Search Results (2,053)

The inherent instability of laser welding, particularly keyhole instability, poses significant challenges in industrial applications, leading to defects such as porosities that compromise weld quality. Various forces act on the keyhole and molten pool during laser welding, influencing process stability. These forces are categorized into those promoting keyhole opening and penetration (e.g., recoil pressure) and those promoting keyhole collapse (e.g., surface tension, Darcy’s damping forces), increasing instability and defect likelihood. This paper provides a comprehensive instability analysis to uncover key factors affecting keyhole and process instability, presenting future avenues for improving laser welding stability. Using a novel numerical method for simulating laser spot welding on aluminum with COMSOL Multiphysics 5.6, we investigated the effect of laser pulse shaping on keyhole and process instability. Our analysis focused on keyhole morphology, fluid flow behaviour, and force analysis. The results indicated that the curvature effect, Marangoni effect, and Darcy’s damping force are primary contributors to instability, with the curvature effect and Darcy’s damping force being the most dominant. Additionally, erratic and high-velocity magnitudes induce intense fluid flow behaviour, exacerbating keyhole instability. Moreover, single/quadruple peak triangular and variant rectangular ramp-down pulse shapes produced the least instability, while multi-pulse rectangular shapes exhibited intense instability. It was found that combining triangular/rectangular pulse shapes can reduce force and keyhole instability by smoothing spontaneous force spikes, resulting in a more stabilized welding process. Controlling fluid flow and abrupt force changes with appropriate pulse shaping is key to defect-free welded products. Full article

Wettability is a key parameter that determines the distribution and behavior of fluids in the porous media of oil reservoirs. Understanding and controlling wettability significantly impacts the effectiveness of various enhanced oil recovery (EOR) methods and CO2 sequestration. This review article provides a comprehensive analysis of various methods for measuring and altering wettability, classifying them by mechanisms and discussing their applications and limitations. The main methods for measuring wettability include spontaneous imbibition methods such as Amott–Harvey tests and USBM, contact angle measurement methods, and methods based on the characteristics of imbibed fluids such as infrared spectroscopy (IR) and nuclear magnetic resonance (NMR). These methods offer varying degrees of accuracy and applicability depending on the properties of rocks and fluids. Altering the wettability of rocks is crucial for enhancing oil recovery efficiency. The article discusses methods such as low-salinity water flooding (LSWF), the use of surfactants (SAAs), and carbonated water injection (CWI). LSWF has shown effectiveness in increasing water wettability and improving oil displacement. Surfactants alter interfacial tension and wettability, aiding in better oil displacement. CWI also contributes to altering the wettability of the rock surface to a more water-wet state. An important aspect is also the alteration of wettability through the dissolution and precipitation of minerals in rocks. The process of dissolution and precipitation affects pore structure, capillary pressure, and relative permeabilities, which in turn alters wettability and oil displacement efficiency. Full article

After transporting oil with a mobile pipeline, it is necessary to empty the oil within the pipeline. A common method is to inject water into the inlet to push the oil out. However, due to the effects of buoyancy and surface tension, the oil within the pipeline tends to accumulate at the elevated section, forming a stagnant oil layer, which will limit the evacuation efficiency. Based on the multiphase flow theory, a hydrodynamic model of oil–water flow was utilized to describe the pressure distribution and the thickness of the stagnant oil layer within the pipeline. A numerical model for oil-carrying water flow in a downward-inclined mobile pipeline was established, and the model was solved under given initial and boundary conditions to obtain the characteristics of the oil-carrying water flow within the pipeline. The calculation results indicate that the initial water phase velocity has a promoting effect on the oil-carrying capacity of water flow. The pipe diameter is negatively correlated with the capacity. The initial thickness of the oil is not directly related to the capacity but can increase the oil phase front velocity, which can enable the oil phase to be emptied more quickly. When the initial water phase velocity is lower than the critical water phase velocity, an increase in the inclination angle will weaken the capacity of water flow to carry oil. Conversely, when the velocity of the initial water phase is higher than the critical water phase velocity, an increase in the inclination angle will enhance the capacity. Full article

