Inspecting the Aging Sailboat
By Don Casey
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About this ebook
". . . the perfect place to begin, or continue, your education."
--Sailing
Whether you are shopping for a used fiberglass boat or prioritizing maintenance tasks on the one you already own, this book saves money--and perhaps even disaster. With clear step-by-step drawings and instructions, Don Casey explains how to recognize problems--both surface and hidden--and how to separate cosmetic flaws from serious faults.
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Inspecting the Aging Sailboat - Don Casey
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INTRODUCTION
There are a few well-cared-for yachts into their second century of service, but most boats built 100 years ago, or even 50 years ago, are long gone—a pile of gray ash in the bottom of a boatyard stove or a punky skeleton buried in the mud of some creek or canal. Neglect is fatal to wooden boats.
In noticeable contrast, almost every sailboat larger than a skiff and built in the last 35 years, unless lost to violent weather or navigational mishap, is still around. Most see regular service. Even those sitting dirt-covered along the back fence of a boatyard are rarely beyond redemption. The reason for this new immortality is a change in the construction material.
In the late 1940s a handful of boat manufacturers abandoned the practice of constructing hulls from wood in favor of molding hulls from a war-developed synthetic polymer, reinforcing this plastic with glass fibers. Within a dozen years, virtually all production boats were being constructed of glass-reinforced plastic. Because the word plastic
had become synonymous in 1950s America with cheap and inferior,
boat manufacturers sought to avoid this taint by calling their new construction material fiberglass.
Plastic boats were cheaper, mostly because simplified construction techniques allowed for mass production. This made boat ownership affordable for millions who were previously excluded. As for being inferior, the ability of plastic boats to tolerate slipshod maintenance soon became legendary. Whether the addition of millions of undistinguished and poorly maintained boats to the shorelines and waterways represented a social good is certainly debatable, but for the individual, cheaper and more durable boats were surely better.
Fiberglass boats aren’t completely impervious to neglect, and they can be damaged. Moreover, a boat is more than simply a hull; many of the assembled components offer less durability. Wood used to reinforce and stiffen is subject to rot. Metal parts corrode or fatigue. Fabrics tear and mildew. Machinery wears out. While these conditions are rarely fatal—a fiberglass boat in almost any condition can be restored—the issue is value. Is making needed repairs economically sound? The answer to this question will vary according to who is considering it. A boat that should be avoided by an owner who leaves all repairs to the yard could be a bargain for the skilled do-it-yourselfer.
SURVEYING A BOAT FOR PURCHASE
There aren’t many experiences more ripe with promise than buying a boat. When you find the very craft you have been dreaming about sulking impatiently on a cradle or shifting restlessly in a slip, perfect days on the water suddenly play through your mind. You step aboard and run your fingers over her in a lover’s caress. Look how perfect she is. This is the one! You stand at the helm, gripping the wheel, feeling the wind through your hair, the sun on your back, the motion of …
SNAP OUT OF IT!
Are those cracks in the gelcoat? Should the deck crackle like that? Are those rivets in the rubrail, and why are they loose? Why doesn’t the head door close? Why are there brown streaks beneath the portlights? Are those water marks inside the galley cabinets? Should there be rust on the keel bolts? What is that bulge in the hull?
If any of these indicate real trouble (and some of them do), it is about to become your trouble. It is going to be your money paying for the repair or, God forbid, your feet treading water. So be still your beating heart; shopping for a boat is about looking for the warts.
But where do you look? And what do you look for? And when you find something, how do you know what it means? That’s what this book is all about.
Wait a minute. Isn’t finding a boat’s problems the job of the surveyor, a real surveyor? Absolutely. If your dream boat is going to cost a substantial (by your definition) amount, a professional survey is essential. A seller is far more likely to make financial concessions based on the findings of a formal survey than on your whining about the very same things. If you plan to finance or insure the boat, a survey will be required anyway. And an experienced surveyor brings a depth of knowledge that is likely to result in findings you might overlook. So why would you want to bother with any of this if you’re going to hire a pro?
Consider this. The cost to have a boat professionally surveyed runs about $10 to $15 per foot, plus travel and expenses. Haulout costs can add $3 or $4 per foot, and if you want an engine evaluated, tack on another $300 or more. You want to invest this much money only once in a boat you don’t yet own, meaning that before you commission a survey, you want to be 99 percent certain that it isn’t going to reveal any defects serious enough to send you looking for a different boat.
