Search Results (2,327)

As a main apparatus, the oxygen lance is used to deliver the oxygen element and transfer kinetic energy into the molten bath in the steelmaking process. However, the Laval nozzle exit would be gradually worn out during the service life, which suppresses the performance of the oxygen lance. This paper investigated three different wear length (L_w) conditions at the exit of the Laval nozzle through numerical simulations and high-temperature experiments with various oxygen flow rates. The result showed that the entrainment of the ambient gas was the key factor of the wear phenomenon for the Laval nozzle exit. The maximum total temperature of the gas phase at the Laval nozzle exit formed by the L_w of 0 mm, 2 mm, and 4 mm were 300 K, 959 K, and 1700 K, respectively. Thus, by increasing the L_w value, the total temperature of the gas phase was rapidly improved at the exit of the Laval nozzle, which further accelerated the wear phenomenon at the exit of the Laval nozzle. Besides, axial velocities at the end of the potential core formed by the L_w of 0 mm, 2 mm, and 4 mm were 483.7 m/s, 480.0 m/s, and 478.7 m/s, respectively. As a result, the wear phenomenon reduced the impaction ability of the oxygen jet, which suppressed the impaction depth and radius, resulting in a smaller droplet generation rate. Full article

In order to gain insight into the unique characteristics of manufacturing large-scale products with intricate geometries, experimental nozzle-shaped samples were created using wire-feed electron beam additive technology. Bimetal samples were fabricated from nickel-based alloy and copper. Two distinct approaches were employed, utilizing varying substrate thicknesses and differing fabrication parameters. The two approaches were the subject of analysis and comparison through the examination of the surface morphology of the samples using optical microscopy, scanning electron microscopy, and X-ray diffraction analysis. It has been demonstrated that the variation in heat flux distributions resulting from varying the substrate thicknesses gives rise to the development of disparate angles of grain boundary orientation relative to the substrate. Furthermore, it is demonstrated that suboptimal choice of the fabrication parameters results in large disparities in the crystallization times, both at the level of sample as a whole and within the same material volume. For example, for the sample manufacturing by Mode I, the macrostructure of the layers is distinguished by the presence of non-uniformity in their geometric dimensions and the presence of unmelted wire fragments. In order to characterize the experimental nozzle-shaped samples, microhardness was measured, uniaxial tensile tests were performed, and thermal diffusivity was determined. The microhardness profiles and the mechanical properties exhibit a higher degree of strength than those observed in pure copper samples and a lower degree of strength than those observed in Inconel 625 samples obtained through the same methodology. The thermal diffusivity values of the samples are sufficiently close to one another and align with the properties of the corresponding materials in their state after casting or rolling. The data discussed above indicate that Mode II yields the optimal mechanical properties of the sample due to the high cooling rate, which influences the structural and phase state of the resulting products. It was thus concluded that the experimental samples grown by Mode II on a thinner substrate exhibited the best formability. Full article

The present study explores the influence of diverse nozzle geometries on the combustion characteristics of ADN-based energetic propellants. The pressure contour maps reveal a rapid initial increase in the average pressure of ADN-based propellants across the three different nozzles. Subsequently, the pressure tapers off gradually as time elapses. Notably, during the crucial initial period of 0–5 μs, the straight nozzle exhibited the most significant pressure surge at 30.2%, substantially outperforming the divergent (6.67%) and combined nozzles (15.5%). The combustion product variation curves indicate that the contents of reactants ADN and CH₃OH underwent a steep decline, whereas the product N₂O displayed a biphasic behavior, initially rising and subsequently declining. In contrast, the CO₂ concentration remained on a steady ascent throughout the entire combustion process, which concluded within 10 μs. Our findings suggest that the straight nozzle facilitated the more expeditious generation of high-temperature and high-pressure combustion gases for ADN-based propellants, expediting reaction kinetics and enhancing combustion efficiency. This is attributed to the reduced intermittent interactions between the nozzle wall and shock waves, which are encountered in the divergent and combined nozzles. In conclusion, the superior combustion characteristics of ADN-based propellants in the straight nozzle, compared to the divergent and combined nozzles, underscore its potential in informing the design of advanced propulsion systems and guiding the development of innovative energetic propellants. Full article

