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e-skin® corrugated tube for cleanrooms
Safe and abrasion-resistant guidance of cables in cleanrooms
► Abrasion-resistant► IPA classification ISO class 1
► Compact and modular design
► Easy to open and flexible filling
► Resealable opening mechanism
To keep rooms free from particles, all machine parts - the energy supplies too - have to be abrasion-resistant. With the e-skin corrugated tube, systems are supplied with data, media and energy without unwanted particles contaminating the air.
Product selection
The e-skin is a corrugated tube consisting of an upper and lower shell that form a complete enclosure when connected. The simple, resealable opening mechanism makes it easy to maintain and inspect cables the e-skin contains. The e-skin has many advantages over conventional corrugated tubes and is available in three different versions:e-skin SK | For unsupported lengths of up to 2.0m and installation space starting at 250mm
SK28
Inner height hi : 28mmInner width Bi: 68mm
Bend radius R: 055mm
Pitch: 112mm
To the SK28 shop
SK40
Inner height hi : 38mmInner width Bi: 85mm
Bend radius R: 100mm
Pitch: 112mm
To the SK40 shop
e-skin soft SKS | For unsupported lengths of up to 1.3m and installation space starting at 150mm
SKS20
Inner height hi: 20mmInner width Bi: 33mm
Bend radius R: 55mm
Pitch: 112mm
To the SKS20 shop
SKS24
Inner height hi : 24mmInner width Bi: 48mm
Bend radius R: 055mm
Pitch: 112mm
To the shop SKS24
SKS28
Inner height hi: 28mmInner width Bi: 68mm
Bend radius R: 55mm
Pitch: 112mm
To the SK2S8 shop
SKS40
Inner height hi : 38mmInner width Bi: 85mm
Bend radius R: 100mm
Pitch: 112mm
To the SKS40 shop
e-skin Hybrid SKY | For unsupported length of up to 1.4m and installation space starting at 200mm
SKY28
Inner height hi : 28mmInner width Bi: 68mm
Bend radius R: 055 mm
Pitch: 112mm
To the SKY28 shop
SKY40
Inner height hi : 38mmInner width Bi: 85mm
Bend radius R: 100mm
Pitch: 112mm
To the SKY40 shop
Real-world examples
Adhesive dispenser for camera modules
Customer requirements: The company Mingseal manufactures products for the 3C industry (computer, communication and consumer electronics). The main product is an adhesive dispenser for camera modules. The igus E3 and E6 energy chain systems, which are already suitable for ISO class 1 according to IPA, were previously used as energy supply systems. Nowadays, however, the market demands an even higher particle-free standard (and thus theoretically an even better ISO class) than before, especially for mobile phone camera modules. The reason for this is the ever-increasing number of pixels on mobile phone cameras, because if there is just one particle on these modules, the entire module is abandoned and the overall equipment effectiveness (OEE) and the yield (YIELD) of the system drop enormously.
Our solutions: In the first step, the customer had to replace the energy chain with other products, e.g. welded cleanroom ribbon cables. The disadvantages of this solution soon became apparent: on the one hand, it was not possible to open the welded ribbon cables to add or replace cables, and on the other hand, the cables broke very quickly because they had to support themselves. After only half a year, the first defects appeared on these welded cables, which in turn led to the system coming to a standstill. The igus cleanroom energy supply system e-skin convinced the engineers at Mingseal. The unique openable corrugated tube for cleanrooms, which consists of an upper and lower shell, combined the engineers' openability, inherent rigidity, and compactness requirements with the highest cleanroom suitability according to ISO Class 1. The compact e-skin series SKS20 will be installed in new machines in the future.
Our solutions: In the first step, the customer had to replace the energy chain with other products, e.g. welded cleanroom ribbon cables. The disadvantages of this solution soon became apparent: on the one hand, it was not possible to open the welded ribbon cables to add or replace cables, and on the other hand, the cables broke very quickly because they had to support themselves. After only half a year, the first defects appeared on these welded cables, which in turn led to the system coming to a standstill. The igus cleanroom energy supply system e-skin convinced the engineers at Mingseal. The unique openable corrugated tube for cleanrooms, which consists of an upper and lower shell, combined the engineers' openability, inherent rigidity, and compactness requirements with the highest cleanroom suitability according to ISO Class 1. The compact e-skin series SKS20 will be installed in new machines in the future.
Innovation
Corrugated e-skin tube is available in an enclosed version and a version with chambers that can be opened individually. This flexibility is an innovation and unique on the market so far. Furthermore, e-skin has sufficient inherent rigidity and a defined bend radius (55 to 100mm).
