic matter under
in AD technology is higher treatment efficiency. This is
anaerobic conditions occurs, are distinguished by the
made possible by adequate pre- or post-treatments
following phases:
and by various types of additives or co-substrates that
•
(Salminen
Hydrolysis
and
Rintala,
(complex
2002).
organic
matter
Acidogenesis
converted
(products
into
VFAs
of
and
technology
has
advanced
to
the
improve nutrient composition, metabolic diversity and
is
resistance towards toxicants (Nizami et al., 2009). The
decomposed into smaller units);
•
The
application of AD technology covers a wide range of
are
uses and substrates, for example farm waste,
methanogenic
wastewater, industrial organic waste, municipal solid
hydrolysis
waste, agricultural residues, crops, crop residues,
substrates);
grass and grass silage (Vandevivere, 1999).
•
Acetogenesis
(products
from
acidogenesis,
which cannot be directly converted to methane by
methanogenic
bacteria,
are
converted
3.2
A steady and predictable supply of usable biogas can
methanogenic substrates such as acetic acid);
be achieved if anaerobic digesters are designed,
and
•
Anaerobic Digesters
into
operated and maintained properly. Concrete, steel and
Methanogenesis (the production of methane and
brick or plastic are the materials with which anaerobic
carbon dioxide from intermediate products) (Al
digesters are made. A variety of shapes, such as silos,
Seadi et al., 2008).
troughs, basins or ponds, exist. They may be placed
underground or on the surface. The same basic
The process of biogas production is not efficient unless
components in all designs are a premixing area or
carried out in a controlled environment within an
tank, a digester vessel, a system for using the biogas,
anaerobic digester. The digester technology should be
and a system for distributing or spreading the effluent
designed so as to optimise the conversion of the
(Demirbas and Ozturk, 2005).
specific
organic
material
to
gaseous
products
(Demirbas and Ozturk, 2005). A range of digester
In a one-stage digester, all the AD processes (i.e.
types and configurations may be utilised. The
hydrolysis, acidification and methanisation) occur in
configuration chosen (Fig. 3.1) must be based on
one tank. In a two-stage system, all the reactions occur
various process parameters, such as the solids
in each vessel. In a two-phase reactor, microbiological
content of the feedstock, the number of phases or
processes are separated: hydrolysis and acidification
stages
operating
occur in the first reactor and acetogenesis and
temperature, the method of feeding the substrate, the
methanogenesis in the second reactor. In batch
of
digestion
activities,
the
15
The potential for grass biomethane as a biofuel
Figure 3.1. (a) Design variation in one- and two-stage digesters, (b) one-stage dry continuous digesters, (c)
one-stage dry batch digester, (d) two-stage dry batch digesters, and (e) sequencing fed leach bed digesters
coupled with an upflow anaerobic sludge blanket (UASB) (Vandevivere et al., 2003; Nizami and Murphy,
2010). CSTR, continuously stirred tank reactor; DRANCO, DRy ANaerobic COnversion.
digesters, the feedstock is inserted once into the
The majority of digesters treating OFMSW and
digester for a certain period of time to complete the
biowaste (i.e. 90% of the full-scale plants currently in
digestion activity, while in continuous digesters the
use in Europe) rely on continuous one-phase systems
feedstock is constantly or regularly fed either
(Lissens et al., 2001) (Table 3.1). Nevertheless, a
mechanically or by force of the new feed. In dry
considerable amount of information in the literature
exists (e.g. Sachs et al., 2003) on anaerobic treatment
digesters, high solid feedstock with dry matter ranging
of wastes in two-phase digestion (i.e. the acid-forming
from 20% to 50% is used as substrate. The feedstock
phase followed by the methanogenic phase). Two-
is either sprinkled with recirculating water (dry batch
phase systems offer more possibilities to control the
digestion) or mixed with digestate (dry continuous).
intermediate steps of the digestion process, although
Wet digesters, such as the continuously stirred tank
the single-phase system is preferred in industry
reactor (CSTR), typically operate at less than 12% DS
because of simplicity in design and lower investment
content. High solid content feedstock may be treated in
cost (Arvanitoyannis and Varzakas, 2008) (Table 3.2).
a wet continuous system through homogenisation to
Currently, only 5% of European biogas plants are
liquid state (Nizami and Murphy, 2010), (Fig. 3.1).
psychrophilic, 8% are thermophilic, and 87% are
16
J.D. Murphy et al. (2007-CCRP-1.7)
Table 3.1. Five-year development in different digesters types (adapted from De Baere and
Mattheeuws, 2008).
Period
One-phase versus two-phase digesters
Wet versus dry digesters
One-phase
Two-phase
Wet
Dry
1991–1995
85%
15%
37%
63%
1996–2000
91%
9%
38%
62%
2001–2005
92%
8%
59%
41%
2006–2010 (estimated)
98%
2%
29%
71%
Table 3.2. Comparison of process weaknesses and benefits of various digester types (Nizami and Murphy,
2010).
System
One-stage versus
two-stage digesters
One-stage
Two-stage
Dry versus wet
digesters
Dry
Wet
Batch versus
continuous digesters
Batch
Continuous
High rate bioreactors
Strengths
Weaknesses
•
Simpler design
•
Higher retention time
•
Less technical failure
•
Foam and scum formation
•
Low cost
•
Efficient substrate degradation owing to
recirculation of digestate
•
Complex and expensive to build and
maintain
•
Constant feeding rate to second stage
•
•
More robust process
Solid particles need to be removed
from second stage
•
Less susceptible to failure
•
Higher biomass retention
•
Complex handling of feedstock
•
Controlled feeding
•
Mostly structured substrates are used
•
Simpler pretreatment
•
Material handling and mixing is difficult
•
Lower parasitic energy demands
•
Good operating history
•
Scum formation
•
Degree of process control is higher
•
High consumption of water and energy
•
Short-circuiting
•
Sensitive to shock loads
•
No mixing, stirring or pumping
•
•
Low energy input process and mechanical •
needs
•
Cost-effective
•
Channelling and clogging
•
Simplicity in design and operation
•
Rapid acidification
•
Low capital costs
•
Larger volatile fatty acid production
•
Higher biomass retention
•
Larger start-up times
•
Controlled feeding
•
Channelling at low feeding rates
•
Lower investment cost
•
No support material is needed
Larger volume
Lower biogas yield
mesophilic. In Europe, only Italy and Switzerland use
increased process efficiency (Murphy and Power,
psychrophilic biogas plants, whereas in Denmark there
2009a) – has become an attractive option as a source
are more thermophilic than mesophilic biogas plants
for renewable energy production as opposed simply to
(Poulsen, 2003).
waste treatment (Durand, 2003). Anaerobic digestion
recent
of grass and grass silage has received increased
improvements – reduced technology costs and
attention in recent years in Europe (Murphy and
Anaerobic
digestion
technology
due
to
17
The potential for grass biomethane as a biofuel
Power, 2009a), but its use is modest in comparison
the vehicle through cascading pressure reduction to
with others substrates (Abraham et al., 2007). Most of
250 bar. Alternatively, the existing natural gas
the work on digestion of grass and grass silage is
infrastructure may be used as a distribution system to
carried out at laboratory and pilot scales (Murphy and
a service station at a remove from the facility. A
Power, 2009b), using manure and maize silage as co-
European Commission report (EC, 2006) states that
substrates. Nevertheless, in European biogas plants
the energy required for local distribution of natural gas
during 2002–2004, grass and maize silage were the
is zero. This is because the high-pressure trunk lines
most used co-substrates (Weiland, 2006). The
(typically operating at between 35 and 70 bar) that feed
literature regarding the mono-digestion of grass and
the low-pressure networks (typically operating at 4 bar)
grass silage is limited. However, some studies have
provide sufficient energy to supply local distribution. In
shown
either case, for use as a transport fuel it is necessary
a
high
potential
of
biogas
production
(Table 3.3).
to scrub and to compress to 300 bar.
3.3
Intermediate pipelines (8 bar) present an interesting
Upgrading and Injection
option since pressure is similar to some biogas
Utilisation of biogas as a vehicular fuel should have as
upgrading
high as possible a volumetric energy density content
processes
while
injection
into
the
distribution network (4 bar) is the final and most
as can be achieved. This is affected by removal of
practical solution. However, the gas utility must ensure
carbon dioxide and other gases that exist in the biogas
that the minimal summer load is greater than the
mixture. Apart from methane and carbon dioxide,
projected biomethane flow. Furthermore, for security
biogas also contains water, hydrogen sulphide,
reasons, the utility may require more stringent
nitrogen, oxygen, ammonia, siloxanes and particles.
monitoring of the gas quality since dilution of
These impurities can be removed by cooling,
biomethane will be low. Technologies such as
compression, precipitation, absorption or adsorption
pressure swing adsorption (PSA) and amine scrubbing
(Petersson and Wellinger, 2009); collectively this is
are promising candidates for simple injection and
termed upgrading (Murphy et al., 2004; Persson et al.,
monitoring systems, since they often provide an
2006). de Hullu et al. (2008) compared five techniques
additional assurance that gas quality will meet
for upgrading of biogas (Table 3.4):
specification (Electrigaz, 2008).
1. Chemical absorption
There are several incentives for using the gas grid for
2. High-pressure water scrubbing (HPWS)
distribution of biogas:
3. Pressure swing adsorption
•
One important advantage is that the grid
connects the production site with more densely
4. Cryogenic separation, and
populated areas which enables the gas to reach
new customers.
5. Membrane separation.
•
They found that membrane separation and HPWS are
An off-site customer may have a year-round
demand for electricity and thermal energy (a
the simplest processes to operate because they do not
brewery for example).
need special chemicals or equipment to run. In
addition, HPWS provides maximum purity, with up to
•
98% methane with minimal cost.
An off-site customer may achieve far higher
energy conversion efficiency due to economy of
scale (a combined cycle gas turbine).
Upgraded biogas, biomethane, can either be used
directly on the site where it is generated or distributed
•
to customers via pipelines. After upgrading, it may be
An off-site customer may have a large captive
fleet (bus service).
fed into the distribution grid (Persson et al., 2006). The
•
on-site option for the use of biomethane as a transport
It is also possible to increase the production at a
remote site and still use 100% of the gas.
fuel is to compress it up to 300 bar and discharge it to
18
Table 3.3. Comparison of the optimal anaerobic digesters for grass silage (adapted from Nizami and Murphy, 2010).
Pretreatment
Process
Quality of
digestate
HRT Solid contents
(days)
(%)
Operating
temperature
(°C)
Cost
Destruction of
volatile solids
(%)
OLR
(kg VDS/m3/day)
Wet continuous one/
two-stage digester
CSTR
•
•
•
•
Pulping
Two-stage
Chopping
(can be oneSlurry
stage)
Hydrolysed
Juice rich in
protein and
nutrients, soil
conditioner
>60
2–14
35–40
Medium
40–70
< 3.5
Two-stage sequential batch
digester connected with
high-rate bioreactor
Leach bed
with UASB
•
•
Chopping
Pulping
Two or
multistage
Soil conditioner,
fertiliser, fibrous
materials
<40
20–40
35
High
40–70 overall
75–98 from
UASB
10–15
One-stage dry continuous
digester
DRANCO
•
Shredding
Chopping
One-stage
Dewatered,
good quality,
fibrous materials
< 40
20–50
50–58
Medium
40–70
12
One or multistage dry
batch digester
BEKON
•
Chopping
One-stage
Dewatered,
good quality,
fibrous materials
<40
30–40
35
Low
40–70
12–15
19
HRT, hydraulic retention time; OLR, organic loading rate; VDS, volatile dry solids; CSTR, continuously stirred tank reactor; DRANCO, DRy ANaerobic COnversion; UASB, upflow anaerobic
sludge blanket.
J.D. Murphy et al. (2007-CCRP-1.7)
Example
The potential for grass biomethane as a biofuel
Table 3.4. Comparison of different biogas upgrading techniques (adapted from de Hullu et al., 2008).
Technique
Maximum achievable
Yield (%)
Purity (%)
90
98
Chemical
absorption
High-pressure
water scrubbing
94
Pressure swing
adsorption
91
Cryogenic
separation
98
98
Membrane
separation
•
98
91
78
89.5
Advantages
Disadvantages
•
•
Only removal of one component in one
column
•
Expensive catalyst
Almost complete hydrogen
sulphide removal
•
Removes gases and particulate
matter
•
Limitation of hydrogen sulphide
absorption due to changing pH
•
High purity, good yield
•
•
Simple technique, no special
chemicals or equipment required
Hydrogen sulphide damages
equipment
•
•
Neutralisation of corrosive gases
Requires a lot of water, even with the
regenerative process
•
More than 97% methane
enrichment
•
Additional complex hydrogen sulphide
removal step needed
•
Low power demand
•
Low level of emissions
•
Adsorption of nitrogen and oxygen
•
Can produce large quantities
with high purity
•
A lot of equipment is required
•
Easy scaling up
•
No chemicals used in the process
•
Compact and light in weight
•
Relatively low methane yield
•
Low maintenance
•
•
Low energy requirements
Hydrogen sulphide removal step
needed
•
Easy process
•
Membranes can be expensive
Furthermore, injecting biogas into the gas grid
production, based on changing their filling regimes and
improves the local security of supply (Persson et
co-digestion patterns. There is a need to compare the
al., 2006).
potential of various pretreatment options (including
pressure,
3.4
Conclusions
thermal,
enzymatic
and
chemical
pretreatments) for increased efficiency. Upgrading of
Selection of the proper digester design for grass
biogas comprises the removal of carbon dioxide,
biomethane
important
hydrogen sulphide and other possible pollutants from
management/design decision that merits further
biogas. Membrane separation and HPWS may be the
investigation. The wet continuous two-stage system,
simplest processes to operate because the use of
the leach bed system with an upflow anaerobic sludge
special chemicals or equipment is not necessary. Also,
blanket (UASB), the dry continuous system and batch
HPWS provides maximum purity (up to 98% CH4) with
digesters all have potential for biomethanation of grass
minimal cost. The technology is evolving and better
silage. Nevertheless, comparisons for treating similar
results than those indicated in Table 3.4 have and will
quantities of grass silage under similar loading rates
be achieved. The produced biomethane can either be
and characteristics to evaluate optimal digestion
used directly on-site as a transport fuel or, after grid
configuration are required. These systems can be
injection, may be used off-site where better energy
further optimised for better and continuous biogas
efficiencies and financial returns may be achieved.
production
is
an
20
J.D. Murphy et al. (2007-CCRP-1.7)
4
Life-Cycle Analysis of Grass Biomethane
4.1
Aims and Methodology
includes a two-stage CSTR, and biogas upgrading for
biomethane production.
