Search Results (1,293)

Through a three-factor, two-level orthogonal experiment, the effects of varying electrical parameters (voltage, frequency, and duty cycle) on the thickness, pressure resistance, corrosion resistance, morphology, and phase composition of the micro-arc oxidized film of aluminum foil in constant voltage mode were investigated. The aluminum foil was oxidized by micro-arc oxidation for 50 min. Eddy-current thickness gauges were used to measure the oxide film’s thickness, TV characterization testers were used to test the film’s resistance to pressure, kinetic potential polarization curves were used to examine the oxide film’s resistance to electrochemical corrosion, and SEM and XRD composition were used to examine the microstructures and phase compositions of the oxide films that were produced. The oxide film’s thickness was increased from 7 μm to 22 μm and the voltage was increased from 350 V to 450 V. The oxide film’s ramp-up time at a frequency and duty cycle of 2000 Hz and 15% could reach 3 s, and the resistance value could reach 98% of the micro-arc oxidation voltage. The oxide film’s i_corr decreased by an order of magnitude at high voltage compared to low voltage and the R_p value increased by an order of magnitude, which improved the corrosion resistance. The oxide film’s thickness increased as the voltage increased. Meanwhile, SEM was used to enhance the corrosion resistance. The oxide film thickens as the voltage increases. At the same voltage, the oxide film with a high frequency and low duty cycle has the best voltage resistance. The oxide film generated under high-voltage conditions has regular and dense surface holes, the oxide film’s α-Al₂O₃ phase increases, and the corrosion resistance in the NaCl medium is enhanced. Full article

This research concerns the development and implementation of ground-breaking strategies for improving the sorting, separation, and recycling of common flexible laminate packaging materials. Such packaging laminates incorporate different functional materials in order to achieve the desired mechanical performance and barrier properties. Common components include poly(ethylene) (PE), poly(propylene) (PP), and poly(ethylene terephthalate) (PET), as well as valuable barrier materials such as poly(vinyl alcohol) (PVOH) and aluminium (Al) foils. Although widely used for the protection and preservation of food produce, such packaging materials present significant challenges for established recycling infrastructure and, therefore, to our future ambitions for a circular economy. Experience from the field of ionic liquids (ILs) and deep eutectic solvents (DESs) has been leveraged to develop novel green solvent systems that delaminate multilayer packaging materials to facilitate the separation and recovery of high-purity commodity plastics and aluminium. This research focuses on the development of a hydrophobic DES and the application of a Design of Experiments (DoE) methodology to investigate the effects of process parameters on the delamination of PE/Al/PET laminate packaging films. Key variables including temperature, time, loading, flake size, and perforations were assessed at laboratory scale using a 1 L filter reactor vessel. The results demonstrate that efficient separation of PE, Al, and PET can be achieved with high yields for material and solvent recovery. Recovered plastic films were subsequently characterised via Fourier-transform infra-red (FTIR) spectroscopy, Differential Scanning Calorimetry (DSC) and Thermogravimetric Analysis (TGA) to qualify the quality of plastics for reuse. Full article

This research investigates the use of municipal solid waste cremated fly ash as a viable substitute for natural sand in building methodologies, with a focus on sustainability. The waste material is used in the manufacturing of concrete roof tiles that are combined with solar PV systems, providing advantages in terms of both thermal comfort and improved energy efficiency. These tiles exhibit thermal insulation prowess by effectively preserving a 2-degree temperature differential and collecting heat from solar panels to enhance their energy-production efficiency. In order to enhance performance even further, aluminium foil is strategically placed on all four sides of the roof walls. The foil acts as a reflector, redirecting solar energy towards the tiles, which leads to a 5% boost in power generation. Particular alignments, such as positioning in an east-west or north-south direction, result in further enhancements in performance of 4% and 3%, respectively. This comprehensive approach not only confirms the use of waste materials for environmentally friendly construction but also emphasizes their crucial role in promoting energy-efficient building methods. Full article

Extrusion-based polymer three-dimensional (3D) printing, specifically fused deposition modeling (FDM), has been garnering increasing interest from industry, as well as from the research and academic communities, due to its low cost, high speed, and process simplicity. However, bed adhesion failure remains an obstacle to diversifying the materials and expanding the industrial applications of the FDM 3D-printing process. Therefore, this study focused on an investigation of the surface treatment methods for aluminum (Al) foil and their applications to 3D printer beds to enhance the bed adhesion of a 3D-printed polymer filament. Two methods of etching with sodium hydroxide and anodization with phosphoric acid were individually used for the surface treatment of the Al foil beds and then compared with an untreated foil. The etching process removed the oxide layer from the Al foil and increased its surface roughness, while the anodizing process enhanced the amount of hydroxide functional groups and contributed to the formation of nano-holes. As a result, the surface-anodized aluminum foil exhibited a higher affinity and bonding strength with the 3D-printed polymers compared with the etched and pristine foils. Through the increase in the success rate in 3D printing with various polymers, it became evident that utilizing surface-treated Al foil as a 3D printer bed presents an economical solution to addressing bed adhesion failure. Full article

