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Cylindrical hydraulic dampers are commonly utilized to mitigate vibrations in machinery and structural applications. These devices generally feature a single linear stroke and are often linked to rotary joints to handle complex loading conditions. However, their installation in confined spaces, such as vehicle suspensions, poses considerable difficulties. In this research, we introduce an innovative bifurcated origami hydraulic damper with nonlinear damping capabilities. Initially, we formulated the collapsible conditional equations essential for the design of the bifurcated origami hydraulic dampers. We then examined the fluid dynamics within the damper and its flow channels, determining that the damping force is proportional to the square of the velocity. Furthermore, we developed motion equations based on the derived damping force and suggested vibration analysis methods using the Runge–Kutta approach. For the mass-spring vibration system, we created an experimental setup with the bifurcated origami hydraulic damper and performed vibration tests using noise signals recorded from a vehicle traveling on a gravel road, thus validating its damping performance and efficacy. Additional tests, which varied the orifice size at the end of the origami structure, as well as the type and temperature of the internal fluid, showed that the orifice size had a more pronounced effect on damping efficiency than the fluid type and temperature. This confirmed the vibration-damping effectiveness of the bifurcated origami hydraulic damper. Full article

Although mask-wearing is now widespread, the knowledge of how to quantify or improve their performance remains surprisingly limited and is largely based on empirical evidence. The objective of this study was to visualize the expiratory airflows from facemasks and evaluate aerosol transmission between two persons. Different visualization methods were explored, including the Schlieren optical system, laser/LED-particle imaging system, thermal camera, and vapor–SarGel system. The leakage flows and escaped aerosols were quantified using a hotwire anemometer and a particle counter, respectively. The results show that mask-wearing reduces the exhaled flow velocity from 2~4 m/s (with no facemask) to around 0.1 m/s, thus decreasing droplet transmission speeds. Cloth, surgical, and KN95 masks showed varying leakage flows at the nose top, sides, and chin. The leakage rate also differed between inhalation and exhalation. The neck gaiter has low filtration efficiency and high leakage fractions, providing low protection efficiency. There was considerable deposition in the mouth–nose area, as well as the neck, chin, and jaw, which heightened the risk of self-inoculation through spontaneous face-touching. A face shield plus surgical mask greatly reduced droplets on the head, neck, and face, indicating that double face coverings can be highly effective when a single mask is insufficient. The vapor–SarGel system provided a practical approach to study interpersonal transmission under varying close contact scenarios or with different face coverings. Full article

Ambient air vaporizers (AVVs) are the most commonly used type of heat exchanger for cryogenic regasification stations. The transfer of heat from the environment for heating the liquefied gas and its vaporization is a cost-free and efficient method. Designing ambient air vaporizers for regasification or fueling stations requires accepting the size and related thermal power of the AVV considering the operating conditions and the type of liquefied gases to be vaporized. The nominal capacity of the ambient air vaporizer depends on its design, the frosting of longitudinal finned tubes, and the airflow through the vaporizer structure. This paper presents the results of experimental studies and computational fluid dynamics (CFD) analysis on determining the heat output of AVV longitudinal finned tubes depending on their design. This experiment was conducted in order to establish a numerical model. The relation between the longitudinal finned tubes thermal power and the air flow velocity is demonstrated and the beneficial effect of forced convection is proved. The obtained results are used for verification calculations of ambient air vaporizers’ performance depending on the size of the AVV, the profile cross-section, and the airflow velocity for different liquefied gases. Under conditions of forced convection, profiles with 12 equal-height fins were discovered to be the most efficient for higher airflow velocity providing up to 7% higher heat rate than profiles with 8 equal-height fins. However, at low air velocity, profiles with 8 equal-length fins showed a comparable heat output to profiles with 12 equal-length fins. Profiles with 8 and 12 unequal high fins differ in average heat output by about 28%. The profile with 12 unequal high fins turned out to be the least effective when 2D airflow was considered in this analysis. Full article

The screw conveyor is the key equipment used to realize the casting and forming of concrete in prefabricated components (PC), and its performance affects the PC shape, quality, and cost. In batch production, there is a process variable, the residence time. It is affected by the quality of the downstream vibration process. This also results in operating parameters that are difficult to match to the time scales. Eventually, it can lead to problems such as low casting efficiency or poor molded quality. In this paper, the DEM simulation method is used to explain and quantify the relationship between the screw conveying capacity and three important operating parameters: the screw’s outer diameter, residence time, and screw speed. The axial and radial velocity vectors are used as features to analyze the changing rule of particle motion trajectory and mass flow rate. Based on the simulation data, the operating parameters and the mass flow rate are forward-fitted to establish the prediction model of the screw conveying capacity. In addition, the residence time is backward fitted from the screw speed and mass flow rate. It is used to estimate the concrete workability. Furthermore, the fitted forward and backward models explore how to propose feasible operational strategies to achieve automatic discharge during batch production. Full article

