Search Results (377)

In this study, long-term reliability tests for high-power-density photovoltaic (PV) modules were introduced and analyzed in accordance with IEC 61215 and light-combined damp heat cycles, such as DIN 75220. The results indicated that post light soaking procedure, light-combined damp heat cycles caused a 3.51% power drop, while IEC standard tests (DH1000 and TC200) caused only 0.87% and 1.32% power drops, respectively. IEC 61215 failed to assess the long-term reliability of the high-power-density PV module, such as the passivated emitter rear cell. Additionally, based on the combined test, the latent heat ($Q_{mod}$) of the module was introduced to predict its degradation rate and to fit the prediction curve of the product guaranteed by the PV module manufacturers. $Q_{mod}$ facilitates in predicting a PV module’s lifespan according to the environmental factors of the actual installation area. The $Q_{mod}$ values of the PV stations in water environments, such as floating and/or marine PVs, indicated that they would last 7.2 years more than those on a rooftop, assuming that latent heat is the only cause of deterioration. Therefore, extending module life and improving power generation efficiency by determining installation sites to minimize latent heat would be advantageous. Full article

Flexible perovskite solar cells (F-PSCs) hold great potential for lightweight photovoltaic applications due to their flexibility, bending compatibility, and low manufacturing cost. However, tin oxide (SnO₂), as a common electron transport layer (ETL) used in F-PSCs, typically suffers from high-density surface defects that hinder the charge extraction efficiency and deteriorate the crystallization quality of the upper perovskite film. Additionally, the poor buried interface quality intensifies lattice extrusion and strain residue across the perovskite films, further aggravating the mechanical brittleness in devices. To address the issues, we developed a molecular bridging strategy by introducing the 2,2′-oxybis(ethylenediamine) dihydrochloride (DO) at the perovskite/SnO₂ interface. The diammonium groups of spacer ligands can achieve the bidentate anchoring on the SnO₂ and perovskite films, cooperating with the oxygen atom on the alkyl chain to passivate the charged defects at the buried interface. The tailored interface properties also endow the optimized crystallization quality of perovskite films and significantly alleviate tensile strain to strengthen the perovskite’s pliability. As a result, the F-PSCs achieved a champion efficiency of 23.50%, outperforming the value of 21.87% for the control device. Furthermore, the devices exhibited excellent mechanical robustness, maintaining 90% of the initial PCE after 6000 bending cycles at a radius of 4 mm. This work presents a reliable strategy for the synergistic optimization of the buried contact at the electron extraction interface, contributing to the further development of efficient and stable F-PSCs. Full article

Solar electricity has become one of the most important renewable power sources due to rapid developments in the manufacturing of photovoltaic (PV) cells and power electronic techniques as well as the consciousness of environmental protection. In general, PV panels are connected to DC-DC converters and/or DC-AC inverters to implement the maximum power point tracking algorithm and to fulfill the load requirements. Thus, power conversion efficiency and power density need to be taken into consideration when designing PV systems. Three-port and partial power conversion technologies are proposed to improve the efficiency of a whole PV system and its power density. In this paper, three types of three-port converters (TPCs), including fully isolated, partly isolated, and non-isolated TPCs, are studied with detailed discussions of advantages, disadvantages, and comparisons. In addition, based on partial power conversion technologies, partial power two-port and three-port topologies are analyzed in detail. Their efficiency and power density can be further improved by the combination of three-port and partial power conversion technologies. Moreover, comparisons among seven different types of distributed PV systems are presented with their advantages and disadvantages. Compared to distributed PV systems without energy storage, distributed PV systems with hybridization of energy storage and with partial power regulation can use solar energy in a more efficient way. Full article

Perovskite photovoltaic technology carries immense opportunity for the solar industries because of its remarkable efficiency and prospect for cost-effective production. However, the successful deployment of perovskite solar modules (PSMs) in the solar market necessitates tackling stability-based obstacles, scalability, and environmental considerations. This paper unveils a comprehensive examination of the cutting-edge advancements in the manufacturing of perovskite solar cells (PSCs) and modules, with an emphasis on high-speed, large-area printing. The paper underscores the substantial progress achieved in printed PSCs and PSMs, demonstrating promising electrical performance and long-term device durability. This review paper categorizes printing techniques compatible with large-area high-speed manufacturing into three distinct families: blade coating, slot die coating, and screen printing, as these common printing practices offer precise control, scalability, cost-effectiveness, high resolution, and efficient material usage. Additionally, this paper presents an in-depth investigation and comparison of superior PSCs and PSMs fabricated by printing on power conversion efficiency (PCE), stability, and scalability. Full article

