1. Introduction
Energy is vital for human life and industrial development; in the following decades, efforts to balance the increased energy demand with sustainable living on the planet will be essential. Worldwide, 14,821 Mtoe of total primary energy supply and 25,027 TWh were used in 2019, representing an increase of 56.46% since 1990 [
1]. Thus the interest in increasing the implementation of renewable energies sustainably in the energy mix, where the most ambitious plans include a net-zero emissions energy sector by 2050 [
2].
Among the possibilities to use renewable energy, solar energy appears to be a solid alternative to cover an essential fraction of the global energy demand. In 2020, 65% of the electricity demand growth was achieved with renewable energy technologies [
3]. Meanwhile, within the Stated Policies Scenario, the renewable electricity generation was 7593 TWh (28%); from this, 833 TWh was photovoltaics (PV) and 13 TWh was of concentrating solar power (CSP) [
3].
The technology related to hybrid photovoltaic/thermal collectors (PV/T) has significant development over the past years. On their own, both technologies are considered mature to exploit solar energy. Nevertheless, various designs were proposed to enhance the PV cells’ lifetime, avoiding their overheating through regular heat removal, which improves the PV electric output and allows taking advantage of thermal energy. Currently, some works can be consulted on the most novel and relevant design proposals of PV/T systems. For instance, Besheer et al., 2016, deepened into structural and geometric designs that dominate the current research developments [
4]. At least 30 distinct geometries that pledge to improve the typical PV/T energy output were proposed, and the main determinants that influence the performance were found out. For example, using a top cover, some methods to reduce long-wavelength radiation losses, or manufacturing special designs such as honeycomb channels behind the PV receiver allow achieving thermal efficiencies above 85%. On the other hand, solar cell shading, temperature, and radiation flux uniformity influence the PV/T electrical efficiency. In the same sense, Yazdanifard and Ameri, 2018, [
5] performed a review based on solar equipment’s exergetic and energetic performance to establish a comparison base between electricity and thermal energy quality production that provides this type of system; they found that the exergetic efficiency of the PV/T systems increases with the solar flux so that the concentrating geometries application could be advantageous. Thus, a PV/T collector could be improved using an optical concentrator to raise the intensity of illumination on the receiver, where a high-efficiency solar cell can be placed; this configuration is known as a concentrated photovoltaic/thermal (CPV/T) hybrid system.
Correspondingly, Ju et al., 2017, [
6] presented a review of spectral beam splitting technology CPV/T systems. The authors remarked that CPV/T technology allows heating the thermal fluid until temperatures higher than 80 °C and, although it requires solar tracking, the reduction in the area due to the concentration compensates for its higher cost. They stressed that most of the investigations focused on novel design concepts and numerically analyzing their performance. Hence, there are different numerical studies where mathematical models are proposed to be either applied for design or dimensioning purposes [
7,
8,
9,
10,
11,
12,
13,
14,
15], while others are focused on developing methodologies to evaluate the performance of the systems [
16,
17,
18,
19,
20,
21].
Gomaa et al., 2020, [
9] performed an analysis to calculate the efficiency of a concentrating photovoltaic/thermal collector (CPV/T) and its validation under various operation conditions. Herrando et al., 2019, [
22] made 26 design proposals for the absorber-exchanger of the PV/T solar collectors and compared their performance against a reference case. Othman and Othman et al., 2017, [
11] and Othman et al., 2015, [
14] presented the design, manufacture, evaluation, and validation of conventional and single-pass PV/T solar collectors. The research improved the efficiency of the production of electric and thermal energy. Wang et al., 2020, [
15] presented a solar concentrating PV and thermal combined system with a compact concentrator and beam splitter, achieving a high concentration uniformity. Nasseriyan et al., 2020, [
23] investigated through computational fluid dynamics (CFD) and experimentation of a novel proposal of an asymmetric CPC-PVT solar collector and found that the tilt angle impact is more relevant to the thermal production. Moreover, by applying insulation to the back of the reflector, the thermal power rises by 3%, and when the front glass is removed, the electrical yield increases by 2%.
Cabral et al., 2021, [
24] experimented with a CPVT collector coupled with a PVT wedge receiver, where the position of the wedge receiver resulted in being highly sensitive to high incidence angles. Gorouh et al., 2022, [
21] developed a zero-dimensional thermal model for a low concentration CPVT collector investigating the effect of the heat transfer fluid (HTF) mass flow rate and found that by increasing the HTF inlet temperature, the thermal and electrical outputs are reduced by 25% and 18% and that the recommended flow rates have to be higher than 0.015 kg/s. Moreover, a dynamic model was developed for a CPV/Concentrating solar power system to describe the solar radiation linear variation for different weather conditions [
20]. The developed quasi-steady-state model is applied to understand the daily performance of a hybrid system. The main objective of developing the mathematical model was to size and evaluate a multi-mirror solar CPV/T system [
7].