The issue of forming a reliable and sustainable structure of crumb-rubber-modified binder is an important scientific and technical task. The quality of this task will increase the technical and economic efficiencies of road construction materials. This work is dedicated to developing a scientifically justified method of directed thermomechanical devulcanization, which ensures the solubility of the crumb rubber in the complex structure of a polydisperse composite material, preventing the formation of aggregates consisting of unsaturated crumb rubber particles, whose elastic aftereffect causes intensive cracking, especially during low-temperature road operations. The novelty in the first part of this article is due to the fact that, for the first time, the quantitative ratio of the polymer component in the crumb rubber was experimentally determined. The ratio of the polymer component to the total content of the other rubber components in the crumb rubber (CR) was determined to be, on average, 93.3 ± 1.8%. The stabilities of the compositions of crumb rubber from different batches were experimentally studied. The nature of the polymer component in the crumb rubber was determined. A hypothesis was formulated to obtain a thermodynamically stable and sustainable binder modified with crumb rubber. To evaluate the compatibility of hydrocarbon plasticizers with the studied CR samples, the following semi-empirical and thermodynamic compatibility parameters were calculated: Hildebrand solubility parameters based on evaporation energy and surface tension, Barstein’s compatibility parameter |X|, Traxler coefficient, and the mass ratio of paraffin naphthene:asphaltenes. It was shown that for the substances under study, it is advisable to justify the choice of plasticizer based on chemical compatibility criteria. It was established that a supramolecular plasticization mechanism occurs in the “hydrocarbon plasticizer–crumb rubber” systems under consideration. In the development of the crumb-rubber-modified binder, it was found that the use of activated crumb rubber (ACR) from large tires does not ensure the achievement of a stable and resilient structure of the crumb-rubber-modified bitumen. Full article

In the present investigations, the density, refractive index and speed of sound for pure organic solvents and binary liquid mixtures of 3,4,4′-Trichlorodiphenylurea between (293.15 and 323.15) K temperatures have been measured up to the solubility limit. From these experimental results, the acoustic impedance, the isentropic compressibility coefficient, the space-filling factor, the specific refraction, the relaxation strength, the intermolecular free length, the surface tension, the solubility and the solvation number of triclocarban in six organic solvents, namely ethyl alcohol, n-Propyl alcohol, n-Butyl alcohol, Tetrahydrofuran, N,N-Dimethylformamide and N,N-Dimethylacetamide have been computed. The studied acoustic and optical parameters and surface tension behavior versus temperature in pure solvents and binary mixtures were useful in understanding the nature and the extent of interaction between the solute and solvent molecules. The results also show the presence of higher degree of interaction between triclocarban and nitrogen-containing solvents in comparison with other solvents. The distribution of triclocarban in water/organic solvent mixtures is frequently encountered in wastewater treatment plants. Full article

Tensegrity is a lightweight, self-stressing, and self-stabilizing structure made up of cables and bars, with each member bearing either tension or compression but not affected by shear stress. This design allows for optimal utilization of the material properties of the members. In a tensegrity basic unit, the bar members are of equal length, while the cable members come in three lengths: lower-end surface horizontal cable, upper-end surface horizontal cable, and stayed cable. The tensegrity basic unit with equal cable length simplifies this further by ensuring that all cables are the same length, resulting in a structure with only two member lengths, i.e., bar length and cable length, enhancing interchangeability. In order to find the form without the action of external forces, the force density coefficient ratio is introduced. By performing a force balance analysis on any node of the unit, the equilibrium equation of the structure is determined, incorporating the additional constraint of equal cable length. Two methods are employed to ascertain the force density coefficient ratio of each member in the unit: the theoretical derivation method based on the stable configuration condition of the tensegrity basic unit with equal cable length, and the method of solving the characteristic equations of the force density matrix. A program is developed to validate the form-finding method using basic units with three, four, five, and six bars as examples. The results show that the model accurately represents the physical structure, confirming the reliability of the form-finding methods. Full article

