Search Results (510)

Organic phase change materials, e.g., paraffins, are attracting increasing attention in thermal energy storage (TES) and thermal management applications. However, they also manifest interesting optical properties such as thermotropism, as they can switch from optically opaque to transparent reversibly and promptly at the melting temperature. This work aims at exploiting this feature to produce flexible silicone-based blends with thermotropic properties for applications in glazed windows or thermal sensors. Blends are produced by adding paraffin (T_m = 44 °C, up to 10 phr) to a silicone bicomponent mixture, and, for the first time, cetyltrimethylammonium bromide (CTAB) is also added to promote paraffin dispersion and avoid its exudation. CTAB is proven effective in preventing paraffin exudation both in the solid and in the liquid state when added in a fraction above 3 phr with respect to paraffin. Rheological results show that paraffin decreases the complex viscosity, but neither paraffin nor CTAB modifies the curing behavior of silicone, which indicates uniform processability across the investigated compositions. On the other hand, paraffin causes a decrease in the stress and strain at break at 60 °C, and this effect is amplified by CTAB, which acts as a defect and stress concentrator. Conversely, at room temperature, solid paraffin only slightly impairs the mechanical properties, while CTAB increases both the elastic modulus and tensile strength, as also highlighted with ANOVA. Finally, optical transmittance results suggest that the maximum transmittance difference below and above the melting temperature (65–70 percentage points) is reached for paraffin amounts of 3 to 5 phr and a CTAB amount of max. 0.15 phr. Full article

Polymeric insulators have lightweight, excellent hydrophobicity and convenient transportation and installation. They are widely used in the external insulation for distribution and transmission lines. However, due to the long-term effects of pollution, ultraviolet radiation, discharge, temperature, humidity, altitude and other natural and complex environmental and service factors, the silicone rubber and other materials of polymeric insulators gradually age and lose their hydrophobicity and electrical insulation characteristics. The operability is significantly reduced, which seriously affects the safety and reliability of the power system. Hence, there is a need for assessing and evaluating the long-term aging and degradation of polymeric insulators under various operating conditions and environments. In this review, the various aging and characterization techniques of the polymeric insulators and their aging performance under the action of multiple factors are discussed. To enhance the performance of polymeric insulators, nano-coating, surface treatment and other techniques are also indicated. In addition, future potential fields that should be explored from a high-voltage electrical insulation perspective are also presented. Full article

This paper aims at the standard grading of fresh goji berries and develops a variable gap-type fresh goji berry grading machine. To establish a complete simulation model, the discrete element parameters of the model were calibrated by a combination of physical experiments and simulation experiments. The outline of the goji berry was extracted by the SFM-CMVS technique, and a goji berry model was obtained using the multi-spherical particle model filling method in the EDEM software. By designing the free-fall, suspension collision, slope slip, and slope rolling experiments, we obtained the discrete element simulation parameters: the inter-particle collision restitution coefficient was 0.158, the collision restitution coefficient of fresh goji berry–silicone rubber material was 0.195, the static friction coefficient of fresh goji berry–silicone rubber material was 0.377, and the rolling friction coefficient of fresh goji berry–silicone rubber material was 0.063. By designing the steepest ascent search and central composite design experiments with the angle of repose (AoR) value obtained from the physical experiment as the target value (31.27°), we determined the inter-particle static friction coefficient to be 0.454 and the inter-particle rolling friction coefficient to be 0.037. Validation tests were conducted on the calibrated discrete element modeling parameters, and the results showed that the established fresh goji berry model and the optimally calibrated parameter combination are effective for discrete element studies on fresh goji berries. Full article

Compared with the high-temperature vulcanized silicone rubber (HTVSR) insulator, the alicyclic epoxy resin insulator has higher hardness and better bonding between the core and the sheath. This makes the latter very promising in the coastal area of Southern China. Outdoor insulators are often subjected to high intensity of ultraviolet (UV)-A radiation. The influence of UV-A radiation is significant for alicyclic epoxy resin insulators. To help address the concern, the surface of two kinds of samples, namely the alicyclic epoxy resin insulator and HTVSR insulator, with UV-A aging time was characterized by tests of scanning electron microscope (SEM), X-ray photoelectron spectroscopy (XPS), and Fourier transform infrared spectroscopy (FTIR). The operation properties (mechanical properties, hydrophobicity) for outdoor insulators were also analyzed. It was found that the appearance color of the alicyclic epoxy resin has changed greatly, and there is a certain degree of fading. The mechanical properties of the alicyclic epoxy resin are maintained well and, the hydrophobicity decreases gradually. For silicone rubber, the appearance color change of silicone rubber is smaller, and the mechanical properties of silicone rubber decreased greatly. In addition, although the hydrophobicity of silicone rubber decreased gradually, it is still better than that of alicyclic epoxy resin. Both materials have broken chemical bonds, but the degree is relatively light, which meets the requirements of insulators for outdoor operation. Full article

