Practical Data Handbook
Practical Data Handbook
Metallurgists
Fourteenth Edition
1
2
TABLE OF CONTENTS
Page
Steel Chemistries Number
Chemical Compositions, etc. 4-33
Tubing
General Tolerances 82-85
Length Tolerances 86
Straightness Tolerances 87
Weight Table 88
OD Cleanups 89
Bar
General Tolerances 90
Straightness Tolerences 91
Weight Table - Rounds and Squares 92-95
SPC
Statistical Process Control (SPC) Information 96-98
Miscellaneous Information
Glossary of Metallurgical Terms 99-104
Useful Equations for Hardenable Alloy Steels 105
Handy Physical Constants 106
Engineering Conversion Factors 107-109
Metric - English Stress Conversion Tables 110
Work-Energy Conversion Tables 111
Decimal Equivalent Chart 112-113
Temperature Conversion Tables 114-115
Hardness Conversion Tables 116-117
District Offices
Timken Desford Steel 118
Timken Latrobe Steel 119
The Timken Company 120
3
STANDARD CARBON
STEELS
Chemical Composition Ranges and Limits
SAE SAE
No. C Mn No. C Mn
SAE P
No. C Mn Max S
4
FREE CUTTING REPHOSPHORIZED AND
RESULPHURIZED STEEL
Chemical Composition Ranges and Limits
SAE
No. C Mn P S
SAE P S
No. C Mn Max Max
5
STANDARD ALLOY STEELS
Chemical Composition Ranges and Limits
SAE
No. C Mn Cr Ni Mo Other
6
STANDARD ALLOY STEELS - continued
SAE
No. C Mn Cr Ni Mo Other
a
* S = .035/.050 Formerly PS 15
b
§ B = .0005/.003 Formerly PS 24
c
Formerly PS 30
Unless specified:
Si = .15/.35, P = .030 max (SAE J1268), S = .040 max, Ni = .25 max, Cr = .20 max, Mo
= .06 max
These standard grades can have modifications in chemistry when agreed upon by user
and supplier.
7
PS GRADES (Formerly EX Grades)
Chemical Composition Ranges and Limits
PS
No. C Mn Cr Ni Mo Other
8
STANDARD H STEELS
Chemical Composition Ranges
SAE
No. C Mn Cr Ni Mo Other
a
S = .035/.050
b
B = .0005/.003
9
STANDARD H STEELS - continued
SAE
No. C Mn Cr Ni Mo Other
Unless specified:
Si = .15/.35, P = .030 max (SAE J1268), S = .040 max, Cu = .35 max, Ni = .25 max,
Cr = .20 max, Mo = .06 max
b
B = .0005/.003
10
STANDARD CARBON and
CARBON BORON H STEELS
Chemical Composition Ranges and Limits
SAE P S
No. C Mn Max Max Si
1038 H .34/.43 .50/1.00 .040 .050 .15/.35
1045 H .42/.51 .50/1.00 .040 .050 .15/.35
1522 H .17/.25 1.00/1.50 .040 .050 .15/.35
1524 H .18/.26 1.25/1.75 .040 .050 .15/.35
1526 H .21/.30 1.00/1.50 .040 .050 .15/.35
1541 H .35/.45 1.25/1.75 .040 .050 .15/.35
15B21* .17/.24 .70/1.20 .040 .050 .15/.35
15B28H .25/.34 1.0/1.50 .040 .050 .15/.35
15B30H .27/.35 .70/1.20 .040 .050 .15/.35
15B35H* .31/.39 .70/1.20 .040 .050 .15/.35
15B37H* .30/.39 1.00/1.50 .040 .050 .15/.35
15B41H* .35/.45 1.25/1.75 .040 .050 .15/.35
15B48H* .43/.53 1.00/1.50 .040 .050 .15/.35
15B62H* .54/.67 1.00/1.50 .040 .050 .40/.60
For electric furnace steels P & S = .025 max and the prefix E is added.
* B = .0005/.003
12
FORMERLY STANDARD STEELS - continued
Chemical Composition Ranges and Limits
SAE
No. C Mn Cr Ni Mo Other
2317 .15/.20 .40/.60 .............. 3.25/3.75 ............. .............
2330 .28/.33 .60/.80 .............. 3.25/3.75 ............. .............
2340 .38/.43 .70/.90 .............. 3.25/3.75 ............. .............
2345 .43/.48 .70/.90 .............. 3.25/3.75 ............. .............
2512 .09/.14 .45/.60 .............. 4.75/5.25 ............. .............
2515 .12/.17 .40/.60 .............. 4.75/5.25 ............. .............
2517 .15/.20 .45/.60 .............. 4.75/5.25 ............. .............