Biomass, which includes both energy crops and
residues, is a renewable energy resource with
Life-cycle assessment is one of the most appropriate
significant potential in Ireland. This study proposes to
methodologies for the evaluation of the environmental
assess the use of grass silage as a feedstock for
burdens associated with biofuel production, since it
biomethane production. The advantages according to
allows
Murphy and Power (2009b) include:
environmental improvement and is widely used for
the
identification
of
opportunities
for
evaluation of sustainability of biofuel production (Singh
•
•
Arable land is not needed for growing grass and
et al., 2010a). The scope of the study may be
direct food substitution is not an issue;
represented by the cradle (grass silage production) to
the grave (the utilisation of produced biomethane in the
Over 91% of Ireland’s agricultural land is under
vehicles) analogy (Fig. 4.1). The analysis takes into
grass;
•
consideration the energy and emissions (both direct
Biomethane as a transport fuel is a mature
and indirect) associated with all stages of production of
technology;
silage and biomethane. This facilitates comparison of
systems if the boundary conditions are the same. The
•
Biogas can also be made from wastes and
functional unit is defined as cubic metres of
residues, thus increasing the availability of
biomethane per year and the environmental impacts
feedstock; and
are expressed as grams carbon dioxide equivalent
(CO2e) per megajoule energy replaced. This is
•
Projections for reductions in animal stock will
important; the analysis is a field-to-wheel system
release grassland for biomethane production.
rather than a field-to-tank system. The vehicle
operating on gaseous transport fuel is assumed to
Grassland sequesters carbon into the soil, which is not
have an efficiency (MJ/km) 18% less than a diesel
released on harvesting leading to a potential for
vehicle (Korres at al., 2010). This thus reduces the
sustainable biofuel production from grass (Tillman et
al.,
2006).
The
Renewable
Energy
efficiency of the whole process. Emissions associated
Directive
with the manufacture of machinery are not included as
recognises the potential for biogas as a transport fuel
per the EU Renewable Energy Directive (EC, 2009a).
in attributing a GHG saving of 83% to compressed
The global warming potential (GWP) for carbon
biomethane generated from residues. The aim of this
dioxide, nitrogen dioxide and methane is 1 kg CO2, 296
study was to investigate in detail the production of
kg CO2 and 23 kg CO2, respectively.
grass biomethane as a transport biofuel in accordance
with the Renewable Energy Directive sustainability
The basis of the analysis is a grass-based farm-to-
criteria, in particular GHG emissions savings in
biomethane facility visited by the authors in Austria in
comparison with the fossil fuel it replaces (diesel in this
early 2008. The Austrian facility digests grass from 150
instance). To be deemed sustainable according to the
ha, which equates to 1,650 t DM/year based on a
Renewable Energy Directive, a reduction in emissions
typical yield of 11 t DM/ha/year. Yields in Ireland tend
of 35% is required if operated before 2017, 50% after
to be higher; the assumption in this analysis is that the
2017, and 60% for new installations installed after
farms entering the biomethane industry will be from
2017 (EC, 2009a). The methodology employed
areas with good yields. A production of 12 t DM/ha is
involves a life-cycle assessment (LCA) of current
assumed. Accordingly, the facility modelled under Irish
agricultural practices for reseeded perennial ryegrass
conditions,
pastures for silage production; the process technology
exclusively for silage production, requires a farm of
21
assuming
that
grassland
is
used
The potential for grass biomethane as a biofuel
Stage
Energy
Process
Crop
production
Fertilizer /
herbicide /
seed / lime
Plantation, cultivation +
harvesting
Diesel
Grass
Transport
Storage
Biogas
production
Product
Electricity
Macerating
Heat +
electricity
Anaerobic digestion
Biomethane
production
Electricity
Silage
Biogas
Digestate
Cleaning +
upgrading
Biomethane
Compression
Compressed
biomethane
Distribution +
pumping
Diesel
Digestate use
Transport
Fertilizer
Figure 4.1. Grass-to-biomethane system (Smyth et al., 2009).
137.5 ha. The energy used in the process is split into
method of direct sowing is carried out in the
direct and indirect energy. Direct energy is the energy
autumn. A seeding rate of 25 kg/ha is used in this
used in the production process, e.g. fossil fuel used in
study as recommended in the Irish Farmers
machinery. Indirect energy is the energy used in
Journal (Kilroy, 2007). It is preferable when
producing materials that are subsequently used in the
reseeding that low or no-till methods are
production, e.g. fertiliser, diesel, etc.
employed to minimise production of GHG
emissions.
4.2
•
Grass Silage Production
•
Reseeding:
Harvesting:
Reseeding of grassland is recommended in order
Harvesting is assumed to take place twice per
to improve grass vigour and growth (Kilroy,
year, i.e. two-cut silage – the first cut is usually at
2007). Life-cycle assessments of grass systems
the end of May, the second at the beginning of
in
reseeding
July. Two cuts are the norm in the Irish livestock
frequencies, from 2 to 8 years (Kelm et al., 2004;
sector, as a three-cut system is generally
Gerin et al., 2008). The Irish Farmers Journal
deemed uneconomic due to the high costs of
recommends reseeding every 4–8 years (Kilroy,
harvesting and lower yields from third (or
2007). A 2004 survey of 180 silage-making farms
subsequent) cuts.
the
literature
use
various
(O’Brien et al., 2008) found that 54% of pasture
•
farms were more than 10 years old. The
Fertiliser application rates:
reseeding frequency used in this analysis is once
Fertiliser application rates for nitrogen (N),
every 8 years and assumes that the traditional
phosphorus (P) and potassium (K) used in this
22
J.D. Murphy et al. (2007-CCRP-1.7)
study
are
as
recommended
by
The application of 10 t/ha over the 8-year crop
Teagasc
cycle is assumed.
(Table 4.1). Biomethane production results in the
generation
of
digestate
that
can
replace
•
conventional fertilisers. In this study, each
Silage yields:
hectare produced 12 t of DM, equivalent to 54.5 t
Silage yields in Ireland are typically between 11
of grass silage at 22% DS content. The resultant
and 15 t DM/ha/year; yields are generally higher
digestate production is 48.6 t/ha/year (Table 4.2).
in the south-west of the country and decrease
As digestate contains 2.1 kg/t, 0.087 kg/t and
towards the north-east (Ryan, 1974; Brereton,
3.08 kg/t N, P and K, respectively, it can replace
1995; Holden and Brereton, 2002). For this study,
102 kg/ha/year N, 4.2 kg/ha/year P and 149.7
each hectare is assumed to produce 12 t
kg/ha/year K.
DM/year, which is somewhat conservative. It is
assumed that pit silage has a DS content of 22%,
•
Herbicides:
which yields an overall production of 54.5 t/year.
Weeds are not a problem for the majority of Irish
Grass when cut may be at 18% DS, thus 67 t of
pastures, but better weed control has the
grass may be cut in every hectare. Losses will
potential to increase output in some cases
occur in silage production; 12 t DM/ha/year are
(O’Mara, 2008). In the case of continuous silage,
taken as the solids remaining in the silage pit.
weeds (e.g. docks) may become problematic and
herbicide spraying is therefore recommended
4.3
Biogas Production
every 3–4 years (Fitzgerald, 2007). The herbicide
Anaerobic digestion is a ubiquitous technique for
glyphosate is assumed to be applied once before
converting organic wet biomass into renewable energy
ploughing and asulam twice during the life cycle
in the form of biogas by bacteria in an oxygen-free
of the crop.
environment, which may then be upgraded to
biomethane (Singh et al., 2010b). It is a well-
•
Lime:
established process and is widely used in many
Irish soil tends to be slightly acidic. A common
European countries, although research aiming to
practice to restore pH to acceptable levels is
optimise the process for biogas yields is still ongoing
through the application of lime. Lime application
(Nizami and Murphy, 2010).
enhances nutrient availability, increases the
activity of micro-organisms and earthworms, and
A CSTR operating at 10% DS is assumed. Typically
improves the response to fertiliser (Coulter,
slurries with a DS content below 12% are used as a
2004). The optimum pH for grassland in mineral
feedstock in a CSTR. The digestion of grass with a
soils is 6.3 (Culleton et al., 1999; Coulter, 2004)
higher DS content is achieved through the addition of
and Teagasc recommends that grassland should
water and/or recirculated leachate to reduce the DS
be limed at least every 5 years (Coulter, 2004).
content below 12%. It is assumed that the digester
Table 4.1. Fertiliser application rates (adapted from Coulter, 2004).
Nitrogen
(kg/ha)a,b
Phosphorus
(kg/ha)b,c
Potassium
(kg/ha)b,d
75
70
110
Establishment year
First cut
Second cut
First cut
Second cut
First cut
Second cut
First 4 years after establishment
150
125
20
10
200
95
Subsequent years
125
100
20
10
200
95
a
In the establishment year, half of the nitrogen is applied at sowing and half 3–4 weeks later.
given assume no slurry application.
c
Phosphorus advice assumes a soil phosphorus index of 2.
d
Potassium advice assumes a grass only (no clover in the sward), a soil potassium index of 1, and a target yield of
12 t DM/ha.
bValues
23
The potential for grass biomethane as a biofuel
operates at a mesophilic temperature of 38°C and that
biogas per tonne VDS (302 mn3 CH4/t VDS) added to
the temperature of the incoming feedstock is 10°C,
the AD plant is assumed on the basis of 55%
which is typical for the south of Ireland.
destruction of VDS. Total biogas production is 816,750
mn3/year (Table 4.2). The daily mass balance for the
The loading rate for wet digestion of grass silage is
digester is presented in Fig. 4.2.
taken as 1.44 kg VDS/m3/day. The working volume of
4.4
each digester for 7,500 t grass silage per year is
calculated as 1,413
m3
Compressed Biomethane Production
, assuming that digesters are
Biogas from the AD of grass consists of approximately
cylindrical in shape, with a diameter to height ratio of
55% methane, 45% carbon dioxide and a small
1:1.5 (CropGen, 2007). The volume of the first digester
amount of other contaminants. It must be upgraded or
is 1,766 m3, assuming an 80% working volume,
scrubbed to natural gas standard (about 97%
whereas the volume of the second digester is 3,532
methane) before being used in vehicles or in the
m3, assuming half of the digester volume is used for
natural gas grid. There are two types of filling
storage. Approximately 45.2 m3 feedstock (at 10% DS)
operations, slow fill and fast fill. Slow-fill stations have
are fed into the first digester every day. The total
the
retention time is 62.5 days, with the substrate
connected directly to the compressor, but have longer
remaining about half of the time in each digester. The
filling times, typically from 20 min to a number of hours.
substrate flows by gravity from the first to the second
A fast-fill operation is more complex, but gives filling
digester and the liquid is circulated back to the first
times of only 3–5 min, and is typically used on a
digester. The recirculation of the liquid digestate
traditional service station forecourt. Fast fill is assumed
reduces the water demand and increases the microbial
in this analysis.
simpler
design,
with
the
dispensing
lines
population, improving the efficiency of the AD facility
(Nizami et al., 2009). Maceration of the silage is carried
4.5
Energy
and
GHG
Emissions
Associated
with
Grass
Silage
Production
4.5.1
process (Nizami et al., 2009). Mixing may allow better
Direct energy consumption and related
emissions associated with grass silage
production
digestion of grass silage by keeping the material
The primary fuel input into a ryegrass production
homogenous and hindering the settling of silage
system is diesel for tractors and trucks. The GHG
particles. The optimal DS content for grass silage
emissions from diesel consumption are 2.688 kg
digestion in a CSTR is reported as 10% (Börjesson and
CO2e/l (Murphy et al., 2004) and in production are 0.51
out before insertion of feedstock into the first digester.
It reduces the particle size of the feedstock, hence
preventing physical obstruction of pipes and pumps by
the fibres, and increases the surface area available for
microbial attack, thus speeding up the digestion
Berglund, 2006). The produced grass silage (7,500
kg CO2e/l (Thamsiriroj and Murphy, 2009). The gross
t/year) is mixed with up to 9,000 t of water/liquid
energy of the diesel equals 36 MJ/l (EC, 2009a), thus
digestate to obtain the desired DS level. The water
the GHG emissions equal 88.8 g CO2e/MJ. The direct
demand is fulfilled by the recirculation of the liquid
energy
digestate. Varying the recirculation rate of this liquid
estimated based on Eqn 4.1 (Romanelli and Milan,
digestate can allow control of the relative rate of biogas
2004). The individual values for each component for
production in the two vessels and the level of VFA in
each field operation were selected among an
both vessels.
extensive range of publications suitable for grass
consumed
during
field
operations
was
production and the highest value to obtain a more
A methane yield of 186–380 m3 CH4/kg VDS is
conservative interpretation was chosen. Greenhouse
reported in the literature (Steffen et al., 1998; Gerin et
gas emissions were then estimated based on Eqn 4.2.
al., 2008; Lehtomaki et al., 2008). The destruction of
The results from the energy consumed during the
1 kg VDS produces about 1 mn3 of biogas at 55%
whole crop cycle and the subsequent GHG emissions
methane content. Maximum destruction therefore is
are reported in Table 4.3. The average direct energy
3
consumption was estimated as 2.98 GJ/ha/year.