Currently, silicon is the most often utilized material for photovoltaic cell manufacturing, as it has the potential to convert solar energy directly into electricity. The silicon used in photovoltaic solutions must be highly pure. Large amounts of power, raw materials, and fossil fuels are consumed in the production process. Post-consumer treatment of polymers, materials, and components also requires energy and matter. These processes have a significant influence on the environment. As a result, the primary purpose of this article is to evaluate the influence of a photovoltaic power plant’s material and component life cycle on ecosystem quality. The research focuses on an actual photovoltaic power plant with a capacity of 2 MW located in northern Poland. According to the findings, photovoltaic modules are the part that has the most negative environmental impact, since their manufacturing requires a substantial amount of materials and energy (primarily from conventional sources). Post-consumer management, in the form of recycling after use, would provide major environmental advantages and reduce detrimental environmental consequences throughout the course of the solar power plant’s full life cycle. Full article

This study presents a techno-economic and environmental analysis of hybrid renewable energy systems to identify the optimal configuration for supplying the planned 850 MW renewable energy plant in Yanbu city, Saudi Arabia. Ten grid-connected system designs combining photovoltaic (PV), wind turbine (WT), and battery storage were simulated and optimized using the HOMER Grid software (1.10.2 pro edition). A site suitability analysis was conducted to evaluate potential locations based on climatic, topographic, and infrastructure-related factors. A sensitivity analysis considered variations in solar irradiation, wind speed, temperature, load demand, and economic parameters. The results showed that the PV-only system with an 850 MW capacity achieved the lowest net present cost (NPC) of USD 201 million and levelized cost of energy (LCOE) of 0.0344 USD/kWh, making it the most economically feasible option. However, a hybrid WT–PV configuration of 212.5 MW WT and 637.5 MW PV was also proposed to support local manufacturing. All proposed systems provided over a 91% renewable energy contribution while reducing CO₂ emissions by 53% compared to grid supply only. Up to 1152 jobs are estimated to be created through renewable energy deployment in Yanbu city. Full article

High electrical conductivity and optical transparency make graphene a suitable candidate for photovoltaic-based power systems. In this study, we present the design and fabrication of an array of graphene-based Schottky junction solar cells. Using mainstream semiconductor manufacturing methods, we produced 96 solar cells from a single 100 mm diameter silicon wafer that was precoated with an oxide layer. The fabrication process involves removing the oxide layer over a select region, depositing metal contacts on both the oxide and bare silicon regions, and transferring large-area graphene onto the exposed silicon to create the photovoltaic interface. A single solar cell can provide up to 160 μA of short-circuit current and up to 0.42 V of open-circuit voltage. A series of solar cells are wired to recharge a 3 V battery intermittently, while the battery continuously powers a device. The solar cells and rechargeable battery together form a power system for any 3-volt low-power application. Full article

This article reviews the latest advancements in perovskite solar cell (PSC) components for innovative photovoltaic applications. Perovskite materials have emerged as promising candidates for next-generation solar cells due to their exceptional light-absorbing capabilities and facile fabrication processes. However, limitations in their stability, scalability, and efficiency have hindered their widespread adoption. This review systematically explores recent breakthroughs in PSC components, focusing on absorbed layer engineering, electron and hole transport layers, and interface materials. In particular, it discusses novel perovskite compositions, crystal structures, and manufacturing techniques that enhance stability and scalability. Additionally, the review evaluates strategies to improve charge carrier mobility, reduce recombination, and address environmental considerations. Emphasis is placed on scalable manufacturing methods suitable for large-scale integration into existing infrastructure. This comprehensive review thus provides researchers, engineers, and policymakers with the key information needed to motivate the further advancements required for the transformative integration of PSCs into global energy production. Full article

