Search Results (27)

With the growing demand and projected shortage of rare earth elements in the near future, the urgent task of developing energy-efficient electrical equipment with less dependence on rare earth magnets has become paramount. The use of permanent magnet-assisted synchronous reluctance motors (PMaSynRMs), which reduce the consumption of rare earth magnets, can help solve this problem. This article presents a theoretical analysis of the characteristics of PMaSynRM in a subway train drive. Options with rare earth and ferrite magnets are considered. Optimization of the motor designs considering the train movement cycle is carried out using the Nelder-Mead method. Characteristics of the motors, such as losses, torque ripple, and inverter power rating, as well as the mass and cost of active materials, are compared. Full article

The control system of PMa-SynRMs (Permanent Magnet-assisted Synchronous Reluctance Machines) exhibit susceptibility to external disturbances, thereby emphasizing the utmost significance of employing an observer to effectively observe and suppress system disturbances. Meanwhile, disturbances in load are sensitive to control system noise, which may be introduced from current sensors, hardware circuit board systems, sensor-less control, and analog position sensors. To tackle these problems, this paper proposes an A-DESO (anti-disturbance extended state observer) to improve the dynamic performance, noise suppression, and robustness of PMa-SynRMs in both the constant torque and FW (flux weakening) regions. With the proposed A-DESO, lumped disturbance in torque could be detected, and speed could be extracted in position with unmeasurable noise. Thanks to the merits of the small observation error in the low-frequency region and the excellent anti-disturbance performance in the high-frequency region of the proposed A-DESO, the control of the PMa-SynRM features the advantages of a fast response and good noise immunity ability within the same observation error range. The proposed A-DESO presents a shorter convergence time and a better noise suppression ability, which leads to a better dynamic response of the PMa-SynRM when encountering an unknown load disturbance compared to the traditional ESO-based control, according to simulations and experiments. Full article

Permanent-magnet-assisted synchronous reluctance motors (PMA-SynRMs) are widely used in modern industry as a kind of electromagnetic energy conversion device with high output torque, high power density, high efficiency, and excellent speed regulation. In this paper, an asymmetric-rotor PMA-SynRM combined with a Halbach array is proposed based on the conventional PMA-SynRM without modifying the amount of permanent magnet. With the finite element no-load analysis, it is proven that the permanent magnet arrangement of this method can achieve better flux focusing effect and magnetic-axis-shift (MAS) effect. A significant increase and shift of the air-gap magnetic density has also been observed. Meanwhile, the load simulation demonstrated that the proposed model possesses higher utilization of permanent magnet torque and reluctance torque compared to the conventional model. In addition, a multi-objective optimization has been performed for the rotor structure of the proposed model, and the optimized model improved the average torque by 25.32% and reduced the torque ripple by 76.92% compared to the conventional model. Finally, the constant power speed range (CPSR) performance and anti-demagnetization performance have been analyzed for the three models. The results showed that the proposed and optimized models performed better on constant power speed range, and all three models of permanent magnets had good anti-demagnetization performance. The maximum demagnetization rate of the optimized model is reduced by 13.84% compared to the proposed model at an operating condition of 200 °C and nine times the rated current. Full article

Permanent magnet-assisted synchronous reluctance motors (PMA-SynRMs) are widely used in various industries as a relatively inexpensive and high-performance energy conversion device. The model proposed in this article relies on a magnetic pole-biased permanent magnet synchronous reluctance motor with a magnetic focusing effect. Two types of models with Halbach array and magnetic focusing effect have been proposed, which increase excitation and make the internal magnetic circuit of the rotor more saturated, thereby achieving higher electromagnetic torque. Through finite element simulation analysis and verification, the motor characteristics of the basic and proposed permanent magnet-assisted synchronous reluctance motor were calculated, including the air gap flux density and back electromotive force (EMF) in no-load analysis, as well as the average torque, torque ripple, and efficiency in load analysis. In addition, multi-objective optimization was also conducted on the rotor topology structure of proposed model two, using the uniform Latin hypercube sampling method to uniformly sample the data samples and the Pearson correlation coefficients to perform a sensitivity analysis on the data. The pilOPT multi-objective autonomous optimization algorithm was used to perform multi-objective autonomous optimization on parameters with high correlation, and the best-found solution based on the Pareto front was selected. Compared with proposed model two, the average torque of the optimized model increased by 18.14%, the efficiency increased by 1.05% and the torque ripple decreased by 5.22%. Finally, the anti-demagnetization performance of the optimized model’s permanent magnet was analyzed. Full article

