Search Results (1,475)

This study explores the potential application of the mechanical activation (MA) of nickel powder for incorporation into the composition of powder wire blends for the deposition of wear-resistant coatings. Nickel powder of PNE-1 grade was processed in a vibrational mill for various durations (4 to 16 min) with different combinations of grinding media. The influence of MA parameters on the bulk density and apparent particle size of nickel powder was investigated. The greatest effect was observed at the maximum processing time of 16 min, where electron microscopy revealed significant deformation and an increase in discoid particles, leading to enhanced energy accumulation. Nickel powder processed with a combination of 6 balls that are 20 mm in diameter and 8 balls that are 10 mm in diameter showed significant changes, though no major alteration in chemical composition was noted. XRMA indicated that the powder’s surface was partially covered with oxides, with a composition of 96.8–98.4% Ni and 0.8–1.7% O₂. Additionally, the effect of nickel powders after the treatment on the structure of deposited metal was determined, demonstrating alterations in the morphology and a slight increase in hardness. Furthermore, a convolutional neural network (CNN)-based approach was proposed to discern fragments within images depicting surface microstructures, both with and without MA. Full article

The presented study investigates the effects of weight percentages of boron carbide reinforcement on the wear properties of aluminum alloy composites. Composites were fabricated via ball milling and the hot extrusion process. During the fabrication of composites, B₄C content was varied (0, 5, and 10 wt.%), as well as milling time (0, 10, and 20 h). Microstructural observations with SEM microscopy showed that with an increase in milling time, the distribution of B₄C particles is more homogeneous without agglomerates, and that an increase in wt.% of B₄C results in a more uniform distribution with distinct grain boundaries. Taguchi and ANOVA analyses are applied in order to investigate how parameters like particle content of B₄C, normal load, and milling time affect the wear properties of AA2024-based composites. The ANOVA results showed that the most influential parameters on wear loss and coefficient of friction were the content of B₄C with 51.35% and the normal load with 45.54%, respectively. An artificial neural network was applied for the prediction of wear loss and the coefficient of friction. Two separate networks were developed, both having an architecture of 3-10-1 and a tansig activation function. By comparing the predicted values with the experimental data, it was demonstrated that the well-trained feed-forward-back propagation ANN model is a powerful tool for predicting the wear behavior of Al2024-B₄C composites. The developed models can be used for predicting the properties of Al2024-B₄C composite powders produced with different reinforcement ratios and milling times. Full article

Recent research into sodium zirconate as a high-temperature CO₂ sorbent has been extensive, but detailed knowledge of the material’s crystal structure during synthesis and carbon dioxide uptake remains limited. This study employs neutron diffraction (ND), thermogravimetric analysis (TGA), and X-ray diffraction (XRD) to explore these aspects. An improved synthesis method, involving the pre-drying and ball milling of raw materials, produced pure samples with average crystal sizes of 37–48 nm in the monoclinic phase. However, using a slower heating rate (1 °C/min) decreased the purity. Despite this, the 1 °C/min rate resulted in the highest CO₂ uptake capacity (4.32 mmol CO₂/g Na₂ZrO₃) and CO₂ sorption rate (0.0017 mmol CO₂/g) after 5 min at 700 °C. This was attributed to a larger presence of microstructure defects that facilitate Na diffusion from the core to the shell of the particles. An ND analysis showed that the conversion of Na₂ZrO₃ was complete under the studied conditions and that CO₂ concentration significantly impacts the rate of CO₂ absorption. The TGA results indicated that the reaction rate during CO₂ sorption remained steady until full conversion due to the absorptive nature of the chemisorption process. During the sorbent reforming step, ND revealed the disappearance of Na₂O and ZrO₂ as the zirconate phase reformed. However, trace amounts of Na₂CO₃ and ZrO₂ remained after the cycles. Full article

Anisotropic bulk magnets of ThMn₁₂-type SmFe₁₀V₂ with a high coercivity (H_c) were successfully fabricated. Powders with varying particle sizes were prepared using the ball milling process, where the particle size was controlled with milling time. A decrease in H_c occurred in the heat-treated bulk pressed from large-sized powders, while heavy oxidation excessively occurred in small powders, leading to the decomposition of the SmFe₁₀V₂ (1–12) phase. The highest H_c of 8.9 kOe was achieved with powders ball-milled for 5 h due to the formation of the grain boundary phase. To improve the maximum energy product ((BH)_max), which is only 2.15 MGOe in the isotropic bulk, anisotropic bulks were prepared using the same powders. The easy alignment direction, confirmed by XRD and EBSD measurements, was <002>. Significant enhancements were observed, with saturation magnetization (M_s) increasing from 59 to 79 emu/g and a remanence ratio (M_r/M_s) of 83.7%. (BH)_max reaching 7.85 MGOe. For further improvement of magnetic properties, controlling oxidation is essential to form a uniform grain boundary phase and achieve perfect alignment with small grain size. Full article