550 l CH4/kg VDS added. A methane yield of 550 mn
24
J.D. Murphy et al. (2007-CCRP-1.7)
Table 4.2. Size of the digester tanks and biomethane yield (Korres et al., 2010).
Component
Quantity
Farm size (ha)
137.5
Silage production (t DM/ha/year)
12
Silage biomass (t/ha/year)
54.2
Silage yield (t/year)
7,500
Dry solids (DS) (t/year) at 22% DS
1,650
Volatile dry solids (VDS) (t/year) at 90% of DS
1,485
m3/day)
Loading rate (kg VDS
1.44
3
Working volume of each digester (m )
1,413
3
Volume of Digester 1 (m ) at 80% working volume
Volume of Digester 2
1,766
(m3)
3,532
3
Amount of feedstock added (m /day) at 10% DS
45.2
Retention time (days)
62.5
VDS degraded (t/year) at 55% degradation
816.8
3
Biogas production (mn /year) at 55% VDS destruction
Biomethane production (mn
3/year)
816,750
at 97% methane
463,105
Losses in upgradation and compression process (mn
3/year)
at 2% loss
3
9262
Net biomethane production (mn /year)
453,843
Energy in net biomethane produced (GJ/year)
16,631
Energy in net biomethane produced (GJ/ha/year)
121
Energy displaced vehicle operating 18% less efficiently on gas than diesel (GJ/ha/year)
99
Digestate yield: (t/year)
6,683
(t/ha/year)
48.6
Figure 4.2. Daily mass balance of anaerobic digester (Smyth et al., 2009). DS, dry solids; VDS, volatile dry
solids; CSTR, continuous stirred tank reactor.
25
The potential for grass biomethane as a biofuel
Harvesting, spreading of digestate, ensiling and
for i operation (ha/h) and GHG is the GHG emissions
ploughing are the operations (in that order) that require
(kg CO2e/ha/year).
the highest energy inputs and thus emit the highest
amounts of CO2e. Direct emissions during the crop
Volatilisation of herbicides occurs up to 48 h after their
cycle equal 2.67 g CO2e/MJ of energy replaced
application. Derivation of herbicide emission due to
(Table 4.3).
volatilisation was estimated from Eqn 4.3 (Baas and
Lekkerkerk, 2003). The energy consumed for the
i
FE = ∑ ( Fci × f c ) / O ci
(Eqn 4.1)
production of 1 kg of active ingredient (a.i.) as
1
proposed by Saunders et al. (2006) and the
GHG = FE × 0.0888
(Eqn 4.2)
corresponding emission factors (i.e. kg CO2e/MJ) was
where FE is the fuel energy consumed (MJ/ha), Fci is
adopted. The final result equated to 5.44 kg
the fuel consumption (l/h) for i field operations, ƒc is the
CO2e/ha/year or 0.054 g CO2e/MJ energy replaced
heating value of the fuel, and Oci is the work capacity
and was insignificant in terms of GHG emissions.
Table 4.3. Direct energy consumption and related carbon dioxide emissions during the 8-year crop cycle
(emissions from diesel production are included) (Korres et al., 2010).
Operations
Energy consumed
(MJ/ha/year)
Year 1
Years 2–8
1,141.7
0
Sowing
148.8
Harrowing
Average energy
consumed
(MJ/ha/year)
CO2 emissions
(kg CO2/ha/year)
Average
emissions
(kg CO2/ha/year)
g CO2e/MJ
energy
replaced
Year 1
Years 2–8
142.7
101.4
0.0
12.7
0.13
0
18.6
13.2
0.0
1.7
0.02
238.1
0
29.7
21.2
0.0
2.6
0.03
Rollinga
249.9
0
31.2
22.2
0.0
2.8
0.03
Fertiliserb
154.8
77.4
87.1
13.8
6.9
7.7
0.08
Limec
22.5
0 (22.5)
5.6
2.0
0 (2.0)
0.5
0.01
Herbicided
54
0 (27)
13.5
4.8
0 (2.4)
1.2
0.01
Spreadinge
473.9
947.8
888.6
42.1
84.2
78.9
0.80
Transporte
1.9
37.7
33.2
1.7
3.3
3.1
0.03
Harvestingf
1,309.0
1,309.0
1,309.0
116.3
116.3
116.3
1.17
Ensilinga,g
416.0
416.0
416.0
37.0
37.0
37.0
0.37
4,210.5
2,787.9
(2,814.9, 2810.4)h
2,975.3
375.5
247.7
(250.1, 249.7)h
264.5
2.67
Ploughing
Total
aData
on energy consumption for rolling and ensiling from Smyth et al. (2009).
Fertiliser is applied four times during the first year of the crop cycle and twice every subsequent year after each harvesting.
c
Lime is applied at two intervals during the crop cycle, the first and fifth year after establishment
dHerbicides are applied before ploughing and after sowing to favour crop-against-weed competition. Application is in the first year and
twice during the rest of the crop cycle in the third and sixth year (corresponding values for energy consumption and related emissions
are shown in parentheses).
eTransport and spreading were estimated based on the assumption that each load carries 16 t digestate; hence, 418 loads needed per
year of which 250 were assumed, excluding empty return. The energy consumption for transport is assumed as 1 and 1.6 MJ/t/km,
excluding and including empty return, respectively (Salter and Banks, 2009). Energy required for loading and spreading of digestate is
assumed as 2.5 and 17 MJ/t, respectively (Power and Murphy, 2009).
f
Harvesting includes operations such as cutting, mowing and turning the grass.
g
Ensiling comprises operations such as silage collection, unloading and inlaying.
hThe first number in the parentheses represents values for the 3rd and 6th year, and the second number for the 5th year.
b
26
J.D. Murphy et al. (2007-CCRP-1.7)
i
E Herbicide = ∑ m Herbicide, i × EFHerbicide, i
NH3 (t ) = ∑ cfi ×
(Eqn 4.3)
N fertiliseri applied (t)
i
(Eqn 4.6)
1
NO (t) = 0.0007 × Total N applied (t)
where EHerbicide is the total emission of pesticide
(kg/year) due to volatilisation, mHerbicide, i is the mass
(Eqn 4.7)
of the individual herbicide applied (kg/year), and
where cƒi values for the most common fertilisers used
EFHerbicide, i is the emission factor for the individual
herbicide (kg/kg).
in Ireland (ammonium nitrate, calcium ammonium
nitrate (CAN) and urea) are 0.02, 0.02 and 0.15 t NH3/t
N
The lime application in the pasture is in the form of
crushed
limestone
(CaCO3).
Carbon
applied/year,
respectively
(EMEP/CORINAIR,
2004).
dioxide
emissions from liming are calculated from the amount
The most common source of nitrogen fertiliser used in
of crushed limestone applied per year (10 t/ha/year
Ireland is CAN; thus, a value of 0.02 is chosen. Indirect
over 8 years = 1,250 kg/year) (Eqn 4.4). The emission
emissions of nitric oxide (NO) are estimated based on
factor equals 0.12 t CO2-C/t of CaCO3 (Baas and
Eqn 4.7. Both ammonia (NH3) and nitric oxide
Lekkerkerk, 2003). A value of 550 kg CO2e/ha/year
emissions
was calculated, which equals 5.55 g CO2e/MJ energy
(Table 4.4). The total nitrous oxide emission from
replaced (see Table 4.8).
fertiliser
are
summed
applications
is
as
indirect
estimated
emissions
as
525
kg
CO2e/ha/year (Table 4.4). This result is in the lower
level of the range observed by Kiely et al. (2009), who
(Eqn 4.4)
reported nitrous oxide emissions in Irish grassland
ecosystems of between 2 and 8.4 kg N2O/ha/year
where Elime is the total emission of carbon or carbon
(equivalent to 592–2,486 kg CO2e/ha/year).
dioxide from liming (t C/year), mlime,i is the mass of the
individual liming agent applied (t CaCO3/year), and
4.5.2
EFlime,i is the emission factor (carbon conversion
factor) for the individual liming agent (t C/t CaCO3).
Indirect emissions result from the energy (and the
The fraction of applied nitrogen actually emitted as
associated CO2) invested for the production of the
Indirect inputs and related emissions
associated with grass silage production
primary inputs into the crop (i.e. fertilisers and lime,
nitrous oxide (N2O) varies on a site-specific basis
herbicides and seeds), along with the energy required
(Thornton, 1996). Coefficients of variation for nitrous
for their transport and application (Table 4.5).
oxide emissions typically range from 0.003 to 0.03
(IPCC, 2006). Emissions of nitrous oxide from the use
Limestone is transformed into quicklime or calcium
of
4.5
oxide (CaO) after heating, and then into hydrated lime
(EMEP/CORINAIR, 2004) which includes both direct
(Ca(OH)2). The amount of carbon dioxide released into
fertiliser
were
estimated
from
Eqn
and indirect nitrous oxide emissions (Eqns 4.6 and
the atmosphere was estimated as a direct emission.
4.7):
Nitrogen and potassium have the highest percentages
N2O (t) = 0.0125 × N applied (t)
+ 0.01 (NH3 + NO) emitted (t)
of indirect energy consumed in the silage crop (i.e.
(Eqn 4.5)
71.4% and 13.3%, respectively) and carbon dioxide
Table 4.4. Direct and indirect nitrous oxide emissions (Korres et al., 2010).
Direct
Indirect
Total
Year 1 (kg CO2e/ha/year)
923
19.6
942.6
Years 2–8 (kg CO2e/ha/year)
456
9.7
465.7
Average (kg CO2e/ha/year)
514
10.9
525
Emissions (g CO2e/MJ energy replaced)
5.18
0.11
5.29
27
Table 4.5. Indirect energy consumption and related carbon dioxide emissions during the 8-year crop cycle (Korres et al., 2010).
Crop
production
Dose applied
(kg/ha/year)
Year 1
Years 2–8
Nitrogen
249
123
Phosphorus
97.9
Potassium
Energy required
(MJ/kg)
Energy consumed
(MJ/ha/year)
Average energy
consumed
(MJ/ha/year)
Year 1
Years 2–8
65
16,185
7,995
9,018.7
26
15
1,468.5
390
330.2
145
10
3,302
2.016
0
550
4.4
0 (4.4)
5,000
0 (5,000)
Emission factora
(kg CO2e/MJ)
CO2 emissions
(kg CO2e/ha/year)
Average emissions
(kg CO2e/ha/year)
g CO2 e/MJ
energy
replaced
Year 1
Years 2–8
0.05
809.2
399.7
450.94
4.55
524.8
0.06
88.1
23.4
31.49
0.32
1,450
1,681.5
0.06
198.1
87
100.89
1.02
1,108.8
0
138.6
0.06
66.5
0
8.32
0.08
310
1,364
0 (1,364)e
511.5
0.06
81.8
0 (81.8)f
30.69
0.31
0.6
3,000
0 (3,000)
750.0
–
0
0
0
0
40d
0
5
1.98f,g
49.5
0
6.19
0.06
26,468.3
9,835
(11,199, 12,835)
12,630.2
1,293.3
510.1
(2,670, 592)
628.5
6.34
Fertilisera,b,c
Glyphosated
Asulamd
Limea,b,f
28
Seed
Total
a
25d
Saunders et al. (2006).
Kelm et al. (2004).
c
Styles and Jones (2004).
d
Smyth et al. (2009).
e
Energy and emissions in parentheses for the application of herbicide (asulam) in the third and sixth year of the crop cycle.
f
West and Marland (2002).
g
kg CO2e/kg seed.
b
The potential for grass biomethane as a biofuel
Herbicidea,b
J.D. Murphy et al. (2007-CCRP-1.7)
emissions during the crop production period (i.e.
through which heat loss is occurring (m2), and ∆T is the
71.7% and 16%, respectively). Indirect energy
temperature drop across the surface (°C);
consumption and emissions during the crop production
q = CQ∆T
cycle equate to 12,630 MJ/ha/year and 6.34 CO2e/MJ
energy replaced, respectively (Table 4.5).
4.5.3
where q is the heat required to raise feedstock to
digester temperature (kJ/s), C is the specific heat of the
Emissions from transportation
Berglund
and
Börjesson
(2006)
Eqn 4.9
feedstock (kJ/kg/°C), and Q is the volume to be added
reported
that
(kg).
transportation of grass by truck requires 0.7 MJ energy
per tkm excluding empty return. The transportation of
The coefficient of heat transfer for the wall, floor and
7,500 t grass/year from field to AD plant (10 km distant)
roof of the digester is taken as 0.8, 1.7 and 1 W/m2/°C,
requires
respectively
52.5
GJ/year.
Total
emissions
in
(CropGen,
2007).
m3
The
volume
of
transportation of grass are calculated as 0.34 g
feedstock added daily is 45.21
CO2e/MJ energy replaced.
feedstock has a low solids content, its specific heat is
at 10% DS. As the
assumed to be similar to that of water (4.2 MJ/t/°C).
