Search Results (10,508)

In this study, a spherical CrCoFeNiMn high-entropy alloy (HEA) powder with uniform size was prepared using gas atomization. High-quality CrCoFeNiMn HEA coatings were then applied to a 316L stainless steel substrate using prepowdered laser cladding. The main focus of the study is on the phase structure composition and stability, microstructure evolution mechanism, mechanical properties, and wear resistance of CrCoFeNiMn HEA coatings. The results show that the CrCoFeNiMn HEA coatings prepared using gas atomization and laser melting techniques have a single FCC phase structure with a stable phase composition. The coatings had significantly higher diffraction peak intensities than the prepared HEA powders. The coating showed an evolution of columnar and equiaxed crystals, as well as twinned dislocation structures. Simultaneously, the microstructure transitions from large-angle grain boundaries to small-angle grain boundaries, resulting in a significant refinement of the grain structure. The CrCoFeNiMn HEA coating exhibits excellent mechanical properties. The microhardness of the coating increased by 66.06% when compared to the substrate, the maximum wear depth was reduced by 65.59%, and the average coefficient of friction decreased by 9.71%. These improvements are mainly attributed to the synergistic effects of grain boundary strengthening, fine grain strengthening, and twinning and dislocation strengthening within the coating. Full article

Only a few recent studies report direct assessment or monitoring of light levels in the indoor learning environment, and no consensus exists on minimum exposures for children’s health. For instance, myopia is a common progressive condition, with genetic and environmental risk factors. Reduced daylight exposure, electric lighting changes, increased near-work for school children, greater academic focus, and use of display screens and white boards may have important detrimental influences. Published assessment methods had varied limitations, such as incomplete compliance from participants wearing light loggers for extended periods. Climate-Based Daylight Modelling is encouraged in UK school design, but design approaches are impractical for post-occupancy assessments of pre-existing classrooms or ad hoc modifications. In this study, we investigated the potential for direct assessment and monitoring of classroom daylight and lighting measurements. Combined with objective assessments of outdoor exposures and class time use, the classroom data could inform design and light exposure interventions to reduce the various health impacts of inadequate daylight exposure. The relevant environmental measure for myopia depends on the hypothesized mechanism, so the illuminance, spectral distribution, and temporal light modulation from the electric lighting was also assessed. Full article

Micro-pyramid copper molds are critical components in the preparation of high-precision optical elements, such as light-trapping films and reflective films. Their surfaces are composed of micro-pyramid arrays (MPAs). The surface roughness and edge burrs of MPAs seriously affect the optical properties of optical elements. To reduce the surface roughness, as well as the sizes of the edge burrs, the longitudinal ultrasonic vibration-assisted planing (LUVP) method for processing MPAs was developed during this study. In addition, an experiment was conducted to compare the precision planing and LUVP methods of MPA generation. The results show that the tool nose amplitude of the LUVP experimental platform constructed during this study was 3.3 μm, and that the operating frequency was 19.85 kHz. An MPA processed by LUVP had a smaller surface roughness than that of an MPA produced by precision planing; it also had fewer and smaller edge burrs, and there was slightly less diamond tool wear. The MPA cut using the LUVP method had no corrugation on its surface. This research lays a foundation for developing higher-precision micro-pyramid plastic films. Full article

With the rapid development of the pipeline transportation and exploitation of mineral resources, there is an urgent requirement for high-performance polymer matrix composites with low friction and wear, especially under oxidative and prolonged working conditions. In this work, ultra-high-molecular-weight polyethylene (UHMWPE) matrix composites with the addition of carbon fibers (CFs), TiC, and MoS₂ were prepared by the hot press sintering method. The influence of thermal oxygen aging time (90 °C, 0 h–64 h) on their mechanical and frictional performance was investigated. The results showed that TiC ceramic particles can increase wear resistance, especially by aging times up to 32 and 64 h. The wear mechanisms were analyzed based on the results of SEM images, EDS, and Raman spectra. The knowledge obtained herein will facilitate the design of long-service-life polymer matrix composites with promising low friction and wear performances. Full article