Poor water solubility of drugs is a limiting factor for their bioavailability and pharmacological activity. Many approaches are known to improve drug solubility, and among them, the physical method, solid dispersions (SDs), is applied. SDs are physical mixtures of a drug and a carrier, sometimes with the addition of a surfactant, which can be obtained by milling, cryomilling, spray-drying, or lyophilization processes. In this study, solid dispersions with etodolac (ETD-SDs) were prepared by the milling method using different carriers, such as hypromellose, polyvinylpyrrolidone, copovidone, urea, and mannitol. Solubility studies, dissolution tests, morphological assessment, thermal analysis, and FTIR imaging were applied to evaluate the SD properties. It was shown that the ball-milling process can be applied to obtain SDs with ETD. All designed ETD-SDs were characterized by higher water solubility and a faster dissolution rate compared to unprocessed ETD. SDs with amorphous carriers (HPMC, PVP, and PVP/VA) provided greater ETD solubility than dispersions with crystalline features (urea and mannitol). FTIR spectra confirmed the compatibility of ETD with tested carriers. Full article

It is expected that composites made of carbon nanotubes (CNT) and copper (Cu) display both mechanical and electrical properties, but the low damage dispersion and high-quality composite of high-content CNTs have always been research difficulties. In this paper, high-content CNTs/Cu composites were prepared. The effects of the sintering method, sintering temperature, directional rolling and the CNTs’ content on the relative density, hardness and electrical conductivity of the composites were studied. The uniform dispersion of high-content CNTs in Cu matrix was achieved by ball milling, sintering and rolling, and the processes did not cause more damage to the CNTs. The properties of composites prepared by spark plasma sintering (SPS) and vacuum hot pressing sintering (HPS) were compared, and the optimum process parameters of SPS were determined. When the CNTs’ content is 2 wt.%, the hardness is 134.9 HBW, which is still 2.3 times that of pure Cu, and the conductivity is the highest, reaching 78.4%IACS. This study provides an important reference for the high-quality preparation and performance evaluation of high-content CNTs/Cu composites. Full article

In the present work, iron–sillenite (Bi₂₅FeO₄₀) was synthesized using a simple solid-state reaction method and characterized. The effects of the synthesis conditions on the phase purity of Bi₂O₃/Fe₃O₄, morphological features, and possible application as an XRD/MRI dual-contrast agent were investigated. For the synthesis, the stoichiometric amounts of Bi₂O₃ and Fe₃O₄ were mixed and subsequently milled in a planetary ball mill for 10 min with a speed of 300 rpm. The milled mixture was calcined at various temperatures (550 $°$C, 700 $°$C, 750 $°$C, 800 $°$C, and 850 $°$C) for 1 h in air at a heating rate of 5 °C/min. For phase identification, powder X-ray diffraction (XRD) analysis was performed and infrared (FTIR) spectra were recorded. The surface morphology of synthesized samples was studied by field-emission scanning electron microscopy (FE-SEM). For the radiopacity measurements, iron–sillenite specimens were synthesized at different temperatures and mixed with different amounts of BaSO₄ and Laponite solution. It was demonstrated that iron–sillenite Bi₂₅FeO₄₀ possessed sufficient radiopacity and could be a potential candidate to meet the requirements of its application as an XRD/MRI dual-contrast agent. Full article

The objective of the conducted research was to design 2 mm orodispersible minitablets of pediatric doses of hydrocortisone (0.5 mg; 1.0 mg) with desirable pharmaceutical properties and eliminate the sensation of a bitter taste using preparation of solid dispersion by ball mill. Hydrocortisone was selected as the model substance, as it is widely utilized in the pediatric population. ODMTs were prepared by compression (preceded by granulation) in a traditional single-punch tablet machine and evaluated using pharmacopoeial tests, DSC, and FTIR analysis. The methods used to evaluate the effectiveness of the taste-masking effect included in vivo participation of healthy volunteers, in vitro drug dissolution and utilization of an analytical device—“electronic tongue”. The research employed a preclinical animal model to preliminary investigate the bioequivalence of the designed drug dosage form in comparison to reference products. The study confirmed the possibility of manufacturing good-quality hydrocortisone ODMTs with a taste-masking effect owing to the incorporation of a solid dispersion in the tablet mass. Full article