With the availability of efficient and sophisticated finite element analysis (FEA) and computational fluid dynamics (CFD) tools, engineering designs are becoming more software-driven and simulation-based. However, the insights relevant to engineering designs tend to be hidden within massive temporal and spatial data produced with full-fledged three-dimensional simulations. In this paper, we present a preliminary study of the controlled intermittent dispensing of a typical non-Newtonian glue employed in the manufacturing of electric vehicles (EVs). The focus of the study is on the scaling issues derived from different computational and analytical models of interest and importance to the precision control of this non-Newtonian fluid, the lowest dynamic viscosity of which at extremely high shear rates is nearly four million times that of water. More specifically, the abrupt change of the inlet pressure with a constant outlet or ambient pressure and various modeling strategies for transient viscous internal flow with both Newtonian and non-Newtonian fluids are modeled and compared. The analytical and computational results of the developing Newtonian fluid, i.e., water, are derived and computed for validation and verification purposes before the actual applications to the developing non-Newtonian fluid. The concept of a well-established relaxation time before the onset of the steady solution for Newtonian fluids has been validated with both analytical and computational approaches before its expansion and adoption to non-Newtonian fluids with complex rheological behaviors. Other issues attributed to transient operations and precision controls of non-Newtonian fluid delivery involve the pressure pulse and pressure wave propagation within the flexible pipe with compressible or almost incompressible non-Newtonian fluids with a constant pressure at the outlet and a constant mass flow rate or average axial velocity at the inlet, which will be addressed in a separate paper. Full article

The accumulation of ice on the aero-engine inlet compromises engine safety. Traditional hot air anti-icing systems, which utilize bleed air, require substantial energy, decreasing engine performance and increasing emissions. Superhydrophobic materials have shown potential in reducing energy consumption when combined with these systems. Research indicates that superhydrophobic surfaces on stationary components significantly reduce anti-icing energy consumption by altering runback water flow behavior. However, for rotating aero-engine components, the effectiveness of superhydrophobic surfaces and the influence of surface wettability on runback water flow remain unclear due to centrifugal and Coriolis forces. This study investigates the runback water flow behavior on aero-engine rotating spinner surfaces with varying wettabilities in a straight-flow spray wind tunnel. The results demonstrated that centrifugal force reduces the amount of runback water on the rotating spinner compared to the stationary surface, forming rivulet flows deflected opposite to the direction of rotation. Furthermore, wettability significantly affects the flow characteristics of runback water on rotating surfaces. As the contact angle increases, the liquid water on the rotating spinner transitions from continuous film flow to rivulet and bead-like flows. Notably, the superhydrophobic surface prevents water adhesion, indicating its potential for anti-icing on rotating components. In addition, the interaction between rotational speed and surface wettability enhances the effects, with both increased rotational speed and larger contact angles contributing to higher liquid water flow velocities, promoting the rapid formation and detachment of rivulet and bead-like flows. Full article

Modulated pressure waves propagating in the drilling fluids inside the drill string are a reliable real-time communication technology that transmit data from downhole to the surface during oil and gas drilling. In the analysis of pressure waves’ propagation characteristics, the modeling of transient friction in non-Newtonian fluids remains a great challenge. This paper establishes a numerical model for transient pipe flow of power-law non-Newtonian fluids by using the weighted residual collocation method. Then, the Newton–Raphson method is applied to solve the nonlinear equations. The numerical method is validated by using the theoretical solution of Newtonian fluids and is proven to converge reliably with larger time steps. Finally, the influencing factors of the wall shear stress are analyzed using this numerical method. For shear-thinning fluids, the friction loss of periodic flow decreases with the increase in flow rate, which is opposite to the variation law of friction with the flow rate for stable pipe flow. Keeping the amplitude of pressure pulsation unchanged, an increase in frequency leads to a decrease in velocity fluctuations; therefore, the friction loss decreases with the increase in frequency. Full article

