Creep Behavior of a Single Crystal Nickel-Based Superalloy Containing High Concentrations of Re/Ru at an Intermediate Temperature
Abstract
:1. Introduction
2. Experimental Procedure
3. Experimental Results and Analysis
3.1. The Microstructure and Creep Properties of the Alloy
3.2. Microstructure Evolution During Creep
3.3. Dislocation Configuration Analysis During Creep
3.4. Damage and Fracture During Creep
4. Discussions
4.1. Influencing Factors of Dislocation Decomposition in γ′ Phase
4.2. Theoretical Analysis of Crack Initiation and Propagation
5. Conclusions
Author Contributions
Funding
Data Availability Statement
Conflicts of Interest
References
- Tang, Y.T.; D’Souza, N.; Roebuck, B.; Karamched, P.; Panwisawas, C.; Collins, D.M. Ultra-high temperature deformation in a single crystal superalloy: Mesoscale process simulation and micromechanisms. Acta Mater. 2021, 203, 116468. [Google Scholar] [CrossRef]
- Tian, S.-G.; Liang, F.-S.; Li, A.-N.; Li, J.-J.; Qian, B.-J. Microstructure evolution and deformation features of single crystal nickel-based superalloy containing 4.2% Re during creep. Trans. Nonferrous Met. Soc. China 2011, 21, 1532–1537. [Google Scholar] [CrossRef]
- Tian, N.; Tian, S.; Yan, H.; Shu, D.; Zhang, S.; Zhao, G. Deformation mechanisms and analysis of a single crystal nickel-based superalloy during tensile at room temperature. Mater. Sci. Eng. A 2019, 744, 154–162. [Google Scholar] [CrossRef]
- Van Sluytman, J.S.; Pollock, T.M. Optimal precipitate shapes in nickel-base γ-γ′ alloys. Acta Mater 2012, 60, 1771–1783. [Google Scholar] [CrossRef]
- Zhang, Y.; Liu, L.; Huang, T. Initial melting and solution treatment of a third-generation nickel-based single crystal superalloy containing boron. Rare Met. Mater. Eng. 2017, 46, 3105–3110. [Google Scholar]
- Lv, X.; Zhang, J. Three-dimensional geometry of “square-like” dislocation network in nickel-base single crystal superalloy. J. Alloy. Compd. 2016, 688, 449–455. [Google Scholar] [CrossRef]
- Heckl, A.; Neumeier, S.; Göken, M.; Singer, R.F. The effect of Re and Ru on γ/γ′ microstructure, γ-solid solution strengthening and creep strength in nickel-base superalloys. Mater. Sci. Eng. A 2011, 528, 3435–3444. [Google Scholar] [CrossRef]
- Zhao, P.; Xie, G.; Chen, C.J.; Wang, X.L.; Zeng, P.L.; Wang, F.; Zhang, J.; Du, K. Interplay of Chemistry and Deformation-Induced Defects on Facilitating Topologically-Close-Packed Phase Precipitation in Nickel-Base Superalloys. Acta Mater. 2022, 236, 118109. [Google Scholar] [CrossRef]
- Heckl, A.; Neumeier, S.; Cenanovic, S.; Göken, M.; Singer, R. Reasons for the enhanced phase stability of Ru-containing nickel-based superalloys. Acta Mater. 2011, 59, 6563–6573. [Google Scholar] [CrossRef]
- Wang, X.G.; Liu, J.L.; Jin, T.; Sun, X.; Hu, Z.; Do, J.; Choi, B.; Kim, I.; Jo, C. Dislocation motion during high-temperature low-stress creep in Ru-free and Ru-containing single-crystal superalloys. Mater. Des. 2015, 67, 543–551. [Google Scholar] [CrossRef]
- Asadi, E.; Zaeem, M.A.; Moitra, A.; Tschopp, A.M. Effect of vacancy defects on generalized stacking fault energy of fcc metals. J. Phys. Condens. Matter 2014, 26, 115404. [Google Scholar] [CrossRef]
- Long, H.B.; Wei, H.; Liu, Y.N.; Mao, S.C.; Zhang, J.X.; Xiang, S.S.; Chen, Y.H.; Gui, W.M.; Li, Q.; Zhang, Z.; et al. Effect of lattice misfit on the evolution of the dislocation Structure in Ni-based single crystal superalloys during thermal exposure. Acta Mater. 2016, 120, 95–107. [Google Scholar] [CrossRef]
- Bachurin, D.V.; Weygand, D.; Gumbsch, P. Dislocation-grain boundary interaction in <111> textured thin metal films. Acta Mater. 2010, 58, 5232–5241. [Google Scholar] [CrossRef]
- Ma, S.; Carroll, L.; Pollock, T.M. Development of phase stacking faults during high temperature creep of Ru-containing single crystal superalloys. Acta Mater. 2007, 55, 5802–5812. [Google Scholar] [CrossRef]
- Wang, X.G.; Liu, J.L.; Jin, T.; Sun, X.F. The effects of ruthenium additions on tensile deformation mechanisms of single crystal superalloys at different temperatures. Mater. Des. 2014, 63, 286–293. [Google Scholar] [CrossRef]