This study aims to extract phenolic-enriched compounds, specifically oleuropein, luteoloside, and hydroxytyrosol, from olive leaves using ball milling-assisted extraction (BMAE). Response surface methodology (RSM) and the Box–Behnken design (BBD) were used to evaluate the effects of the temperature, solvent-to-solid ratio, and milling speed on extraction recovery. The contents of the extract were determined by ultra-high-performance liquid chromatography–mass spectrometry (UPLC-MS) and converted to recoveries to evaluate the extraction efficiency. The optimal extraction conditions for oleuropein, luteoloside, and hydroxytyrosol were identified. Oleuropein had a recovery of 79.0% ± 0.9% at a temperature of 56.4 °C, a solvent-to-solid ratio of 39.1 mL/g, and a milling speed of 429 rpm. Luteoloside’s recovery was 74.6% ± 1.2% at 58.4 °C, 31.3 mL/g, and 328 rpm. Hydroxytyrosol achieved 43.1% ± 1.3% recovery at 51.5 °C, 32.7 mL/g, and 317 rpm. The reason for the high recoveries might be that high energy ball milling could reduce the sample size further, breaking down the cell walls of olive leaves, to enhance the mass transfer of these components from the cell to solvent. BMAE is displayed to be an efficient approach to extracting oleuropein, luteoloside, and hydroxytyrosol from olive leaves, which is easy to extend to industrial production. Full article

The production of cement, an essential material in civil engineering, requires a substantial energy input, with a significant portion of this energy consumed during the grinding stage. This study addresses the gap in the literature concerning the collective impact of key parameters, including ball size, feed rate, and mill speed, on grinding efficiency. Nine spherical balls, ranging from 15–65 mm, were utilized in six distinct distributions, alongside varying feed rates and mill speeds. ANOVA, Taguchi, and regression analyses were employed to explore their influence on grinding efficiency and cement properties. The findings revealed that ball size variation significantly affects grinding performance, with smaller diameter balls yielding higher efficiency due to increased abrasion and fine formation. Conversely, elevating mill speed generally diminishes grinding efficiency, particularly at speeds approaching 90% of the critical speed, impacting ball shoulder and foot angles. Moreover, increasing the feed rate affects the grinding performance differently based on ball distribution, with finer distributions experiencing adverse effects. Signal-to-noise ratios facilitated determining the optimal control factor levels to minimize energy consumption. Quadratic regression models exhibited strong predictive capabilities for energy consumption in grinding. Ultimately, the optimal grinding performance was achieved with Bond-type ball distribution No. 6, considering ball size, mill speed, and feed-rate interactions, albeit with considerations regarding grinding time and energy efficiency. Full article

This paper reports experimental results concerning the corrosion of 316L austenitic stainless steels produced by ball milling and spark plasma sintering in NaCl electrolyte. Specimens with grain sizes ranging from 0.3 µm to 3 µm, without crystallographic texture, were obtained and compared with a cast that is 110 µm in grain size and an annealed reference. The potentiodynamic experiments showed that the reduction in grain size leads to a degradation of the electrochemical passivation behavior. This detrimental effect can be overcome by appropriate passivation in a HNO₃ concentrated solution before consolidation. The Mott–Schottky measurements showed that the semiconducting properties of the passive layer do not vary significantly on the grain size, especially the donor density, which is responsible for the chemical passivation breakdown by chloride anions. The total electrical resistance of the layer, measured by impedance spectroscopy is always lower than the one of a cast and annealed 316L, but it slightly increases with a reduction in grain size in the ultrafine grain range. This is followed by a slight increase in the thickness of the oxide layer. The effect of chloride ions is very pronounced in terms of passivation breakdown if the powder is not passivated prior to sintering. This leads to the nucleation and growth of subsurface main pits and the formation of secondary satellite pits, especially for the smallest grain sizes. Passivation of the 316L powder before sintering has been found to be an effective way to prevent this phenomenon. Full article