† S = .035/.50
13
FORMERLY STANDARD STEELS - continued
Chemical Composition Ranges and Limits
SAE
No. C Mn Cr Ni Mo Other
* B = .0005/.003
14
FORMERLY STANDARD STEELS - continued
Chemical Composition Ranges and Limits
SAE
No. C Mn Cr Ni Mo Other
1
* B = .0005/.003 2
Si = 1.80/2.20
† S = .04/.60 Si = 1.20/1.60
15
SELECTED MILITARY SPECIFICATIONS
Chemical Composition Ranges and Limits
S-5000 S .38/.43 .65/.85 .025 .025 .15/.35 .70/.90 1.65/2.00 .20/.30 6415 E4340
S-507831 S 1.00/1.15 1.60/1.90 .035 .040 .70/1.00 .20 max .25 max .06 max
S-5626 S .38/.43 .75/1.00 .025 .025 .20/.35 .80/1.10 .25 max .15/.25 6382 4140
S-6049 S .38/.43 .75/1.00 .025 .025 .20/.35 .40/.60 .40/.70 .20/.30 638740
S-6050 S .28/.33 .70/.90 .025 .025 .20/.35 .40/.60 .40/.70 .15/.25 6280 8630
S-67092 S .38/.43 .50/.70 .025 .025 .20/.40 1.40/1.80 .............. .30/.40 6470 ..............
16
S-6758 S .28/.33 .40/.60 .025 .025 .20/.35 .80/1.10 .25 max .15/.25 637 4130
S-71083 S .23/.28 1.20/1.50 .040 .040 1.30/1.70 .40 max. 1.65/2.00 .35/.45 6418 4625M4*
S-7393 S .08/.13 .45/.60 .015 .015 .20/.35 1.25/1.75 3.25/3.75 .............. 6250 3310
S .14/.19 .45/.60 .025 .025 .20/.35 1.25/1.75 3.25/4.00 .............. .............. 3316
S .07/.13 .40/.70 .025 .025 .20/.35 1.00/1.40 3.00/3.50 .08/.15 .............. 9310
S-7420 S .95/1.10 .25/.45 .025 .025 .20/.35 1.30/1.60 .............. .............. 6440 52100
S-85034 S .48/.53 .70/.90 .025 .025 .20/.35 .75/1.20 .............. .............. 6448 6150
Aircraft Quality Steels Except Where Indicated * Timken Company mill type
Cu = .35 max unless specified
1
Al = .020 max
2
Al = .95/1.35
3
P & S = .025 max if Basic Electric Furnace Steel is specified
4
V = .15 min
SELECTED MILITARY SPECIFICATIONS - continued
Chemical Composition Ranges and Limits
T-5066 T .22/.28 .30/.60 .025 .025 .30 max ............. ............. ............. ............. 1025
S-115957 S .48/.55 .75/1.00 .040 .040 .20/.35 .80/1.10 ............. .15/.25 ............. 4150
S-115957 S .47/.55 .70/1.00 .040 .05/.09 .20/.35 .80/1.15 ............. .15/.25 ............. 41R50
S-115957,8 S .41/.49 .60/.90 .040 .040 .20/.35 .80/1.15 ............. .30/.40 ............. 4142M3V2*
S-460478 S .38/.45 .75/1.00 .025 .020 .20/.35 .95/1.25 ............. .55/.70 ............. .............
Aircraft Quality Steels Except Where Indicated * Timken Company mill type
Cu = .35 max unless specified
5
P & S = .015 max if consumable vacuum melted steel is specified
6
V = .05/.10
7
Al = .040 max
8
V = .20/.30
SELECTED AMS ALLOY STEEL SPECIFICATIONS
Chemical Composition Ranges and Limits
AMS Other
Number C Mn Si Cr Ni Mo V Designations
6250 .07/.13 .40/.70 .15/.35 1.25/1.75 3.25/3.75 .06 max .............. 3310
62601 .07/.13 .40/.70 .15/.35 1.00/1.40 3.00/3.50 .08/.15 .............. 9310
6263 .11/.17 .40/.70 .15/.35 1.00/1.40 3.00/3.50 .08/.15 .............. 9315
6264 .14/.20 .40/.70 .15/.35 1.00/1.40 3.00/3.50 .08/.15 .............. 9317
62652 .07/.13 .40/.70 .15/.35 1.00/1.40 3.00/3.50 .08/.15 .............. 9310
62663 .08/.13 .75/1.00 .20/.40 .40/.60 1.65/2.00 .20/.30 .03/.08 43BV12
6270 .11/.17 .70/1.00 .15/.35 .40/.60 .40/.70 .15/.25 .............. 8615
6272 .15/.20 .70/1.00 .15/.35 .40/.60 .40/.70 .15/.25 .............. 8617
18