The implementation of serrated stator blades in axial compressor and fan stages offers significant advantages, such as enhanced performance and reduced noise levels, making it a practical and cost-effective solution. This study explores the impact of serrated blade design on noise reduction under specific engine operating conditions. A small-scale experimental test setup with a turbulence-inducing grid was designed for testing multiple grid sizes in order to identify the most promising configuration which replicates rotor–stator interaction. Numerical simulations and early experimental tests in an anechoic chamber using a four-blade cascade configuration at an airflow speed of 50 m/s revealed a small but notable noise reduction in the 1–6 kHz range for a partially matched grid–blade geometry. Serrated blades demonstrated an overall sound pressure level reduction of 1.5 dB and up to 12 dB in tonal noise, highlighting the potential of cascade configurations to improve acoustic performance in gas turbine applications. Full article

This paper aims to discuss the internal flow and cavitation characteristics of petal bionic nozzle holes under different injection pressures to improve the atomization effect of methanol. The FLUENT (v2022 R1) software is used for simulation. The Schnerr-Sauer cavitation model in the Mixture multiphase flow model is adopted, considering the evaporation and condensation processes of methanol fuel to accurately simulate cavitation and internal flow performance. The new nozzle hole is compared with the ordinary circular nozzle hole for analysis to ensure research reliability. The results show that the cavitation of the petal bionic nozzle hole mainly occurs at the outlet, which can enhance the atomization effect. In terms of turbulent kinetic energy, the internal turbulent kinetic energy of the petal bionic nozzle hole is greater under the same pressure. At 1 MPa, its outlet turbulent kinetic energy is 38.37 m²/s², which is about 2.3 times that of the ordinary circular nozzle hole. When the injection pressure is from 0.2 MPa to 1 MPa, the maximum temperature of the ordinary circular nozzle hole increases by about 33.4%, while that of the petal bionic nozzle hole only increases by 12.3%. The intensity of internal convection and vortex is significantly reduced. The outlet velocity and turbulent kinetic energy distribution of the petal bionic nozzle hole are more uniform. In general, the internal flow performance of the petal bionic nozzle hole is more stable, which is beneficial to the collision and fragmentation of droplets and has better uniformity of droplet distribution. It has a positive effect on improving the atomization effect of methanol injection in the intake port of methanol-diesel dual-fuel engines. Full article

Cold spray additive manufacturing (CSAM) is a cutting-edge high-speed additive manufacturing process enabling the production of high-strength components without relying on traditional high-temperature methods. Unlike other techniques, CSAM produces oxide-free deposits and preserves the feedstock’s original characteristics without adversely affecting the substrate. This makes it ideal for industries requiring materials that maintain structural integrity. This paper explores strategies for improving material quality, focusing on nozzle design, particle size distribution, and fine-tuning of process parameters such as gas pressure, temperature, and spray distance. These factors are key to achieving efficient deposition and optimal bonding, which enhance the mechanical properties of the final products. Challenges in CSAM, including porosity control and achieving uniform coating thickness, are discussed, with solutions offered through the advancements in machine learning (ML). ML algorithms analyze extensive data to predict optimal process parameters, allowing for more precise control, reduced trial-and-error, and improved material usage. Advances in material strength, such as enhanced tensile strength and corrosion resistance, are also highlighted, making CSAM applicable to sectors like aerospace, defense, and automotive. The ability to produce high-performance, durable components positions CSAM as a promising additive-manufacturing technology. By addressing these innovations, this study offers insights into optimizing CSAM processes, guiding future research and industrial applications toward more efficient and high-performing manufacturing systems. Full article