CaWO₄ nanoparticles were obtained by facile mechanochemical synthesis at room temperature, applying two different milling speeds. Additionally, a solid-state reaction was employed to assess the phase composition, structural, and optical characteristics of CaWO₄. The samples were analyzed by X-ray diffraction (XRD), transition electron microscopy (TEM), and Raman, infrared (IR), ultraviolet–visible (UV–Vis) reflectance, and photoluminescence (PL) spectroscopies. The phase formation of CaWO₄ was achieved after 1 and 5 h of applied milling speeds of 850 and 500 rpm, respectively. CaWO₄ was also obtained after heat treatment at 900 °C for 12 h. TEM and X-ray analyses were used to calculate the average crystallite and grain size. The Raman and infrared spectroscopies revealed the main vibrations of the WO₄ groups and indicated that more distorted structural units were formed when the compound was synthesized by the solid-state method. The calculated value of the optical band gap of CaWO₄ significantly increased from 2.67 eV to 4.53 eV at lower and higher milling speeds, respectively. The determined optical band gap of CaWO₄, prepared by a solid-state reaction, was 5.36 eV. Blue emission at 425 (422) nm was observed for all samples under an excitation wavelength of 230 nm. CaWO₄ synthesized by the solid-state method had the highest emission intensity. It was established that the intensity of the PL peak depended on two factors: the morphology of the particles and the crystallite sizes. The calculated color coordinates of the CaWO₄ samples were located in the blue region of the CIE diagram. This work demonstrates that materials with optical properties can be obtained simply and affordably using the mechanochemical method. Full article

Ethanol sensors have found extensive applications across various industries, including the chemical, environmental, transportation, and healthcare sectors. With increasing demands for enhanced performance and reduced energy consumption, there is a growing need for developing new ethanol sensors. Micro-electromechanical system (MEMS) devices offer promising prospects in gas sensor applications due to their compact size, low power requirements, and seamless integration capabilities. In this study, SnO₂-TiO₂ nanocomposites with varying molar ratios of SnO₂ and TiO₂ were synthesized via ball milling and then printed on MEMS chips for ethanol sensing using electrohydrodynamic (EHD) printing. The study indicates that the two metal oxides dispersed evenly, resulting in a well-formed gas-sensitive film. The SnO₂-TiO₂ composite exhibits the best performance at a molar ratio of 1:1, with a response value of 25.6 to 50 ppm ethanol at 288 °C. This value is 7.2 times and 1.8 times higher than that of single SnO₂ and TiO₂ gas sensors, respectively. The enhanced gas sensitivity can be attributed to the increased surface reactive oxygen species and optimized material resistance resulting from the chemical and electronic effects of the composite. Full article

Diatomite deposits in Poland are located in the Podkarpackie Voivodeship, and the only active deposit is in Jawornik Ruski. Therefore, it is a unique material. Improved rock processing methods are constantly in demand. In the research presented here, we have used research methods such as X-ray diffraction (XRD), scanning electron microscope (SEM), particle shape analysis, and appropriate sets of crushing machines. Diatomite comminution tests were carried out on test stands in different crushers (jaw crusher, hammer crusher, high-pressure roller press, ball mill) using different elementary crushing force actions: crushing, abrasion, and impact, occurring separately or in combination. The machines were tested with selected variable parameters to obtain products with a wide range of grain sizes ranging from 0 to 10 mm. The ball mill (yield 87%, system C3) and the hammer crusher with HPGR (high-pressure grinding roller) (yield 79%, system D2 + D3) have the greatest impact on diatom shell release and accumulation in the finest 0–5 μm and 5–10 μm fractions. For commercial purposes, it is important to obtain very fine fractions while keeping the shells undisturbed. Full article

The effects of ball milling on the physicochemical, functional, and emulsification characteristics of Polygonatum sibiricum insoluble dietary fiber (PIDF) were investigated. Through controlling milling time (4, 5, 6, 7, and 8 h), five PIDFs (PIDF-1, PIDF-2, PIDF-3, PIDF-4, and PIDF-5) were obtained. The results showed that ball milling effectively decreased the particle size and increased the zeta-potential of PIDF. Scanning electron microscope results revealed that PIDF-5 has a coarser microstructure. All PIDF samples had similar FTIR and XRD spectra. The functional properties of PIDF were all improved to varying degrees after ball milling. PIDF-3 had the highest water-holding capacity (5.12 g/g), oil-holding capacity (2.83 g/g), water-swelling capacity (3.83 mL/g), total phenol (8.12 mg/g), and total flavonoid (1.91 mg/g). PIDF-4 had the highest ion exchange capacity. Fat and glucose adsorption capacity were enhanced with ball milling time prolongation. PIDF-5 exhibited a contact angle of 88.7° and lower dynamic interfacial tension. Rheological results showed that PIDF-based emulsions had shear thinning and gel-like properties. PE-PIDF-5 emulsion had the smallest particle size and the highest zeta-potential value. PE-PIDF-5 was stable at pH 7 and high temperature. The findings of this study are of great significance to guide the utilization of the by-products of Polygonatum sibiricum. Full article