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Polylactones

Polymer Bulletin, 1985
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Polymer Bulletin 14, 491-495 (1985) Polymer Bulletin 9 Springer-Verlag 1985 Polylactones 5. Polymerization of L,L-LacUde by Means of Magnesium Salts Ruth Dunsing and Hans R. Kricheldorf* Institut for Technische und Makromolekulare Chemie der Universitfit Hamburg, Bundesstrasse 45, D-2000 Hamburg 13, Federal Republic of Germany SUMMARY Bulk polymerizations of L,L-lactide were conducted at 120 and 180~ but mainly at 150~ Magnesium oxide, ethoxide, ace- tate, stearate, and 2,4-pentane dionate were used as catalysts. Time conversion curves show that at least a temperature of 150~ and a reaction time of 72 h is required for maximum conversion. The highest yields (up to 96 %) were obtained with magnesium oxide. However, all initiators, in particular magnesium oxide, caused racemization which increased with reaction time and tempe- rature. Polymerizations in solutions at temperatures around IOO~ failed regardless of the solvent. INTRODUCTION Heavy metal compounds such as lead, tin or zinc oxide, SnCI4, Sn(II)octoate or dibutyltin derivatives were frequently used as catalysts for the polymerization of L,L-lactide and lactones [I-9]. However, when poly(L-lactide) or copolyesters of L-lactid acid are designed for medical or pharmaceutical purposes, the polyesters need to be purified from there poiso- nous catalysts. On the other hand, magnesium and calcium ions participate in the metabolism of the human body, and thus, ca- talysts based on magnesium or calcium ions do not need to be removed from the polyesters prior to their application. There- fore, it was the purpose of this paper to investigate the use- fulness of various commercially available magnesium compounds as polymerisation catalysts for L,L-lactide (results obtained with calcium salts will be reported in another part of this series). It should be mentioned that magnesium salts are known to catalyze the polymerization of lactones [1,10]. Yet detailed investigations on their usefulness in the case of L,L-lactide are lacking. RESULTS and DISCUSSION Five commercially available magnesium catalysts were in- vestigated, namely magnesium acetate, stearate, 2,4-pentane- dionate (acetylacetonate), magnesium ethoxide and magnesium oxide. Magnesium&tearate and 2,4-pentanedionate may be con- sidered as homogenous catalysts because they dissolved in the * To whomoffprintrequests shouldbe sent.
492 in the molten monomer, whereas all other catalysts were inso- luble. In a first series of experiments polymerization of L,L- lactide was attempted in various solvents, such as dioxane, nitrobenzene or pyridine at IOO~ Magnesium stearate and mag- nesiumoxide were used as catalysts; yet all these experiments failed. All further investigations were concentrated on bulk poly- merizations of molten L,L-lactide. When magnesium stearate was used at 120~ no polymer could be isolated after 8 h, and even after 96 h the yield only reached 35 % (Nos. I-2, Tab. I). At 150oc the yield increased to 65 % after 96 h. However, the time conversion curve (Nos. 3-12, Tab. I) clearly indicates that the conversion levels off after 72 h, still far below the thermo- dynamically achievable maximum (ca. 97 %). Three observations support the hypothesis that the low yields result from desac- tivation of the catalyst (e.g. decarboxylation) and not from degradation of poly(L-lactide) due to back-biting of the active chain end. First, the viscosities increase steadily with in- creasing conversion. Second, longer reaction times favour race- mization indicating side reactions due to proton transfer of the acidic C-~ proton of the monomer. Third, a further increase of the reaction temperature strongly favours