The increasing demand for sustainable energy as a means to combat the impact of climate change is addressed via a novel concept in the present work. Herein presented are developed transferable encapsulated dye-sensitized solar cells, canonically “solar capsules”, for photovoltaic applications on alternative surfaces, such as facades. The solar capsule assembly houses all the components necessary for photovoltaic energy conversion, enclosed within a semiconductor nanotubular array, making them truly unique in their construction. This capsule-style unit enables an easy transfer and draft onto a wide range of materials and surfaces for photovoltaic functionalization and applications. This type of dye-sensitized solar cell typically consists of transferred solar capsules and two additional electrodes. The design and construction of solar capsules means they have a high economic viability as they can seamlessly be up-scaled using commercially established techniques such as anodization and subsequent functionalization. This work demonstrates a working model of such transferable solar capsules by fabricating TiO₂ nanotubes that are functionalized via facile dip- and spin-coating techniques in a wet lab at ambient conditions. These prototypes are characterized in bulk and are thoroughly investigated at the nanoscale for information on the chemical distribution of the constituents, as they may be influenced during the manufacturing process. Full article

Recycling solar panels is crucial to mitigating the environmental impact of the growing volume of end-of-life photovoltaic waste and to conserve valuable resources, while achieving high purity in recovered materials ensures their effective reuse in the manufacturing of new solar panels, contributing to a sustainable and circular economy. This study proposes a two-step leaching process to recover Ag and Al from the silicon fraction of EoL photovoltaics (PVs). In the first-stage laboratory scale tests, 99% Al was extracted using 5% HCl at room temperature (19 °C) for 3 h The Al was precipitated as oxide from the solution. The silicon residue was then leached with 0.5 M HNO₃ at 85 °C for 2 h, extracting 99% Ag and producing Si with 99.83% purity. The silver was precipitated to produce metallic Ag with >99.9% purity. Then, 95.63% of Pb in the nitric acid effluent was removed using ion exchange resins. Further, methods to mitigate the effluent solutions were recommended and the entire process was presented in a flowsheet. Full article

This study presents an advanced defect detection approach for solar cells using the YOLOv10 deep learning model. Leveraging a comprehensive dataset of 10,500 solar cell images annotated with 12 distinct defect types, our model integrates Compact Inverted Blocks (CIBs) and Partial Self-Attention (PSA) modules to enhance feature extraction and classification accuracy. Training on the Viking cluster with state-of-the-art GPUs, our model achieved remarkable results, including a mean Average Precision ([email protected]) of 98.5%. Detailed analysis of the model’s performance revealed exceptional precision and recall rates for most defect classes, notably achieving 100% accuracy in detecting black core, corner, fragment, scratch, and short circuit defects. Even for challenging defect types such as a thick line and star crack, the model maintained high performance, with accuracies of 94% and 96%, respectively. The Recall–Confidence and Precision–Recall curves further demonstrate the model’s robustness and reliability across varying confidence thresholds. This research not only advances the state of automated defect detection in photovoltaic manufacturing but also underscores the potential of YOLOv10 for real-time applications. Our findings suggest significant implications for improving the quality control process in solar cell production. Although the model demonstrates high accuracy across most defect types, certain subtle defects, such as thick lines and star cracks, remain challenging, indicating potential areas for further optimization in future work. Full article

Nowadays, the development of devices based on organic materials is an interesting research challenge. The performance of such devices is strongly influenced by material selection, material properties, design, and the manufacturing process. Usually, buckminsterfullerene (C60) is employed as electron transport material in organic photovoltaic (OPV) devices due to its high mobility. However, considering its low solubility, there have been many attempts to replace it with more soluble non-fullerene compounds. In this study, bulk heterojunction thin films with various compositions of zinc phthalocyanine (ZnPc), a perylene diimide derivative, or C60 were prepared by matrix-assisted pulsed laser evaporation (MAPLE) technique to assess the influence of C60 replacement on fabricated heterostructure properties. The investigations revealed that the optical features and the electrical parameters of the organic heterostructures based on this perylene diimide derivative used as an organic acceptor were improved. An increase in the J_SC value (4.3 × 10⁻⁴ A/cm²) was obtained for the structures where the perylene diimide derivative acceptor entirely replaced C60 compared to the J_SC value (7.5 × 10⁻⁸ A/cm²) for the heterostructure fabricated only with fullerene. These results are encouraging, demonstrating the potential of non-fullerene compounds as electron transport material in OPV devices. Full article