In electric or hybrid vehicles’ propulsion systems, Permanent Magnet-Assisted Synchronous Reluctance Machines represent a viable alternative to Permanent Magnet Synchronous Machines. Based on previous research work, the present paper proposes, designs, and optimizes two ferrite PMaSynRM topologies, analyzed against a reference machine (also PMaSynRM) with improved torque ripple content, based on similar specifications and dimensional constraints. Considering the trend of increasing the DC voltage level in electric and hybrid vehicles, the optimal topology is included in an analysis of the DC voltage level impact on the design and performances of PMSynRM. Full article

In this paper, the impact of parameter matching on the steady-state performance of permanent magnet-assisted synchronous reluctance motors (PMaSynRM) under vector control is analyzed and discussed. First, based on the mathematical model of motors under the maximum torque per ampere (MTPA) control strategy, an analysis is conducted concerning two main parameters, i.e., the matching relationship between the back electromotive force (back-EMF) and the saliency ratio. The impact of these two parameters on the operational status of the motor is investigated. Then, the motor’s voltage operating conditions are examined, and the operating curve under minimum voltage is derived. Furthermore, in the overvoltage region under the MTPA control strategy, the operation of the motor under the maximum torque per voltage (MTPV) control strategy is explored. This analysis illuminated the patterns of influence exerted by the back-EMF and the saliency ratio on the motor’s voltage operating condition. Between these two control strategies, there remains scope for the motor to operate at its limits. An enhanced understanding of the effects of the back-EMF and saliency ratio within this range on motor performance was achieved, resulting in the optimal matching curve for the back-EMF and saliency ratio. Finally, a 45 kW PMaSynRM was designed, prototyped, and tested to validate the correctness of the design techniques, with the motor achieving IE5 efficiency. Full article

Permanent Magnet-Assisted Synchronous Reluctance Machines (PMASynRM) provide a low-cost alternative to Surface PM Machines due to the use of relatively lower grades of rare-earth (RE) or RE-free magnets, as the performance degradation due to weaker magnets is compensated by the presence of reluctance torque. However, the weaker magnets suffer from a high risk of demagnetization, leading to unreliable motor operation. Using a blend of RE and RE-free magnets has the potential to overcome this issue. This paper proposes to blend different grades of various rare-earth (RE) and rare-earth-free (RE-free) magnets in six different combinations and utilizes them in two-layer and three-layer U-shaped PMASynRM topologies with both eight-pole and six-pole variations. The rotor of the various designs is then optimized using a differential evolution (DE) based optimization algorithm to obtain low-cost designs with reduced RE magnet volume and minimum demagnetization risk. The optimization of each design is also integrated with the evaluation of mechanical stresses in the rotor laminations so as to maintain the stresses below the material yield strength. Furthermore, the various performance metrics, such as toque–speed/power–speed characteristics, demagnetization, and efficiency maps, are evaluated for each of the optimized and mechanically feasible designs. A quantitative comparison of the various optimized designs is also obtained to highlight the various trade-offs. The results indicate the feasibility of meeting the baseline torque requirement across the entire speed range, even with a 100% reduction in RE magnet volume and less than 5% demagnetization risk, while achieving a cost reduction exceeding 50%. Moreover, the two-layer, eight-pole designs exhibit relatively higher performance, whereas the three-layer, eight-pole designs are found to be the most economical option. Full article