Ironing roll is vital equipment in the production of wide aluminum foil, which has a significant impact on the wrinkling defects of aluminum foil during the winding process of the cleaning production line. In this paper, wrinkling defects in 4N6 aluminum foils were improved using the ABAQUS finite element software 2020. A dynamic simulation model of the aluminum foil winding process was established. The ethics model first analyzed the causes of wrinkling during the aluminum foil coiling process. Then the influence of each factor on aluminum foil wrinkling was studied for the effect of ironing pressure, ironing roll deviation, the friction coefficient between the ironing roll and the aluminum foil, and the shape of the ironing roll on the wrinkling of the aluminum foil. The friction coefficients between aluminum foil coils and the uneven distribution of coiling tension have different effects on the wrinkling of aluminum foil. By selecting the optimal process parameters, it is possible to improve the forming quality of the aluminum foil sheet and to reduce the wrinkling faults in the winding process. Full article

This study investigates the tribological properties of graphite foils (GF) with densities of 1.0, 1.3, and 1.6 g/cm³, produced from purified natural graphite of different particle sizes (40–80 μm, 160–200 μm, >500 μm). Surface roughness was measured after cold rolling and friction testing at static (0.001 mm/s) and dynamic conditions (0.1 Hz and 1 Hz). Results showed that static friction tests yielded similar roughness values (S_a ≈ 0.5–0.7 μm, S_q ≈ 0.5–1.0 μm) across all densities and particle sizes. Dynamic friction tests revealed increased roughness (S_a from 0.7 to 3.5 μm, S_q from 1.0 to 6.0–7.0 μm). Friction coefficients (µ) decreased with higher sliding speeds, ranging from 0.22 to 0.13. GF with 40–80 μm particles had the lowest friction coefficient (µ = 0.13–0.15), while 160–200 μm particles had the highest (µ = 0.15–0.22). Density changes had minimal impact on friction for the 40–80 μm fraction but reduced friction for the 160–200 μm fraction. Young’s modulus increased with density and decreased with particle size, showing values from 127–274 MPa for 40–80 μm, 104–212 MPa for 160–200 μm, and 82–184 MPa for >500 μm. The stress–strain state in the graphite foil samples was simulated under normal and tangential loads. This makes it possible to investigate the effect of the anisotropy of the material on the stress concentration inside the sample, as well as to estimate the elasticity modulus under normal compression. Structural analyses indicated greater plastic deformation in GF with 40–80 μm particles, reducing coherent-scattering region size from 28 nm to 24 nm. GF samples from 160–200 μm and >500 μm fractions showed similar changes, expanding with density increase from 18 nm to 22 nm. Misorientation angles of GF nanocrystallites decreased from 30° to 27° along the rolling direction (RD). The coherent scattering regions of GF with 40–80 μm particles increased, but no significant changes in the coherent scattering regions were observed for the 160–200 μm and >500 μm fractions during dynamic friction tests. Microstrains and residual macrostresses in GF increased with density for all fractions, expanding under higher friction-induced loads. Higher values of both stresses indicate a higher level of accumulated deformation, which appears to be an additional factor affecting the samples during friction testing. This is reflected in the correlation of the results with the roughness and friction coefficient data of the tested samples. Full article

Laser shock peening (LSP) is a relatively novel and promising surface hardening method. An absorbing layer, which is needed to protect the specimen surface from undesirable thermal effects caused by laser irradiation, should be considered as one of many varying parameters. The physical characteristics of the coating and its adhesion to the specimen surface can significantly influence the result of LSP. In this study, three commonly used absorbing coatings, namely black polyvinylchloride tape with a sticky layer, aluminum foil, and black alkyd paint were used to cover three-millimeter-thick plates of the Ti-6Al-4V titanium alloy with globular or lamellar microstructures. LSP of one side of the plates was carried out with a power density of 10 GW/cm². The hole drilling method was used to evaluate residual stresses. The aluminum foil was found to be the optimal option for LSP of the Ti-6Al-4V titanium alloy. Microstructural investigations carried out using EBSD analysis suggested that no significant reduction in grain size, twinning, or dislocation density growth occurred as a result of LSP irrespective of the initial structure. Full article