New and soft composites with good mechanical stretchability are constantly addressed in the literature due to their use in various industrial applications such as soft robotics. The stretchable magnetic materials presented in this work show a promising magnetic effect of up to 28% and improved magnetic sensitivity. The composites are soft in nature and possess hardness below 65. These composites were prepared by mixing silicone rubber with fillers such as graphene nanoplatelets (GNP), electrolyte-iron particles (EIP), and their hybrid via solution mixing. The final composites were cured at room temperature for 24 h and their isotropic and anisotropic properties were studied and presented. The mechanical properties under compressive and tensile strain were studied in detail. The results show that the compressive modulus was 1.73 MPa (control) and increased to 3.7 MPa (GNP) at 15 per hundred parts of rubber (phr), 3.2 MPa (EIP), and 4.3 MPa (hybrid) at 80 phr. Similarly, the mechanical stretchability was 112% (control) and increased to 186% (GNP) at 15 phr, 134% (EIP), and 136% (hybrid) at 60 phr. Thus, GNP emerges as a superior reinforcing filler with high stiffness, a high compressive modulus, and high mechanical stretchability. However, the GNP did not show mechanical sensitivity under a magnetic field. Therefore, the hybrids containing GNP and EIP were considered and an improved mechanical performance with magnetic sensitivity was noticed and reported. The mechanism involves the orientation of EIP under a magnetic field causing a magnetic effect, which is 28% for EIP and 5% for hybrid. Full article

The target of the presented research work was the development of new smart textiles with photoluminescence properties which maintain light emission for a prolonged time period, even when the illumination source is turned off. Phosphorescence has been frequently used to improve the reliability of various safety products. Thus, simple and photoluminescent and superhydrophobic smart cotton fibers were fabricated. Rare-earth-doped aluminate (REA) nanoparticles (NPs) were immobilized into room-temperature vulcanizing silicone rubber (RTV) and spray-coated onto cotton fibers. The coated fabrics were excited at 365 nm, while the emission peak was detected at 518 nm. Various concentrations of REA nanoparticles in the REANPs@RTV composite formula were used to create a homogeneous phosphorescent coating on the surface of the cellulosic fabrics. CIE (Commission Internationale de L’éclairage) lab values and emission spectra confirmed that the fabric had a white color under visible light, green color under UV rays, and greenish-yellow color in darkness. The lifetime of phosphorescence and decay time were examined. The findings also displayed an improvement in the superhydrophobic activity of the treated cellulosic fabrics as the phosphor content was increased in the REANPs@RTV composite formula. Additionally, the stiffness and air permeability of the treated cellulosic fabrics were determined in terms of comfort characteristics. Full article

Polymer insulators using silicone rubber materials as sheds and sheaths are widely used in power systems to replace traditional porcelain and glass insulators which are heavy, inconvenient to install, and prone to pollution flashover. However, in recent years, polymer insulators that have been operating in harsh outdoor environments for many years have experienced different degrees of aging. The aging degree and aging products of silicone rubber are the focus of research. Fourier transform infrared spectroscopy (FTIR) is a technical method to analyze the internal molecular bonds and functional groups of materials, and it is often used to study the aging degree and aging products of silicone rubber. In this paper, the aging characteristics of silicone rubber samples in a high altitude area, salt fog environment, and acid environment were studied by FTIR. The results showed that the silicone rubber in a harsh environment, such as strong radiation, salt fog, and acid fog was degraded to some extent, and its main chain was cut off, the degree of polymerization was reduced, and the content of hydrophobic functional groups was reduced. Infrared spectroscopy can be used to analyze the aging phenomenon of polymers. Full article