The summed emissions for lime transport from the UK
The production of thermal energy is assumed to be by
are 0.5 GJ/t lime (Kongshaug and Jenssen, 2003;
natural gas; an emission factor of 240 g CO2e/kWh
Harrison et al., 2006), with subsequent carbon dioxide
thermal energy (Murphy et al., 2004) is used. This
emissions equal to 0.044 kg CO2e/kg of limestone
analysis
(88.8 g CO2e/MJ diesel). At 10 t of limestone per
temperature drop from the floor of the digester must be
hectare in an 8-year cycle on 137.5 ha displacing 99.2
less than 28°C and recycled leachate will be warmer
GJ/ha/year, this equates to 55 kg CO2e/ha/year, which
than 10°C, also the amount of heat provided by
equals 0.55 g CO2e/MJ energy replaced.
metabolic generation is uncertain and therefore
4.6
4.6.1
be
considered
conservative
as
neglected. The annual thermal energy demand is
Direct Energy Consumption and
Related Emissions Associated with
Biomethane Production
calculated as 3,703 GJ, which emits 248.8 t
CO2e/year, equivalent to 18.25 g CO2e/MJ energy
replaced (Table 4.6). The conservativeness of the
approach employed here relates to modest loading
Heating digesters
rates, effective volumes of only 80% of the tank and the
The heat requirement of digestion is calculated by
oversizing of the second digester to provide storage.
summing the energy lost from the digester tank and
Thus the stored material is also heated.
energy required to heat the feedstock. Equations 4.8
and 4.9 are used (Salter and Banks, 2009):
hl = UA∆T
may
4.6.2
Biogas losses
Even moderate losses of methane can affect
Eqn 4.8
significantly the emissions from the biomethane
where hl is heat loss (J/s), U is the overall coefficient of
production process, since methane is 23 times a more
heat transfer (W/m2/°C), A is the cross-sectional area
potent GHG than carbon dioxide. Methane losses
Table 4.6. Greenhouse gas emissions from digesters (Korres et al., 2010).
Energy
(GJ/year)
Energy
(GJ/ha/year)
GHG emission
(kg CO2e/year)
GHG emission
(g CO2e/MJ energy replaced)
Heat loss from Digester 1
681
4.95
45,785
3.36
Heat loss from Digester 2
1,082
7.87
72,679
5.33
Heating of the feedstock Digester 1
1,940
14.11
130,395
9.56
Heating of the feedstock Digester 2
0.00
0.00
0.00
Total
3,703
248,859
18.25
26.93
29
The potential for grass biomethane as a biofuel
during the upgrading and compression of biogas are
required electricity. The upgradation and compression
taken as 2% of biomethane (Börjesson and Burglund,
of biomethane emits 12.6 g CO2e/MJ energy replaced.
2006), whereas losses during the rest of the system
are considered negligible. According to Murphy and
McKeogh (2004), each cubic metre of biogas that
escapes and is not combusted produces 9.16 kg of
4.7.1
Base case
and GHG emissions of biomethane production. The
or 10.82 g CO2e/MJ energy replaced.
Indirect emissions
production
Sensitivity Analysis
Table 4.8 outlines the summary of the energy demand
CO2e. Thus, this escape equates to 147.5 t CO2e/year
4.6.3
4.7
total parasitic energy demand is 56.7 GJ/ha/year and
from
emissions are 6.9 t CO2e/ha/year, equivalent to 69.7 g
biomethane
CO2e/MJ energy replaced. The net energy production
from each hectare is equal to 64.4 GJ (Fig. 4.3) and
The energy required for maceration, mixing and water
emissions savings equal 21.5% in comparison with
pumping activities is supplied by the electric grid. At the
fossil
diesel
(88.8
g
CO2e/MJ).
Grass
silage
time of writing, 542.8 kg CO2e/MWh are produced in
production, upgrading and compression of biomethane
the Irish Grid (SEI, 2009a). The electrical energy
and parasitic energy demand of anaerobic digesters
requirement for maceration is taken as 2 kWh/t of
are the main contributors to GHG emissions.
silage added (Smyth et al., 2009), for mixing slurry
digesters (operating at about 10% DS) 10 kWh/t of
4.7.2
slurry digested (Murphy et al., 2004), and for pumping
Significant
of water from the second digester to the first is taken
achieved by technology substitution or improvement.
as 0.2 kWh/m3 (assuming a 4 kW pump with a capacity
Using electricity from wind greatly reduces the
3
of 20 m /h). The total energy consumption and
Wind energy for electrical demand
GHG
emissions
reductions
can
be
emissions associated with the grass biomethane
emissions from the maceration, mixing and water
system. Assessment of GHG per kWeh varies greatly
pumping are calculated as 4,760 MJ/year and 98.68 t
(8–46.4 g CO2e/kWeh) in the literature (Weisser, 2007;
CO2e/year,
are
Tremeac and Meunier, 2009). Considering the highest
equivalent to 7.24 g CO2e/MJ energy replaced
respectively.
These
emissions
value, biomethane from grass silage effects a 42%
(Table 4.7).
reduction in emissions (Fig. 4.3), which would lead to a
classification of sustainable biofuel for the years 2010–
The electrical demand for biogas scrubbing and
2017.
3
compression ranges between 0.3 and 0.6 kWh/m and
0.35
and
0.63
kWh/m3
upgraded
4.7.3
biomethane,
respectively (Persson, 2003; EC, 2006; Murphy and
Woodchips for thermal demand
The supply of thermal heat demand by utilisation of
3
Power, 2009a). A value of 0.35 kWh/m is assumed for
woodchips in biomethane production can provide
each operation, which equates to 317.7 MWh/year
significant GHG savings. Eriksson and Gustavsson
(8,318 MJ/ha/year) electricity demand. Approximately
(2010)
172.4 t CO2e are emitted during the production of the
production from woodchips under various scenarios.
reported
3.5–5.5
kg
CO2/MWh
energy
Table 4.7. Emissions in maceration, mixing and pumping activity during biogas production (Korres et al.,
2010).
Quantity
(t/year)
Energy required
(kWh/t)
Energy required
(MJ/ha/year)
GHG emissions
(kg CO2e/year)
GHG emissions
(g CO2e/MJ energy replaced)
Maceration
7,500
2
392
8,142
0.60
Mixing
16,500
10
4,320
89,562
6.57
Water pumping
9,000
0.2
47
977
0.07
12.20
4,759
98,681
7.24
Total
GHG, greenhouse gas.
30
J.D. Murphy et al. (2007-CCRP-1.7)
Table 4.8. Energy demand and greenhouse gas (GHG) emissions for biomethane production from grass
silage under base-case scenario (adapted from Korres et al., 2010).
Activity
Energy required
(MJ/ha/year)
GHG emissions
(kg CO2e/ha/year)
GHG emissions
(g CO2e/MJ energy replaced)
2,975
265
2.67
Herbicide volatilisation
–
5.4
0.054
Lime dissolution
–
550
5.55
Nitrous oxide emissions
–
514
5.18
12,630
629
6.34
–
10.9
0.11
Grass silage
382
33.9
0.34
Lime
750
55
0.55
26,930
1,809.9
18.25
–
1,072.7
10.82
Maceration, mixing and pumping
4,760
717.7
7.24
Upgrading and compression
8,318
1,253.8
12.6
56,745
6,917
69.70
Grass silage production
Direct
Agronomic operation
Indirect
Production of inputs
Nitrous oxide emissions
Transportation
Biomethane production
Direct
Heating of digesters
Biogas loss
Indirect
Total
21.5
Base case
42
Wind energy for electricity
Net energy (GJ/ha/annum)
64.4
Wood chips for heat demand
62
63.84
Digester configuration
62.1
66.75
Vehicle efficiency
68.9
66.75
0.6 t/ha/annum C sequestration
89.37
66.75
2.2 t/ha/annum C sequestration
66.75
2.8 t/ha/annum C sequestration
66.75
0
50
% CO2 saving
64.4
100
164.47
260.05
150
200
250
300
Figure 4.3. Percentage carbon dioxide savings over fossil diesel and net energy production under various
scenarios in biomethane production (the scenarios are cumulative top to bottom) (adapted from Korres et
al., 2010).
31
The potential for grass biomethane as a biofuel
Adopting the highest emission value, biomethane from
2. The amount of carbon contained in digestate (2.2
grass silage results in 62% reduction in emissions
t C/ha/year). This yields a savings in relation to
(Fig. 4.3), which would lead to a classification of
fossil fuel for substitution of 164.5%.
sustainable biofuel for the years after 2017. The net
energy of the system is slightly lower (63.84
3. The sum of carbon contained in the above two
GJ/ha/year) than other scenarios, as the energy used
cases (2.8 t C/ha/year). This yields a savings in
in the production and transport of woodchips has to be
relation to fossil fuel for substitution of 260%.
taken into account (0.02 MJ of primary energy per 1 MJ
of biomass stored (Gasol et al., 2009)).
All scenarios secure sustainability of biomethane
production from grass silage after 2017.
4.7.4
Digester configuration
Half of the volume in the second digester is used as a
4.8
Conclusions
storage tank. The heat requirement to maintain a
constant temperature within it for maximum microbial
The life-cycle analysis is necessarily detailed. It draws
activity can be reduced significantly if the second
upon data from numerous sources, both agricultural
digester is used only for digestion and the digestate is
and process engineering. There is potential for
stored in a separate tank. This leads to a drop of 2.91
variance in many of the figures. The agricultural data in
GJ/ha/year energy demand and cumulative GHG
particular are open to discussion – indirect emissions
savings of 62.1% compared with diesel.
associated with fertiliser, nitrous oxide emissions, and
emissions associated with land spreading of digestate.
4.7.5
Vehicle efficiency
Carbon sequestration is site specific, depends on the
Spark ignition engines converted to use natural gas as
land type, and whether the grass is grazed or used for
a fuel show a power decrease of 18% (used in this
silage production. These topics abound in the scientific
study) due to decreases in volumetric efficiency. This
literature and are subject to numerous ongoing
power loss can be decreased by utilising a higher
research studies. Likewise, the process is open to
compression ratio and advancement in spark timing
debate. How much gas is lost in the biogas plant?
(Henham and Makkar, 1998). Improvements in engine
What is the efficiency of the upgrading process? What
efficiency to a similar km/MJ as diesel will improve the
is the vehicle efficiency?
emissions. This leads to an overall production of 27.63
g CO2e/MJ instead of 88.8 g CO2e/MJ for diesel,
However, allowing for the above, the analysis
generating a cumulative saving of 68.9% compared
presented in this section suggests that parasitic energy
with diesel.
4.7.6
demands at the grass biomethane facility are the major
source of emissions. Thus, purchase of green
Carbon sequestration
electricity and minimisation of thermal energy input are
Three scenarios are examined:
essential. As supported by other researchers, the
vehicle must be optimised for biomethane; bi-fuel
1. The amount of carbon sequestered by grassland
vehicles may not meet this criterion.
as recorded by Byrne et al. (2007) is 2 t C/ha/year
(0.6 t soil C/ha/year). This is in agreement with
Through process optimisation, an emission reduction
Freibauer et al. (2004) and Jones and Donnelly
(2004), where a minimum amount of 0.6 t
of more than 60% may be effected by grass
C/ha/year was reported as the potential soil
biomethane. Allowing for grassland sequestering
carbon sequestration rate for perennial ryegrass
carbon (a value of 0.6 t C/ha/year is deemed
and permanent crops under European agricultural
conservative), a reduction in emissions of 89% is
conditions. This yields a cumulative emissions
achievable,
which
savings in relation to fossil fuel for substitution of
biomethane
is
89.4%.
indigenous, non-residue, European transport biofuels.
32
one
would
of
suggest
the
most
that
grass
sustainable,
J.D. Murphy et al. (2007-CCRP-1.7)
5
What is the Market for Grass Biomethane?
5.1
The Relationship between Grass,
Farming and Energy
said that it exports grass as this is the feedstock for
Farm incomes in Ireland are in decline and many
Grass is used in many operational AD plants
farmers would operate at a loss in the absence of
throughout Europe, and is the second most important
subsidies. When inflation is considered, the average
energy crop for AD in Germany (Rösch et al., 2009).
family farm income (FFI) for all farming systems
Grass covers around 91% of Ireland’s agricultural land;
decreased by 22% in real terms from 1995 to 2008
thus, as a bioenergy crop, no land-use change is
(Connolly et al., 2009). There is a growing dependence
required. The energy balance of grass biomethane is
on grants and subsidies in all farming sectors. Low
better than that of temperate energy crops (Smyth el
FFIs lead farmers to seek opportunities for farm
al., 2009) and the GHG savings meet the requirements
diversification and alternative sources of income. The
of the EU Renewable Energy Directive (Korres et al.,
National Development Plan (NDP, 2007) recognises
2010). An indigenous grass biomethane industry could
as a key task the promotion of the diversification of the
also provide employment and aid in developing the
rural economy. A move away from conventional
‘greentech’ sector.
cattle.
farming can be further supported by the fact that all
grass-based farming systems (beef, dairy, and sheep)
Biogas can be burned directly for heat or electricity
produce large quantities for the export market. This is
generation or can be upgraded to natural gas
especially true in the beef sector, which had self-
standard, i.e. biomethane. Biomethane and natural
sufficiency values of over 600% for each year in the
gas are mixable and interchangeable; mixtures of
period 2000–2008 (DAFF, 2009; CSO, 2010). This
biomethane and natural gas are termed bioNG and
means that the cattle industry is effectively subsidised
can be sold from the gas grid in a similar manner to
for export.
renewable electricity. A 10:90 blend could be sold as a
transport fuel to aid in meeting the target for 10%
Ireland is over 89% dependent on imported energy,
renewable energy in transport. While there is currently
with imported oil and gas accounting for 81% of energy
no market for gas as a transport fuel in Ireland, there
supply (Howley et al., 2009a). This has significant
are over 10 million compressed natural gas (CNG)
implications
emissions
vehicles worldwide (NGV, 2009) and the use of
agreements and national and EU targets for renewable
for
security
of
supply,
compressed biomethane, either on its own or mixed
energy. Targets have been set in Ireland for renewable
with natural gas (bioCNG), is growing.
energy penetration by 2020 in each of the three energy
5.2
sectors:
1. 40% renewable electricity (Howley et al., 2008);
Biomethane Potential in Ireland from
Numerous Sources
If a biomethane industry develops in Ireland, grass will
not be the only source. It is prudent to examine the
2. 12% renewable heat (DCMNR, 2007); and
potential of the industry and to assess the bioresource
and the relative role of grass in this. Meaney et al.
