Search Results (1,196)

Low friction and wear constitute a challenge for metallic materials under dry sliding conditions. In the current study, we successfully prepared an AlCrFe₂Ni₂Ti_x (x = 0, 0.2, 0.4, 0.6, 0.8, 1.0) high-entropy alloy (HEA) consisting of a body-centered cubic (BCC) phase and an AlNi₂Ti phase that exhibited an outstanding combination of a compression strength of above 3 GPa and a ductility degree of 26% at room temperature. Under a 20 N load, the dry friction tests showed that AlCrFe₂Ni₂Ti_0.4 HEA had the lowest wear volume (1.498 mm³), with a coefficient of friction of 0.3929. It is related to the volume fraction of AlNi₂Ti precipitate increasing with increasing Ti content, thus resulting in better wear resistance. Through the strengthening mechanism analysis, it is crucial to manipulate the composition of the AlNi₂Ti precipitate to obtain desirable mechanical properties in the AlCrFe₂Ni₂Ti_x HEA. The main mechanism of wear friction is identified as adhesion wear. Therefore, the addition of Ti into AlCrFe₂Ni₂ HEA can effectively improve its mechanical and wear resistance due to the significant improvement in hardness and its inherent solution strengthening. Our study provides a new strategy for designing new BCC HEAs with a combination of high hardness, yield strength, and excellent wear. Full article

High entropy alloys (HEAs) have been widely studied due to their special crystal structure, but their bulk structure and low specific surface area limit their further application in broader fields. In this work, the dealloying of precious metal Cu₃₅Pd₃₅Ni₂₅Ag₅ quasi-HEAs is performed. Porous noble metals with micro prism array structure and porous noble metal PdO/Ag₂O/NiO oxides with nano “ligament/pore” structure are obtained by constant potential dealloying and free dealloying, respectively. In this way, the porosification of quasi-HEAs and noble metal oxides is achieved. Moreover, the effects of dealloying parameters on pore morphology and phase structure of dealloyed materials are studied, and the evolution mechanisms of pore structures of different dealloying products are discussed. The work provides strategies for the preparation of porous precious metal quasi-HEAs and porous noble metal oxides by the dealloying method. These products present great potential for application as functional materials in hot fields such as catalysis and energy storage. Full article

CoCrFeMoNiSi_x (x = 0.25, 0.50, 0.75) HEACs were successfully prepared on Q235 steel substrates by the plasma cladding method. The phase structure, microstructure, element distribution, and wear and corrosion resistance of these coatings were investigated by XRD, OM, SEM, EDS, a friction and wear tester, and an electrochemical workstation. The results show that the CoCrFeMoNiSi_x (x = 0.25, 0.50, 0.75) coatings are composed of a major FCC phase and minor BCC phase. With an increase in Si content, the lattice constant and cell volume of both phases and the BCC phase content in these alloys gradually increase, while the enthalpy of mixing, Gibbs free energy, atomic radius difference, VEC, and phase density decrease. All the three alloys exhibit typical dendritic structures. With an increase in Si content, the enrichment of Mo and Si in the interdendrite region is significantly reduced. The friction coefficients of CoCrFeMoNiSi_x (x = 0.25, 0.50, 0.75) HEACs show a trend of first increasing, then decreasing, and gradually stabilizing with an increase in time, and are 0.604, 0.526, and 0.534, respectively. The wear resistance of the three alloys is mainly related to the changes in crystallinity and high-strength BCC phase content caused by different Si contents. The polarization curves of CoCrFeMoNiSi_x (x = 0.25, 0.50, 0.75) high-entropy alloy coatings show an obvious passivation zone, and the corrosion resistance is significantly better than that of Q235 steel substrate. The CoCrFeMoNiSi_0.75 coating has the highest self-corrosion potential, smallest self-corrosion current, largest capacitive reactance arc radius, and best corrosion resistance in a 3.5% NaCl solution. Full article

High-temperature heat treatments can improve the element distributions and phase structures of AlCoCrFeNi high entropy alloys (HEAs). However, the long-term isothermal annealing at high temperatures will make the grains grow crazily. In this study, the problem of grain growth caused by high-temperature annealing at 1200 °C was solved by heavily deformed AlCoCrFeNi HEAs. The ultrafine grains formed by dynamic recrystallization will grow firstly during the subsequent annealing process, which inhibits the increase in the larger grains in the hot-extruded AlCoCrFeNi HEAs. The effect of high-temperature annealing on hot-extruded AlCoCrFeNi HEAs was also explored simultaneously in detail. After annealing at 1200 ℃ for 2 h, the compressive strength and fracture strain of the AlCoCrFeNi HEA reached an astonishing result of 3750 MPa and 43%, respectively. The results are attributed to the skeleton-liked FCC structures deeply interspersed into the grains and more importantly, the fine annealed grains which still maintained an average diameter of 20 μm. Additionally, the new nano-precipitates did not expand wildly at high temperatures either. Research on heavily deformed AlCoCrFeNi HEAs isothermally annealed at 1200 °C provides an available idea for further improving the properties of these HEAs. Full article