Based on the complex structural characteristics of permanent magnet-assisted synchronous reluctance motors (PMA-SynRMs), this paper proposes a multi-objective optimization design method for the motor using a composite algorithm. Firstly, the power density, electromagnetic torque, cogging torque, and torque fluctuation coefficient were used as optimization targets based on parametric analysis data of 14 motor structure variables, where parametric sensitivity analysis helped select eight optimization variables. Secondly, the motor prediction model was fitted using the genetic algorithm–back propagation (GA-BP) neural network. Finally, non-dominated sorting genetic algorithm-III (NSGA-III), based on the reference points, was used to find the optimization of the prediction model and complete the multi-objective optimization design of the external rotor PMA-SynRM with eight inputs and four outputs. A comparative analysis of the electromagnetic performance of the motor before and after optimization verifies the feasibility of optimizing the motor using the composite algorithm. This paper provides an analytical tool for the multi-parameter and multi-objective PMA-SynRM optimization design. Full article

An intelligent servo drive system for a permanent magnet-assisted synchronous reluctance motor (PMASynRM) that can adapt to the control requirements considering the motor’s nonlinear and time-varying natures is developed in this study. A recurrent wavelet fuzzy neural network (RWFNN) with intelligent backstepping control is proposed to achieve this. In this study, first, a maximum torque per ampere (MTPA) controlled PMASynRM servo drive is introduced. A lookup table (LUT) is created, which is based on finite element analysis (FEA) results by using ANSYS Maxwell-2D dynamic model to determine the current angle command of the MTPA. Next, a backstepping control (BSC) system is created to accurately follow the desired position in the PMASynRM servo drive system while maintaining robust control characteristics. However, designing an efficient BSC for practical applications becomes challenging due to the lack of prior uncertainty information. To overcome this challenge, this study introduces an RWFNN as an approximation for the BSC, aiming to alleviate the limitations of the traditional BSC approach. An enhanced adaptive compensator is also incorporated into the RWFNN to handle potential approximation errors effectively. In addition, to ensure the stability of the RWFNN, the Lyapunov stability method is employed to develop online learning algorithms for the RWFNN and to guarantee its asymptotic stability. The proposed intelligent backstepping control with recurrent wavelet fuzzy neural network (IBSCRWFNN) demonstrates remarkable effectiveness and robustness in controlling the PMASynRM servo drive, as evidenced by the experimental results. Full article

This paper describes the model-free control approaches for permanent magnet-assisted (PMa) synchronous reluctance motors (SynRMs) drive. The important improvement of the proposed control technique is the ability to determine the behavior of the state-variable system during both fixed-point and transient operations. The mathematical models of PMa-SynRM were firstly written in a straightforward linear model form to show the known and unknown parts. Before, the proposed controller, named here the intelligent proportional-integral (iPI), was applied as a control law to fix some unavoidable modeling errors and uncertainties of the motor. Lastly, a dSPACE control platform was used to realize the proposed control algorithm. A prototype 1-kW test bench based on a PMa-SynRM machine was designed and realized in the laboratory to test the studied control approach. The simulation using MATLAB/Simulink and experimental results revealed that the proposed control achieved excellent results under transient operating conditions for the motor drive’s cascaded control compared to traditional PI and model-based controls. Full article

This paper presents the results of simulation tests of a unique hybrid-excited permanent magnet machine operating in in different working regimes. The common feature of analyzed machine is a presence of magnetic barriers in the rotor structure. Structurally, this machine combines the advantages of the PMa-SynRM machine (Permanent Magnet-assisted Synchronous Machine) and a wound synchronous machine. The paper presents, among other results, the voltage and torque characteristics as a function of the current in the stator and the additional DC control coil. Selected results of experimental studies are also shown. Full article