6302 .28/.33 .45/.65 .55/.75 1.00/1.50 .25 max. .40/.60 .20/.30 17-22-AS®
63035 .25/.30 .60/.90 .55/.75 1.00/1.50 .50 max. .40/.60 .75/.95 17-22-AV®
6304 .40/.50 .40/.70 .15/.35 .80/1.10 .25 max. .45/.65 .25/.35
6312 .38/.43 .60/.80 .15/.35 .20 max 1.65/2.00 .20/.30 .............. 4640
6320 .33/.38 .75/1.00 .15/.35 .40/.60 .40/.70 .20/.30 .............. 8735
63216 .38/.43 .75/1.00 .15/.35 .30/.55 .20/.40 .08/.15 .............. 81B40
6322 .38/.43 .75/1.00 .15/.35 .40/.60 .40/.70 .20/.30 .............. 8740
6323 .38/.43 .75/1.00 .15/.35 .40/.60 .40/.70 .20/.30 .............. 8740
19
6324 .38/.43 .75/1.00 .15/.35 .55/.75 .55/.85 .20/.30 .............. 8740 Mod
6328 .48/.53 .75/1.00 .15/.35 .40/.60 .40/.70 .20/.30 .............. 8750
6342 .38/.43 .70/.90 .15/.35 .70/.90 .85/1.15 .20/.30 .............. 9840
6371 .28/.33 .40/.60 .15/.35 .80/1.10 .25 max .15/.25 .............. 4130
6372 .33/.38 .70/.90 .15/.35 .80/1.10 .25 max .15/.25 .............. 4135
6381 .38/.43 .75/1.00 .15/.35 .80/1.10 .25 max .15/.25 .............. 4140
6382 .38/.43 .75/1.00 .15/.35 .80/1.10 .25 max .15/.25 .............. 4140
6407 .27/.33 .60/.80 .40/.70 1.00/1.35 1.85/2.25 .35/.55 .............. HS220-07
64097 .38/.43 .65/.85 .15/.35 .70/.90 1.65/2.00 .20/.30 4340*
P & S = .025 max, Cu = .35 max unless specified * Special Aircraft Quality
5
Cu = .50 max
6
B = .0005/.005
7
P = .015 max, S = .008 max
SELECTED AMS ALLOY STEEL SPECIFICATIONS - continued
Chemical Composition Ranges and Limits
AMS Other
Number C Mn Si Cr Ni Mo V Designations
6412 .35/.40 .65/.85 .15/.35 .70/.90 1.65/2.00 .20/.30 .............. 4337
64148 .38/.43 .60/.90 .15/.35 .70/.90 1.65/2.00 .20/.30 .............. CV4340
6415 .38/.43 .65/.85 .15/.35 .70/.90 1.65/2.00 .20/.30 .............. 4340
6418 .23/.28 1.20/1.50 1.30/1.70 .20/.40 1.65/2.00 .35/.45 .............. 4625M4
64199 .40/.45 .60/.90 1.45/1.80 .70/.95 1.65/2.00 .30/.50 .05/.10 300M
642110 .35/.40 .65/.85 .15/.35 .70/.90 .70/1.00 .15/.25 .............. 98B37 Mod
20
642210 .38/.43 .65/.85 .15/.35 .70/.90 .70/1.00 .15/.25 .01/.06 98B40 Mod
6427 .28/.33 .75/1.00 .15/.35 .75/1.00 1.65/2.00 .35/.50 .05/.10 4330M4V1
6428 .32/.38 .60/.80 .15/.35 .65/.90 1.65/2.00 .30/.40 .17/.23
64308 .32/.38 .60/.90 .40/.60 .65/.90 1.65/2.00 .30/.40 .17/.23 4335M4V2
64319 .45/.50 .60/.90 .15/.30 .90/1.20 .40/.70 .90/1.10 .08/.15 D6-AC
6440 .98/1.10 .25/.45 .15/.35 1.30/1.60 .25 max .10 max .............. 52100
64448 .98/1.10 .25/.45 .15/.35 1.30/1.60 .25 max .08 max .............. CV52100
64458 .92/1.02 .95/1.25 .50/.70 .90/1.15 .25 max .08 max .............. 51100
6448 .48/.53 .70/.90 .15/.35 .80/1.10 .25 max .06 max .15/.30 6150
AMS Other
Number C Mn Si Cr Ni Mo Al Designations
21
Type C Mn Si P S
Number Max Max Max Max Max Cr Ni Others
201 .15 max 5.5/7.5 1.00 .060 .030 16.00/18.00 3.50/5.50 N = 0.25 max
202 .15 max 7.5/10.0 1.00 .060 .030 17.00/19.00 4.00/6.00 N = 0.25 max
301 .15 max 2.00 1.00 .045 .030 16.00/18.00 6.00/8.00 .............
302 .15 max 2.00 1.00 .045 .030 17.00/19.00 8.00/10.00 .............
302B .15 max 2.00 2.00/3.00 .045 .030 17.00/19.00 8.00/10.00 .............
303 .15 max 2.00 1.00 .200 .15 min 17.00/19.00 8.00/10.00 Zr, Mo = .60 max*
304 .08 max 2.00 1.00 .045 .030 18.00/20.00 8.00/10.50 .............