With the advancement of modern social science and technology, alloys composed solely of a single principal component are gradually unable to meet people’s needs. The concept of a new type of high-entropy alloy has been proposed. At present, high-entropy alloys are mostly prepared by vacuum arc furnace melting and casting methods. To improve this situation, this article uses plasma welding technology to prepare an AlCuCrFe₂NiTi_0.25 high-entropy alloy on a Q235 steel plate through multi-layer and multi-pass welding using plasma surfacing technology and adopts an appropriate solution treatment on this basis to obtain a higher-performance alloy. The conclusion drawn from different heat treatment processes is as follows: solution treatment was performed on an AlCuCrFe₂Ni_0.25 high-entropy alloy at a temperature of 1200 °C for 2 h, 3 h, and 4 h, respectively. After XRD phase analysis, it was found that the phase types of high-entropy alloys did not change after solution treatment. As the solution time increased, the diffraction peak intensity of the Laves phase gradually decreased. After 3 h of solid solution treatment, room temperature tensile tests were conducted to obtain the tensile strength and elongation of the AlCuCrFe₂Ni_0.25 high-entropy alloy at room temperature, which were 509 MPa and 23.8%, respectively, exhibiting the optimal comprehensive mechanical properties. Full article

High-strength bolts are prone to crack initiation from the threaded hole during fastening due to large loads, which can compromise their performance and reliability. To enhance the durability of these bolts, coatings are often employed to strengthen their surfaces. NbMoTaW refractory high-entropy alloy coatings are widely used in hard coating applications due to their exceptional mechanical properties. However, the brittleness of this alloy at room temperature limits its performance in high-stress environments. To enhance the ductility of NbMoTaW alloys, this study systematically investigates the effect of varying titanium (Ti) content on the alloy’s properties. First-principles calculations were employed to analyze the elastic properties of TixNbMoTaW alloys, including elastic constants, the elastic modulus, the bulk modulus (B)-to-shear modulus (G) ratio (Pugh’s ratio), Poisson’s ratio (ν), and Cauchy pressure (C12–C44). The results indicate that the addition of Ti significantly improves the alloy’s plasticity. Specifically, when the Ti content is x = 2, the B/G ratio increases to 3.23, and Poisson’s ratio increases to 0.39, indicating enhanced deformability. At x = 0.75, the elastic modulus (E) increases to 273.78 GPa, compared to 244.99 GPa for the original alloy. The experimental results further validate the computational findings. X-ray diffraction (XRD) and scanning electron microscopy (SEM) analyses indicate that all alloys exhibit a single body-centered cubic (BCC) phase. Room-temperature compression tests show that as the Ti content increases, the yield strength, fracture strength, and plasticity of the alloys significantly improve. Specifically, for a Ti content of x = 0.75, the yield strength reaches 1551 MPa, the fracture strength is 1856 MPa, and the plastic strain increases to 14.6%. For Ti1.5NbMoTaW, the yield strength is 1506 MPa, the fracture strength is 1893 MPa, and the plastic strain is 17.3%. Overall, TixNbMoTaW refractory high-entropy alloys demonstrate significant improvements in both plasticity and strength, showing great potential for coating applications in high-stress environments. Full article

This paper presents a review of a number of works devoted to the studies of high-entropy alloys (HEAs). As is known, HEAs represent a new class of materials that have attracted the attention of scientists due to their unique properties and prospects of application in hydrogen power engineering. The peculiarity of HEAs is their high entropy of mixing, which provides phase stability and flexibility in developing materials with given characteristics. The main focus of this paper is on the application of HEAs for solid-state hydrogen storage, their physicochemical and mechanical properties, and synthesis technologies. Recent advances in the hydrogen absorption properties of HEAs are analyzed, including their ability to efficiently absorb and desorb hydrogen at moderate temperatures and pressures. Prospects for their use in the development of environmentally safe and efficient hydrogen storage systems are considered. The work also includes a review of synthesis methods aimed at optimizing the properties of HEAs for hydrogen energy applications. Full article

This study explores the fabrication of an equimolar CoCrFeNi high-entropy alloy (HEA) using laser metal deposition (LMD) technique on a 316 L austenitic stainless steel substrate, without pre-alloying. Elemental metal powders were mixed in a planetary ball mill and directly deposited to investigate the effect of layer number on alloy composition and substrate intermixing. Experimental results revealed significant dilution in the first four layers, with substrate intermixing affecting composition. The coarse-grained crystal structure observed in the initial layers persisted in subsequent layers, and hardness measurements indicated the cumulative thermal effects of sequential deposition. From an industrial perspective, this approach offers a cost-effective and flexible manufacturing strategy, eliminating the need for pre-alloying. Moreover, gradient compositional layers can be achieved, enabling tailored material properties. This work demonstrates the feasibility of producing multi-layer HEAs directly from elemental powders while addressing the challenges of compositional stability. Full article