Similarly, Wang et al., 2019, performed an optical and thermodynamic investigation on a multi-segment mirror CPV/T system [
25]. The needle optimization method was implemented to design the spectral beam splitter, and the Monte Carlo ray-tracing method was used to simulate the solar concentration process. When the solar cell’s installation height is increased, and the width is reduced, the geometric concentration ratio of the CPV/T is enhanced. As a result, optical efficiencies of 76.3% were calculated.
Herez et al., 2020, [
26] presented a compendium, classification, and application of novel PV/T systems regarding novel design concepts. Among their observations are that the main characteristic that must be considered to select the solar collector type is the required temperature in the application, and concerning concentrating systems, they found the electrical efficiency is similar for the different solar concentrator types; however, the most commonly applied geometries are linear Fresnel and parabolic trough. However, Joshi and Dhoble [
27] report that parabolic trough collectors are preferred when low concentrations are allowed and that typically, CPV/T electrical and thermal efficiencies are in the ranges of 8% to 11%, and 40% to 60%, respectively.
Furthermore, Sharaf and Orhan published reviews of the essentials, design considerations, performance, and future perspectives on CPV/T systems [
28,
29]. Additionally, both documents thoroughly discuss the interrelation among the past proposed design methodologies, simplifications, and considerations, application, and possible improvements. They conclude that a critical design variable of CPV/T solar collectors is the concentration ratio optimization, depending on the thermal and electrical requirements [
28]. Special attention must be placed on achieving uniform distributions of illumination and temperature over the PV receiver, through suitable optical and energy modeling methods, as ray-tracing and energy balance models, respectively, considering that the electrical and thermal behavior is affected by CPV/T optical performance [
29]. In this sense, Alzahrani et al. [
30] analyzed the effects of increased solar radiation flux in CPV/T collectors with two main strategies: integrating secondary optics or maximizing the primary optics. Some challenges detected in both solutions are the systems’ complexity and illumination, and temperature non-uniformity. However, secondary optics improve the radiative flux uniformity and reduce the tracking load, although care must be taken that optical efficiency is not affected. Depending on the PV cell type, the electrical and thermal efficiency could increase until values reach nearly 70% and 60%, for concentration ratios lower than ten or between 10 and 100, respectively.
Regarding CPV/T solar collectors with secondary reflectors, a promising configuration is the so-called Cassegrain-type solar concentrator, which has a convergent parabolic primary mirror and a divergent secondary surface located in the focus of the primary mirror. This optical configuration redirects the radiative flux over a final receiver placed between both optical surfaces, with a rectangular flux distribution output more uniform than that of simpler optical systems, ideal for PV cells. Additionally, it allows having a compact optical system with a large focal length and wide acceptance angle [
31]. However, the simulation of solar concentrators with secondary optics is challenged to reach an optical configuration with a high concentration ratio and a good intercept factor [
32].
This work proposes a simplified parametric methodology for optical analysis, by the ray-tracing technique, of a linear Cassegrain-type CPV/T collector with parabolic-trough reflectors as constituent elements and PV cells located on a flat receiver. This methodology allows achieving good flux non-uniformity, which also provides uniform PV cells’ temperature by adjusting the displacement of the receiver on the focal line of the concentrator. Additionally, the proposed method allows determining the optimal concentration ratio based on the highest radiative flux of the configuration. Finally, this optical methodology is complemented with a heat transfer model in the CPV/T receiver, developed to determine the PV cells and thermal fluid temperatures and the electrical, thermal, and total conversion efficiencies.
3. Results and Discussion
As
Figure 7a reveals, once the optical design methodology was carried out (See Sec: Methodology), the concentration radio with the highest radiative flux achieved was C = 13.0. Meanwhile,
Figure 7b shows the radiative flux non-uniformity for the 13 different concentration ratios analyzed. It is clear from both figures that the case with the lowest radiative flux also has the highest non-uniformity (C = 9.6). However, there is no clear relationship between both variables for the other cases. Moreover, it can be seen that the non-uniformity for the concentration ratio C = 13.0 was less than 4%. The cases beyond C = 13.0 are shown only as an example of how, after reaching the maximum, the radiative flux decreases with the concentration ratio; it is observed that the proposed methodology provides valuable insight for when the configuration where the concentration has the highest radiative flux, and better uniformity is found.
To visualize the non-uniformity improvement,
Table 4 shows the non-uniformity and average radiative flux variation when the receiver’s displacement increases until minimum uniformity is reached. The analysis was performed for the best-case scenario, C = 13.0, with f
1 = 0.445 m and f
2 = 0.032 m.
Additionally,
Figure 8 shows the relation of radiative flux and non-uniformity with the displacement of the receiver, also, for the best-case scenario (C = 13.0), including data beyond the optimum displacement. The minimum non-uniformity value (inflection point) corresponds to the optimal receiver displacement (d
r = 0.14 m) for maximum radiative flux with the best distribution. As can be seen, the radiative flux always increases with increasing receptor displacement; however, the non-uniformity decreases marginally as the displacement grows, but once it reaches its minimum value, its behavior becomes exponential.