3. 10% renewable transport fuels (DCMNR, 2007).
(2003) categorise agriculture as the single largest
Ireland is currently over 99% dependent on oil and oil
source of waste in Ireland. Organic agricultural wastes
products for transport energy (Howley et al., 2009b),
refer to all types of animal excreta (i.e. faeces and
while 96% of thermal energy is from non-renewable
urine from cattle, sheep, pigs, and poultry) in the form
sources (Howley et al., 2009a). Thus, Ireland imports
of slurries and farmyard manures. Cattle slurry is
energy and exports agricultural produce; it could be
generated for 20 weeks of the year (the period that the
33
The potential for grass biomethane as a biofuel
animals are housed in the winter). All slurries or litter
of OFMSW will be digested in 2020 (in line with Brown
from pigs and poultry are collected as the animals are
(2004)); this has the potential to produce 0.57 PJ in
housed throughout the year (Crowe et al., 2000). Total
2020. Currently, OFMSW is landfilled and a relatively
slurry production in Ireland is estimated as 34.89
small proportion is composted. Compliance with the
Mt/year in 2020 (Singh et al., 2010b). Slurries are
Landfill Directive will dictate that by 2016 practically all
applied to land as organic fertiliser; however, the
OFMSW will be either composted or digested.
release of nutrients is not uniform and, as such, the
fertiliser value is not definite, there is significant
The National Climate Change Strategy (DEHLG, 2000)
potential for run-off and eutrophication. Digested slurry
proposed reducing methane from cattle by the
is less offensive, has minimal odours and, more
equivalent of a 10% reduction in the projected herd
importantly, the nutrients are available in the year of
size for 2010. As cattle are responsible for 86.6% of
application. Assuming 5% of collectable slurry from
methane emissions from ruminant animals (1990) and
cattle, pigs and sheep and 75% of poultry slurry is
80% of the emissions from cattle come from non-dairy
available for digestion, the practical energy production
herds (DEHLG, 2000), the main target for herd
will be 1.88 PJ in 2020 (Table 5.1). In Ireland
reduction is likely to be in the beef sector. Currently,
approximately 8 million livestock (mainly cattle, pigs
grass is grown on 3.94 Mha (more than 91% of
and sheep) and 12 million poultry are slaughtered
agricultural land) (CSO, 2009b). If the size of the
annually for meat production. This is all collected at the
national herd is reduced as set out in the National
abattoir and is a ready source of biomethane. The
Climate Change Strategy, 0.39 Mha of agricultural
practical energy potential in 2020 from digestion of
grassland may be surplus to animal feed requirements
50% of amenable slaughter waste (0.42 Mt) is
by 2020. Smyth et al. (2009) found that if grass is used
estimated to be 0.68 PJ energy (Singh et al., 2010b).
in
for methane production it will provide 3,240 mn3
categorisation. The organic waste includes paunch
CH4/ha; this is equivalent to 122 GJ/ha/year of gross
content (belly grass), which is ideally suited for
energy. On this basis, 0.39 Mha of surplus grass has
digestion. It is offensive and biodegradable and current
the potential to generate 47.58 PJ/year energy. If 25%
practice is to plough it into arable land.
of this area (0.1 Mha) were used in this industry in
Abattoir
waste
varies
in
composition
and
2020, there is potential to generate 11.9 PJ energy
The OFMSW comprises food and garden waste only.
(Table 5.1). For the practical scenario, there is
The quantity of OFMSW is assumed to increase
potential to satisfy the Renewable Energy Supply in
linearly
Population
Transport (RES-T) target of 10% through biomethane
estimates were taken from CSO data (CSO, 2009a)
alone; alternatively, there is potential to substitute
and used to calculate projected OFMSW in 2020, i.e.
6.3% of natural gas demand in 2020 or 44% of
approximately 0.87 Mt for 2020. It is assumed that 25%
residential gas demand.
with
increasing
population.
Table 5.1. Biomethane potential in Ireland in 2020 (adapted from Singh et al., 2010b).
Feedstock
Total
energy in
2020
(PJ)
Practical
energy in
2020
(PJ)
Factor for Contribution to Percentage of
Percentage of
RES-T
RES-T target transport energy gas demand in
(PJ)
in 2020
2020
(240 PJ)
(240 PJ)
Slurry
15.53
1.88
×2
3.76
1.57%
0.78%
5.5%
OFMSW
2.26
0.57
×2
1.14
0.48%
0.24%
1.7%
Slaughter waste
1.37
0.68
×2
1.36
0.57%
0.28%
2.0%
Grass
47.58
11.90
×2
23.79
9.90%
4.95%
35.0%
Total
66.74
15.03
30.05
12.52%
6.25%
44.2%
RES-T, Renewable Energy Supply in Transport; OFMSW, organic fraction of municipal solid waste.
34
Percentage of
residential gas
consumption
(34 PJ)
J.D. Murphy et al. (2007-CCRP-1.7)
5.3
Economic
Analysis
Biomethane System
of
fuel on site is excluded, as there is unlikely to be a
Grass
market in the vicinity of a rural farm plant, while
container transport of compressed biomethane is not
5.3.1
Methodology
considered due to logistical difficulties. It is assumed
A simple economic analysis is carried out on a grass
that biomethane injected into the gas grid is purchased
biomethane system as outlined in Table 4.2 (137.5 ha
by a shipper for sale elsewhere on the grid. The
of grass silage with an annual production of 7,500
calculation of shipping charges is beyond the scope of
3
3
t/year of pit silage, 820,000 m biogas or 460,000 m
this study.
biomethane). The values used for costs and incomes
are relevant to the Irish context and are taken from the
5.3.2
Capital costs of silage storage and AD plant
literature and from discussions with industry in Ireland
Silage is to be stored in a horizontal silo or silage pit. In
and abroad. Annualised capital costs (R) (€/year) are
practice, the farms would already have pits; thus, the
calculated from Eqn 5.1:
estimated construction cost of €456,250 for 21 pits
(Table 5.2) must be viewed as conservative.
R = [P(1 + r)Nr] / [(1+r)N – 1]
(Eqn 5.1)
The cost of an AD plant depends on a number of
where P is the principal (€), r is the rate of return (5%),
factors, including the plant size and type, with larger
and N is the lifetime of the project (15 years).
plants generally having lower capital costs per cubic
metre of biogas produced. The capital cost of a CSTR
Land is assumed to already be in the ownership of the
visited by the authors in Austria, of the same size, was
farmers’ co-op and the cost of land acquisition and rent
€745,000. As AD is a relatively new technology to
are excluded from the analysis. The calculated break-
Ireland, 10% is added to this value to give €819,500
even tariffs are compared with existing tariffs where
(approximately €110/t feedstock). This is assumed to
appropriate, and the effectiveness of the tariff system
include the cost of in-situ hydrogen sulphide removal.
is assessed. The results also compare profitability
under the current tariff structure with existing farm
incomes. The use of biogas for energy can follow a
Capital costs of a CHP and connection to the
electricity grid
number of different pathways. Two main scenarios are
From discussions with industry and values found in the
considered in this study:
literature (Murphy and McKeogh, 2004; Murphy and
•
5.3.3
McCarthy, 2005), the cost of the CHP plant is
Scenario 1: biogas for on-site combined heat
conservatively taken as €1,500/kWe, which is the fully
and power (CHP);
•
installed cost, including civil works, electrical and
piping
Scenario 2: upgrading to biomethane standard
installations.
Assuming
85%
operational
efficiency, the cost of a 220 kWe CHP plant is
and injection into the gas grid.
€330,000. The cost of connection to the electricity grid
On-site heat production is not considered, as there are
is very site specific and depends on the location of the
limited markets for heat in Ireland. Sale as a vehicle
new generator in relation to the existing loads and
Table 5.2. Cost of a silage pit (Smyth et al., 2010b).
Component
Silo wall
Silage base
Effluent channel
Quantitya
Unit costb (Teagasc, 2008)
Total cost
22 walls × 25 m long
€400/m
€220,000
21 pits × 25 m long × 10 m wide
€42/m2
€220,500
Assume 250 m
€63/m
€15,750
Total
€456,250
a
Typical dimensions for a full silage pit are 25 m long, 10 m wide and 2.1 m high, with a capacity of 360 t silage
(ACA, 2008). Therefore 21 such pits would be required.
b
Costs for silo wall and effluent channel are per linear metre.
35
The potential for grass biomethane as a biofuel
generation on the network, as well as the distance from
is around 40% higher, it is important that grass silage
the grid. A survey of a number of developers puts the
is produced on-farm.
typical cost for a 200- to 250-kWe facility as €80,000
for connection equipment, €10,000 for a connection
5.3.6
Operating costs of AD plant
study, and €10,000 for the substation (if required).
The operational cost of an AD plant is made up of the
Underground lines cost around €50,000/km; 400-m
cost of labour, electricity (for mixing and pumping),
lines costing €20,000 are assumed in this analysis,
heating
giving a total cost of €120,000.
suggests annual operational costs of an AD plant
fuel,
and
maintenance.
Previous
work
(excluding feedstock) to be of the order of 10–12% of
5.3.4
Capital costs of upgrading plant and
connection to the gas grid
the unsubsidised capital costs (Murphy, 2004). Work in
the UK (Holliday et al., 2005) and Sweden (Hagen et
al., 2001) used values of 4% and 15%, respectively. A
The capital cost of an upgrading facility is highly
value of 10% is used in this analysis. An additional
dependent on plant size, with smaller plants having
allowance of 6.67% of the unsubsidised capital costs is
higher costs per cubic metre of upgraded gas. A
made for depreciation of the AD, CHP and upgrading
membrane plant with a capital cost of €500,000
plants. This allows for a fund equal to the initial
(€0.10/kWh/year) is assumed, which includes gas
investment to be available after the 15-year lifetime of
metering and quality monitoring (Murphy and Power,
the facility. The inclusion of a depreciation fund results
2009a). The cost of connection to the gas grid can vary
in a relatively conservative analysis as not all
widely and depends on distance to the network,
developers allow for such a fund.
ground conditions, and the type of pipes, grid
connection and compressor. Contractual costs can
5.3.7
form a significant part of the overall cost. There are
currently no biomethane plants with grid injection in
Operating costs of CHP and upgrading
plants
Ireland and a full pricing scheme has yet to be
Typical running costs for a CHP plant are given as
developed. It is assumed that the upgrading plant is
€0.01/kWhe (Murphy and McKeogh, 2004; Murphy
located within 0.5 km of the distribution network, which
and McCarthy, 2005). The operating cost of the
has a pressure of about 4.2 bar. The cost of installing
upgrading plant is taken as €0.02/kWh (€0.20/m3) of
distribution pipes has been estimated to be between
upgraded gas, which equates to around €92,000/year,
€150,000 and €400,000 in the literature (Biogasmax,
and gives a total (capital + operating) cost of
2008) and in discussions with Bord Gáis (the Irish Gas
€0.03/kWh (€0.30/m3) for upgraded gas. This is at the
Board). Bearing in mind the variability associated with
lower end of the range quoted by the Swedish Gas
this, the total capital cost of connection to the gas grid
Centre (Persson, 2003) for plants of this size. The plant
is estimated as €200,000. Upgrading plants typically
in this analysis upgrades around 110 m3/h of raw gas
pressurise gas up to 7 bar, hence no additional
(85% operational efficiency) and is relatively small
compared with operational plants in Germany and
compressor is required.
Sweden. Membrane plants have lower maintenance
5.3.5
and energy requirements leading to lower operating
Operating costs of silage harvesting
costs than for other technologies (de Hullu et al.,
Yield per hectare has the biggest influence on the
2008). It is assumed that the renewable energy tariff
silage cost, whereas the machinery and labour costs
received for electricity is the net revenue to the
affect the cost of harvesting. Oil price fluctuations and
renewable energy provider; additional costs have not
their direct effects on fuel and fertiliser costs result in
been included in the analysis for this. The operating
considerable fluctuations on the cost of silage
costs of the compression plant for injection into the gas
production. The cost of getting grass into the pit is
grid are assumed to be included in the upgrading
€950/ha (€17/t), which includes fertiliser, reseeding,
costs. The operating costs for metering and quality
lime, plastic and contractor charges (calculated from
monitoring are also included in the cost of the
data in Teagasc, 2008). As the market price of silage
upgrading plant.
36
J.D. Murphy et al. (2007-CCRP-1.7)
5.3.8
Potential markets and prices are discussed in
Finance and subsidies
Section 5.5.
There is a national scheme in place offering capital
grants for biogas CHP plants of up to 30% of the
For farm-based AD plants, it is common practice for the
eligible capital costs (SEI, 2009b). The maximum grant
digestate to be returned to the land as replacement for
is assumed in this analysis. There are no specific
chemical fertiliser, contributing to financial savings.
grants for biomethane plants injecting into the gas grid,
The amount of fertiliser replaced depends on the
although there are a number of schemes that could
nutrient content of the digestate which is highly
potentially provide funding. Three sub-scenarios (30%,
dependent, amongst other factors, on the type of
50% and no grant towards capital costs) are
feedstock. Further difficulties arise as the price of
investigated. The CAP is a system of subsidies and
chemical fertilisers, and hence the savings achieved
support programmes for agriculture in the EU. On top
through their replacement, varies considerably from
of standard farm payments, there are a number of
year to year. Discussions with the AD industry in
schemes under the CAP that could provide additional
Ireland resulted in a conservative estimate for the net
support for a grass biogas/biomethane system, such
value of digestate of €4/t. The digestate quantity is
as the Energy Crops Scheme and the REPS. The
assumed to be 90% of the silage input (Korres et al.,
average direct payment received by cattle-rearing
2010) and the value of digestate is therefore 4 x 0.9 x
farms is €461/ha (from 2006, 2007 and 2008 farm
7,500 = €27,000, or €196/ha.
survey data (Connolly et al., 2008, 2009)).