A flapping foil, which mimics the flapping wings of birds and the locomotion of aquatic organisms, is an alternative to a conventional turbine for the harvesting of renewable energy from ubiquitous flows in the atmosphere, oceans, and rivers. In this work, the energy harvesting performance of flapping foils with attached flaps at the trailing edge is numerically studied by using an immersed boundary–lattice Boltzmann method (IB-LBM) at a Reynolds number of 1100. Three different configurations are considered, namely, a clean NACA0015 foil, a NACA0015 foil with a single flap, and a NACA0015 foil with two symmetric flaps. The results show that the flap attached to the trailing edge is able to enhance the energy harvesting efficiency, and the two symmetric flaps can achieve more enhancements than its single-flap counterpart. The mechanism of such enhancements is attributed the separation of the interactions of vortexes generated at the upper and bottom surfaces of the foil. To further obtain the optimal configurations of the two symmetric flaps, the angle between the two flaps ($\alpha$) and the length ($l_f$) of the flap are systematically studied. The results show that the optimal energy harvesting performance is achieved at $\alpha ={60}^{\circ }$ and $l_f=0.1c$ (c denotes the chord length of the foil). Compared with the baseline case, namely, the clean NACA foil, the optimal configuration can achieve an improvement of efficiency up to 19.94%. This study presents a strategy by adding two symmetric flaps at the trailing edge of the foil to enhance the energy harvesting performance of a flapping foil, which contributes to advancing the development of simple and efficient clean energy harvesting by using a flapping foil. Full article

Due to its super plasticity, low weight, and high mechanical resistance properties, generally, Ti6Al4V is used for aeronautical applications. However, it has low resistance to plastic shearing. In addition, it has poor wear resistance. For these reasons, a lot of techniques have been developed to improve its wear resistance. Investigations of microstructure and interfacial reactions of diffusion bonding of Ni and Ti6Al4V materials have been performed experimentally. Ni samples were prepared with 50 ± 5 µm Ni powders in cylindrical shape. For diffusion bonding, Ag foil was used for improving the interlayer and connection quality. Nickel and its alloys can be joined by using some different processes, and the use of an interlayer can further facilitate the joining process and improve the joint quality. The experiments were carried out under the protected atmosphere. Argon gas was used for protection. The experiments were performed under 5 MPa pressure for 60 min duration at 850 °C, 900 °C, and 950 °C thermal conditions. Investigations of metallurgical structure occurring in the interface areas were examined by optic analysis of EDS, SEM, and X-ray. The strength of the joints was tested by lap-shear tests. From observations, the best quality of the coalescence at interfaces was indicated at elevated temperatures. Full article

A neuromorphic computing network based on SiC_x memristor paves the way for a next-generation brain-like chip in the AI era. Up to date, the SiC_x–based memristor devices are faced with the challenge of obtaining flexibility and uniformity, which can push forward the application of memristors in flexible electronics. For the first time, we report that a flexible artificial synaptic device based on a Ag NPs:a–SiC_0.11:H memristor can be constructed by utilizing aluminum foil as the substrate. The device exhibits stable bipolar resistive switching characteristic even after bending 1000 times, displaying excellent flexibility and uniformity. Furthermore, an on/off ratio of approximately 10⁷ can be obtained. It is found that the incorporation of silver nanoparticles significantly enhances the device’s set and reset voltage uniformity by 76.2% and 69.7%, respectively, which is attributed to the contribution of the Ag nanoparticles. The local electric field of Ag nanoparticles can direct the formation and rupture of conductive filaments. The fitting results of I–V curves show that the carrier transport mechanism agrees with Poole–Frenkel (P–F) model in the high-resistance state, while the carrier transport follows Ohm’s law in the low-resistance state. Based on the multilevel storage characteristics of the Al/Ag NPs:a–SiC_0.11:H/Al foil resistive switching device, we successfully observed the biological synaptic characteristics, including the long–term potentiation (LTP), long–term depression (LTD), and spike–timing–dependent plasticity (STDP). The flexible artificial Ag NPs:a–SiC_0.11:H/Al foil synapse possesses excellent conductance modulation capabilities and visual learning function, demonstrating the promise of application in flexible electronics technology for high-efficiency neuromorphic computing in the AI period. Full article

Silicon (Si) as the anode material for lithium-ion batteries (LIBs) has attracted much attention due to its high theoretical specific capacity (4200 mAh/g). However, the specific capacity and cycle stability of the LIBs are reduced due to the pulverization caused by the expansion of Si coated on Cu (copper) foil during cycles. In order to solve this problem, researchers have used an ultra-thin Si deposition layer as the electrode, which improves cyclic stability and obtains high initial coulomb efficiency of LIBs. However, suitable substrate selection is crucial to fabricate an ultrathin Si deposition layer electrode with excellent performance, and a substrate with a three-dimensional porous structure is desirable to ensure the deposition of an ultrathin Si layer on the whole surface of the substrate. In this paper, the Si thin layer has been deposited on a binder-free hybrid film of carbon nanotubes (CNTs) and carbon nanocoils (CNCs) by magnetron sputtering. Compared with densely packed CNT film and flat Cu foil, the loose and porous film provides a large surface area and space for Si deposition, and Si can be deposited not only on the surface but also in the interior part of the film. The film provides a large number of channels for the diffusion and transmission of Li⁺, resulting in the rapid diffusion rate of Li⁺, which improves the effective lithium storage utilization of Si. Furthermore, the CNC itself is super elastic, and film provides an elastic skeleton for the Si deposition layer, which eases its volume expansion during charge and discharge processes. Electrochemical tests have showed that the Si/CNT–CNC film electrode has excellent performance as anode for LIBs. After 200 cycles, the Si/CNT–CNC film electrode still had possessed a specific capacity of 2500 mAh/g, a capacity retention of 92.8% and a coulomb efficiency of 99%. This paper provides an effective way to fabricate high performance Si-nanocarbon composite electrodes for LIBs. Full article