In this work, multilayer gradient coatings obtained by detonation spraying were studied. To obtain a multilayer gradient coating by detonation spraying, two modes with different numbers of shots of NiCrAlY and YSZ were developed. The presented results demonstrate the effectiveness of creating a gradient structure in coatings, ensuring a smooth transition from metal to ceramic materials. Morphological analysis of the coatings confirmed a layered gradient structure, consisting of a lower metallic (NiCrAlY) layer and an upper ceramic (YSZ) layer. The variation in the contents of elements along the thickness of the coatings indicates the formation of a gradient structure. X-ray analysis shows that all peaks in the X-ray diffraction patterns correspond to a single ZrO₂ phase, indicating the formation of a non-transformable tetragonal primary (t′) phase characteristic of the thermal protective coatings. This phase is known for its stability and resistance to phase transformation under changing operating temperature conditions. As the thickness of the coatings increased, an improvement in their mechanical characteristics was found, such as a decrease in the coefficient of friction, an increase in hardness, and an increase in surface roughness. These properties make such coatings more resistant to mechanical wear, especially under sliding conditions, which confirms their prospects for use in a variety of engineering applications, including aerospace and power generation. Full article

Identification of changes occurring on the working surface of lubricated gears using analytical equipment, e.g., an FE-SEM scanning electron microscope with an EDS microanalyzer, a WLI interferometric microscope, or a GDEOS optical discharge spectrometer, enables the characterisation of wear mechanisms of this surface. Definition of the phenomena occurring on the surface of tribo-couples after scuffing tests enables a comparative analysis of scuffing resistance and surface properties of the micro- and nanostructure, and elemental composition of the tested gears. Recognition and analysis of the wear mechanisms occurring on the working surface of gears will reduce the risk of damage and losses resulting from the need for maintenance and repair. The study concerned the working surfaces of gears made of 17HNM and 35HGSA steels on which a W-DLC/CrN coating was deposited. Shell Omala S4 GX 320 commercial industrial oil with a synthetic PAO (polyalphaolefin) base was selected for the lubrication of the gears. Tribological tests employed an FZG gear scuffing under severe conditions test method and they were carried out on a T-12U test rig for cylindrical gear analysis. Full article

The purpose of this study was to examine the validity of two wearable smartwatches (the Apple Watch 6 (AW) and the Galaxy Watch 4 (GW)) and smartphone applications (Apple Health for iPhone mobiles and Samsung Health for Android mobiles) for estimating step counts in daily life. A total of 104 healthy adults (36 AW, 25 GW, and 43 smartphone application users) were engaged in daily activities for 24 h while wearing an ActivPAL accelerometer on the thigh and a smartwatch on the wrist. The validities of the smartwatch and smartphone estimates of step counts were evaluated relative to criterion values obtained from an ActivPAL accelerometer. The strongest relationship between the ActivPAL accelerometer and the devices was found for the AW (r = 0.99, p < 0.001), followed by the GW (r = 0.82, p < 0.001), and the smartphone applications (r = 0.93, p < 0.001). For overall group comparisons, the MAPE (Mean Absolute Percentage Error) values (computed as the average absolute value of the group-level errors) were 6.4%, 10.5%, and 29.6% for the AW, GW, and smartphone applications, respectively. The results of the present study indicate that the AW and GW showed strong validity in measuring steps, while the smartphone applications did not provide reliable step counts in free-living conditions. Full article

Compact and high efficiency microdisplays are essential for lightweight augmented reality (AR) glasses to ensure longtime wearing comfort. Liquid-crystal-on-silicon (LCoS) is a promising candidate because of its high-resolution density, high brightness, and low cost. However, its bulky illumination system with a polarizing beam splitter (PBS) cube remains an urgent issue to be overcome. To reduce the volume of the LCoS illumination system, here, we propose a compact structure with four thin PBS cuboids. Through simulations, the optical efficiency of 36.7% for an unpolarized input light can be achieved while maintaining reasonably good spatial uniformity. Such a novel design is expected to have a significant impact on future compact and lightweight AR glasses. Full article