5.4
Economic Analysis of Grass Biogas
and Biomethane under Current
Conditions
which can then be sold, i.e. heat, electricity and
5.4.1
Scenario 1: Biogas to on-site CHP
biomethane. The price paid for heat depends on what
The base-case analysis considers three different
it is replacing. Examples of average commercial fuel
cases (Table 5.3):
5.3.9
Income for biogas and digestate
Biogas can be used on-site to generate end products,
costs (SEI, 2010) are: oil at €0.058–0.069/kWhth
1. The sale of heat (€0.053/kWhth) and electricity
(depending on grade); wood pellets at €0.036/kWhth
(€0.12/kWhe) with no capital grant (E+H);
(bulk) or €0.061/kWhth (bagged); woodchips at
€0.034/kWhth; and natural gas at €0.04/kWhth (based
2. The sale of electricity only with capital grant
on a medium-sized business and including standing
(G+E); and
charges). It is assumed that €0.06/kWhth is paid for
3. The sale of electricity and heat with capital grant
heat in this analysis. Subtracting VAT of 13.5%, the
(G+E+H).
income to the biogas plant is €0.053/kWhth. The tariff
for electricity from biogas CHP in Ireland is
The proposed facility is not profitable and would
€0.12/kWhe. Currently, there is no tariff structure for
require an electricity tariff of between €0.196 and
biomethane injected into the gas grid. There is
€0.256/kWhe to break-even, which is significantly
considerable volatility in the wholesale price of natural
higher than the current tariff of €0.12/kWhe. Even
gas, which varies depending on the season and on
when the average farming subsidy of €461/ha is
international markets. A figure of €0.02–0.03/kWh is
included, the plant still operates at a loss (Table 5.4).
assumed and this is considered the minimum tariff for
biomethane injected into the grid and is used for
A relatively high value for operating costs is used in the
comparison in the initial analysis. However, a
base-case analysis (10% of unsubsidised capital
biomethane tariff system should incentivise renewable
costs) and an additional allowance is made for
gas and offer a higher return than for fossil gas.
depreciation (6.67%) of the AD and CHP plants. Using
Biomethane injected into the grid can be used in the
a less onerous value of 10%, to cover both operating
heat, electricity or transport sector, and the existing
costs and depreciation, lowers the break-even prices
market conditions will influence the price paid.
(Table 5.4), but they are still higher than the current
37
The potential for grass biomethane as a biofuel
Table 5.3. Scenario 1: Grass to biogas to combined heat and power base-case economic analysis (Smyth et
al., 2010b).
System boundaries
3
Assumptions
Scenarios
Biogas yield (m /year)
810,000
Grant included
G
Energy yield (GJ/year)
16,831
Electricity incl.
E
Electricity output (GJ/year)
5,891
Heat included
H
Electricity output (MWhe)
1,636
Electricity output (kWe)
35% electrical efficiency
220
Heat output (GJ/year)
6,732
Heat output (MWht)
1,870
85% operational efficiency
40% thermal efficiency
(€)
(€/year)
Silage pit
456,250
43,956
AD plant
819,500
78,953
Combined heat and power plant
330,000
31,793
Connection to electricity grid
120,000
11,561
1,725,750
166,263
E+H
(€/year)
G+E
(€/year)
G+E+H
(€/year)
Assumptions
Capital costs
Total capital costs
Capital finance
Total capital cost incl. grant
1,500
Max. grant (€/kWe)
1,200
166,263
263,714
1,462,036
CHP plant (€/kWe)
140,856
140,856
140,856
Operating costs
Depreciation
76,672
% capital costs
6.67
Silage production
130,625
€/ha
950
Anaerobic digestion plant
81,950
% capital costs
10
CHP plant
16,363
€/kWhe
Total operating cost
305,610
Capital + operating costs
Income
305,610
305,610
305,610
471,873
446,466
446,466
€/kWh
Heat
0.053
99,116
Electricity
0.12
196,362
196,362
27,000
27,000
Fertiliser savings
Total income
322,477
Estimate (€/t)
322,477
223,362
322,477
–149,395
–223,104
–113,989
Profit (€/ha)
–1,087
–1,623
–902
Profit (€/m3 biogas)
–0.184
–0.275
–0.153
Profit (€/kWhe)
–0.091
–0.136
–0.076
Elec. price for break-even (€/kWhe)
0.211
0.256
0.196
Subsidy for break-even (€/ha)
1,087
1,623
902
Income – costs
0.01
4
AD, anaerobic digestion; CHP, combined heat and power.
E+H, the sale of heat and electricity with no capital grant; G+E, the sale of electricity only with capital grant; G+E+H, the sale of
electricity and heat with capital grant.
38
J.D. Murphy et al. (2007-CCRP-1.7)
Table 5.4. Scenario 2: Biogas to biomethane to grid; tariff required for break-even (Smyth et al., 2010b).
Scenario 1a
(€/kWhe)
Scenario 2a
(€/kWh)
E+H
G+E
G+E+H
50%G
30%G
NG
No subsidy
0.211
0.256
0.196
0.100
0.108
0.121
With subsidy (€461/ha)
0.173
0.218
0.157
0.086
0.095
0.107
No subsidy
0.164
0.209
0.149
0.081
0.089
0.102
With subsidy (€461/ha)
0.126
0.171
0.110
0.067
0.075
0.088
No subsidy
0.100
0.145
0.084
0.059
0.064
0.071
With subsidy (€461/ha)
0.084
0.129
0.068
0.053
0.058
0.066
No subsidy
0.059
0.104
0.043
0.045
0.050
0.058
With subsidy (€461/ha)
0.043
0.088
0.027
0.040
0.045
0.052
Base case
Reduced operating costs and depreciation
Co-digestionb
Co-digestion (reduced operating costs and
depreciation)
a
Figures in bold indicate profitability under current conditions:
• €0.12/kWhe is paid for electricity from biogas combined heat and power; and
• €0.02–0.03/kWh is the wholesale price of natural gas.
b
Co-digestion of 7,500 t/year grass and 7,500 t/year belly grass.
E+H, the sale of heat and electricity with no capital grant; G+E, the sale of electricity only with capital grant; G+E+H, the sale of
electricity and heat with capital grant.
50%G, receipt of grant for 50% of capital cost; 30%G, receipt of grant for 30% of capital cost; and NG, no grant.
tariff of €0.12/kWhe. Inclusion of the farming subsidy
2005; Gerin et al., 2008). For a large plant of 1 MWe
(€461/ha) brings the best-case scenario (G+E+H) into
size, around 625 ha of grass silage are required, giving
profit and results in an annual return of €117/ha.
an average haul distance of 2.66 km.
However, this is lower than the average FFI for cattleAverage haul distance (km) = x = 2/3xτ
rearing farms (€279/ha for 2006–2008, inclusive
(Connolly
et
al.,
2008;
2009)),
and
(Eqn 5.2)
therefore
uncompetitive with current farming practice.
where x is the radius of area of supply (km) =
Q ⁄ ( ya π ) , τ is the tortuosity factor ( 2 for rural
As plant size increases, investment costs per kilowatt
roads), y is the silage yield (t/km), Q is the required
decrease (Murphy and McCarthy, 2005; Walla and
amount of silage (t), a is the factor of silage
Schneeberger,
availability2.
2008);
therefore,
increasing
the
quantity of grass silage could increase profits.
However, this would also result in increased transport
Under current conditions, profitability of grass biogas
distances for silage delivery and digestate disposal.
CHP is possible, but difficult, and relies on:
Ideally, transport distances should be kept to a
minimum because of associated costs, emissions and
•
Keeping operational costs to a minimum;
nuisance on rural roads. The average haul distance for
2. On average in Ireland, silage, hay and pasture make up
50% of the total land area (CSO, 2009b; OSI, 2010).
Assuming that half of the grass in a given area is used for
AD, the factor of silage availability is 0.5 × 0.5 = 0.25.
137.5 ha of silage is 1.25 km (Eqn 5.2; Walla and
Schneeberger (2008)), which is within the range used
in the literature (EPA, 2005; Murphy and McCarthy,
39
The potential for grass biomethane as a biofuel
•
•
Finding a year-round market for heat, although
Nevertheless, current legislation restricts the use of
this may prove challenging due to limited heat
substrates from certain sources and may lead to higher
markets; and
AD processing and digestate disposal costs.
Maintaining current farming subsidies.
Animal by-products (ABP) may be a suitable feedstock
for AD plant but they can pose a threat to animal and
5.4.2 Scenario 2: Biogas to biomethane to grid
human health via the environment if not properly
The plant produces biomethane on-site and the
disposed of. The collection, transport, storage,
biomethane is injected into the gas grid. The boundary
handling, processing and use or disposal of all ABP are
of the analysis is at injection into the grid and the
therefore tightly controlled by the Animal By-Products
break-even price of biomethane sold to the grid is
Regulations (ABPR). Compliance with the ABPR can
calculated. Three different scenarios are considered:
add significant cost and must be weighed against the
gate fees received. While the ABPR are obviously
1. Receipt of grant for 50% of capital cost (50%G);
needed to protect human and animal health and the
2. Receipt of grant for 30% of capital cost (30%G);
environment, the strict requirements pose challenges
and
for the development of AD in Ireland and have been a
stumbling block for the industry. The Department of
3. No grant (NG).
Agriculture, Fisheries and Food has recognised this
The break-even price of gas is found to be €0.100,
and is currently in consultation with industry with the
€0.108 and €0.121/kWh, assuming 50%, 30% and 0%
aim of facilitating the growth of AD (Farrar, 2009).
capital grant, respectively (Table 5.4). If the farming
subsidy of €461/ha is included, the break-even price
This study considers a co-operative AD plant among a
falls to between €0.086 and €0.107/kWh. There is
group of livestock farmers; the co-substrate is
considerable volatility in the wholesale price of natural
therefore
gas, which varies depending on the season and on
perspective, cattle slurry is a recommended co-
international markets. A figure of €0.02–0.03/kWh is
substrate for grass silage (Nizami et al., 2009).
assumed and this is considered the minimum tariff for
Previous studies (e.g. Yiridoe et al., 2009) have found
biomethane injected into the grid and is used for
that, if the non-market co-benefits are excluded, the
comparison in the initial analysis. Reducing the
AD of farm wastes is generally not financially viable.
operating costs and depreciation (as for the CHP plant)
This is exacerbated by the dilute nature of cattle slurry
brings the break-even gas price down to €0.081–
and its low methane yield (10% DS, 140 m3 CH4/t
0.102/kWh, excluding the farming subsidy, and
VDSadded (Steffen et al., 1998)), meaning that larger
€0.067–0.088 if the subsidy is included (Table 5.4).
digestion tanks and operational energy demands
Even in the best-case scenario, the break-even price is
(heating and mixing) are required than for grass silage
still more than double the wholesale price of natural
(22% DS, 300 m3 CH4/t VDSadded), but with much
gas.
lower energy return. In the absence of financial
cattle
slurry.
From
a
microbiological
incentives, co-digestion of cattle slurry with grass does
5.4.3
Co-digestion
not improve the economic viability of the plant. Grass
Co-digestion is a common practice, as this frequently
biomethane is cheaper than slurry biomethane.
improves the performance of the digester and
increases the biogas production. Examples of co-
Greater economic benefit could be achieved by
substrates include manure, food remains, animal
digesting co-substrates that attract a gate fee. For the
blood, rumen contents, fermentation slops and
CSTR, a low solids content substrate such as
OFMSW. A gate fee can often be charged for the co-
slaughter waste (belly grass) would be appropriate.
substrates, generating additional revenue for the plant,
Discussions with the slaughterhouse industry in
and larger plants can also take advantage of
Ireland suggest that gate fees of around €20/t could be
economies of scale, thus lowering the capital and
attracted. Equal quantities (7,500 t/year of each) of
operational
grass silage and belly grass are used and it is
costs
per
tonne
of
feedstock.
40
J.D. Murphy et al. (2007-CCRP-1.7)
conservatively assumed that there are no financial
the digestion of wastes is a proven waste treatment
savings from the digestate. Substantial profits are
option that reduces GHG emissions from uncontrolled
achievable with the CHP plant (Table 5.4), showing
fermentation and reduces pollution from poor waste
that the current tariff system works well for feedstock
management practices (Yiridoe et al., 2009).
that attracts a gate fee. However, for grid injection even
A considerable uncertainty governs the non-market co-
the base-case scenario has a higher break-even price
benefits of an AD plant and values are likely to change
than the wholesale price of natural gas.
in the future as concerns over environmental issues
5.4.4
heighten (Yiridoe et al., 2009). At the end of pipe,
Viability of grass biogas and biomethane
under current conditions
savings from methane through avoiding emissions,
such
Under current conditions, the only financially viable
nitrogen
oxides
and
(Biogasmax, 2008), which equates to €1,387/ha of
on heat markets and farming subsidies. Profits are low
grass digested. In city centres, this rises to €0.89/l
and there is little incentive to switch from current
diesel replaced (Biogasmax, 2008) or €2,870/ha of
farming practice. There is currently no tariff structure in
grass. If a waste feedstock is used, the benefit from
place for grid injection, although the development of
avoided methane leakage is €0.26/l of diesel replaced
such a structure is under way. This analysis shows that
and the total benefit including improved end-of-pipe
grass biomethane injected into the grid is not
emissions is €1.15/l of diesel replaced (Biogasmax,
competitive with natural gas. Co-digestion can improve
2008). This equates to €13.8/t of cattle slurry digested
the economics, but the ABPR pose challenges for the
(based on a biogas yield of 22 m3/t of slurry at 55%
industry.
methane).
