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DOCKING & REPAIR WORK PLANNING SCHEDULES

CALIFA7SEAS MARITIME ACADEMIA HANDBOOK - PART 3: OPERATION, MAINTENANCE AND REPAIR

MT PDZ Maju - DOCKING & REPAIR WORK PLANNING SCHEDULES Revision No: Last Update: 3.0 28.02.2015 Updated by: KYUZRI Target Milestones: ETA Yard (Day 1) 10.03.2015 ETD Yard (Day 15) 25.03.2015 As per meeting resolutions dated 22.01.2015 at Huangpu Shipyard: Target Docking Period 4 to 5 days Target berthing upon arrival 3 to 4 days Target for Hatch Cover Steel Repairs 3 days upon vessel's arrival yard Special Focus Areas of Works (Major) : 1. Hull blasting and painting 2. Tailshaft sleeve renewal 3. Bow Thruster overhauls 4. Cargo Hold Hatch cover steel repair works, blasting and painting 5. Damaged stern plating plate renewal works 6. Cargo hold inner bottom plating and cell guides 7. Main engine major overhauls 8. Generator major overhauls (3nos.) 9. Safety and Alarm Function Functional Testing and Troubleshooting Note : 1. This includes estimation of total abt. 95tons steel renewal if needed Harbor/Quay Trial Date Seatrials Date Khairul, Sariza, Khairudin Yong Zailan Owner's PMT Mobilzation Plan No. Milestones/Scope of Works ETA Wharf Floating Dcok Wharf -2 -1 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Sa Su Mo Tu Wd Th Fr Sa Su Mo Tu Wd Th Fr Sa Su Mo Accumalate Days Date Job Ref. No Day Kamarul ETD 15 16 17 24 25 26 Tu Wd Th 1.0 Milestones: 1 2 3 4 5 6 7 8 9 10 11 12 Owner's Project Management Team(PMT) arrives HuangPu Owner's PMT meeting with Class NK Owner's PMT Drydocking Kick-Off Meeting with Yard PMT Vessel's arrives Yard and berthing (Yard and Owner finalzing few repair items onboard) Docking Undocking and berthing Harbor/Quay Trials ( includes Bow Thruster Performance Trials) M/E Endurance Trials/Sea-Trilas Works Completion/Delivery Vessel ETD Yard Cost querry for final billing Owner's PMT leaves Yard 2.0 Scope of Works: 2.1 HULL (H) 1 2 3 4 5 6 7 8 2.2 1 2 3 4 5 6 7 8 Hull blasting and painting , seachest, rudder clearances Hatch cover blasting, steel renewal and painting Hull and Ballast Tanks Zinc Anodes + Tanks Cleaning (if necessary) Propeller /Stern Tube/Tailshaft withdraw & repairs /Intermediate Shaft/Rudder Clearances Bow Thruster Anchor& Anchor Chains & Chain Locker Deck and Catwalk Stern Plating and Aft Mooring Repairs + Hull/Cargo Hold/Cell Guides/Ballast tanks Plating renew upon inspection (see note 1) DECK (D) Windlass and winches Bunkering lines testing MAGNETIC COMPASS ADJUSTMENT CO2 FIXED EXTINGUISHER BOTTLESS PRESSURE TESTING Deck Crane ACCOMODATION LADDER LIFEBOAT + DAVIT Radio & Nav. (Radar,Dopper Log,VHF, MF/HF, Auto Pilot,RPM Tacho,Speed Log, Window Viper & Steering) Yard's Total MAN 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 H001, 002, 009 H001A H003, 010A&B H003A&B,004&A,005 H006 H007, 008 H011 H015, H015A&B D001,002,002A,003 D004 D005 D006 D007-009 D010 D011 D012-017, D019-021 9 Container System( Lashing gear eqpt., Reefer Terminals, Twist locks) 10 Air Vent Pipes, Sounding Pipes and Deck Terminal Pipes for Cable Reefer and Hydrant Pipes 11 Deck Outfitting ( WT Door, Small Hatches, Manholes and Railings) 2.3 MECHANICAL(M) D023-026 D022, 027-028,032, 034-039,042 D029-031,033, 040-041&A 1 Sea Valves ( suction, overboard and sanitary) 2 M/E Major Overhauls and Parts Replacement (LO Cooler, Governor, Air Cooler, Liner, Bearing, T/C & LO Pump) 3 Engine room pump 4 A/E#1,2 and 3 Major Overhaul and Parts Replacement ( Governors, Fuel Pump, Main bearing, Crankshaft#3) 5 Boiler works 6 Ventilation Fans/Blowers Overhauls(E/R, Purifier, AC, Galley, Cargo Hold, CO2, Thruster, Egen) 7 ER Seawater Piping Works 2.4 ELECTRICAL(E) Fire/Safety and Engine Device Testing (+ Trouble shooting and repairs if any) Alternator works+Motor Megger Testing(+ Repairs if any) Mainswitchboard servicing + ECR Consul (+ Trouble shooting and repairs if any) Prepared by: Engr. Khairulmuzammil Yuzri (KYUZRI) PDZ MAJU Drydocking Project Director 05th February 2014 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 M001 M002-006 M007 M008-011 M012 M013-20 M021-042 E001-002 E003,E005&A E004,E006 Reviewed and Approved by: Mr. Bruce Lee Ship Repair Division, CSSC Huangpu Wenchong Shipbuilding Co. Ltd. Email dated 25th February 2015