The aim of this paper is to investigate the effect of TiC addition on the microstructure, microhardness, and wear resistance of the medium-entropy alloy Co37Cr28Ni31Al2Ti2, which is suitable for applications in aerospace, automotive, and energy industries due to its high strength and wear resistance. The samples containing 0, 10, 20, and 40 wt.% of TiC were synthesized. The alloy’s microstructure changes significantly with the addition of TiC particles: they are uniformly dispersed in the FCC matrix, effectively increasing the Vickers hardness from 439 HV for the base alloy to 615 HV for the 40% TiC alloy. The four alloys were subjected to reciprocating dry sliding friction tests at loads of 2 N, 5 N, and 10 N. The wear volumes of the base alloy at these loads were 2.7 × 10⁷, 4.6 × 10⁷, and 1.1 × 10⁸ μm³, respectively. The experimental results indicate that adding TiC greatly improves the wear resistance of the alloy by increasing the hardness and forming an oxide protective film. This study highlights the potential for developing alloys with excellent tribological properties for demanding application scenarios. Full article

Three lightweight aluminum-based complex concentrated alloys with chemical compositions that have not been previously studied were manufactured and studied: Al₅₂Mg_9.6Zn₁₆Cu_15.5Si_6.9 w.t.% or Al₆₃Mg₁₃Zn₈Cu₈Si₈ a.t.% (alloy A), Al₄₄Mg₁₈Zn₁₉Cu₁₉ w.t.% or Al₅₅Mg₂₅Zn₁₀Cu₁₀ a.t.% (alloy B), and Al₄₇Mg_21.4Zn₁₂Cu_9.7Si_9.7 w.t.% or Al_52.7Mg_26.6Zn_5.6Cu_4.6Si_10.4 a.t.% (alloy AM), with low densities of 3.15 g/cm³, 3.18 g/cm³ and 2.73 g/cm³, respectively. During alloy design, the CALPHAD method was used to calculate a variety of phase diagrams for the various chemical compositions and to predict possible phases that may form in the alloy. The CALPHAD methodology results showed good agreement with the experimental results. The potential of the designed alloys to be used in some industrial applications was examined by manufacturing them using standard industrial techniques, something that is a rarity in this field. The alloys were produced using an induction furnace and pour mold casting process, while industrial-grade raw materials were utilized. Heat treatments with different soaking times were performed in order to evaluate the possibility of improving the mechanical properties of the alloys. Alloys A and AM were characterized by a multiphase microstructure with a dendritic FCC-Al matrix phase and various secondary phases (Q-AlCuMgSi, Al₂Cu and Mg₂Si), while alloy B consisted of a parent phase T-Mg₃₂(Al,Zn)₄₉ and the secondary phases α-Al and Mg₂Si. The microstructure of the cast alloys did not appear to be affected by the heat treatments compared to the corresponding as-cast specimens. However, alterations were observed in terms of the elemental composition of the phases in alloy A. In order to investigate and evaluate the mechanical properties of the as-cast and heat-treated alloys, hardness testing along with electrical conductivity measurements were conducted at room temperature. Among the as-cast samples, alloy AM had the highest hardness (246 HV₄), while among the heat-treated ones, alloy A showed the highest value (256 HV₄). The electrical conductivity of all the alloys increased after the heat treatment, with the highest increase occurring during the first 4 h of the heat treatment. Full article

The aim of this paper is to study both the mechanical and chemical properties of a new material composed of B₄C doped with 3% volume of CoCrFeNiMo HEA by the spark plasma sintering technique. Scanning electron microscopy and microhardness were used to characterize the composite microstructure and hardness. Corrosion behavior was studied by corrosion potential, corrosion rate and electrochemical impedance spectroscopy, where the equivalent circuit was obtained, characterized by the presence of the Warburg element. The addition of HEA resulted in a more compact microstructure, filling pores and inhibiting ceramic grain growth. A microhardness statistical analysis revealed that the sample followed a normal distribution, which suggests that the sample has a homogeneous structure. The doped material exhibits excellent corrosion resistance in artificial seawater, where its chemical interaction occurs in two steps, with an important diffusional component. This study highlights the potential for use in environments where both corrosion resistance and mechanical strength are critical factors. Full article