The Rosin–Rammler function is used in this paper to model the diameter distribution of sand particles. It investigates the characteristics of sand distribution and identifies the primary factors contributing to wear on flow components in a blade-type multiphase pump, considering varying particle sizes. The result of research shows that the blade head of the impeller and the middle section of the flow passage in the diffuser domain represent primary areas prone to sand particle accumulation. The concentration of sand particles within the diffuser surpasses that within the impeller, yet wear severity and extent are more pronounced in the impeller domain compared to the diffuser domain. Meanwhile, the movement trajectory of sand particles is linked to both shear flow and vortex flow. The wear of the front section of the impeller blade is more severe than the second half. On the pressure surface of the blade, particle Reynolds number emerges as a primary factor influencing wear, while on the suction surface, sand particle concentration plays a dominant role in determining wear. The particle concentration in the diffuser domain is the primary factor influencing wear on both the suction and pressure surfaces. The wear rate in the impeller is primarily influenced by the sand particle Reynolds number, whereas the wear rate in the diffuser domain is affected by a combination of sand particle diameter, sand particle concentration, and sand particle Reynolds number. The research findings possess significant engineering value in terms of enhancing the operational lifespan of multiphase pumps. Full article

The occurrence of tool chatter can have a detrimental impact on the quality of the workpiece. In order to improve surface quality, machining stability, and reduce tool wear cycles, it is essential to monitor the workpiece machining process in real time during the turning process. This paper presents a tool chatter state recognition model based on a denoising autoencoder (DAE) for feature dimensionality reduction and a bidirectional long short-term memory (BiLSTM) network. This study examines the feature dimensionality reduction method of the DAE, whereby the reduced-dimensional data are concatenated and input into the BiLSTM model for training. This approach reduces the learning difficulty of the network and enhances its anti-interference capability. Turning experiments were conducted on a SK50P lathe to collect the dataset for model performance validation. The experimental results and analysis indicate that the proposed DAE-BiLSTM model outperforms other models in terms of prediction and classification accuracy in distinguishing between stable machining, over-machining, and severe chatter stages in turning chatter state recognition. The overall classification accuracy reached 96.28%. Full article

Wire arc additive manufacturing (WAAM) and laser-based powder bed fusion (L-PBF) are additive manufacturing (AM) processes that allow the manufacturing of complex part geometries. The manufacturing of AM parts does not result in high-quality functional surfaces; therefore, postprocessing such as milling is usually required. For L-PBF parts, the support structures and, for WAAM parts, the undulating surface are usually removed after AM processes. These two application-related cases are investigated in this work, with the conclusion that support structure milling and the milling of the surface of WAAM parts lead to the dimensionally increased wear of milling tools in comparison to milling of solid material. Full article

The preparation of a single crystal superalloy surface overlay welding coating to improve its high-temperature mechanical properties is of great significance for prolonging the service life of blades. This work selected two types of welding wire alloys, CoCrMo and CoCrW, to prepare coatings on the surface of a single crystal superalloy. A comparative study was conducted on their mechanical properties, such as tension, compression, fatigue, durability, and wear at a high temperature of 900 ℃, aiming to reveal the high-temperature mechanical properties of the two types of welding coatings. Results showed that the average high-temperature tensile strength of the CoCrMo welded specimen was smaller than that of the CoCrW welded specimen; the average high-temperature duration of CoCrMo welded specimens at 150 MPa was lower than the average duration of CoCrW welded specimens; the high-temperature fatigue life of CoCrMo welded specimens at 220 MPa was 7.186 × 10⁵; and the average high-temperature wear rate of CoCrMo sample was 3.64 × 10⁻⁶ mm³·N⁻¹·m⁻¹. The CoCrW alloy was more wear resistant than CoCrMo. The hardness of CoCrMo welded joints gradually increased from the substrate to the heat-affected zone and then to the fusion zone, and was much higher in the fusion zone than in the CoCrW alloy. Full article