Improving the Viability of Grass
Biomethane for the Farmer and the
Consumer
5.5.2
agriculture
in
Ireland
is
Competitive advantage of biomethane
When non-market benefits are excluded, grass
biomethane is not competitive with natural gas.
However, renewable energy targets in each of the
Why should we subsidise grass biomethane?
Grassland
dioxide,
diesel replaced for a passenger car in an urban area
an on-site CHP plant, and viability is heavily dependent
5.5.1
carbon
particulate matter, have been estimated as €0.43/l of
option for grass biogas/biomethane in Ireland is use in
5.5
as
three energy sectors (heat, transport and electricity)
effectively
subsidised for export (Howley et al., 2009a). It is
mean
suggested
to
competition with other renewables. The existing
biomethane production will allow the benefit of double
natural gas network, which can serve as a vehicle for
credits (EC, 2009a) for meeting the 2020 targets for
biomethane
RES-T. Injecting biomethane into the gas grid is an
advantage of biomethane.
that
diverting
some
grassland
effective means of distributing renewable energy to a
gas
grid.
In
addition,
transport,
(renewable
yields
the
gas)
is
in
competitive
reaches all major cities and 23 out of the 32 counties.
for new infrastructure beyond the existing modern,
natural
biomethane
The natural gas grid in Ireland is quite extensive and
large number of consumers without any requirement
extensive
that
A programme has been completed replacing all of the
farm
old cast-iron pipes with polyethylene pipes, resulting in
diversification is served well leading to a strong case
a more efficient network. There are currently about
for subsidising grass biomethane and AD plants in
619,100 domestic connections and 24,000 industrial
general. The use of biogas/biomethane reduces GHG
and commercial connections to the gas grid in the
emissions: 82% for cattle slurry biomethane compared
Republic of Ireland and another 118,800 domestic
with diesel have been reported (Singh and Murphy,
customers and 8,400 industrial and commercial
2009), while savings of 75–150% can be achieved for
customers (NIAUR, 2009) in Northern Ireland.
grass biomethane compared with diesel (Korres et al.,
2010). Methane is a clean burning fuel in terms of local
For new installations, bioNG has the edge over other
pollutants; it improves air quality and benefits health
renewable technologies in areas on the gas grid,
(Rabl, 2002; Goyal and Sidhartha, 2003). In addition,
especially in urban areas where space may be at a
41
The potential for grass biomethane as a biofuel
premium. Significant space is required for many
As 93% of the installed CHP capacity in Ireland runs on
renewable energy solutions, such as woodchips (fuel
gas fuels (O’Leary et al., 2007), there is significant
storage areas) or horizontal geothermal installations;
market potential; however, the renewable bonus of
such space may be costly or unavailable in cities and
€0.12/kWhe for biomethane does not make financial
towns (e.g. in apartment blocks).
sense as CHP plants typically displace electricity
purchased from the grid and have returns of about
There are clearly competitive advantages of grass
€0.10–0.11/kWhe.
biomethane; the issue is now to find the right market in
order to exploit these advantages.
It is suggested that a revised system of tariffs be
introduced. Currently, a flat rate of €0.12/kWhe is paid
5.5.3
Grass biomethane
electricity market
in
the
renewable
for biogas CHP. The same electricity tariff is paid
regardless of whether a gate fee is received or the
Ireland’s 40% renewable electricity target for 2020
feedstock is purchased, and there is no allowance for
(Howley et al., 2008) is expected to be provided largely
the non-monetary benefits of AD, for example to
by wind. There are also targets for electricity from
encourage use of cattle slurry. The German tariff
ocean energy (500 MWe of installed capacity by 2020)
structure (BMELV, 2009) uses graded tariffs that
and for 30% biomass co-firing in existing peat-fired
depend on feedstock type, plant size and AD
power plants (DCMNR, 2007). The presence of viable
technology
alternatives for renewable electricity means that there
International Energy Agency (IEA) has stated (IEA,
is not expected to be a large market for electricity from
2007) that the high investor security provided by the
grass biomethane; however, there may be some scope
German feed-in tariff has been a success, resulting in
in the CHP market and in existing power plants running
a rapid deployment of renewables, the entrance of
on natural gas. The market size is considerable as
many new actors to the market, and a subsequent
62% of primary natural gas energy is used for
reduction in costs. Using the German tariffs for the
electricity generation (SEI, 2009c).
grass plant in this analysis, the electricity tariff rises to
type,
among
other
factors.
The
a minimum of €0.1718/kWh for an on-site CHP plant
There is a government target to achieve at least 800
and €0.1818/kWh for an off-site CHP plant using
MWe from CHP by 2020, with emphasis on biomass-
biomethane tapped from the grid (Table 5.5). Sale of
fuelled CHP (DCMNR, 2007). The use of grass biogas
heat off-site leads to an extra bonus of €0.03/kWhe
in an on-site CHP plant struggles economically, due
based on the proportion of heat sold. Thus there is
largely to the current tariff structure and the lack of heat
potential for these rates to rise to €0.21/kWhe.
markets in Ireland. However, there is potential for
existing natural-gas-fuelled CHP plants to purchase
Such a tariff structure would bring the on-site CHP
renewable gas from the grid, with the advantages that
plant into profit as long as there is a market for the heat
the capital investment has already been made and
(Table 5.6). The annual income for E+H and G+E+H is
there is generally a market for heat at existing plants.
over twice the average FFI for cattle-rearing farms
Table 5.5. Potential revenues from combined heat and power (CHP) using the
German tariff structure (simplified) (Smyth et al., 2010b).
Tariff
On-site CHP
(€/kWhe)
Off-site CHP
(€/kWhe)
0.0918
0.0918
Emission minimisation bonus
0.01
–
Grass as a feedstock
0.07
0.07
–
0.02
0.1718
0.1818
Basic compensation
Upgrading
Total
42
J.D. Murphy et al. (2007-CCRP-1.7)
Table 5.6. Profitability of on-site combined heat and power (CHP) with German tariff structure and farming
subsidies (Smyth et al., 2010b).
Base case
Reduced operating costs and
depreciation
E+H
G+E
G+E+H
E+H
G+E
G+E+H
Total incomea (€/year)
407,240
308,124
407,240
407,240
308,124
407,240
Total costs (€/year)
471,873
446,466
446,466
395,201
369,794
369,794
Income – costs (€/year)
–64,633
–138,342
–39,266
12,039
–61,670
37,446
Income – costs (€/ha)
–470
–1,006
–285
88
–459
272
Average annual subsidy (€/ha)
461
461
461
461
461
461
Return including subsidy (€/ha)
–9
–545
176
549
12
733
a
€0.1718/kWhe received for electricity, €0.053/kWhth received for heat.
E+H, the sale of heat and electricity with no capital grant; G+E, the sale of electricity only with capital grant; G+E+H, the sale of
electricity and heat with capital grant.
and
disparity between AD plant output and the demand of
depreciation are considered. In the case of the off-site
off-site electricity generators. Three-quarters of CHP
(€279/ha)
when
reduced
operating
costs
CHP plant, a return of €0.085/kWh biomethane can be
plants in Ireland are in the size range 0.5–1 MWe
achieved, assuming 40% thermal and 35% electrical
(O’Leary et al., 2007). Assuming 30% co-firing (which
efficiency (€0.1818/kWhe + €0.053/kWhth). This is
is the target for biomass co-firing in peat plants) in
over
25%
higher
with
0.75-MWe CHP plants, the grass biomethane facility in
break-even
this analysis would serve only 2.7 such plants. Being
biomethane price (from Table 5.4). The viability of off-
reliant on such a small customer base puts the
site CHP plants can only be assessed on a case-by-
biomethane supplier at risk of failure from small
case basis. Determining factors include the plant size,
changes in demand. An obligation for CHP plants to
the proportion of biomethane/natural gas in the mix,
meet renewable energy targets would improve the
and the individual circumstances of the plant, for
viability through providing greater market stability for
example if capital costs have already been paid. There
the developing industry, and by putting biomethane in
is potential for the use of biomethane in combined
competition with other renewables, as opposed to
cycle
cheap natural gas.
than
€0.11/kWh)
gas
turbine
(€0.085/kWh
the
compared
best-case
(CCGT)
plants.
The
initial
advantages of biomethane used in a CCGT facility
include:
•
5.5.4
Grass biomethane in the renewable transport
market
An electrical efficiency of around 55% compared
There is a target for 10% renewable energy in
with 35% in a small-scale CHP;
Transport 2020 (DCMNR, 2007). Unlike the electricity
•
Increasing the priority listing of the CCGT plant as
sector where significant progress is being made
it is now seen as a renewable source of electricity
towards meeting the target, there are significant
as opposed to a fossil fuel electricity-generating
challenges in the transport sector. Penetration of
plant; and
renewables in transport currently stands at less than
1.2% (Howley et al., 2009a). The problem is further
•
Use of electricity from CCGT to power electric
compounded
by
policy
constraints
in
biofuels
cars and provide renewable fuel in transport.
(sustainability criteria) and agriculture (land use) which
restrict the type of biofuels that can be used and the
The lack of a comprehensive tariff structure is a
type of energy crops that can be grown. Smyth et al.
stumbling block for the industry. There is also a
(2010a) showed that the largest potential for the
43
The potential for grass biomethane as a biofuel
achievement of Irish 2020 targets in renewable energy
considerable savings can be achieved if bioCNG is
in transport is grass biomethane.
sold. If a 10% biomethane/90% CNG blend is used, the
break-even price is between €0.0199 and €0.0217/MJ
The break-even price of compressed biomethane from
(based on UK CNG prices). At 53% of the price of
grass varies between €0.078 and €0.132/kWh
petrol and 71% of the price of diesel (for the higher
(Table 5.7). Excise duty is not charged on gas used as
price of €0.0217/MJ), this is competitive.
a propellant, but VAT at 21% has to be added (EC,
2010), giving a minimum selling price (i.e. break-even
The obvious stumbling block for the sale of
price) of between €0.096 and €0.163/kWh. The sale
biomethane as a transport fuel in Ireland is the
price of petrol and diesel lies within this range
absence of a market; there are currently only two
(Table 5.8). The price of CNG is significantly lower
natural gas vehicles in the country (NGV, 2009). The
than that of petrol and diesel, meaning that
development of biomethane for transport in other
Table 5.7. Break-even of compressed biomethane from grass silage as a vehicle fuel (Smyth et al., 2010b).
Base casea
Reduced operating costs and
depreciationb
50%G
30%G
NG
50%G
30%G
NG
Break-even price of biomethane injected to grid (€/kWh)
0.100
0.108
0.121
0.067
0.075
0.107
Cost of compression to 250 bar + filling station (€/kWh)c
0.011
0.011
0.011
0.011
0.011
0.011
Break-even price of compressed biomethane (€/kWh)
0.111
0.119
0.132
0.078
0.086
0.118
0.134
0.144
0.160
0.094
0.104
0.143
1.37
1.47
1.63
0.96
1.06
1.45
– including 21% VAT (€/kWh)
3
– including 21% VAT (€/m )
a
Excludes farming subsidy.
Includes farming subsidy (€461/ha).
c
Estimated from values in the literature (Murphy and Power, 2009b) and discussions with industry.
50%G, receipt of grant for 50% of capital cost; 30%G, receipt of grant for 30% of capital cost; and NG, no grant.
b
Table 5.8. Comparison of vehicle fuel costs (Smyth et al., 2010b).
Fuel
Unit cost
Energy value
Cost per unit energy
(€/MJ)
Petrola
€1.224/l
30 MJ/l
0.0408
€1.150/l
37.4 MJ/l
0.0307
3
37 MJ/m
0.0441
Diesela
b
3
Compressed biomethane (high)
€1.63/m
Compressed biomethane (low)b
€0.96/m3
37 MJ/m3
0.0260
3
3
37 MJ/m
0.0241
€0.71/m3
37 MJ/m3
0.0192
3
3
37 MJ/m
0.0189
€0.80/m3
37 MJ/m3
0.0217
3
3
0.0199
CNG – Austria
c
€0.89/m
CNG – UKc
CNG – Germany
c
Bio-CNG (high)d
Bio-CNG (low)
d
€0.70/m
€0.74/m
a
37 MJ/m
Price of petrol and diesel is the price at the pumps (AA Ireland, 2010).
Price of compressed biomethane is the minimum selling price of grass biomethane. The highest and lowest prices
from Table 5.8 are used.
c
In the absence of Irish compressed natural gas (CNG) prices, the prices in Austria, Germany and the UK (NGV,
2009) are shown for comparison.
d
Bio-CNG price calculated using UK CNG prices and a blend of 10% biomethane/90% CNG.
b
44
J.D. Murphy et al. (2007-CCRP-1.7)
countries has generally been based on an existing
gas. The potential for a large number of customers
CNG market, and the development of CNG is often
offers more flexibility than the electricity market.
based on the introduction of CNG to captive fleets (e.g.
buses, waste collection lorries, taxis) followed by
Obviously, alternatives such as woodchips or wood
private cars. The sale of biomethane for transport in
pellets could also be employed; however, the
installation of these systems requires significant capital
other countries has been found to be profitable,
investment in both the boiler and biomass storage
offering higher returns than heat or electricity. The
areas, as well as changes in practice. Figure 5.1
CNG market may develop in Ireland as it has done
compares heating costs based on an existing building
elsewhere, but would require regulation and incentives
remaining on the gas grid (fuel and running costs only
from government to do so.
for natural gas, grass biomethane and bioNG) and new
woodchip and pellet heating systems (fuel, running
5.5.5
Grass biomethane in the renewable heat
and annualised capital costs). While grass biomethane
market
is uncompetitive, a 12:88 (biomethane/CNG) bioNG
The government has set a target for 12% renewable
fuel is competitive with the renewable energy
heat by 2020 and has also stated that the public sector
alternatives. The analysis assumes that biomethane is
produced from grass only; biomethane produced from
will lead the way with the deployment of bioenergy
feedstock with a gate fee, such as slaughter waste,
heating (DCMNR, 2007). The residential sector is
would be considerably more competitive.
responsible for the largest share of natural gas final
energy consumption, at 40.7% (SEI, 2009c). Twenty-
In Fig. 5.1, the cost of grass biomethane is the break-
eight per cent of houses have gas central heating
even price (highest and lowest values are taken from
Table 5.4 and 13.5% VAT is added). The cost of bioNG
Dublin, where there are almost 375,000 natural gas
is based on a blend of 12% biomethane and 88%
customers or about 60% of national customers.
natural gas. For the gas systems, estimated running
Average residential natural gas demand (weather
costs are added to the fuel costs to give the heating
corrected) in 2008 was 14.4 MWh (51.8 GJ) per
cost. The heating cost of woodchips and wood pellets
household. The grass biomethane plant in this analysis
includes capital and operational costs. Total woodchip,
could fuel about 320 houses solely on biomethane or
wood pellet and natural gas heating costs were
2,665 houses on bioNG containing 12% renewable
calculated using a heat cost comparison spreadsheet
€c/kWh
(O’Leary et al., 2008), with the highest proportion in
Figure 5.1. Comparison of heating costs for various systems (Smyth et al., 2010b).