TP304 .08 2.00 .75 .040 .030 18.00/20.00 8.00/11.00 ..............
22
TP321H .04/.10 2.00 .75 .040 .030 17.00/20.00 9.00/13.00 Ti = 4 x C min, .60 max
347 .08 2.00 1.00 .045 .030 17.00/19.00 9.00/13.00 Cb +Ta=10 x C min
TP347 .08 2.00 .75 .040 .030 17.00/20.00 9.00/13.00 Cb + Ta=10 x C min
=1.00 max
23
TP347H .04/.10 2.00 .75 .040 .030 17.00/20.00 9.00/13.00 Cb + Ta=8 x C min
=1.00 max
348 .08 2.00 1.00 .045 .030 17.00/19.00 9.00/13.00 Cb + Ta=10 x C min
Ta=.10 max
TP348 .08 2.00 .75 .040 .030 17.00/20.00 9.00/13.00 Cb + Ta=10 x C min
Cb + Ta= 1.00 max
TP348H .04/.10 2.00 .75 .040 .030 17.00/20.00 9.00/13.00 Cb + Ta= 8 x C min
Ta=.10 max
Cb + Ta=1.00 max
384 .08 2.00 1.00 .045 .030 15.00/17.00 17.00/19.00 ..............
385 .08 2.00 1.00 .045 .030 11.50/13.50 14.00/16.00 ..............
H = Grades for high temperature service.
TP = Tubular Products
CHROMIUM STAINLESS STEELS
Chemical Composition Ranges and Limits
Type C Mn Si P S
Number Max Max Max Max Max Cr Ni Others
403 .15 1.00 .50 .040 .030 11.50/13.00 .............. Turbine Quality
405 .08 1.00 1.00 .040 .030 11.50/14.50 .............. AI=.10/.30
TP405 .08 1.00 .75 .040 .030 11.50/13.50 .50 max AI=.10/.30
410 .15 1.00 1.00 .040 .030 11.50/13.50 .............. ..............
TP410 .15 1.00 .75 .040 .030 11.50/13.50 .50 max ..............
414 .15 1.00 1.00 .040 .030 11.50/13.50 1.25/2.50 ..............
416 .15 1.25 1.00 .060 .150 min 12.00/14.00 .............. Zr, Mo= .60 max*
420 Over .15 1.00 1.00 .040 .030 12.00/14.00 .............. ..............
24
TP420 Over .15 1.00 .75 .030 .030 12.00/14.00 .50 max ..............
430 .12 1.00 1.00 .040 .030 16.00/18.00 .............. ..............
430F .12 1.25 1.00 .060 .150 min .............. .............. Mo= .60 max*
431 .20 1.00 1.00 .040 .030 15.00/17.00 1.25/2.50 ..............
440A .60/.75 1.00 1.00 .040 .030 16.00/18.00 .............. Mo=.75 max
440B .75/.95 1.00 1.00 .040 .030 16.00/18.00 .............. Mo=.75 max
440C .95/1.20 1.00 1.00 .040 .030 16.00/18.00 .............. Mo=.75 max
TP443 .20 1.00 .75 .040 .030 18.00/23.00 .50 max Cu =.90/1.25
501 Over .10 1.00 1.00 .040 .030 4.00/ 6.00 .............. Mo=.40/.65
502 .10 1.00 1.00 .040 .030 4.00/ 6.00 ............. Mo=.40/.65
A106* A .25 max .27/.93 .10 min .40 max .40 max .15 max .08 max
B .30 max .29/1.06 .10 min .40 max .40 max .15 max .08 max
C .35 max .29/1.06 .10 min .40 max .40 max .15 max .08 max
A182 F11 .10/.20 .30/.80 .50/1.00 1.00/1.50 ............. .44/.65
F12 .10/.20 .30/.80 .10/.60 .80/ 1.25 ............. .44/.65
A192 A .06/.18 .27/.63 .25 max ............. ............. .............
25
ASTM
Number Grade C Mn Si Cr Ni Mo Others
A210 A1 .27 max .93 max .10 min ............. ............. .............
C .35 max .29/1.06 .10 min ............. ............. .............
A213 T5b .15 max .30/.60 1.00/2.00 4.00/6.00 ............. .45/.65
T5c .12 max .30/.60 .50 max 4.00/6.00 ............. .45/.65 Ti = 4 x C min, .70 max
T12 .05/.15. 30/.61 .50 max .80/1.25 ............. .44/.65
26
*.50 Mo steel also available with .08/.14 C. ** Ti =4 x C min, .70 max *** Ni =.40 max, V =.18/.25, Cb =.06/.10, N =.03/.07, Al =.04 max
29
M-50 .77/.85 .35 max. .25 max. 3.75/4.25 .10 max. 4.00/4.50 .90/1.10
440C .95/1.20 1.00 max. 1.00 max. 16.00/18.00 .............. .75 max. ..............