racemization and lowers the yield (No. 13, Table I). The yields obtained with magnesium acetate (Nos. 14-18, Tab. I) are slightly higher, yet the de- gree of racemization is also higher. Interestingly, the visco- sities increase with conversion, indicating a living character of the chain growth. Also with magnesium 2,4-pentane dionate time-conversion curves were measured at 120, 150 and 180~ (Tab. 2)' Again a reaction temperature of 150~ was found to be optimum and again the yields leveld off after 72 h, far below the theoretical maximum. Furthermore, racemization proceeded with increasing reaction time and temperature. Magnesium ethoxide (Nos. 13-16, Tab. 2) gave slightly higher yields; yet the extent of racemization was not higher, despite the greater basicity of the ethoxide groups. Finally, three different grades of magnesium oxide were used as catalysts (Tab. 3). All three grades yielded similar results, and thus, do not need separate discussion. However, the results obtained with magnesium oxides differ from those of other catalysts in three aspects. First, yields up to 96 % were found, demonstrating that magnesium oxides are the most effec- tive catalysts of this study despite its heterogeneous charactez Second, whereas the yield steadily increases with the reaction time,the molecular weights are independent on the conversion. In this respect the magnesium oxide catalyzed polymerizations of L,L-lactide resemble the radical polymerization of vinyl- monomers, and not an anionic living polymerization. Third, the extent of racemization is greater than that of all other ca- talysts. The present study enables two important conclusiones. First, Magnesium compounds are not suited as catalysts, if optically pure poly(L-lactide) or other polylactones with acidic protons
Polymer Bulletin 14, 491-495 (1985) Polymer Bulletin 9 Springer-Verlag 1985 Polylactones 5. Polymerization of L,L-LacUde by Means of Magnesium Salts Ruth Dunsing and Hans R. Kricheldorf* Institut for Technische und Makromolekulare Chemie der Universitfit Hamburg, Bundesstrasse 45, D-2000 Hamburg 13, Federal Republic of Germany SUMMARY Bulk p o l y m e r i z a t i o n s of L , L - l a c t i d e were c o n d u c t e d at 120 and 180~ but m a i n l y at 150~ M a g n e s i u m oxide, ethoxide, acetate, stearate, and 2 , 4 - p e n t a n e dionate were used as catalysts. Time c o n v e r s i o n curves show that at least a t e m p e r a t u r e of 150~ and a r e a c t i o n time of 72 h is r e q u i r e d for m a x i m u m conversion. The h i g h e s t yields (up to 96 %) w e r e o b t a i n e d w i t h m a g n e s i u m oxide. However, all initiators, in p a r t i c u l a r m a g n e s i u m oxide, c a u s e d r a c e m i z a t i o n w h i c h i n c r e a s e d w i t h r e a c t i o n time and temperature. P o l y m e r i z a t i o n s in solutions at t e m p e r a t u r e s a r o u n d IOO~ failed r e g a r d l e s s of the solvent. INTRODUCTION Heavy metal c o m p o u n d s such as lead, tin or zinc oxide, SnCI4, S n ( I I ) o c t o a t e or d i b u t y l t i n d e r i v a t i v e s w e r e f r e q u e n t l y used as c a t a l y s t s for the p o l y m e r i z a t i o n of L , L - l a c t i d e and lactones [I-9]. However, w h e n poly(L-lactide) or c o p o l y e s t e r s of L - l a c t i d acid are d e s i g n e d for m e d i c a l or p h a r m a c e u t i c a l purposes, the p o l y e s t e r s need to be p u r i f i e d from there poisonous catalysts. On the other hand, m a g n e s i u m and c a l c i u m ions p a r t i c i p a t e in the m e t a b o l i s m of the human body, and thus, catalysts based on m a g n e s i u m or c a l c i u m ions do not n e e d to be r e m o v e d from the p o l y e s t e r s prior to their application. Therefore, it was the purpose of this p a p e r to i