The development of reusable liquid rocket turbopumps has gradually highlighted the disadvantages of rolling bearings, particularly the contradiction between long service life and high rotational speed. It is critical to explore a feasible bearing scheme offering a long wear life and high stability to replace the existing rolling bearings. In this study, liquid nitrogen is adopted to simulate the ultra-low temperature environment of liquid rocket turbopumps, and theoretical evaluations of the lubrication performance of thrust-type foil bearings in liquid nitrogen are conducted. A link-spring model for the bump foil structure and a thin-plate finite element model for the top foil structure are established. The static and dynamic characteristics of the bearings are analyzed using methods including the finite difference method, the Newton–Raphson iteration method, and the finite element method. Detailed analysis includes the effects of factors such as rotational speed, fluid film thickness, thrust disk tilt angle, and the friction coefficient of the bump foil interface on the static and dynamic characteristics of thrust-type foil bearings. The research results indicate that thrust-type foil bearings have a good load-carrying capacity and low frictional power consumption. The adaptive deformation of the foil structure increases the fluid film thickness, preventing dry friction due to direct contact between the rotor journal and the bearing surface. When faced with thrust disk tilt, the direct translational stiffness and damping coefficient of the bearing do not undergo significant changes, ensuring system stability. Based on the results of this study, the exceptional performance characteristics of thrust-type foil bearings make them a promising alternative to rolling bearings for the development of reusable liquid rocket turbopumps. Full article

Electronic textiles (e-textiles) merge textiles and electronics to monitor physiological and environmental changes. Innovations in textile functionalities and diverse applications have propelled e-textiles’ popularity. However, challenges like connection with external devices for signal processing and reliable interconnections between flexible textiles and rigid electronic circuits persist. Wearable connectors enable the effective communication of e-textiles with external devices. Factors such as electrical functionality and mechanical durability along with textile compatibility are crucial for their performance. Merging the rigid connectors on the flexible textiles requires conductive and flexible interconnects that can bridge this gap between soft and hard components. This work focuses on designing two-part detachable mechanical snap connectors for e-textiles. The textile side connectors are attached to the data transmission cables within the textiles using three interconnection techniques—conductive epoxy, conductive stitches, and soldering. Three types of connectors were developed that require three detaching or unmating forces (low, medium, and high). All connectors were subjected to 5000 mating–unmating cycles to evaluate their mechanical durability and electrical performance. Connectors with low and medium unmating forces exhibited a stable performance, while those with high unmating forces failed due to wear and tear. Conductive stitches maintained better conductance as compared to conductive epoxy and soldering methods. Full article

Solution styrene–butadiene rubber (SSBR) is widely used to improve the properties of tire tread compounds. Tire wear particles (TWPs), which are generated on real roads as vehicles traverse, represent one of significant sources of microplastics. In this study, four SSBR compounds were prepared using two SSBRs with high styrene (STY samples) and 1,2-unit (VIN samples) contents, along with dicyclopentadiene resin. The abrasion behaviors were investigated using four different abrasion testers: cut and chip (CC), Lambourn, DIN, and laboratory abrasion tester (LAT100). The abrasion rates observed in the Lambourn and LAT100 abrasion tests were consistent with each other, but the results of CC and DIN abrasion tests differed from them. The addition of the resin improved the abrasion rate and resulted in the generation of large wear particles. The abrasion rates of STY samples in the Lambourn and LAT100 abrasion tests were lower than those of VIN samples, whereas the values in the CC and DIN abrasion tests were higher than those of VIN samples. The wear particles were predominantly larger than 1000 μm, except for the VIN sample in the DIN abrasion test. However, TWPs > 1000 μm are rarely produced on real roads. The size distributions of wear particles > 1000 μm were 74.0–99.5%, 65.9–93.4%, 7.2–95.1%, and 37.5–83.0% in the CC, Lambourn, DIN, and LAT100 abrasion tests, respectively. The size distributions of wear particles in the Lambourn and LAT100 abrasion tests were broader than those in the other tests, whereas the distributions in the CC abrasion test were narrower. The abrasion patterns and the morphologies and size distributions of wear particles generated by the four abrasion tests varied significantly, attributable to differences in the bound rubber contents, crosslink densities, and tensile properties. Full article