TBS-9 ® .89/1.01 .50/.80 .15/.35 .40/.60 .25 max. .08/.15 ..............
b e
* 52100 shown for reference purposes only c
Through hardening steel for service up to 600 F. Through hardening steel can be air quenched.
** Max Cu .10, Co .25, W .25, P .015, S .010 Carburizing steel for service up to 600 F. ™ Trademark of The Timken Company
a d
Deep hardening steels. Carburizing steel for service up to 1000 F.
Graph-Mo® 1.40 .85 .025 .025 .90 ............ ............ .25 ............ ............ O-6
Graph-Air® 1.35 1.80 .025 .025 1.20 ............ 1.85 1.50 ............ ............ A-10
Note: See Latrobe Section for other tool and die steels.
TIMKEN LATROBE HIGH SPEED STEELS
Nominal Chemical Analyses
AISI Latrobe
Type Grade C Si Mn W Cr V Mo Co Other
M1 Tatmo™ .83 .30 .30 1.75 3.75 1.15 8.50 ............. .............
M2 Double Six™ .85 .30 .30 6.15 4.15 1.85 5.00 ............. .............
M2 H.C. HS29 XL® .98 .30 .30 6.25 4.15 1.85 5.00 ............. Alloy Sulfides
M31 Corsair™ 1.02 .25 .25 6.00 4.00 2.40 5.00 ............. .............
M32 Crusader™ 1.20 .25 .25 6.00 4.10 3.00 5.00 ............. .............
M4 Stark™ 1.32 .25 .25 5.35 4.50 3.85 4.40 ............. .............
M7 Tatmo-V™ 1.00 .35 .25 1.60 3.75 2.00 8.55 ............. .............
M7 Tatmo-VN™ 1.02 .40 .30 1.75 3.75 1.90 8.50 ............. Nitrogen
M10 TNW™ .87 .25 .25 .75 4.00 1.90 8.00 ............. .............
M33 Kelvan™ .88 .30 .25 1.75 3.75 1.15 9.55 8.25 .............
31
M34 Tatmo Cobalt™ .90 .30 .25 1.50 3.75 2.05 8.00 8.25 .............
M36 CO-6™ .88 .30 .30 5.75 4.10 1.85 4.90 7.60 .............
M42 Dynamax™ 1.08 .50 .25 1.50 3.85 1.20 9.50 8.00 .............
M50 CM - 50™ .84 .50 .30 ............. 4.10 1.00 4.25 ............. .............
M52 CM - 52™ .89 .45 .25 1.10 4.00 1.85 4.50 ............. .............
T1 E. No. 1™ .75 .30 .25 18.00 4.10 1.10 ............. ............. .............
T5 Super Cobalt™ .85 .30 .30 18.75 4.10 1.90 ............. 8.25 .............
T15 Dynavan™ 1.57 .25 .25 12.25 4.00 5.00 ............. 5.00 .............
TM - Trademark of Latrobe Steel Company
TIMKEN LATROBE COLD WORK DIE STEELS
Nominal Chemical Composition
AISI Latrobe
Type Grade C Si Mn W Cr V Mo Ni Other
D2 Olympic™ 1.50 .30 .30 ............. 12.00 .90 .75 ............. .............
D3 GSN® 2.15 .40 .40 ............. 12.25 .25 ............. ............. .............
D5 RipTide™ 1.50 .50 .35 ............. 11.65 ............. .80 ............. Co = 2.80
D7 BR-4® 2.30 .40 .40 ............. 12.50 4.00 1.10 ............. .............
A2 Select B™ 1.00 .30 .75 ............. 5.00 .25 1.00 ............. .............
A6 Lesco® A-6 .70 .30 2.00 ............. 1.00 ............. 1.25 ............. .............
A7 BR-3® 2.80 .30 .70 ............. 5.25 4.50 1.10 ............. .............
32
A8 MGR™ .55 .95 .30 1.25 5.00 ............. 1.25 ............. .............
A10 Graph-Air® 1.35 1.20 1.80 ............. ............. ............. 1.50 1.85 .............
O1 Badger™ .94 .30 1.20 .50 .50 ............. ............. ............. .............
O6 Graph-Mo® 1.40 .90 .85 ............. ............. ............. .25 ............. .............
L6 Montana™ .70 .25 .60 ............. .70 ............. ............. 1.40 .............
S1 XL Chisel™ .53 .25 .25 2.00 1.35 .25 ............. ............. .............
S5 Lanark™ .61 1.90 .90 ............. .18 .28 1.25 ............. .............
S7 Bearcat® .50 .25 .75 ............. 3.25 ............. 1.40 ............. .............
...... Staminal® .55 1.00 .90 ............. .40 .13 .45 2.70 .............
...... Chipper Knife .50 .95 .45 ............. 8.00 .45 1.30 ............. .............