The oval geometry ensures lateral stability. Short unsupported lengths are possible, even in small installation spaces. Conventional corrugated hoses do not offer this possibility. In addition, the energy supply is very quiet. Its noise level is only 29dB(A), 5dB(A) lower than that of conventional clean cables.
Why the e-skin corrugated tube?
1. Cleanroom ISO class 1.
Virtually no wear or abrasion
2. Two-piece corrugated tube.
Consisting of upper and lower shell
3. Circumferential mounting.
KMA mounting bracket, optionally with strain relief
4. Oval design
Prevents unintentional sideways movement
5. Fully enclosed.
Protection against dust and water ingress
6. Resealable opening mechanism.
Can be opened and closed like a zipper
7. Optional vertical separation.
Consisting of individual separators and full-width shelves
8. Minimisation of abrasion
With the new inner separation made of tribo-optimised iglidur material, the wear can be reduced by up to 80%.
Go to e-skin SK | Go to e-skin soft SK | Go to e-skin Hybrid SKY
IPA classification
Corrugated tube e-skin is certified according to the classification ISO class by IPA Fraunhofer Institute:
- e-skin® SK SK28.068.02.1
- e-skin® soft 0.SKS28.068.02.1
- e-skin® hybrid SKY8.068.02.1
Interior separation configurator for the e-skin
With the interior separation configurator for the e-skin corrugated tubes, you can create filling variants in just a few seconds and configure complete e-skin corrugated tubes with interior separation and mounting brackets.- Easy to fit
- Avoidance of filling errors due to integrated filling guidance
- Automatic creation of a parts list and drawing with dimensioning
- Easy to submit an enquiry about and order the complete corrugated tube with chainflex cables and interior separations in the desired configuration.
Configure the interior separation now
Quality from the igus cleanroom laboratory
The new igus cleanroom laboratory was built by Fraunhofer IPA for the rapid development of particle-free motion plastics suitable for cleanrooms up to air purity class 1 according to ISO 14644-1.
Find out more
Continuous test
The e-skin has been specially developed for cleanroom applications. In the laboratory, it withstood more than 6.4 million double strokes at 3m/s under realistic conditions.
Bending test
The standard bending tests show how flexible the e-skin soft e-skin soft is. It only bends, even under loads that would break other energy chains.
Noise level measurement
This test shows how quiet 'e-skin' corrugated tubes and 'e-skin flat' cleanroom cables are. Compared to competitors flat ribbon cables, the noise level of the e-skin flat is only 29dB(A).
e-skin corrugated tube compared to other cleanroom products?
⬤⬤⬤⬤⬤ Most suitable | ⬤ Rather less so | ✔ Yes | X No
| Corrugated tube e-skin SK | Corrugated tube e-skin SKS | Corrugated tube e-skin SKY | e-skin flat & CFCLEAN | Energy chain E6/E6.1 | |
|---|---|---|---|---|---|
 | | |  |  | |
| Class 1 according to EN ISO 14644-1 | ✔ | ✔ | ✔ | ✔ | ✔ |
| Modularity/building block principle | ⬤⬤⬤⭘⭘ | ⬤⬤⬤⭘⭘ | ⬤⬤⬤⭘⭘ | ⬤⬤⬤⬤⬤ | ⬤⬤⬤⬤⬤ |
| Components individually interchangeable | ✔ | ✔ | ✔ | ✔ | ✔ |
| Quick filling, openable | ⬤⬤⬤⬤⬤ | ⬤⬤⬤⬤⬤ | ⬤⬤⬤⬤⬤ | ⬤⬤⬤⬤⭘ | ⬤⬤⬤⬤⬤ |
| Fast delivery | ⬤⬤⬤⭘⭘ | ⬤⬤⬤⭘⭘ | ⬤⬤⬤⭘⭘ | ⬤⬤⬤⬤⭘ | ⬤⬤⬤⬤⬤ |
| Easy maintenance | ⬤⬤⬤⬤⭘ | ⬤⬤⬤⬤⭘ | ⬤⬤⬤⬤⭘ | ⬤⬤⬤⭘⭘ | ⬤⬤⬤⬤⬤ |
| Available from stock | ✔ | ✔ | ✔ | ✔ | ✔ |
| Can be shortened | ✔ | ✔ | ✔ | ✔ | ✔ |
| Can be widened | X | X | X | ✔ | ✔ |