- Carroll, L.J.; Feng, Q.; Pollock, T.M. Interfacial Dislocation Networks and Creep in Directional Coarsened Ru-Containing Nickel-Base Single-Crystal Superalloys. Metall. Mater. Trans. A 2008, 39, 1290–1307. [Google Scholar] [CrossRef]
- Huang, S.; Huang, M.; Li, Z. Effect of interfacial dislocation networks on the evolution of matrix dislocations in nickel-based superalloy. Int. J. Plast. 2018, 110, 1–18. [Google Scholar] [CrossRef]
- Shu, D.; Tian, S.; Tian, N.; Liu, L.; Liang, S.; Zhang, B. Influence of Re/Ru on concentration distribution in the/phase of nickel-based single crystal superalloys. Mater. Des. 2017, 132, 197–207. [Google Scholar] [CrossRef]
- Liu, C.; Yang, W.; Cao, K.; Qu, P.; Qin, J.; Zhang, J.; Liu, L. New insights into the microstructural stability based on the element segregation behavior at γ/γ interface in Ni-based single crystal superalloys with Ru addition. J. Mater. Sci. Technol. 2023, 154, 232–240. [Google Scholar] [CrossRef]
- Tan, X.P.; Liu, J.L.; Jin, T.; Hu, Z.; Hong, H.; Choi, B.; Kim, I.; Jo, C. Effect of ruthenium on high-temperature creep rupture life of a single crystal nickel-based superalloy. Mater. Sci. Eng. A 2011, 528, 8381–8388. [Google Scholar] [CrossRef]
- Reed, R.C.; Yeh, A.C. Identification of the partitioning characteristics of ruthenium in single crystal superalloys using atom probe tomography-ScienceDirect. Scr. Mater. 2004, 51, 327–331. [Google Scholar] [CrossRef]
- Ning, T.; Guoqi, Z.; Tai, M.; Sugui, T.; Lirong, L.; Huajin, Y.; Guangyan, W.; Fangwei, J. Ultra-high-temperature creep behavior of a single-crystal nickel-based superalloy containing 6% Re/5% Ru. Mater. Charact. 2021, 180, 111394. [Google Scholar] [CrossRef]
- Yan, H.; Tian, S.; Zhao, G.; Tian, N.; Zhang, S.; Liu, L. Deformation features and affecting factors of a Re/Ru-containing single crystal nickel-based superalloy during creep at elevated temperature. Mater. Sci. Eng. A 2019, 768, 138437. [Google Scholar] [CrossRef]
- Yan, H.; Tian, S.; Zhao, G.; Tian, N.; Zhang, S. Creep and damage of a Re/Ru-containing single crystal nickel-based alloy at high temperature. Mater. Sci. Eng. A 2021, 808, 140870. [Google Scholar] [CrossRef]
- Knowles, D.M.; Chen, Q.Z. Superlattice stacking fault formation and twinning during creep in/single crystal superalloy CMSX-4. Mater. Sci. Eng. A 2003, 340, 88–102. [Google Scholar] [CrossRef]
- Lue, B.L.; Chen, G.Q.; Qu, S.; Su, H.; Zhou, W.L. First-principle calculation of yield stress anomaly of Ni3Al-based alloys. Mater. Sci. Eng. A 2013, 565, 317–320. [Google Scholar] [CrossRef]
- Zhang, J.-S. High Temperature Deformation and Fracture of Materials; Beijing Science Press: Beijing, China, 2004; p. 23. [Google Scholar] [CrossRef]
Process | Process Parameters |
---|---|
Solution | 1300 °C × 2 h + 1310 °C × 6 h + 1315 °C × 10 h + 1323 °C × 10 h + 1328 °C × 10 h + 1332 °C × 5 h |
First aging | 1150 °C × 4 h, A.C. |
Second aging | 870 °C × 24 h, A.C. |
Disclaimer/Publisher’s Note: The statements, opinions and data contained in all publications are solely those of the individual author(s) and contributor(s) and not of MDPI and/or the editor(s). MDPI and/or the editor(s) disclaim responsibility for any injury to people or property resulting from any ideas, methods, instructions or products referred to in the content. |
© 2024 by the authors. Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (https://creativecommons.org/licenses/by/4.0/).
Share and Cite
Tian, N.; Meng, T.; Sun, S.; Zhang, S.; Dang, D. Creep Behavior of a Single Crystal Nickel-Based Superalloy Containing High Concentrations of Re/Ru at an Intermediate Temperature. Crystals 2024, 14, 983. https://doi.org/10.3390/cryst14110983
Tian N, Meng T, Sun S, Zhang S, Dang D. Creep Behavior of a Single Crystal Nickel-Based Superalloy Containing High Concentrations of Re/Ru at an Intermediate Temperature. Crystals. 2024; 14(11):983. https://doi.org/10.3390/cryst14110983
Chicago/Turabian StyleTian, Ning, Tai Meng, Shulei Sun, Shunke Zhang, and Danping Dang. 2024. "Creep Behavior of a Single Crystal Nickel-Based Superalloy Containing High Concentrations of Re/Ru at an Intermediate Temperature" Crystals 14, no. 11: 983. https://doi.org/10.3390/cryst14110983