n v e s t i g a t e the usefulness of v a r i o u s c o m m e r c i a l l y a v a i l a b l e m a g n e s i u m c o m p o u n d s as p o l y m e r i s a t i o n c a t a l y s t s for L , L - l a c t i d e (results o b t a i n e d w i t h c a l c i u m salts will be r e p o r t e d in another part of this series). It should be m e n t i o n e d that m a g n e s i u m salts are known to c a t a l y z e the p o l y m e r i z a t i o n of lactones [1,10]. Yet d e t a i l e d i n v e s t i g a t i o n s on their u s e f u l n e s s in the case of L , L - l a c t i d e are lacking. RESULTS and D I S C U S S I O N Five c o m m e r c i a l l y a v a i l a b l e m a g n e s i u m c a t a l y s t s were investigated, n a m e l y m a g n e s i u m acetate, stearate, 2 , 4 - p e n t a n e d i o n a t e (acetylacetonate), m a g n e s i u m e t h o x i d e and m a g n e s i u m oxide. M a g n e s i u m & t e a r a t e and 2 , 4 - p e n t a n e d i o n a t e may be considered as h o m o g e n o u s c a t a l y s t s b e c a u s e they d i s s o l v e d in the * To whomoffprintrequestsshouldbe sent. 492 in the m o l t e n monomer, w h e r e a s all other c a t a l y s t s were insoluble. In a first series of e x p e r i m e n t s p o l y m e r i z a t i o n of L,Llactide was a t t e m p t e d in v a r i o u s solvents, such as dioxane, n i t r o b e n z e n e or p y r i d i n e at IOO~ M a g n e s i u m stearate and m a g n e s i u m o x i d e were used as catalysts; yet all these e x p e r i m e n t s failed. All further i n v e s t i g a t i o n s were c o n c e n t r a t e d on bulk polym e r i z a t i o n s of m o l t e n L,L-lactide. When m a g n e s i u m stearate was used at 120~ no polymer could be isolated after 8 h, and even after 96 h the yield only reached 35 % (Nos. I-2, Tab. I). At 150oc the yield i n c r e a s e d to 65 % after 96 h. However, the time c o n v e r s i o n curve (Nos. 3-12, Tab. I) c l e a r l y indicates that the c o n v e r s i o n levels off after 72 h, still far b e l o w the thermod y n a m i c a l l y a c h i e v a b l e m a x i m u m (ca. 97 %). Three o b s e r v a t i o n s support the h y p o t h e s i s that the low yields result from desact i v a t i o n of the c a t a l y s t (e.g. decarboxylation) and not from d e g r a d a t i o n of poly(L-lactide) due to b a c k - b i t i n g of the active chain end. First, the v i s c o s i t i e s increase steadily w i t h inc r e a s i n g conversion. Second, longer r e a c t i o n times favour racem i z a t i o n i n d i c a t i n g side r e a c t i o n s due to p r o t o n t r a n s f e r of the acidic C-~ p r o t o n of the monomer. Third, a further increase of the r e a c t i o n t e m p e r a t u r e s t r o n g l y favours r a c e m i z a t i o n and lowers the y i e l d (No. 13, Table I). The yields o b t a i n e d w i t h m a g n e s i u m acetate (Nos. 14-18, Tab. I) are s l i g h t l y higher, yet the degree of r a c e m i z a t i o n is also higher. I n t e r e s t i n g l y , the viscosities increase w i t h conversion, i n d i c a t i n g a living c h a r a c t e r of the chain growth. Also w i t h m a g n e s i u m 2 , 4 - p e n t a n e d i o n a t e t i m e - c o n v e r s i o n curves w e r e m e a s u r e d at 120, 150 and 180~ (Tab. 2)' A g a i n a r e a c t i o n t e m p e r a t u r e of 150~ was found to be o p t i m u m and again the yields leveld off after 72 h, far b e l o w the t h e o r e t i c a l maximum. Furthermore, r a c e m i z a t i o n p r o c e e d e d w i t h i n c r e a s i n g r e a c t i o n time and temperature. M a g n e s i u m ethoxide (Nos. 13-16, Tab. 2) gave slightly higher yields; yet the extent of r a c e m i z a t i o n was not higher, despite the greater b a s i c i t y of the e t h o x i d e groups. Finally, three d i f f e r e n t