4142 Brake Die* .42 .30 .90 ............. 1.00 ............. .20 ............. .............
AISI Latrobe
Type Grade C Si Mn W Cr V Mo Ni Other
H10 Dart™ .42 1.00 .55 ............. 3.15 .35 2.15 ............. .............
H11 Dycast No.1™ .40 1.00 .30 ............. 5.00 .50 1.30 ............. .............
H12 LPD® .35 1.00 .30 1.30 5.00 .30 1.40 ............. .............
H13 VDC®, VDC®-RF .40 1.00 .40 ............. 5.25 1.00 1.35 ............. .............
33
H13 Viscount* .40 1.00 .80 ............. 5.25 1.00 1.35 ............. Alloy Sulfides
H14 Lumdie® .40 1.00 .25 4.75 5.25 ............. ............. ............. .............
H21 CLW™ .33 .45 .25 9.15 3.30 .45 ............. ............. .............
........ Koncor™ 1.10 1.00 .35 ............. 5.25 4.00 1.10 ............. .............
........ HW108™ .35 1.00 .30 ............. 3.50 .75 2.50 ............. Co = 3.00
P21 Cascade™ .20 .30 .30 ............. .25 .20 ............. 4.10 Al = 1.20
* The Viscount grade series is VDC containing alloy sulfides for improved machinability. TM - Trademark of Latrobe Steel Company
Viscount 20 is supplied annealed and Viscount 44 is supplied prehardened.
COMPARATIVE PROPERTIES FOR THE SELECTION AND
USE OF HIGH SPEED STEELS
M1 Tatmo
™
M2 Double Six
™
M31 Corsair
™
34
M32 Crusader
™
M4 Stark
™
M7 Tatmo-VN
M10 TNW
™
M36 CO-6
™
M42 Dynamax
™
T1 E. No. 1
™
T5 Super Cobalt
™
T15 Dynavan
™
TM - Trademark of Latrobe Steel Company
COMPARATIVE PROPERTIES FOR THE SELECTION AND USE OF
HOT WORK DIE STEELS
H10 Dart
™
H11 Dycast No.1
™
H12 LPD
35
D2 Olympic
™
D3 GSN®
D7 BR-4®
36
A2 Select B
™
O6 Graph-Mo®
O1 Badger
™
A10 Graph-Air®
A8 MGR
™
A6 Lesco® A-6
- Staminal®
S7 Bearcat®
TM - Trademark of Latrobe Steel Company
COMPARATIVE PROPERTIES FOR THE SELECTION AND
USE OF SHOCK STEELS
- Staminal®
A8 MGR
™
37
S1 -
S5 Lanark
™
S7 Bearcat®
L6 Montana
™
H13 VDC®
4 37 23 38 28 39 20 39 22 39 21 55 38 44 30 4
4.5 33 22 34 27 37 .... 38 20 37 20 53 35 42 23 4.5
5 30 22 33 26 34 .... 35 .... 33 .... 52 32 40 20 5
5.5 29 21 32 26 32 .... 34 .... 31 .... 50 29 38 .... 5.5
6 28 21 32 25 30 .... 32 .... 30 .... 48 27 32 .... 6
6.5 27 20 31 25 28 .... 30 .... 28 .... 46 26 27 .... 6.5
7 27 .... 31 25 27 .... 29 .... 27 .... 44 25 22 .... 7
7.5 26 .... 30 24 .... .... 28 .... 26 .... 41 24 20 .... 7.5
8 26 .... 30 24 .... .... 27 .... 26 .... 39 23 .... .... 8
9 25 .... 29 23 .... .... 26 .... 24 .... 35 23 .... .... 9
10 25 .... 29 22 .... .... 25 .... 24 .... 33 22 .... .... 10
12 23 .... 28 21 .... .... 23 .... 23 .... 32 21 .... .... 12
14 21 .... 27 20 .... .... 22 .... .... .... 31 20 .... .... 14
16 .... .... 26 .... .... .... .... .... .... .... 30 .... .... .... 16
18 .... .... .... .... .... .... .... .... ... .... .... .... .... .... 18
20 .... .... .... .... .... .... .... .... .... .... .... .... .... .... 20
22 .... .... .... .... .... .... .... .... .... .... .... .... .... .... 22
24 .... .... .... .... .... .... .... .... .... .... .... .... .... .... 24
26 .... .... .... .... .... .... ... .... .... .... .... .... .... .... 26
28 .... .... .... .... .... .... .... .... .... .... .... .... .... .... 28
END-QUENCH HARDENABILITY BANDS
Tabulations of Band Limits – 15B28 H to 1330 H