45
The potential for grass biomethane as a biofuel
(EVA, 2007), current commercial fuel costs (SEI, 2010)
uncertainty in the waste sector. The transport market
and work undertaken as part of a Master’s thesis
offers the potential for profitability and provides a
(Smyth, 2007). A 570-kW boiler with 900 h/year
cheaper alternative to fossil fuels for the consumer.
operation is assumed.
However, there is currently no market for CNG in
Ireland and the transport market is therefore not a
Although Directive 2009/73/EC on the natural gas
practical option at present. Unlike other renewable
market (EC, 2009c) states that biogas should be
technologies in the heat sector, grass biomethane has
granted non-discriminatory access to the gas system,
a large, easily accessible customer base. Existing
and biomethane is injected into the grid in other
natural gas customers would not require new
countries, as yet there is no system for this in Ireland.
installation and their gas supplier would need only a
Gaslink (the Irish gas network operator) and Bord Gáis
are currently investigating a quality standard for
change in their billing system; thus the higher cost of
biomethane injection into the grid.
renewable gas can be offset against avoided capital
investment. Injecting grass biomethane into the grid for
5.6
Conclusions
sale as a heating fuel is the path of least resistance.
However, there is currently no legislation in place in
The key to the competitiveness of biogas/biomethane
is the renewable energy targets. The principal
Ireland to allow grid injection. Under certain conditions
advantage of biomethane over other renewables is
grass biogas/biomethane has the potential to be an
that it can be distributed through the gas grid to a large
economically viable alternative for farmers and for the
existing customer base. The renewable electricity
consumer. Its cost competitiveness can be further
market is largely dominated by wind and it is the view
improved by co-digestion with gate fee feedstock and
of the authors that electricity is not the most
by taking account of the associated non-monetary co-
advantageous avenue for biogas. If a biogas electricity
benefits. However, a recurring theme is the lack of
industry were to develop from grass, a revised tariff
consistent legislation regarding AD and the use of
structure would be necessary. The existing tariff
biogas/biomethane, and this is acting as a barrier to
structure works well for feedstock that attracts a gate
the development and economic success of the
fee but, in spite of this, the industry is faltering, largely
industry. For the industry to succeed economically, the
due to the strict interpretation of the ABPR and
implementation of cohesive legislation is required.
46
J.D. Murphy et al. (2007-CCRP-1.7)
6
Conclusions and Recommendations
6.1
Conclusions
of green electricity and minimisation of thermal
energy input are essential. In use as a transport
•
•
Grassland is the dominant agricultural landscape
fuel
in Ireland, covering 91% of agricultural land. The
biomethane; bi-fuel vehicles may not meet this
size of the national herd has decreased and will
criterion. Through process optimisation, a GHG
continue to do so. Conversion of grassland to
emission reduction of more than 60% as
arable land is not encouraged due to cross
compared with diesel may be effected. Grassland
compliance.
agricultural
sequesters carbon; a value of 0.6 t C/ha/year is
enterprise to grass biomethane production will
deemed conservative. This would lead to a
assist rural development through sustainable
reduction in emissions of 89% which would
employment, security of energy supply, and
suggest that grass biomethane is one of the most
environmental benefits associated with reduced
sustainable indigenous non-residue European
stocking rates.
transport biofuels.
Diversification
of
Perennial ryegrass is an excellent grass species
•
the
vehicle
must
be
optimised
for
The key to the competitiveness of grass
for biogas production. Mixed pastures (ryegrass
biomethane is the renewable energy targets. The
and
biogas
principal advantage of biomethane over other
fertilisation
renewables is that it can be distributed through
clover)
may
result
production
and
requirements.
Excess
in
higher
reduced
late
the gas grid to a large existing customer base. It
biogas
is suggested that biomethane has advantages in
production due to the increased structural
the transport and thermal sectors rather than the
carbohydrate content of grasses.
electricity sector. The transport market offers the
harvesting
can
fertilisation
negatively
and
affect
best potential for profitability; however, there is
•
The selection of the correct digester system for
currently no market for CNG in Ireland. Grass
grass biomethane is an important decision. The
biomethane as a source of renewable thermal
wet continuous two-stage system offers readily
energy has a large, easily accessible customer
available technology. However, grass has a
base; existing natural gas customers would not
tendency to float to the top of the liquid level in a
require new installations. Cost competitiveness
wet system, which may inhibit the process; thus,
can be further improved by co-digestion with gate
great care must be taken in the choice of the
fee feedstock and by taking account of the
mixing system. Dry-batch leach-bed systems
associated non-monetary co-benefits. However,
coupled with a UASB have potential for increased
a recurring theme is the lack of consistent
biogas production in smaller chambers. These
legislation
systems can be further optimised, particularly in
leaching
mode
Membrane
using
separation
pretreatment
and
the
use
of
biogas/biomethane, and this is acting as a barrier
options.
HPWS
regarding
to the development and economic success of the
are
industry.
recommended for upgrading of biogas (typically
For
the
industry
to
succeed
economically, the implementation of cohesive
at 55% CH4) to biomethane (at 97%+ CH4). In
legislation is required.
addition, HPWS also provides maximum purity
•
(up to 98% CH4) with minimal cost.
6.2
An essential element of a grass biomethane
•
Recommendations
Employ a tariff scheme that differentiates the
facility is the reduction in emissions associated
source of biomass:
with parasitic energy demands. Thus, purchase
Applying one tariff rate to biomass is a relatively
47
The potential for grass biomethane as a biofuel
blunt instrument. The present tariff for AD CHP is
existing CNG market, and the development of
€150/MWeh for facilities smaller than 500 kWe.
CNG is often based on the introduction of CNG to
This does not differentiate the source of biomass.
captive fleets (e.g. buses, waste collection lorries,
Biogas may be made from OFMSW, which
taxis) followed by private cars. The CNG market
carries a gate fee, slurry, which typically has no
requires
gate fee, or silage, which must be purchased.
incentives from government. For example, a
Germany employs a tiered system for tariffs for
target of CNG vehicles could be introduced to
biogas. There is a basic compensation for biogas
mirror the target of 10% of all vehicles to be
with additional bonuses. One of these bonuses is
through
regulation
and
electric powered by 2020. Other examples
priced to allow competitiveness for feedstocks,
include grant-aiding CNG service stations and
such as grass, which offer rural sustainable
mandating of public transport fleets to incorporate
employment.
•
support
a certain percentage of CNG vehicles by
specified dates.
Employ a tariff scheme for biomethane:
At present, there is a tariff structure for electricity
•
from biomass. It is suggested that the utilisation
•
Develop, promote and regulate biomethane
of biogas is better employed when upgraded to
as a source of thermal energy:
biomethane and used as either a source of heat
The sale of biomethane for renewable thermal
(distributed through the natural gas grid to
energy has a significant advantage due to the
620,000 houses) or as a transport fuel. There is
existence of a modern, extensive natural gas
no tariff scheme for these end uses. The German
grid.
system allows a bonus for grid injection of
connections to the gas grid, with an average
biomethane and use at a different site. Support
demand of 51.9 GJ/house. This equates to 32 PJ
for transport fuel is of particular importance as
of thermal energy. If we consider a 12%
biomethane is allowed a double credit for
Renewable Energy Supply in Heat (RES-H)
renewable energy in transport targets.
target, then 3.84 PJ/year can be met by 32,000
Develop, promote and regulate the CNG
ha of grass or about 0.8% of existing grassland.
market:
Again, the renewable gas and heat market
The sale of biomethane for transport in other
requires Government support. This may be done
countries has been found to be profitable, offering
(similar to the biofuel obligation scheme) by
higher returns than heat or electricity. The
mandating suppliers of gas to incorporate a
development of biomethane for transport in other
specific percentage of renewable gas in their
countries has generally been based on an
sales by specific dates.
48
There
are
about
619,000
domestic
J.D. Murphy et al. (2007-CCRP-1.7)
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Peer-Reviewed Journal Publications from Report
These papers were written while undertaking the
277–288.
research project; the report is drawn from the papers
Singh, A., Nizami, A.S., Korres, N.E. and Murphy, J.D.,
2011. The effect of reactor design on the
sustainability of grass biomethane. Renewable and
Sustainable Energy Reviews 15: 1567–1574.
and the papers from the report.
Korres, N.E., Singh, A., Nizami, A.S. and Murphy, J.D.,
2010. Is grass biomethane a sustainable transport
biofuel? Biofuels, Bioproducts, Biorefinery 4: 310–
325.
Smyth, B.M., Murphy, J.D. and O'Brien, C., 2009. What is
the energy balance of grass biomethane in Ireland
and other temperate northern European climates?
Renewable and Sustainable Energy Reviews 13(9):
2349–2360.
Nizami, A.S. and Murphy, J.D., 2010. What type of
digester configurations should be employed to
produce biomethane from grass silage? Renewable
and Sustainable Energy Reviews 14: 1558–1568.
Smyth, B., Smyth, H. and Murphy, J.D., 2010. Can grass
biomethane be an economically viable biofuel for the
farmer and the consumer? Biofuels, Bioproducts,
Biorefinery 4(5): 519–537. doi:10.1002/bbb.238.
Nizami, A.S., Korres, N.E. and Murphy, J.D., 2009. A
review of the integrated process for the production of
grass biomethane. Environmental Science and
Technology 43(22): 8496–8508.
Smyth, B., Ó Gallachóir, B., Korres, N. and Murphy, J.D.,
2010. Can we meet targets for biofuels and
renewable energy in transport given the constraints
imposed by policy in agriculture and energy? The
Journal of Cleaner Production 18: 1671–1685.
Singh, A., Smyth, B.M. and Murphy, J.D., 2010. A biofuel
strategy for Ireland with an emphasis on production of
biomethane and minimization of land take.
Renewable and Sustainable Energy Reviews 14(1):
58
J.D. Murphy et al. (2007-CCRP-1.7)
Acronyms and Annotations
a.i.
Active ingredient: chemical substance of a pesticide that kills the target pest
AAU
Agricultural area used
ABP
Animal by-products
ABPR
Animal By-Product Regulations
AD
Anaerobic digestion
ADF
Acid detergent fibre; an estimation of the cellulose and lignin content in a feed
ADL
Acid detergent lignin: estimates lignin content in feedstock
BioCNG
Compressed biomethane and natural gas
C-3 plant
First product of photosynthesis consists of three carbon atoms (cool or temperate grasses)
C-4 plant
First product of photosynthesis consists of four carbon atoms (warm or tropical grasses)
CAD
Centralised anaerobic digestion
CAN
Calcium ammonium nitrate
CAP
Common Agricultural Policy
CCGT
Combined cycle gas turbine
CF
Cocksfoot
CH4
Methane
CHP
Combined heat and power
CNG
Compressed natural gas
CO2e
Carbon dioxide equivalent
CP
Crude protein
CSO
Central Statistics Office
CSTR
Continuous stirred tank reactor
DAFF
Department of Agriculture, Fisheries and Food
DM
Dry matter
DMD
Dry matter digestible: percentage of the feed dry matter actually digested by animals
DMI
Dry matter indigestible: dietary fibre (roughage), the indigestible portion of plant food
DS
Dry solids
FE
Fuel efficiency
FFI
Farm family income
FM
Fresh matter
GDP
Gross Domestic Product
GHG
Greenhouse gas
59
The potential for grass biomethane as a biofuel
GWP
Global warming potential
HPWS
High pressure water scrubbing
HRT
Hydraulic retention time
IEA
International Energy Agency
ktoe
Kilotonnes of oil equivalent
LCA
Life-cycle assessment
ME
Metabolisable energy: the feed energy actually used by the animal
MF
Meadow foxtail
N, P, K
Nitrogen, phosphorus, potassium
NDF
Neutral detergent fibre; estimation of hemicellulose and cellulose content, cell wall content
NDP
National Development Plan
ODM
Organic dry matter
OFMSW
Organic fraction of municipal solid waste
OLR
Organic loading rate
PRG
Perennial ryegrass
PS
Photosynthetic
REPS
Rural Environment Protection Scheme
RES-H
Renewable Energy Supply in Heat
RES-T
Renewable Energy Supply in Transport
TS
Total solids
UASB
Upflow anaerobic sludge blanket
UCO
Used cooking oil
VDS
Volatile dry solids
VFA
Volatile fatty acids
WDGS
Wet distiller’s grains with solubles
WSC
Water-soluble carbohydrate
60