grades of m a g n e s i u m oxide w e r e used as c a t a l y s t s (Tab. 3). All three grades y i e l d e d similar results, and thus, do not need separate discussion. However, the results o b t a i n e d w i t h m a g n e s i u m oxides d i f f e r from those of other c a t a l y s t s in three aspects. First, yields up to 96 % were found, d e m o n s t r a t i n g that m a g n e s i u m oxides are the m o s t effective c a t a l y s t s of this study despite its h e t e r o g e n e o u s charactez Second, w h e r e a s the yield steadily increases w i t h the r e a c t i o n t i m e , t h e m o l e c u l a r w e i g h t s are i n d e p e n d e n t on the conversion. In this r e s p e c t the m a g n e s i u m oxide c a t a l y z e d p o l y m e r i z a t i o n s of L , L - l a c t i d e resemble the radical p o l y m e r i z a t i o n of vinylmonomers, and not an anionic living p o l y m e r i z a t i o n . Third, the extent of r a c e m i z a t i o n is greater than that of all other catalysts. The p r e s e n t study enables two i m p o r t a n t conclusiones. First, M a g n e s i u m c o m p o u n d s are not suited as catalysts, if o p t i c a l l y pure poly(L-lactide) or other p o l y l a c t o n e s w i t h acidic protons 493 are to be p r e p a r e d . This is l i k e w i s e true for c a l c i u m comp o u n d s as will be d e m o n s t r a t e d in a n o t h e r p a r t of this series. Second, w h e n m a g n e s i u m c o m p o u n d s are u s e d as c a t a l y s t s for D , L - l a c t i d e or o p t i c a l l y i n a c t i v e lactones, m a g n e s i u m o x i d e (or hydroxide) is o b v i o u s l y the m o s t e f f e c t i v e catalyst. T a b l e I: R e a c t i o n c o n d i t i o n s and r e s u l t s of bulk p o l y m e r i z a t i o n s of L , L - l a c t i d e by m e a n s of Mg s t e a r a t e and Mg a c e t a t e NO Mg salt I 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 a) b) Stearate Stearate Stearate Stearate Stearate Stearate Stearate Stearate Stearate Stearate Stearate Stearate Stearate Acetate Acetate Acetate Acetate Acetate measured measured Mon. Temp. Init. (~ 2OO/I 120 200/I 120 200/I 150 200/I 150 2OO/I 150 2OO/I 150 200/I 150 2OO/I 150 200/I 150 200/I 150 200/I 150 2OO/I 150 2OO/I 150 200/I 150 200/I 150 200/I 150 2OO/I 150 200/I 150 at c = 2 g/l at c = 10 g/l Time Yield ~inh a) [ ~ D20 b) (h) (%) 8 0 90 35 0,15 -122 4 3 6 9 8 12 0,11 12 15 16 18 0,15 -139 21 34 O,18 -136 24 36 O,19 -124 48 55 0,25 -110 70 65 0,26 -104 96 65 0,28 -101 96 37 0,22 - 41 16 36 0,18 -107 24 38 0,18 -108 48 58 O,19 - 97 72 71 0,20 - 88 96 74 0,26 - 85 in d i c h l o r o m e t h a n e at 20~ in d i c h l o r o m e t h a n e EXPERIMENTAL L , L - l a c t i d e was a gift of B o e h r i n g e r - I n g e l h e i m KG (W.Germany). It was r e c r y s t a l l i z e d from dry e t h y l a c e t a t e , w a s h e d w i t h l i g r o i n and d r i e d in a d e s s i c c a t o r over P 4 0 1 0 in vacuo. M g O of t e c h n i c a l grade and M g O p.a. w e r e p u r c h a s e d from M e r c k & Co (Darmstadt, W.Germany) and w e r e used w i t h o u t f u r t h e r p u r i f i c a t i o n . A t h i r d grade was p r e p a r e d by d i s s o l v i n g the t e c h n i c a l MgO in d i l u t e d p.a. HCL f o l l o w e d by p r e c i p i t a t i o n w i t h a m m o n i u m h y d r o x i d e . All other c a t a l y s t s w e r e p u r c h a s e d f r o m L a n c a s t e r S y n t h e s i s Ltd. (Morecambe, England,) and d r i e d over P 4 0 1 0 in v a c u o at 60~ All p o l y m e r i z a t i o n s w e r e c o n d u c t e d in 50 ml E r l e n m e y e r flasks w i t h g r o u n d glass joints and s i l a n i s e d glass walls. Both c a t a l y s t and L , L - l a c t i d e w e r e s u c c e s s i v e l y w e i g h e d into the rea c t i o n flasks u n d e r n i t r o g e n . The r e a c t i o n v e s s e l was c l o s e d w i t h a glass s t o p p e r and a steel spring and c o m p l e t e l y i m m e r s e d into the t h e r m o s t a t e d oil baht. Finally, the r e a c t i o n p r o d u c t was d i s s o l v e d in m e t h y l e n e c h l o r i d e , p r e c i p i t a t e d from c o l d m e t h a n o l and d r i e d at 60~ in vacuo. 