As a key water source for urban landscape entertainment and miscellaneous municipal uses, the reuse safety of reclaimed water has attracted much attention. Given the deficiencies in the current research on bacterial aerosol-related risks, this study conducted systematic research on the spatial distribution law of bacterial aerosols in spraying environments and the exposure characteristics of various populations through simulated spraying experiments and population surveys, and on this basis, quantitatively evaluated the inhalation risk of bacterial aerosols. Results indicated that the concentration of bacterial aerosols in the spatial position within the water source and their residence time at different positions were related to the bacterial concentration of the sprayed water source. Specifically, the concentration of bacterial aerosols and the atomization factor decreased with the increase in the horizontal distance from the nozzle, and reached a saturated state at the eighth minute after the nozzle started spraying. At a height of 1.5 m, and at distances of 1 m, 2 m, 3 m, and 4 m from the nozzle, the atomization coefficients (mL _water/m³ _air) were 30.25, 8.52, 0.81, and 1.33 × 10⁻³, respectively. However, the particle size distribution of bacterial aerosols in space was independent of the bacterial concentration in the water source. The peak particle size of bacterial aerosols was between 2.1 and 4.7 µm, and its concentration accounts for more than 50%. Based on the above results, the exposure characteristics of the instantaneous contact time of the crowd exposed to the spray water of park lawn irrigation and the spray water of sprinklers on roads were obtained through simulated shooting experiments. Results showed that under the same environment, when people were exposed to the spray of park lawn irrigation and the spray of sprinklers on roads, the health risk of a single inhalation was relatively high. The single health risk of the crowd manifested as follows: adult males > adult females > children; however, none of them exceed the acceptable risk level of 10⁻³. The research findings of this paper can provide a scientific basis for the safe reuse of reclaimed water Full article

At present, research on aerial spraying operations with UAVs mainly focuses on the deposition outcomes of droplets, with insufficient depth in the exploration of the movement process of droplet deposition. The movement characteristics of droplet deposition as the most fundamental factors affecting the effectiveness of pesticide application by UAVs are of great significance for improving droplet deposition. This study takes flat spray nozzles as the research object, uses the Particle Image Velocimetry (PIV) technique to obtain movement data of water droplet deposition under the influence of rotor flow fields, and investigates the variation characteristics of droplet deposition speed under different influencing factors. The results show that the deposition speed and the distribution area of high-speed (>12 m/s) particles increase with the increase of rotor speed, spraying pressure, and nozzle size. When the rotor speed increases from 0 r/min to 1800 r/min, the average increase in maximum droplet deposition speed for nozzle models LU120-02, LU120-03 and LU120-04 is 33.26%, 19.02%, and 7.62%, respectively. The rotor flow field significantly increases the number of high-speed droplets, making the dispersed droplet velocity distribution more concentrated. When the rotor speed is 0, 1000, 1500, and 1800 r/min, the average decay rates of droplet deposition speed are 36.72%, 20.00%, 15.47%, and 13.21%, respectively, indicating that the rotor flow field helps to reduce the decrease in droplet deposition speed, enabling droplets to deposit on the target area at a higher speed, reducing drift risk and evaporation loss. This study’s results are beneficial for revealing the mechanism of droplet deposition movement in aerial spraying by plant protection UAVs, improving the understanding of droplet movement, and providing data support and guidance for precise spraying operations. Full article

Cryogenic compressed hydrogen (CcH2) technology combines the advantages of high pressure and low temperature to achieve high hydrogen storage density without liquefying the hydrogen, which has broad application prospects. However, the safety concerns related to cryogenic hydrogen need to be carefully addressed beforehand. In the present work, cryogenic hydrogen jet flames are experimentally investigated for various release pressures and initial temperatures. The flame length and thermal radiation flux were measured for horizontally releasing with nozzle diameters of 0.5–2 mm, temperatures ranging from 93 to 298 K, and initial pressures of 2–10 MPa. The results show that the flame length is dependent on the nozzle diameter, stagnation pressure and temperature. At a given pressure, the flame length, size and total radiant power increase with decreasing temperature, which is attributed to the lower jet flow velocity and higher density of low-temperature hydrogen. The normalized flame length L_f/D is correlated with the pressure ratio and temperature ratio. The correlation can be used to predict the flame length at various hydrogen pressures and temperatures. The normalized flame length of the cryogenic hydrogen jet flame is greater than that of the room-temperature hydrogen jet flame. The radiative heat flux of the flame can be predicted by the mass flow rate of the jet flow. Full article