Silicone rubber (SR)/vinyl-graphene oxide (vinyl-GO) nanocomposites were prepared through the hydrosilylation reaction of silicon hydrogen polydimethylsiloxane (H-PDMS) with vinyl polydimethylsiloxane (vinyl-PDMS), in which vinyl-GO was used as a nano filler. The thermally conductive and antistatic properties of the nanocomposites, and their tensile strength and thermal stability were evaluated. The thermally conductive and antistatic properties increased naturally when the nanocomposites had eight to nine parts of vinyl-GO. The addition of 9 parts of vinyl-GO increased the thermal conductivity to 0.44 from 0.17 W/m⁻¹·K⁻¹ of neat SR and the surface resistance value to 10⁸ from 10¹⁴ Ω of neat SR. Vinyl-GO is effective in improving the tensile strength and toughness of the nanocomposites. The tensile strength and elongation at break of the nanocomposites were much higher than that of neat SR, especially for 10 parts of vinyl-GO in the nanocomposite, and the tensile strength was 1.84 MPa and the elongation at break was 314.1%. Additionally, compared with neat SR, the nanocomposites had a much higher thermal stability. For eight parts of vinyl-GO in the nanocomposites, H-PDMS with the selected silicon hydrogen content and vinyl-PDMS with the selected vinyl content could offer an appropriate cross-linking degree that suits the character of GO. When the nanocomposite had eight parts of vinyl-GO, its scanning electron microscope exhibited a monolayer GO with folded, twisted, and local surface folds. However, there was a certain amount of multilayer aggregation of GO for 10 parts of vinyl-GO in the nanocomposite. Full article

The use of cross-linking polymers such as liquid silicone rubber (LSR) can replicate serviceable surfaces with nano- and microstructures via the injection molding process. Laser ablation can be used to introduce microstructures into molding tools, while nanostructures are generated via PVD coating processes on the tools. This is why nanostructures are built using self-organized layer growth. The aim of this study was to generate evidence of direction-dependent coefficients of friction of elastomeric surfaces in dry or lubricated contact in boundary friction. Models of the dry friction of elastomeric surfaces, such as Schallamach waves or stick-slip cycles, were used to describe the friction modulation of such surfaces. Assumptions for model contacts against smooth partners, both dry and with lubrication, as well as assumptions for the interaction of structures with smooth surfaces, were investigated. It was found that for elastomer surfaces with Shore hardness 50, nanostructures are suitable for creating a direction-dependent friction increase in static and sliding friction. Friction reductions with defined microstructures are possible if their periodicity seems to interact with the wavelength of possible Schallamach waves. The choice of lubrication determines the forced wetting of the contact, but due to the structuring, there is a continuous transition to mixed friction. Full article

Silicone rubber insulators (SRIs) are widely used in high-voltage power grids. Due to high-voltage fields and harsh environmental conditions, SRIs eventually deteriorate with use in the power grid, decreasing their insulating performance and operational life and contributing to transmission line failures. Therefore, quantitatively assessing the aging status of SRIs is crucial. In this study, we evaluated the viability of the magnetic resonance method for assessing the age of SRIs at the level of chemical structure; we built and made a portable magnetic resonance sensor, and evaluated the sensor’s functionality. By measuring the SRI sheds at various service times, it was discovered that the equivalent transverse relaxation time, T_2eff, can describe the degree of aging of the SRIs. The results of the magnetic resonance measurements were also compared with those of the static contact angle method, and the two measurement methods yielded the same conclusions. However, the magnetic resonance method was more sensitive than the one using the static contact angle method. Full article

Despite the implementation of stringent guidelines for the prevention of catheter-associated (CA) urinary tract infection (UTI), CAUTI remains one of the most common health care-related infections. We previously showed that an antimicrobial/antibiofilm agent inhibited biofilm development by Gram-positive and Gram-negative bacterial pathogens isolated from human infections. In this study, we examined the ability of a novel biofilm preventative agent (BPA) coating on silicone urinary catheters to inhibit biofilm formation on the catheters by six different bacterial pathogens isolated from UTIs: three Escherichia coli strains, representative of the most common bacterium isolated from UTI; one Enterobacter cloacae, a multidrug-resistant isolate; one Pseudomonas aeruginosa, common among patients with long-term catheterization; and one isolate of methicillin-resistant Staphylococcus aureus, as both a Gram-positive and a resistant organism. First, we tested the ability of these strains to form biofilms on urinary catheters made of red rubber, polyvinyl chloride (PVC), and silicone using the microtiter plate biofilm assay. When grown in artificial urine medium, which closely mimics human urine, all tested isolates formed considerable biofilms on all three catheter materials. As the biofilm biomass formed on silicone catheters was 0.5 to 1.6 logs less than that formed on rubber or PVC, respectively, we then coated the silicone catheters with BPA (benzalkonium chloride, polyacrylic acid, and glutaraldehyde), and tested the ability of the coated catheters to further inhibit biofilm development by these uropathogens. Compared with the uncoated silicone catheters, BPA-coated catheters completely prevented biofilm development by all the uropathogens, except P. aeruginosa, which showed no reduction in biofilm biomass. To explore the reason for P. aeruginosa resistance to the BPA coating, we utilized two specific lipopolysaccharide (LPS) mutants. In contrast to their parent strain, the two mutants failed to form biofilms on the BPA-coated catheters, which suggests that the composition of P. aeruginosa LPS plays a role in the resistance of wild-type P. aeruginosa to the BPA coating. Together, our results suggest that, except for P. aeruginosa, BPA-coated silicone catheters may prevent biofilm formation by both Gram-negative and Gram-positive uropathogens. Full article