Perovskite solar cells (PSCs) are gaining prominence in the photovoltaic industry due to their exceptional photoelectric performance and low manufacturing costs, achieving a significant power conversion efficiency of 26.4%, which closely rivals that of silicon solar cells. Despite substantial advancements, the effective area of high-efficiency PSCs is typically limited to about 0.1 cm² in laboratory settings, with efficiency decreasing as the area increases. The limitation poses a major obstacle to commercialization, as large-area, high-quality perovskite films are crucial for commercial applications. This paper reviews current techniques for producing large-area perovskites, focusing on slot-die coating, a method that has attracted attention for its revolutionary potential in PSC manufacturing. Slot-die coating allows for precise control over film thickness and is compatible with roll-to-roll systems, making it suitable for large-scale applications. The paper systematically outlines the characteristics of slot-die coating, along with its advantages and disadvantages in commercial applications, suggests corresponding optimization strategies, and discusses future development directions to enhance the scalability and efficiency of PSCs, paving the way for broader commercial deployment. Full article

Cooling water towers are commonly used in industrial and commercial applications. Industrial sites frequently have harsh environments, with certain characteristics such as poor air quality, close proximity to the ocean, large quantities of dust, or water supplies with a high mineral content. In such environments, the quality of electrical conductivity in the cooling water towers can be significantly negatively affected. Once minerals (e.g., calcium and magnesium) form in the water, conductivity becomes too high, and cooling water towers can become easily clogged in a short time; this leads to a situation in which the cooling water host cannot be cooled, causing it to crash. This is a serious situation because manufacturing processes are then completely shut down, and production yield is thus severely reduced. To solve these problems, in this study, we develop a practical designation for a photovoltaic industry company called Company-L. Three control methods are proposed: the motor control method, the PID control method, and the fuzzy PID control method. These approaches are proposed as solutions for successfully controlling the forced replenishment and drainage of cooling water towers and controlling the opening of proportional control valves for water release; this will further dilute the electrical conductivity and control it, bringing it to 300 µS/cm. In the experimental processes, we first used practical data from Company-L for our case study. Second, from the experimental results of the proposed model for the motor control method, we can see that if electrical conductivity is out of control and the conductivity value exceeds 1000 µS/cm, the communication software LINE v8.5.0 (accessible via smartphone) displays a notification that the water quality of the cooling water towers requires attention. Third, although the PID control method is shown to have errors within an acceptable range, the proportional (P) controller must be precisely controlled; this control method has not yet reached this precise control in the present study. Finally, the fuzzy PID control method was found to have the greatest effect, with the lowest level of errors and the most accurate control. In conclusion, the present study proposes solutions to reduce the risk of ice-water host machines crashing; the solutions use fuzzy logic and can be used to ensure the smooth operation of manufacturing processes in industries. Practically, this study contributes an applicable technical innovation: the use of the fuzzy PID control model to control cooling water towers in industrial applications. Concurrently, we present a three-tier monitoring checkpoint that contributes to the PID control method. Full article

The addition of flexible Cu2ZnSnS4 (CZTS) thin film solar cells to titanium (Ti) substrates is an attractive way to achieve the low-cost manufacturing of photovoltaics. Prior research has indicated that the appropriate diffusion of Ti elements can enhance the crystalline growth of CZTS films. However, the excessive diffusion of Ti has been shown to adversely affect the photovoltaic performance of CZTS photovoltaic devices. Therefore, it is essential to regulate the diffusion of Ti elements within CZTS thin films to optimize their photovoltaic properties. The tendency for Ti substrate elements to diffuse into CZTS films is also influenced by the activation energy associated with these Ti elements. The sulfurization temperature is posited to be a critical factor in modulating the diffusion and activation energy of Ti elements within CZTS thin films. Consequently, this research investigates the alteration of the sulfurization temperature of CZTS thin films in order to enhance the properties of these thin films and to examine the diffusion behavior of titanium elements. The results reveal that as the sulfurization temperature increases, the diffusion of Ti elements within the CZTS thin films initially increases, then decreases, and subsequently increases again. This pattern suggests that the diffusion of Ti elements is affected not only by the activation energy of the Ti elements but also by the defect hopping distance within the CZTS thin films. Notably, at a sulfurization temperature of 550 °C, the grains at the base of the CZTS thin film demonstrate an increased density, which is associated with a reduced defect hopping distance, thereby hindering the diffusion of Ti elements within the CZTS thin films. Furthermore, at this specific sulfurization temperature, the slope of the current–voltage (I–V) curve for the CZTS/Ti structure reaches its maximum, indicating optimal ohmic contact characteristics. Full article