In densely planted solar greenhouses, tomato crops face increasing challenges with pest and disease control due to high temperature and humidity conditions. The existing spraying equipment often suffers from low mechanization and inadequate foliar deposition coverage. This study presents the design of a vertical spray bar electrostatic sprayer, which combines a multi-nozzle vertical spray bar with electrostatic spraying technology, making it suitable for greenhouse applications. In order to obtain the best working parameters of the sprayer, the coverage rate of the front and back sides of the tomato leaves was taken as the performance target. Key influencing factors, including electrostatic voltage, spray pressure, and target distance, were investigated using a multi-factor response surface methodology. Field experiments were conducted in a greenhouse environment based on the optimized parameters to validate the performance. The results indicate that: (1) The factors influencing droplet adherence on the upper surface of tomato leaves ranked in the order of target distance, spray pressure, and electrostatic voltage, while for the underside, the order was electrostatic voltage, target distance, and spray pressure. (2) Under the conditions of electrostatic voltage of 10 kV, spray pressure of 0.7 MPa, and target distance of 35 cm, the sprayer achieves the optimal operation of leaf comprehensive coverage. (3) Compared to non-electrostatic spraying, the greenhouse electrostatic sprayer significantly improved the coverage on both sides of the leaves, enhancing pesticide utilization efficiency. This novel electrostatic sprayer meets the operational requirements for greenhouse crop protection in the Xinjiang region of China. Full article

Nigella sativa L. seeds and their industrial process products, oils, cake, and meal, are valuable sources of bioactive compounds with antioxidant properties. In this work, the effect of technological processes on the antioxidant capacity (AC) and total phenolic content (TPC) in the black cumin oils obtained by cold pressing and solvent extraction, as well as the by-products, were evaluated. The AC values of black cumin seeds (BCS), cold-pressed black cumin oil (BCCPO), black cumin oil extracted from seeds (BCEO-S), black cumin oil extracted from cake (BCEO-C), black cumin cake (BCC), and black cumin meal (BCM) were determined by 2,2-diphenyl-1-picrylhydrazyl (DPPH) and cupric reducing antioxidant capacity (CUPRAC) assays, whereas TPC in these samples was analyzed by the Folin–Ciocalteu (FC) method. Two applied conventional oil extraction methods, screw pressing and solvent extraction, significantly affected the AC and TPC in the obtained black cumin oils and by-products. The solvent-extracted black cumin oils revealed higher antioxidant properties (DPPH = 4041–16,500 μmol TE/100 g, CUPRAC = 1275–4827 μmol TE/100 g) than the cold-pressed black cumin oil (DPPH = 3451 μmol TE/100 g and CUPRAC = 3475 μmol TE/100 g). In addition, the oil yield (20.92–48.86%) and antioxidant properties of BCCPO (DPPH = 2933–5894 μmol TE/100 g and TPC = 135–199 mg GAE/100 g) and BCC (DPPH = 1890–2265 μmol TE/100 g and TPC = 284–341 mg GAE/100 g) closely depended on the nozzle diameters (5, 8, and 10 mm) mounted in a screw press. Although both by-products were a rich source of antioxidants, BCM had significantly lower CUPRAC (1514 μmol TE/100 g) and TPC (92 mg GAE/100 g) values than BCC (CUPRAC = 3397 μmol TE/100 g and TPC = 426 mg GAE/100 g). Nevertheless, acid hydrolysis and alkaline hydrolysis of BCM extracts significantly increased their antioxidant potential. However, the DPPH (35,629 μmol TE/100 g), CUPRAC (12,601 μmol TE/100 g), and TPC (691 mg GAE/100 g) results were higher for the BCM extract after acid hydrolysis than those for alkaline hydrolysate (DPPH = 2539 μmol TE/100 g, CUPRAC = 5959 μmol TE/100 g, and TPC = 613 mg GAE/100 g). Finally, the generated AGREEprep metrics highlighted the sustainability and the greenness of the cold pressing of oil from BCS. Full article