Coal is expected to continue dominating the global energy landscape for a considerable period in the future. However, the depletion of high-quality coal resources and the increasing proportion of difficult-to-float coals are exacerbating environmental issues and leading to significant waste of carbon resources, making the clean and efficient utilization of such coals imperative. Enhancing the quality of coal through flotation is a prerequisite for the resource utilization of coal. Difficult-to-float coal, characterized by high hydrophilicity, complex pore structures, and fine particle size, poses challenges for efficient flotation using conventional collectors. Emulsions, owing to their exceptional surface and interfacial regulation capabilities and environmental adaptability, have been employed as flotation collectors for various minerals and have garnered significant attention in recent years for their application in the flotation of difficult-to-float coals. In the pursuit of green and cost-effective flotation technologies for such coals, this paper systematically reviews the causes of poor floatability in difficult-to-float coals and their latest research progress by emulsion flotation. It summarizes the impact of emulsion types and preparation methods on their properties and application areas, with a particular focus on the key mechanisms by which emulsion collectors enhance the flotation of difficult-to-float coals, including surface charge regulation, surface hydrophobicity modification, and interfacial tension control. Finally, this paper outlines future research directions on emulsion flotation, which will likely focus on the precise control of emulsion structure and size, the targeted separation of organic components by emulsion collectors under complex conditions, the development of low-cost and highly biocompatible synthetic reagents, and the development of efficient emulsion storage and transportation equipment. Full article

Although bolted joints may appear simple and are easy to manipulate, they are challenging to model and analyze due to their complex structural patterns and statically indeterminate nature. Ensuring the structural integrity of these joints requires maintaining proper bolt preload and clamping force, which is crucial for preventing failures such as overload, excessive bearing stress, fatigue, and stripping caused by seizing or galling. Achieving the necessary clamping force involves carefully controlling the input tightening torque, which is divided into the pitch torque and the friction torques at the bolt or nut bearing surfaces and in the engaged threads. The resulting clamping force is critical for generating the required force within the bolt. However, the achieved bolt force depends on several factors, such as friction at the joint’s contact surfaces, grip length, and the relative rotation between the bolt and nut during tightening. Friction at the contact surfaces, particularly beneath the bolt head or nut and between the threads, consumes a significant portion of the applied tightening torque—approximately 90%. This paper explores the three existing bolt internal pitch, bearing, and thread friction torques that are generated by the external applied torque in a bolted joint, as well as their contributions and variations throughout a loading cycle composed of three phases: tightening, settling, and untightening. An analytical model is developed to determine these torque components, and its results are compared with those obtained from finite element (FE) modeling and experimental testing from previous studies. Finally, this study examines the torque–tension relationship during bolt tightening, offering insights into the required accuracy of bolt and clamped member stiffness. The bolt samples used in this study include M12 × 1.75 and M36 × 4 hex bolts. Full article

The increasing demand for natural compounds as an alternative to synthetic antioxidants and conservans has led to the utilization of secondary plant metabolites in the food industry, as these bioactive compounds possess great antioxidative and antimicrobial properties without side effects on human health. Despite this, the sensitivity of plant-derived compounds is a restrictive factor in terms of their full potential. The current research aimed to characterize rosehip-fruit-extract-loaded liposomes (non-treated and UV-irradiated) in terms of their density, surface tension, viscosity, chemical composition (FTIR and HPLC analyses), and thermal behavior. In the storage stability study, the vesicle size, polydispersity index (PDI), zeta potential, conductivity, and mobility of the liposomes were monitored. FTIR analysis confirmed that the plant compounds were successfully loaded within the carrier, while no chemical reaction between the rosehip fruit extract and phospholipids was detected. The results of the HPLC analysis evidence the high potential for liposomal encapsulation to protect sensitive bioactives in the rosehip fruit extract from the degrading effect of UV irradiation. The size of the rosehip-fruit-extract-encapsulated liposomes increased on the seventh day of storage from 250 nm to 300 nm, while the zeta potential values were between −21 mV and −30 mV in the same period and further stabilized over 60 days of monitoring. In Vitro release studies in water and simulated gastrointestinal fluids showed that the presence of enzymes and bile salts (in intestinal fluid) enhanced the rosehip–polyphenol permeability from liposomes (70.3% after 6 h) compared with their release in water after 24 h and in gastric fluid after 4 h (38.9% and 41.4%, respectively). The obtained results indicate that the proliposome method was an effective method for rosehip fruit extract liposomal encapsulation and for the delivery of these plant-derived bioactives in foods. Full article