In order to determine the recommended flow velocity for the safe and energy-saving transport of ice-slurry-type light particle slurries, it is necessary to study the flow characteristics of light particle slurries, especially the critical flow velocity. Therefore, in this paper, a numerical simulation method based on the mixed turbulence model with the RANS (Reynolds averaged Navier Stokes) equation is used, and a new concentration distribution method is proposed for the first time to derive the critical flow velocity, as follows: the flow velocity of the light particle slurry when the ratio of the solid volume fraction vf at the position of 0.08D above the bottom of the pipeline to that at the center of the pipeline, vf/vf(y) = 0.75, is taken as the critical flow velocity. The flow changes in the slurry (polyethylene particles with a density of 922 kg/m³ and water) under 0.1–1.0 m/s (at intervals of 0.1 m/s) were investigated experimentally, and the pressure drop data obtained from the experiments were used to determine the recommended flow rate for safe and energy-saving transportation of the light particle slurry. The pipe diameter used for the experiments and simulations was 28 mm, and the solid-phase particle sizes were 0.3 mm, 0.4 mm, and 0.5 mm, with solid-phase contents of 5 vol%, 10 vol%, 15 vol%, and 20 vol%. In addition, the experimental and numerical simulation results show that an increase in solid-phase content and particle size leads to an increase in critical flow velocity. Full article

To study the evolution law of water and mud inrush disasters in the fractured zones of water-rich faults in deep buried tunnels, a self-developed 3D physical model test system was used to conduct experimental research about the evolution process. Additionally, MIDAS GTS NX 2022 version was used to analyze the evolution laws of displacement, stress, pore water pressure, and seepage flow velocity during the excavation process. The findings indicate that in the model testing, tunnel excavation caused different changes in the stress magnitude of the surrounding rock at different positions. The pore water pressure increases correspondingly with the loading water pressure at the same location. The function relationship between the relative water pressure coefficient of any point in the outburst-prevention rock mass, and the vertical distance from that point to the upper boundary of the fault, was obtained through nonlinear fitting. In numerical simulation, excavation affects the vertical displacement of the arch vault more than the arch ring, while it has a greater impact on the horizontal displacement of the arch ring compared to the arch vault. The maximum and minimum principal stresses show significant changes; the pore water pressure at each monitoring point decreases with the increase in excavation distance. The flow velocity of seepage shows a trend of first increasing and then decreasing. The research results can provide relevant references for the prevention of water and mud inrush disasters in fault areas. Full article

Currently, the field of microgear manufacturing faces various processing challenges, particularly in terms of size reduction; these challenges increase the complexity and costs of manufacturing. In this study, a technique for microgear manufacturing is aimed at reducing subsequent processing steps and enhancing material utilization. This technique involves the use of trough dies with extrusion-cutting processing, which enables workpieces to undergo forming in a negative clearance state, thus reducing subsequent processing time for micro products. We conducted finite element simulations using microgear dies, measuring stress, velocity, and flow during the forming process of four types of dies-flat, internal-trough, external-trough, and double-trough dies. The results indicated that the buffering effect of the troughs reduced the rate of increase in the material’s internal stress. In the cavity, the material experiences a significant increase in hydrostatic pressure, leading to the formation of a “hydrostatic pressure wall”. This pressure barrier imposes substantial constraints on the flow of the material during dynamic processes, making it difficult for the material to move into the remaining areas. This effectively enhances the blockage of material flow, demonstrating the critical role of hydrostatic pressure in controlling material distribution and movement. In addition, combining the characteristics of both into a double-trough die enhances the overall stability of forming velocity, reduces forming load and energy consumption, and maximizes material utilization. Results further revealed that microgears manufactured using double-trough dies exhibited defect-free surfaces, with a dimensional error of less than 5 μm and tolerances ranging from IT5 to IT6. Overall, this study offers new insights into the traditional field of microgear manufacturing, highlighting potential solutions for the challenges encountered in current microstamping processes. Full article

This work demonstrates the use of an ultrasonic methodology to monitor bubble density in a water column. A flow regime with droplet size distribution between 0.2 and 2 mm was studied. This range is of particular interest because it frequently appears in industrial flows. Ultrasound is typically used when the size of the bubbles is much larger than the wavelength (low frequency limit). In this study, the radius of the bubbles ranges between 0.6 and 6.8 times the wavelength, where wave propagation becomes a complex phenomenon, making existing analytical methods difficult to apply. Measurements in transmission–reception mode with ultrasonic transducers operating at frequencies of 2.25 and 5.0 MHz were carried out for different superficial velocities. The results showed that a time-averaging scheme is necessary and that wave parameters such as propagation velocity and the slope of the phase spectrum are related to the number of bubbles in the column. The proposed methodology has the potential for application in industrial environments. Full article