If you don’t plan to hire a surveyor—a common course of action where the cost of the boat is relatively low—then you need to be 100 percent sure of the boat’s condition. In either case, if you are shopping for a boat, you need to be able to look at the various candidates with a critical eye and understand the implications of what you see.
DETERMINING THE NEEDS OF YOUR OWN BOAT
That a potential buyer needs to carefully determine a boat’s overall condition is obvious, but why would an owner want to survey his or her own boat? The most important reason is safety. A single cracked wire terminal can drop the rig in a heartbeat. Unbacked cleats under load can tear free of the deck and whip through the air with potentially deadly consequences. Serious delamination reduces actual hull strength to a fraction of what is required. Chafed wire insulation can leave you treading water while your boat burns to the waterline.
The second reason is economy. Backing up cleats is sure to be cheaper than salvaging a boat released from her mooring in a blow. Caulking stanchion bases is cheaper than the major surgery of deck-core replacement. A single terminal fitting is a fraction of the cost of a whole new rig. By replacing a corroded through-hull, you could avoid rebuilding a submerged engine.
The third reason is pride. Part of the reward of owning a boat is keeping her in nice condition. An essential part of this is recognizing problems and understanding their ramifications. Most boatowners keep a weather eye open for anything irregular, but boat problems are often hidden from casual view until they become obvious in some spectacular or disheartening way. Periodic stem-to-stern surveys can reveal attention-needing conditions well before they get out of hand.
Catching potential problems early, before they have a chance to work their mischief, requires a thorough and focused examination and a discerning eye. There is nothing particularly difficult about assessing the condition of a boat; it is an essential skill for every boatowner, though too often neglected. In the pages that follow, you will learn where to look and what to look for. Take the time to develop this skill and you will save money, the occasional skipped heartbeat, and perhaps even disaster.
HULL
The hull is the most important component of any boat. It keeps the water out and the boat afloat, and it provides the foundation for all other components. A condemned mast, engine, or deck can be replaced, but a condemned hull dooms the boat. Always start your survey with the hull.
A fair number of wood hulls are still around, but the number gets smaller every year. While well-cared-for wood hulls are remarkably long lived, such care is sadly rare. An aging wood hull is infinitely more likely to have serious problems than one constructed of fiberglass. Effectively surveying a wood hull requires specialized techniques not covered here, but some guidance in probing wood for rot can be found in Interior.
Metal is primarily a custom boat material in the United States, but a number of European production boats have been constructed of steel or aluminum. The main risk with metal hulls is corrosion. Determining their condition essentially requires examining every square inch for telltale signs—pitting and scaling, bubbled paint, or a powdery coating. A surveyor will bang suspicious spots vigorously with a hammer.
Fiberglass is the construction material of virtually all production sailboats built in the United States. If you own a sailboat or are looking to buy one less than 35 years old, there is an overwhelming likelihood that the boat’s hull will be fiberglass. Unlike wood or metal, the troubles found in fiberglass hulls are rarely natural decomposition. More often they stem from poor construction techniques or impact damage.
Determining with a high degree of certainty the condition of a fiberglass hull requires little more than good observation skills and a basic understanding of the conditions you’re looking for. Laboratory tests to determine the internal condition of the laminate are rarely employed, even by professional surveyors, because they rarely reveal conditions inconsistent with the surveyor’s field observations.
Look, listen, and wonder. Sharp eyes, sensitive ears, and a deductive mind are the most important tools in the fiberglass-boat surveyor’s kit.
FAIR AND TRUE?
Fair means smooth and regular—without humps or flat spots. True means accurately shaped—true to her designed lines. Both are good indicators of quality and may also reveal repairs.
HULL SIDES
Standing at the stern, position your eye near the hull, then slowly move sideways so you see more and more of the hull. Concentrate on the horizon
of the hull, watching for it to jump or dip instead of move away smoothly. Glossy hulls are more revealing; wet the hull if it is dull, but don’t confuse waves in the layer of water with irregularities in the hull. A flexible batten can help you position a flaw precisely.
Hardspots.