Liquid silicone rubber (LSR) parts have some distinct characteristics such as superior heat stability, low-temperature flexibility, aging resistance, and chemical resistance. From an industrial standpoint, the uniform vulcanization temperature of LSR is an important research point. However, the uniformity of the vulcanization temperature of LSR has been limited since the layout of the cartridge heater incorporated in the conventional steel mold does not follow the profile of the mold cavity. Metal additive manufacturing can be used to make LSR injection molds with conformal heating channels and conformal cooling channels simultaneously. However, this method is not suitable for a mold required to develop a new LSR product. In this study, a cost-effective approach was proposed to manufacture an LSR injection mold for the pilot run of a new optical lens. A rapid tool with low vulcanization energy consumption channels was proposed, which was incorporated with both a conformal heating channel (CHC) and conformal cooling channel (CCC) simultaneously. The function of the CHC was to vulcanize the LSR in the cavity uniformly, resulting in a shorter cycle time. The function of the CCC was to keep the LSR in a liquid state for reducing runner waste. It was found that the equation of y = −0.006x³ + 1.2114x² − 83.221x + 1998.2 with the correlation coefficient of 0.9883 seemed to be an optimum trend equation for predicting the solidification time of a convex lens (y) using the vulcanizing hot water temperature (x). Additionally, the equation of y = −0.002x³ + 0.1329x² − 1.0857x + 25.4 with the correlation coefficient of 0.9997 seemed to be an optimum prediction equation for the solidification time of a convex lens (y) using the LSR weight (x) since it had the highest correlation coefficient. The solidification time of a convex lens could be reduced by about 28% when a vulcanizing hot water temperature of 70 °C was used in the LSR injection mold with CHC. Full article

Composite insulators operate in harsh field environments all year round. Their various properties and states of aging require attention. It is important to study the performance changes of composite insulator sheds after aging to evaluate the life of insulators operating on grids. For this reason, 22 composite insulator sheds from different factories, with different voltage levels and different ages years were selected to conduct mechanical properties testing. The mechanical properties include hardness, tensile strength, and elongation at break, and were investigated by thermogravimetric (TGA) testing, surface morphology, and nuclear magnetic resonance (NMR) characterization. The changes in mechanical properties of high temperature vulcanization (HTV) composite insulator silicone rubber aged in the natural environment were analyzed, including the reasons for these changes. The results showed that the transverse relaxation time T₂ of the sample was closely related to its aging state. The more serious the silicone rubber’s aging, the smaller was the T₂. The state of the composite insulator can be evaluated by using T₂ and aging years simultaneously. With the actual degree of aging in the silicone rubber intensified, its tensile strength and elongation at break generally showed a downward trend. Full article

Predicting the curing behaviour of industrially employed elastomeric compounds under typical processing conditions in a reliable and scientifically driven way is important for rubber processing simulation routines, such as injection moulding. Herein, a rubber process analyser was employed to study the crosslinking kinetics of solid silicone rubber based on the concentration of dicumylperoxide. A model was proposed to describe the optimal cure time variation with peroxide concentration and temperature, based on the analysis of processing parameters applying kinetic and thermodynamic judgments. Additionally, the conversion rate was described with the aid of a phenomenological model, and the effect of dicumylperoxide concentration on the final crosslink state was investigated using kinetic and thermodynamic explanations. Optimal curing time was affected both by temperature and dicumylperoxide concentration. However, the effects were less pronounced for high temperatures (>170 ${}^{\circ }$C) and high concentrations (>0.70 phr). A limit on the crosslink state was detected, meaning that the dicumylperoxide capacity to crosslink the silicone network is restricted by the curing mechanism. Curing restrictions were presumed to be primarily thermodynamic, based on the proton abstraction mechanism that drives the crosslinking reaction. In addition to providing more realistic crosslinking models for rubber injection moulding simulation routines, the results of this study may also explain the chemical behaviour of organic peroxides widely used for silicone crosslinking. Full article

General information concerning different kinds of chemical additives used in the textile industry has been described in this paper. The properties and applications of organofunctional silanes and polysiloxanes (silicones) for chemical and physical modifications of textile materials have been reviewed, with a focus on silicone softeners, silane, and silicones-based superhydrophobic finishes and coatings on textiles composed of silicone elastomers and rubbers. The properties of textile materials modified with silanes and silicones and their practical and potential applications, mainly in the textile industry, have been discussed. Full article