Figure 9 presents more information about how is the non-uniformity distribution. It shows the transverse radiative flux distributions for three different concentration ratios: the initial value (C = 9.0), the one with the highest radiative flux (C = 13.0), and a case with a high concentration ratio (C = 16.9). As can be appreciated, a clear distribution is found in the initial value’s case, which has a high non-uniformity, with lower radiative fluxes at the receiver edges and its vertex. In contrast, the case with the highest concentration shows the lowest radiative flux at the vertex while it grows at the edges. Finally, the case with the highest radiative flux has an intermediate distribution of both previous cases.
Concluding the analysis of the optical results and returning to the selected case as the best,
Figure 10 shows the radiative flux distributions over the cross-section (width) and longitudinal section (length) for the concentration ratio of 13.0 and displacement of 0.14 m. It can be observed in an average flux of 5607.02 W/m
2 ± 217.19 W/m
2 for cross-section and an average flux of 5718.84 W/m
2 ± 103.98 W/m
2 for the longitudinal section.
According to the ray-tracing analysis, the radiative flux distribution in the cells is uniform, and therefore there is no hotspot formation, as seen in
Figure 10. The configuration of C = 13.0 and minimum non-uniformity for this geometry ensure that it has the best optical performance for the requirements of the solar cells, minimizing the hot spots and ensuring a safe radiative flux (less than seven Suns) for the selected photovoltaic cells. Furthermore, the proposed methodology is a helpful tool for optimizing the design of linear parabolic Cassegrain-type CPV/T solar collectors because it allows through a parametric analysis to obtain an optimized design configuration by varying W
a and d
r, solely.
Finally, thermal analysis was performed on this optical configuration, with solar radiation incident on the collector aperture area of 3951.34 W, of which 1408.92 W reached the receiver. Thus, both radiation values were obtained from the optical analysis.
Table 5 shows the main thermal and electrical results.
As can be seen, the proposed solar concentrator allows reaching a working fluid temperature increase of 6.68 K in a single step of 2 m, with electrical and total efficiencies of 7.28% and 22.91%, respectively. Moreover, this design allows obtaining a quasi-uniform radiation distribution and higher temperatures in the working fluid using 26.67% (16 cells) of the cells with a conventional photovoltaic module of 270 W (60 cells), with an overall efficiency of 30.2%. Moreover, it is relevant to note that if a linear Cassegrain-type CPV solar collector was not cooled, the silicon cell temperature and electrical efficiency would decay to values of 405.9 K and 5.9%, respectively.
Although the temperature rise of the photovoltaic cell is almost 55 K, these values are encouraging since they are slightly lower than those reported in other works [
30], for solar concentration levels below 10 (cell temperature between 293.15 K and 358.15 K with electrical efficiencies between 10% and 18%).
On the other hand, even though the electrical and thermal efficiencies are low for this particular case, the main objective of this work was to develop a methodology to determine a better design to minimize the non-uniformity of radiative distribution over the receptor. Thus, the proposed parametric methodology allows optimizing the global efficiency of a parabolic Cassegrain CPV/T by maximizing concentrated solar flux and minimizing non-uniformity on the receiver. Furthermore, the secondary parabola has the same characteristics as the primary one in the proposed optical design. Therefore, this consideration makes it unnecessary to create two complex geometries, keeping manufacture simple and facilitating its large-scale implementation.
4. Conclusions
In this study, a simplified parametric methodology was developed for the optical design of a Cassegrain type parabolic CFV/T collector, with the primary purpose of minimizing the radiative flux’ non-uniformity over the photovoltaic cells on the receiver. In order to achieve it, the receptor is displaced from the concentrator edge until an optimal displacement distance. Additionally, a model was developed to evaluate the thermal performance of the solar collector.
The developed approach was used to examine a case study with a receiver width of 0.125 m, an 80° rim angle, and a commercial silicon photovoltaic cell that supports up to 7000 W/m2. After applying the methodology, a hybrid solar collector with a concentration ratio of 13.0 and a receiver displacement of 0.14 m was obtained as the best-case scenario. This optical design guarantees an average radiative flux on the PV cells of 5728 W/m2 and a non-uniformity of less than 4%, considering an optical error close to real systems. Simultaneously, this design makes it possible to maintain the cell at a temperature of 353 K and obtain a fluid temperature increase of 6.68 K, with a total efficiency of 30.2%.
From the results, the following conclusions can be deduced:
The receiver displacement has a positive effect on both radiative flux and non-uniformity. The radiative flux that reaches the receiver increases, while the non-uniformity is dependent since it decreases until a minimum. If the displacement is increased beyond this minimum, it will impact negatively since the non-uniformity will increase exponentially. Therefore, special care must be taken as a large displacement can negatively affect it.
The results of this study indicate that there is no clear relationship between the optimized non-uniformity and the higher radiative flux with the solar concentration.
For geometries with a specific rim angle, the methodology allows determining the better concentration ratio to achieve the highest radiative flux over the receiver and guarantee a minimized non-uniformity, only modifying the primary concentrator width and receiver displacement. However, this methodology does not consider the optical efficiency as a parameter to optimize; this topic is postponed to future work.