| High productivity rate | ⬤⬤⬤⬤⭘ | ⬤⬤⬤⬤⭘ | ⬤⬤⬤⬤⭘ | ⬤⬤⬤⬤⬤ | ⬤⬤⬤⭘⭘ |
| No minimum order quantity | ✔ | ✔ | ✔ | ✔ | ✔ |
| Cost-effective | ⬤⬤⬤⬤⭘ | ⬤⬤⬤⭘⭘ | ⬤⬤⬤⬤⭘ | ⬤⬤⬤⭘⭘ | ⬤⬤⬤⬤⬤ |
| Suitable for unsupported applications | ⬤⬤⬤⭘⭘ | ⬤⬤⭘⭘⭘ | ⬤⬤⭘⭘⭘ | ⬤⬤⬤⬤⭘ | ⬤⬤⬤⬤⬤ |
| For high dynamics | ⬤⬤⬤⭘⭘ | ⬤⬤⬤⭘⭘ | ⬤⬤⬤⭘⭘ | ⬤⬤⬤⭘⭘ | ⬤⬤⬤⬤⬤ |
| Space-saving | ⬤⬤⬤⭘⭘ | ⬤⬤⬤⭘⭘ | ⬤⬤⬤⭘⭘ | ⬤⬤⬤⬤⬤ | ⬤⬤⬤⬤⭘ |
| Fill weight | ⬤⬤⬤⬤⭘ | ⬤⬤⬤⭘⭘ | ⬤⬤⬤⭘⭘ | ⬤⬤⭘⭘⭘ | ⬤⬤⬤⬤⬤ |
| 36-month guarantee | ✔ | ✔ | ✔ | ✔ | ✔ |
| Saves resources | ✔ | ✔ | ✔ | ✔ | ✔ |
| Everything from one source (chain, cable, connector) | ✔ | ✔ | ✔ | ✔ | ✔ |
| Products also available individually | ✔ | ✔ | ✔ | ✔ | ✔ |
| Quiet, smooth operation | ⬤⬤⬤⬤⭘ | ⬤⬤⬤⬤⭘ | ⬤⬤⬤⬤⭘ | ⬤⬤⬤⬤⬤ | ⬤⬤⬤⬤⭘ |
| Online calculation of service life | X | X | X | X | ✔ |
| Online interior separation configurator | ✔ | ✔ | ✔ | X | ✔ |
| Suitable for the following industries | Electrical manufacturing 3C industries Dispenser Glass cutting Semiconductor industry FPD production Microelectronics AOI | Electrical manufacturing 3C industries Dispenser Glass cutting Semiconductor industry FPD production Microelectronics AOI | Electrical manufacturing 3C industries Dispenser Glass cutting Semiconductor industry FPD production Microelectronics AOI | Electrical manufacturing 3C industries Bonding Dispenser Semiconductor industry FPD production Medical technology Microelectronics AOI | Electrical manufacturing Semiconductor industry FPD production Microelectronics Panel robots Packaging Plotter Medical technology |
Real-world examples
Adhesive dispenser for camera modules
The e-skin corrugated tube convinced the engineers at Mingseal. The unique openable corrugated tube for cleanrooms, which consists of an upper and lower shell, united the engineers' requirements with regard to accessibility, inherent rigidity, compactness and, of course, the highest cleanroom suitability according to ISO Class 1. In future, the compact e-skin series SKS20 will be installed in new machines.
Find out more
PCB production
An abrasion-resistant e-skin corrugated tube from igus is used in machines for the production of printed circuit boards and semiconductors. Airborne-dust is no longer a problem with the e-skin.
Lifting systems
The e-skin corrugated tube is used in lifting systems in the pharmaceutical sector or in biotechnology
. It is robust, modular and can be shortened as necessary.
. It is robust, modular and can be shortened as necessary.
Accessories
e-skin opener
With the e-skin opener, the top and bottom shells of the corrugated tube can be opened and closed quickly and easily. This comes with the purchase.
Cleanroom applicable cables
918 types with cleanroom classification IPA Class 1. 166 types with cleanroom classification IPA Class 2. Tested and inspected with a four-year guarantee.Go to the cables
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e-skin® flat cable guidance system
Flat cable guidance system e-skin flat with stranded structure CFCLEAN for cable guidance in display and semiconductor manufacturing and in the production of LCD/LED panels:► Modular and compact structure
► Replace cables quickly
► Cleanroom compatible according to IPA ISO Class 1
► High dependability due to coordinated stranded structure CFCLEAN
► Available from stock
To the product
Consulting
I look forward to answering your questions
Yap Han Song (Denis)
Senior Product Manager for Energy Chain System® ASEAN
+65 9834 4953
Write e-mail
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