These values were adjusted to the nearest Rockwell "C" point, and are used when points are selected and specified
"J" GRADE “J”
Distance Distance
Sixteenths 15B28 H 15B30 H 15B35 H 15B37 H 15B41 H 15B48 H 15B62 H 1330 H Sixteenths
of an inch Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. of an inch
1 53 47 55 48 58 51 58 50 60 53 63 56 .... 60 56 49 1
2 53 47 53 47 56 50 56 50 59 52 62 56 .... 60 56 47 2
3 52 46 52 46 55 49 55 49 59 52 62 55 .... 60 55 44 3
4 51 45 51 44 54 48 54 48 58 51 61 54 .... 60 53 40 4
5 51 42 50 32 53 39 53 43 58 51 60 53 65 59 52 35 5
6 50 32 48 22 51 28 52 37 57 50 59 52 65 58 50 31 6
39
7 49 25 43 20 47 24 51 33 57 49 58 42 64 57 48 28 7
8 48 21 38 .... 41 22 50 26 56 48 57 34 64 52 45 26 8
9 46 20 33 .... .... .... .... .... 55 44 56 31 64 43 43 25 9
10 43 .... 29 .... 30 20 . 45 22 55 37 55 30 63 39 42 23 10
11 40 .... 27 .... .... .... .... .... 54 32 53 29 63 37 40 22 11
12 37 .... 26 .... 27 .... 40 21 53 28 51 28 3 35 39 21 12
13 34 .... 25 .... .... .... .... .... 52 26 48 27 62 35 38 20 13
14 31 .... 24 .... 26 .... 33 20 51 25 45 27 62 34 37 .... 14
15 30 .... 23 .... .... .... .... .... 50 25 41 26 61 33 36 .... 15
16 29 .... 22 .... 25 .... 29 .... 49 24 38 26 60 33 35 .... 16
18 27 .... 20 .... .... .... .... .... 46 23 34 25 58 32 34 .... 18
20 25 .... .... .... 24 .... 27 .... 42 22 32 24 54 31 33 .... 20
22 25 .... .... .... .... .... .... .... 39 21 31 23 48 30 32 .... 22
24 24 .... .... .... 22 .... 25 .... 36 21 30 22 43 30 31 .... 24
26 23 .... .... .... .... .... .... .... 34 20 29 21 40 29 31 .... 26
28 22 .... .... .... 20 .... 23 .... 33 .... 29 20 37 28 31 .... 28
30 21 .... .... .... .... .... .... .... 31 .... 28 .... 35 27 30 .... 30
32 20 .... .... .... .... .... .... .... 31 .... 28 .... 34 26 30 .... 32
END-QUENCH HARDENABILITY BANDS
Tabulations of Band Limits – 1335 H to 4037 H
These values were adjusted to the nearest Rockwell "C" point, and are used when points are selected and specified
"J" GRADE “J”
Distance Distance
Sixteenths 1335 H 1340 H 1345 H 3310 H* 3316 H* 4028 H 4032 H 4037 H Sixteenths
of an inch Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. of an inch
1 58 51 60 53 63 56 43 36 47 40 52 45 57 50 59 52 1
2 57 49 60 52 63 56 43 36 47 39 50 40 54 45 57 49 2
3 56 47 59 51 62 55 42 35 47 38 46 31 51 36 54 42 3
4 55 44 58 49 61 54 42 35 46 38 40 25 46 29 51 35 4
5 54 38 57 46 61 51 42 34 46 37 34 22 39 25 45 30 5
6 52 34 56 40 60 44 42 33 46 37 30 20 34 23 38 26 6
40
7 50 31 55 35 60 38 41 32 45 36 28 .... 31 22 34 23 7
8 48 29 54 33 59 35 41 31 45 35 26 .... 29 21 32 22 8
9 46 27 52 31 58 33 41 30 45 34 25 .... 28 20 30 21 9
10 44 26 51 29 57 32 40 30 45 33 25 .... 26 .... 29 20 10
11 42 25 50 28 56 31 40 29 45 33 24 .... 26 .... 28 .... 11
12 41 24 48 27 55 30 40 29 45 32 23 .... 25 .... 27 .... 12
13 40 23 46 26 54 29 39 28 45 32 23 .... 24 .... 26 .... 13
14 39 22 44 25 53 29 39 28 44 32 22 .... 24 .... 26 .... 14
15 38 22 42 25 52 28 38 27 44 31 22 .... 23 .... 26 .... 15
16 37 21 41 24 51 28 38 27 44 31 21 .... 23 .... 25 .... 16
18 35 20 39 23 49 27 37 26 44 31 21 .... 23 .... 25 .... 18
20 34 .... 38 23 48 27 37 26 43 31 20 .... 22 .... 25 .... 20
22 33 .... 37 22 47 26 37 26 43 31 .... .... 22 .... 25 .... 22
24 32 .... 36 22 46 26 36 26 43 31 .... .... 21 .... 24 .... 24