High-entropy materials, characterized by complex chemical compositions, are difficult to identify and describe structurally. These problems are encountered at the composition design stage when choosing an effective method for predicting the final phase structure of the alloy, which affects its functional properties. In this work, the effects of introducing oxide precipitates into the matrix of a high-entropy TiCoCrFeMn alloy to strengthen ceramic particles were studied. The particles were introduced by the ex situ method, such as TiO₂ in the form of anatase, and by the in situ method, consisting of the reconstruction of CuO into TiO₂. In both cases, it was assumed that after the homogenization process, carried out at 1000 °C, ceramic precipitates in the rutile phase, commonly considered a stable allotropic form of TiO₂, would be obtained. However, the microscopic observations and XRD analyses, supported by EDS chemical composition microanalysis and EBSD backscattered electron diffraction, clearly revealed that, regardless of the method of introducing oxides, the final strengthening phase obtained was a mixture of TiO₂ in the form of anatase with the Magnelli phase of Ti₂O₃. In this work, phase reconstruction in the Ti-O system was analyzed using changes in the Gibbs free energy of the identified oxide phases. Full article

This study investigates the grain morphology, microstructure, magnetic properties and shape memory properties of an Fe_41.265Ni_28.2Co₁₇Al₁₁Ta_2.5B_0.04 (at%) high-entropy alloy (HEA) cold-rolled to 98%. The EBSD results show that the texture intensities of the samples annealed at 1300 °C for 0.5 or 1 h are 2.45 and 2.82, respectively. This indicates that both samples were formed without any strong texture. The grain morphology results show that the grain size increased from 356.8 to 504.6 μm when the annealing time was increased from 0.5 to 1 h. The large grain size improved the recoverable strain due to a reduction in the grain constraint. As a result, annealing was carried out at 1300 °C/1 h for the remainder of the study. The hardness decreased at 24 h, then increased again at 48 h; this phenomenon was related to the austenite finish temperature. Thermo-magnetic analysis revealed that the austenite finish temperature increased when the samples were aged at 600 °C for between 12 and 24 h. When the aging time was prolonged to 48 h, the austenite finish temperature value decreased. X-ray diffraction (XRD) demonstrated that the peak of the precipitates emerged and intensified when the aging time was increased from 12 to 24 h at 600 °C. From the three-point bending shape memory test, the samples aged at 600 °C for 12 and 24 h had maximum recoverable strains of 2% and 3.6%, respectively. The stress–temperature slopes of the austenite finish temperature were 10.3 MPa/°C for 12 h and 6 MPa/°C for 24 h, respectively. Higher slope values correspond to lower recoverable strains. Full article

High-entropy alloys, since their development, have demonstrated great potential for applications in extreme temperatures. This article reviews recent progress in their mechanical performance, microstructural evolution, and deformation mechanisms at low and high temperatures. Under low-temperature conditions, the focus is on alloys with face-centered cubic, body-centered cubic, and multi-phase structures. Special attention is given to their strength, toughness, strain-hardening capacity, and plastic-toughening mechanisms in cold environments. The key roles of lattice distortion, nanoscale twin formation, and deformation-induced martensitic transformation in enhancing low-temperature performance are highlighted. Dynamic mechanical behavior, microstructural evolution, and deformation characteristics at various strain rates under cold conditions are also summarized. Research progress on transition metal-based and refractory high-entropy alloys is reviewed for high-temperature environments, emphasizing their thermal stability, oxidation resistance, and frictional properties. The discussion reveals the importance of precipitation strengthening and multi-phase microstructure design in improving high-temperature strength and elasticity. Advanced fabrication methods, including additive manufacturing and high-pressure torsion, are examined to optimize microstructures and improve service performance. Finally, this review suggests that future research should focus on understanding low-temperature toughening mechanisms and enhancing high-temperature creep resistance. Further work on cost-effective alloy design, dynamic mechanical behavior exploration, and innovative fabrication methods will be essential. These efforts will help meet engineering demands in extreme environments. Full article

High-energy structural materials (ESMs) integrate a high energy density with rapid energy release, offering promising applications in advanced technologies. In this study, a novel dual-phase Ti₄₀Zr₄₀W₁₀Mo₁₀ high-entropy alloy (HEA) was synthesized and evaluated as a potential ESM. The alloy exhibited a body-centered cubic (BCC) matrix with Mo-W-rich BCC precipitates of varying sizes, which increased proportionally with the W content. The compressive mechanical properties were assessed across a range of strain rates, revealing that the W10 HEA sustained a compressive strength of 2300 MPa at a strain rate of 3000 s⁻¹. This exceptional performance is attributed to the uniform distribution of circular Mo-W-rich BCC precipitates. Conversely, in the W13 HEA, the aggregated and large Mo-W-rich precipitates deteriorated its dynamic properties. Furthermore, deflagration behavior was observed during dynamic deformation of W10, highlighting its potential as a high-performance ESM. Full article