We used the chemical vapor deposition process to deposit carbon film at a high temperature (900 °C). The carbon films were deposited on AISI 1006 foils using an acetylene gas. We analyzed the carbon film deposited on the surface using Raman spectroscopy, scanning electron microscopy, and high-resolution transmission electron microscopy to define changes in the bonding structure of the carbon film. The results of Raman spectroscopy and high-resolution transmission electron microscopy revealed that as the acetylene flow rate increased, the shape of the deposited carbon film changed from graphene to graphite. In addition, in order to compare the quality of the carbon film in terms of mechanical and electrical properties, carbon films treated under various conditions were closely analyzed using nano-indenter and a sheet resistance meter. Therefore, the optimal condition (1 Torr-50 sccm) was selected in which graphene was uniformly deposited and had the lowest electrical resistance (500 Ω/sq) and highest hardness (12 GPa). Full article

In order to understand the formability of as-received tempered commercial pure titanium grade 2 foils (CP Ti Gr2) with a thickness of 38 µm, a series of micro limited dome height (µ-LDH) tests were conducted in quasi-static speed (0.01 mm/s) at room temperature without the use of a lubricant. A technique developed at NIU was also used to create micro-circular grids (ϕ50 μm) on the as-received material. The forming limit curve (FLC) of the CP Ti Gr2 foils was obtained through the proposed µ-LDH test. For having mechanical properties of the CP Ti Gr2 foils for LS-Dyna FEA (Finite Element Analysis) simulations, a series of tensile tests in three directions were also conducted at room temperature with the same speed. The obtained FLC has been validated using a micro deep drawing case study in which both FEA simulations and experiments were conducted and compared. It has been proven in this study that the FLC obtained using the proposed µ-LDH test can be used for an extremely thin sheet-metal-forming process by the automotive, aerospace, medical, energy, and electronic industries, etc., right away for product design, forming process development, tool and die designs, and simulations, etc. Full article

Cryopreservation, storing biological material in liquid nitrogen (LN, −196 °C), offers a valuable option for the long-term conservation of non-orthodox seeds and vegetatively propagated species in the sector of agrobiodiversity and wild flora. Although the large-scale cryobanking of germplasm collections has been increasing worldwide, the wide application of cryopreservation protocols in wild flora is hampered by difficulties in vitro propagation and a lack of universal cryopreservation protocols, among others. This study established a systematic approach to developing an in vitro culture and droplet-vitrification cryopreservation procedure for shoot tips of Scrophularia kakudensis. The standard procedure includes a two-step preculture with 10% sucrose for 31 h and with 17.5% sucrose for 16 h, osmoprotection with loading solution C4-35% (17.5% glycerol + 17.5% sucrose, w/v) for 30 min, cryoprotection with A3-80% (33.3% glycerol + 13.3% dimethyl sulfoxide + 13.3% ethylene glycol + 20.1% sucrose, w/v) at 0 °C for 60 min, and cooling and rewarming using aluminum foil strips. After unloading, a three-step regrowth procedure starting with an ammonium-free medium with growth regulators was essential for developing normal plantlets from cryopreserved shoot tips. Liquid overlay on the gelled medium two weeks after inoculation resulted in vigorous growth during subcultures. Moreover, liquid overlay increased LN regeneration by up to 80%, i.e., 23% higher than no liquid overlay. Full article

To asses the degradation status of the Imperial Doors of the early 19th century Ascension Church iconostasis, a complex study consisting of micro-optical and scanning electron microscopy followed by energy-dispersive X-ray fluorescence and Fourier transform infrared spectroscopy was performed. Accordingly, the entire left door and some small fragments of gilded wood were investigated. The final results evidenced a certain degree of degradation of the lime wood and gilded surfaces, mainly due to the bacterial and fungi attacks given the increased humidity and the presence of more than a century of candle soot. Also, some unsuccessful restorations performed using brass paint instead of gold foils were evidenced. Overall, this study permitted elaborating more appropriate procedures for the iconostasis’ full restoration to its initial form, given that the Ascension Church is classified as a historical objective of national and universal value. Full article