In the last decade, unmanned aerial vehicles (UAVs) for plant protection have rapidly developed worldwide as a new method for pesticide application, especially in China and other Asian countries. To improve the deposition quality in UAV applications, adding appropriate types of spray adjuvants into pesticide solutions is one of the most effective ways to facilitate droplet deposition and control efficacy. At present, research on spray adjuvants for UAVs are mainly based on droplet drift and laboratory tests. Few studies have been conducted on the physicochemical properties of spray adjuvants and the effects of droplet deposition characteristics. To explore the properties of four different kinds of spray adjuvants (Mai Fei, Bei Datong, G-2801, and Agrospred 910) and the deposition characteristics of spray adjuvants on litchi leaves, an automatic surface tension meter, a contact angle measuring device, an ultraviolet visible spectrophotometer, and a DJI AGRAS T30 plant protection UAV was used to measure the surface tension, contact angle, and droplet deposition characteristics on litchi under UAV spraying operations. The results showed that the addition of spray adjuvants could significantly reduce the surface tension of the solution. The surface tension value of the solution after adding the spray additives was reduced by 53.1–68.9% compared with the control solution. Among them, the Agrospred 910 spray adjuvant had the best effect on reducing the surface tension of the solution. The contact angle of the control solution on the litchi leaves varied from 80.15° to 72.76°. With the increase in time, the contact angle of the spray adjuvant solution gradually decreased, the Agrospred 910 spray adjuvant had the best effect, and the contact angle decreased from 40.44° to 20.23° after the droplets fell on the litchi leaves for 60 s. The adjuvant solutions increased the droplet size, but the uniformity of the droplet size decreased. The Dv0.5 of different spray solutions ranged from 97.3 to 117.8 μm, which belonged to the fine or very fine droplets, and the Dv0.5 of adjuvants solutions were significantly greater than that of the control solution. The RSs of adjuvant solutions were very similar and ranged from 0.92 to 0.96, all of which were significantly greater than the result of the control solution (0.57). Compared with the deposition of the control solution, the Mai Fei, Bei Datong, and G-2801 solutions clearly increased spray deposition, with total depositions of 0.776, 0.705, and 0.721 μL/cm², which are all greater than the total deposition of the control solution of 0.645 μL/cm². The addition of tank-mixed adjuvants could effectively increase the uniformity of the spray deposition, and all the average CVs of adjuvant solutions were lower than 96.86%. On the whole, Mai Fei performed best in increasing the spray deposition and promoting penetration, followed by Bei Datong and G-2801. Meanwhile, the test can also provide a reference for improving the utilization rate of UAV pesticide applications. Full article

To investigate how hydrodynamic cavitation (HC) affects the adsorption of sodium oleate (NaOl) on diaspore and kaolinite surfaces, a comparative study on NaOl adsorption was conducted under different conditions. The flotation and separation of the minerals were also examined with and without HC pretreatment of NaOl. The results show that short-term HC pretreatment of NaOl solutions did not induce a measurable change in the chemical structure of NaOl, but produced micro-nanobubbles (MNBs) and resulted in decreases in the surface tension and viscosity of liquids. When MNBs interacted with minerals, their anchor on solids could affect the contact angles, zeta potentials, and surface NaOl adsorption toward minerals. At low NaOl concentrations, the presence of MNBs reduced the NaOl adsorption capacity and particles’ zeta potential while increasing the minerals’ contact angle. At higher NaOl concentrations, the presence of MNBs promoted NaOl adsorption, further increased the minerals’ contact angle, and further decreases the particles’ zeta potential. Additionally, the flotation and separation of minerals can be enhanced at low NaOl concentrations, largely due to the enhanced bubble mineralization through the selective surface-anchoring of MNBs on diaspore. However, the separation efficiency might deteriorate at high NaOl concentrations, though the presence of MNBs amplified the divergences in minerals’ surface wettability and zeta potentials. Full article

This study offers an innovative solution to address performance issues in the manufacturing process of garlic salt within a condiment-producing SME. A hybrid Lean/Six Sigma model utilizing a Surface Tension Neural Network (STNN) was implemented to control temperature and relative humidity in real-time. The model follows the Define, Measure, Analyze, Improve, Control (DMAIC) methodology to identify root causes and correlate them with waste. By integrating statistical tools, artificial intelligence, and engineering design principles, alternative solutions were evaluated to minimize waste. This document contributes to existing knowledge by demonstrating the integration of an STNN with the Lean/Six Sigma framework in condiment production, an area with limited empirical research. It underscores the benefits of advanced AI technologies in enhancing traditional process optimization methods. The STNN model achieved 97.31% accuracy for temperature classification and 97.37% for humidity, outperforming a Naive Bayes model, which attained 90% accuracy for both. The results showed a 3.15% increase in yield, saving 39.7 kg of waste per batch. Additionally, a 2.13-point improvement at the Six Sigma level was achieved, reducing defects per million opportunities by 551.722. These improvements resulted in significant cost savings, with a reduction in waste-related losses amounting to USD 1585 per batch. The study demonstrates that incorporating artificial intelligence into the Lean/Six Sigma methodology effectively addresses the limitations of traditional statistical methods. Significant improvements in yield and waste reduction highlight the potential of this approach, enhancing operational efficiency and profitability, and fostering sustainable manufacturing practices critical for SMEs’ competitiveness and sustainability in the global market. Full article