494 Table 2: R e a c t i o n c o n d i t i o n s and r e s u l t s of b u l k p o l y m e r i z a t i o n s of L , L - l a c t i d e by m e a n s of MgO (three grades) at 150~ No I 2 3 4 5 6 7 8 9 grade of a) purity Mon. Init. Time (h) technical technical technical technical technical purumanalyticum reprecipitated reprecipitated 200:1 200:1 200:1 200:1 200:1 200:1 200:1 200:1 200:1 17 24 48 72 96 48 96 48 120 Yield (%) 57 65 77 87 97 72 96 85 94 ~inh b) 0,37 O,41 0,36 0,32 0,32 0,40 0,38 0,30 0,34 20 b) [~]D -114 -110 -104 - 98 - 99 -115 -102 -105 -102 a) for c h a r a c t e r i z a t i o n see E X P E R I M E N T A L b) m e a s u r e d at c = 2 g/l in d i c h l o r o m e t h a n e at 20~ c) m e a s u r e d at c = 10 g/l in d i c h l o r o m e t h a n e T a b l e 3: R e a c t i o n c o n d i t i o n s and r e s u l t s of b u l k p o l y m e r i z a t i o n s of L , L - l a c t i d e by m e a n s of M g - 2 , 4 - p e n t a n e d i o n a t e and Mg e t h o x i d e No M a g n e s i u m Derivative Mon. Init. Temp. (~ I Pentanedionate 2 Pentanedionate 3 Pentanedionate 4 Pentanedionate 5 Pentanedionate 6 Pentanedionate 7 Pentanedionate 8 Pentanedionate 9 Pentanedionate 10 P e n t a n e d i o n a t e 11Pentanedionate 12 P e n t a n e d i o n a t e 13 E t h o x i d e 14 E t h o x i d e 15 E t h o x i d e 16 E t h o x i d e 2OO:1 200:1 200:1 200:1 200:1 200:1 200:1 200:1 200:1 2OO:1 200:1 200:1 200:1 2OO:1 200:1 200:1 120 120 120 120 150 150 150 150 180 180 180 180 150 150 150 150 a) m e a s u r e d Time (h) Yield (%) 24 48 72 96 24 48 72 96 24 48 72 96 24 48 72 96 at c = 10 g/l in d i c h l o r o m e t h a n e 17 20 41 34 49 59 68 68 25 30 48 31 59 65 75 76 20 b) [~D -140 -134 -137 -134 -128 -127 -117 -114 - 95,2 - 84 - 81 - 63 -132 -115 -113 -112 495 The v i s c o s i t i e s were m e a s u r e d in an U b b l e h o d e v i s c o s i m e t e r t h e r m o s t a t e d at 20~ A c o n c e n t r a t i o n of 2 g/l in d i c h l o r o m e t h a n e was used in all cases; ~. I is given in dl/g The optlcal r o t a t i o n s were m e a s u r e ~ on a Perkin Elmer Md 243. The specific r o t a t i o n [ e ~ O of o p t i c a l l y pure poly(L-lactide) is -158+I in d i c h l o r o m e t h a n e . 9 . i n " REFERENCES I) 2) 3) 4) 5) 6) 7) 8) 9) 10) J. Kleine, H.-H. Kleine; M a k r o m o l . C h e m . 30 23 (1959) W. Dittrich, R.C. Schulz; M a k r o m o l . C h e m . 15 109 (1971) R. V a s a n t h a k u m a r i , M.J. Pennings; P o l y m e r 24 175 (1983) Ethicon. Inc.Ger: Offen; 2.118.127 (28. 0ct__1971) Chem. Abstr. 76 73051w (1972) D.M. Young, F. H o s t e t t l e r and C.F. Horn; Ger. Offen 1.205 586 (11. April 1957) to Union C a r b i d e Corp. T.C. Snapp and A.F. Blood; US.Pat. 3645 941 (29. Feb. 1972) to E a s t m a n Kodak Co. H. A m a n n and H. Rauch; G e r . O f f e n 2056 729 (19. Nov. 1970) to D E G U S S A AG. H.R. Kricheldorf, J.M. Jont~ and M. Berl; M a k r o m o l . C h e m . in press (Part 3 of this series) D.B. Johns, R.W. Lenz and A. Luecke in " R i n g - O p e n i n g Polymerization" (K.J. Ivin and T. Saegusa eds.) E l s e v i e r N.Y. 1984, Vol. I pp. 461-521 E.I. DuPont; Brit. Pat. 1.101.766 (18. April 1966) We thank B o e h r i n g e r - I n g e l h e i m for a gift of L , L - l a c t i d e and the D e u t s c h e F o r s c h u n g s g e m e i n s c h a f t for financial support. Accepted November 14, 1985 C
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