This paper presents a novel method for fabricating three-dimensional (3D) microstructures of cobalt–platinum (Co-Pt) permanent magnets using a localized electrochemical deposition (LECD) technique. The method involves the use of an electrolyte and a micro-nozzle to control the deposition process. However, traditional methods face significant challenges in controlling the thickness and uniformity of deposition layers, particularly in the manufacturing of magnetic materials. To address these challenges, this paper proposes a method that integrates machine learning algorithms to optimize the electrochemical deposition parameters, achieving a Co:Pt atomic ratio of 50:50. This optimized ratio is crucial for enhancing the material’s magnetic properties. The Co-Pt microstructures fabricated exhibit high coercivity and remanence magnetization comparable to those of bulk Co-Pt magnets. Our machine learning framework provides a robust approach for optimizing complex material synthesis processes, enhancing control over deposition conditions, and achieving superior material properties. This method opens up new possibilities for the fabrication of 3D microstructures with complex shapes and structures, which could be useful in a variety of applications, including micro-electromechanical systems (MEMSs), micro-robots, and data storage devices. Full article

This study is aimed at developing methods for the experimental and numerical simulation of the outflow of underexpanded gas jets into a rarefied medium. The numerical method is based on using Navier–Stokes equations in the continuum flow regime and the direct simulation Monte Carlo method in the transitional flow regime. The experimental method includes the modeling of jet flows in the LEMPUS-2 gas-dynamic setup with electron beam diagnostics for the jet density measurements. The results of the experimental modeling for the nozzles of various diameters confirm that a key parameter determining the jet structure is the Reynolds number based on the characteristic length Re_L. The results of the numerical simulations agree well with the experimental data both for the maximum values of the Re_L considered (approximately 30) when a barrel jet structure with Mach disks is formed and for the minimum values (approximately 4) when no Mach disks are formed. In the entire range of parameters, significant thermal nonequilibrium is observed at all jet segments where the measurements are performed. Full article

The preparation of core–sheath fibers by electrospinning is a topic of significant interest for producing composite fibers with distinct core and sheath functionalities. Moreover, in core–sheath fibers, low-molecular-weight substances or nanosized inorganic additives can be deposited in a targeted manner within the core or the sheath. Commonly, for obtaining a core–sheath structure, coaxial electrospinning is used. It requires a coaxial spinneret and suitable immiscible solvents for the inner and outer solutions. The single-nozzle spinneret electrospinning of emulsions can address these issues, but use of a stabilizing agent is needed. A third approach—preparation of core–sheath fibers by single-nozzle spinneret electrospinning of homogeneous blend solutions of two polymers or of a polymer/low-molecular-weight substance—has been much less studied. It circumvents the difficulties associated with the coaxial and the emulsion electrospinning and is thoroughly discussed in this review. The formation of core–sheath fibers in this case is attributed to phase-separation-driven self-organization during the electrospinning process. Some possibilities for obtaining core–double sheath fibers using the same method are also indicated. The gained knowledge on potential applications of core–sheath fibers prepared by single-nozzle spinneret electrospinning of emulsions and homogeneous blend solutions is also discussed. Full article

In recent years, additive manufacturing has been widely used in industrial, medical, and educational fields. Material extrusion is used in most industries to increase development efficiency and reduce costs. This study used the material extrusion to discuss the print quality of additive manufacturing and optimized the processing parameters based on material properties. Based on the literature, this study summarized the fishbone diagram influencing printing quality. The layer height, nozzle temperature, printing speed, infill pattern, and filling spacing were selected as the control factors of the Taguchi method. An orthogonal array L16 was used for parameter design. The optimal parameters were analyzed using the variance and the response surface method. The results of the study are as follows. Full article