To clarify the adsorption behavior of fluorocarbon surfactants on PMMA surfaces, the contact angles of two nonionic fluorocarbon surfactants (FNS-1 and FNS-2) and an anionic fluorocarbon surfactant (FAS) on polymethylmethacrylate (PMMA) surface were determined using the sessile drop method. Moreover, the effects of molecular structures on the surface tension, adhesion tension, solid–liquid interfacial tension, and adhesion work of the three fluorocarbon surfactants were investigated. The results demonstrate that the adsorption amounts for three fluorocarbon surfactants at the air–water interface are 4~5 times higher than those at the PMMA–solution interface. The three fluorocarbon surfactants adsorb on the PMMA surface by polar groups before CMC and by hydrophobic chains after CMC. Before CMC, FNS-2 with the smallest molecular size owns the highest adsorption amount, while FAS with large-branched chains and electrostatic repulsion has the smallest adsorption amount. After CMC, the three fluorocarbon surfactants form aggregates at the PMMA-liquid interface. FAS possesses the smallest adsorption amount after CMC. Besides, FNS-1 possesses a higher adsorption amount than FNS-2 due to the longer fluorocarbon chain and the lower CMC value of FNS-1. The adsorption behaviors of nonionic and anionic fluorocarbon surfactants on the PMMA surface are different. FAS forms interfacial aggregates before CMC, which may be attributed to the electrostatic interaction between the anionic head of FAS and the PMMA surface. Full article

The use of deep eutectic solvents (DESs) for the preparation of polymer membranes for environmental separation technologies is comprehensively reviewed. DESs have been divided into five categories based on the hydrogen bond donor (HBD) and acceptor (HBA) that are involved in the production of the DESs, and a wide range of DESs’ physicochemical characteristics, such as density, surface tension, viscosity, and melting temperature, are initially gathered. Furthermore, the most popular techniques for creating membranes have been demonstrated and discussed, with a focus on the non-solvent induced phase separation (NIPS) method. Additionally, a number of studies have been reported in which DESs were employed as pore formers, solvents, additives, or co-solvents, among other applications. The addition of DESs to the manufacturing process increased the presence of finger-like structures and macrovoids in the cross-section and, on numerous occasions, had a substantial impact on the overall porosity and pore size. Performance data were also gathered for membranes made for various separation technologies, such as ultrafiltration (UF) and nanofiltration (NF). Lastly, DESs provide various options for the functionalization of membranes, such as the creation of various liquid membrane types, with special focus on supported liquid membranes (SLMs) for decarbonization technologies, discussed in terms of permeability and selectivity of several gases, including CO₂, N₂, and CH₄. Full article

Microemulsions, which are thermodynamically stable and isotropic mixtures of water, oil, and surfactants, attract significant research interest due to their unique physicochemical properties and diverse industrial applications. Traditional surfactant-based microemulsions (SBMEs) stabilize the interface between two typically immiscible liquids, forming various microstructures such as oil-in-water (O/W) droplets, water-in-oil (W/O) droplets, and bicontinuous phases. However, the use of surfactants poses environmental concerns, cost implications, and potential toxicity. Consequently, there is increasing interest in developing surfactant-free microemulsions (SFMEs) that offer similar benefits without the drawbacks associated with surfactants. In this study, we explore the formation and characteristics of a new surfactant-free microemulsion in a ternary system comprising water, ethanol, and heptanol. Advanced techniques are employed to characterize the microstructures and stability of surfactant-free microemulsions. These include electrical conductivity measurements, surface tension analysis, dynamic light scattering (DLS), and Fourier transform infrared spectroscopy (FTIR). These methods have been extensively used in previous research on surfactant-free microemulsions (SFMEs) to reveal the properties and interactions within microemulsion systems. The area of interest is identified using these techniques, where silica nanoparticles are subsequently synthesized and then visualized using transmission electron microscopy (TEM). Full article