Recently, non-rare-earth motors are attracting more and more attention due to the booming of the electric vehicle (EV) market and, more importantly, the increasing price of the rare-earth magnet material. This paper focuses on the performance comparison among a commercial interior permanent magnet (IPM) motor and two non-rare-earth motors, including a synchronous reluctance motor (SynRM) and a permanent-magnet-assisted synchronous reluctance motor (PMaSynRM). The design procedure to develop a high-torque-density, low-torque-ripple and high-efficiency SynRM is presented. Combined with a developed automatic modeling and simulation procedure, the finite element analysis (FEA)-based differential evolution (DE) algorithm is introduced for the SynRM rotor optimization. In order to fully inspire the potential of the SynRM, a novel method to optimize the motor split ratio is proposed under the constraint of the copper loss. In addition, different slot–pole combinations are investigated to maximize the motor torque, and the rotor structure is also dealt with towards the centrifugal stress at the maximum operating speed. Finally, the motor performance comparison is carried out, and the results show that although the SynRM achieves almost 61% cost savings, its poor torque capability, power factor and flux weakening (FW) capability are non-negligible defects. On the contrary, the PMaSynRM exhibits excellent features for the EV applications in terms of cost, torque density, efficiency and FW capability. This paper presents a novel split ratio optimization method for the optimal SynRM/PMaSynRM design and demonstrates the characteristics of the IPM motors, SynRMs and PMaSynRMs for EV applications. Full article

This paper investigates the flux intensifying (FI) feature of permanent magnet assisted synchronous reluctance motor (PMa-SynRM) in order to achieve high torque density with a small amount of permanent magnet (PM). This motor is thus denoted “FI-PMa-SynRM”. The performance of the developed FI-PMa-SynRM is compared with that of two other counterparts, i.e., an inset surface permanent magnet synchronous motor (SPMSM) and a synchronous reluctance motor (SynRM) to highlight the strengths of the FI-PMa-SynRM. In addition, an analysis on partial demagnetization and torque density of the developed FI-PMa-SynRM is conducted to demonstrate its advantages. The finite element method (FEM) is employed for the analysis in terms of flux linkage and inductances so that the effectiveness of the FI characteristics is validated. The analysis shows that a high torque density (24.79 Nm/L or even greater) can be achieved with a small amount of PM (0.72% motor volume). The ability of anti-demagnetization is also fulfilled. Furthermore, experimental results are provided to validate the analysis findings. Full article

This paper aims to investigate the reconfigurations of rotor flux barriers for a five-phase Permanent Magnet Assisted Synchronous Reluctance Machine (PMASynRM). To precisely study the performance of the proposed configurations, a conventional PMASynRM with double-layer flux barriers is included in the study. Since the novel rotor schemes consume the same amount of rare-earth magnets, steel sheet materials, and copper wire, resulting in no extra manufacturing costs, the optimal reconfiguration should be determined, providing developed electromagnetic characteristics. Thus, all the proposed models are designed and analyzed under the same condition. The Lumped Parameter Model (LPM) is exported to the Finite Element Method (FEM) for precise analysis to reach developed torque and lower values of torque ripple. Based on the FEM results the model presenting the lowest torque fluctuations is selected as the optimal model and dynamically investigated. According to the results, in comparison with the conventional model, the introduced rotor designs provide a much lower value of torque fluctuations with a desirable amount of electromagnetic torque and power. In addition, the optimal model presents high values of power factor and efficiency, making it a vital alternative for low-torque ripple high-speed operations with no extra cost to the implementation process. Full article

In this paper, internal division point genetic algorithm (IDP-GA) was proposed to lessen the computational burden of multi-variable multi-objective optimization problem using finite element analysis such as optimal design of electric bicycles. The IDP-GA could consider various objectives with normalized weighted sum method and could reduce the number of function calls with novel crossover strategy and vector-based pattern search method. The superiority of the proposed algorithm was verified by comparing performances with conventional optimization method at two mathematical test functions. Finally, the applicability of the IDP-GA in practical electric machine design was verified by successfully deriving an improved design of electric bicycle propulsion motor. Full article