The hydrological monitoring of flow data is important for flood prevention and modern river management. However, traditional contact methods are increasingly struggling to meet the requirements of simplicity, accuracy, and continuity. The video-based river discharge measurement is a technique to monitor flow velocity without contacting the water body by using the image-recognition algorithms, which has been verified to have the advantages of full coverage and full automation compared with the traditional contact technique. In order to provide a timely summary of the available results and to inform further research and applications, this paper reviews and synthesizes the literature on the general implementation routes of the video-based river discharge measurement technique and the principles and advances of today’s popular image-recognition algorithms for velocity detection. Then, it discusses the challenges of image-recognition algorithms in terms of image acquisition conditions, parameter uncertainties, and complex meteorological and water environments. It is concluded that the performance of this technique can be improved by enhancing the robustness and accuracy of video-based discharge measurement algorithms, minimizing weather effects, and improving computational efficiency. Finally, future development directions for further perfecting this technique are outlined. Full article

A finite element method is employed to examine the impact of a magnetic field on the development of plaque in an artery with stenotic bifurcation. Consistent with existing literature, blood flow is characterized as a Newtonian fluid that is stable, incompressible, biomagnetic, and laminar. Additionally, it is assumed that the arterial wall is linearly elastic throughout. The hemodynamic flow within a bifurcated artery, influenced by an asymmetric magnetic field, is described using the arbitrary Lagrangian–Eulerian (ALE) method. This technique incorporates the fluid–structure interaction coupling. The nonlinear system of partial differential equations is discretized using a stable P2P1 finite element pair. To solve the resulting nonlinear algebraic equation system, the Newton-Raphson method is employed. Magnetic fields are numerically modeled, and the resulting displacement, velocity magnitude, pressure, and wall shear stresses are analyzed across a range of Reynolds numbers (Re = 500, 1000, 1500, and 2000). The numerical analysis reveals that the presence of a magnetic field significantly impacts both the displacement magnitude and the flow velocity. In fact, introducing a magnetic field leads to reduced flow separation, an expanded recirculation area near the stenosis, as well as an increase in wall shear stress. Full article

Researchers have hypothesized that high-intensity interval exercise (HIIE) and moderate-intensity continuous exercise (MOD) lead to different patterns of shear stress in the brachial artery. These differing patterns of shear stress are thought to partially explain the differing chronic adaptations to these two types of exercise. No study has directly compared blood flow characteristics during HIIE and MOD. Sixteen healthy males (Age: 23 ± 3 years) completed two randomly assigned exercise visits: HIIE (10 × 1 min intervals at 90–95% of HR_max with 1 min of recovery between) or MOD (30 min at 70% of HR_max) on an electronically braked cycle ergometer. Brachial artery blood flow velocity and diameter were measured for a total of 12 min during each of the exercise sessions. Both anterograde blood flow (MOD: 191.3 ± 80.3 mL/min, HIIE: 153.9 ± 67.5 mL/min, p = 0.03) and shear rate (MOD: 203.5 ± 78.1 s⁻¹, HIIE: 170.8 ± 55.5 s⁻¹, p = 0.04) were higher during MOD compared to HIIE. Both retrograde blood flow (MOD: −48.7 ± 21.3 mL/min, HIIE: −63.9 ± 23.3 cm/s, p < 0.01) and shear rate (MOD: −51.5 ± 19.8 s⁻¹, HIIE: −73.8 ± 28.4 s⁻¹, p < 0.01) were of greater magnitude during HIIE compared to MOD. During exercise, brachial artery diameter (p = 0.34) did not differ between HIIE and MOD. Continuous moderate cycling exercise leads to higher brachial artery anterograde shear rate and blood flow, but lower retrograde shear rate and blood flow when compared to high-intensity interval exercise. These differences during exercise in blood flow characteristics could shed light on the differing chronic adaptations to these two types of exercise. Full article

A steam jet mill (SJM), which employs industrial waste heat steam as a gas source, is a widely utilized apparatus for the pulverization of fly ash. To achieve elevated single-machine grinding capacity, efficiency improvement research based on structural optimization should be conducted. In this study, numerical simulations and industrial experiments are carried out on SJMs equipped with three and six nozzles (hereinafter referred to as N3 and N6, respectively) to study the influence of nozzle quantity on the flow field and grinding efficiency. The numerical simulation results indicate that, under the N3 structure, particles can achieve a higher impact velocity in the comminution area and improve the kinetic energy of a single impact. In the conveying area, the airflow diffusion is better, resulting in an upward flow field that is more uniform. The classification area shows an increase in the uniformity of the flow field and a significant reduction in the local vortex structure, which is beneficial for accurate particle classification. In the interim, industrial experiments demonstrate that the N3 structure can markedly enhance the processing capacity and energy efficiency of the system. The smaller the feed particle size, the more pronounced the efficiency improvement. Full article