26 31 .... 35 21 45 25 36 25 42 31 .... .... 21 .... 24 .... 26
28 31 .... 35 21 45 25 36 25 42 30 .... .... 20 .... 24 .... 28
30 30 .... 34 20 45 24 35 25 42 30 .... .... .... .... 23 .... 30
32 30 .... 34 20 45 24 35 25 41 30 .... .... 23 .... 32
8 36 26 43 28 25 .... 42 27 53 40 55 43 57 47 60 50 8
9 34 25 40 28 24 .... 40 26 52 38 55 40 57 44 60 49 9
10 33 24 38 27 23 .... 38 26 51 36 54 39 56 42 59 47 10
11 32 24 37 26 22 .... 36 25 50 34 53 37 56 40 59 46 11
12 31 23 35 26 21 .... 35 25 49 33 52 36 55 39 58 44 12
13 30 23 34 25 21 .... 34 24 48 32 51 35 55 38 58 42 13
14 30 23 33 25 20 .... 34 24 47 31 50 34 54 37 57 41 14
15 29 22 33 25 .... .... 33 23 46 30 49 33 54 36 57 40 15
16 29 22 32 25 .... .... 33 23 45 30 48 33 53 35 56 39 16
18 28 22 31 24 .... .... 32 22 44 29 46 32 52 34 55 37 18
20 28 21 30 24 .... .... 32 21 42 28 45 31 51 33 54 36 20
22 28 20 30 23 .... .... 32 20 41 27 44 30 49 33 53 35 22
24 27 20 30 23 .... .... 31 .... 40 27 43 30 48 32 53 34 24
26 27 .... 30 22 .... .... 31 .... 39 27 42 30 47 32 52 34 26
28 27 .... 29 22 .... .... 30 .... 38 26 42 29 46 31 51 34 28
30 26 .... 29 21 .... .... 30 .... 38 26 41 29 45 31 51 33 30
32 26 .... 29 21 .... .... 29 .... 37 26 41 29 44 30 50 33 32
END-QUENCH HARDENABILITY BANDS
Tabulations of Band Limits – 4145 H to 4620 H
These values were adjusted to the nearest Rockwell "C" point, and are used when points are selected and specified
"J" GRADE “J”
Distance Distance
Sixteenths 4145 H 4147 H 4150 H 4161 H 4320 H 4340 H E 4340 H 4620 H Sixteenths
of an inch Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. of an inch
1 63 56 64 57 65 59 65 60 48 41 60 53 60 53 48 41 1
2 63 55 64 57 65 59 65 60 47 38 60 53 60 53 45 35 2
3 62 55 64 56 65 59 65 60 45 35 60 53 60 53 42 27 3
4 62 54 64 56 65 58 65 60 43 32 60 53 60 53 39 24 4
5 62 53 63 55 65 58 65 60 41 29 60 53 60 53 34 21 5
6 61 53 63 55 65 57 65 60 38 27 60 53 60 53 31 .... 6
42
7 61 52 63 55 65 57 65 60 36 25 60 53 60 53 29 .... 7
8 61 52 63 54 64 56 65 60 34 23 60 52 60 53 27 .... 8
9 60 51 63 54 64 56 65 59 33 22 60 52 60 53 26 .... 9
10 60 50 62 53 64 55 65 59 31 21 60 52 60 53 25 .... 10
11 60 49 62 52 64 54 65 59 30 20 59 51 60 53 24 .... 11
12 59 48 62 51 63 53 64 59 29 20 59 51 60 52 23 .... 12
13 59 46 61 49 63 51 64 58 28 .... 59 50 60 52 22 .... 13
14 59 45 61 48 62 50 64 58 27 .... 58 49 59 52 22 .... 14
15 58 43 60 46 62 48 64 57 27 .... 58 49 59 52 22 .... 15
16 58 42 60 45 62 47 64 56 26 .... 58 48 59 51 21 .... 16
18 57 40 59 42 61 45 64 55 25 .... 58 47 58 51 21 .... 18
20 57 38 59 40 60 43 63 53 25 .... 57 46 58 50 20 .... 20
22 56 37 58 39 59 41 63 50 24 .... 57 45 58 49 .... .... 22
24 55 36 57 38 59 40 63 48 24 .... 57 44 57 48 .... .... 24
26 55 35 57 37 58 39 63 45 24 .... 57 43 57 47 .... .... 26
28 55 35 57 37 58 38 63 43 24 .... 56 42 57 46 .... .... 28
30 55 34 56 37 58 38 63 42 24 .... 56 41 57 45 .... .... 30
32 54 34 56 36 58 38 63 41 56 40 57 44 .... .... 32
END-QUENCH HARDENABILITY BANDS
Tabulations of Band Limits – 4626 H to 50B44 H
These values were adjusted to the nearest Rockwell "C" point, and are used when points are selected and specified
"J" GRADE “J”
Distance Distance
Sixteenths 4626 H* 4718 H 4720 H 4815 H 4817 H 4820 H 50B40 H 50B44 H Sixteenths
of an inch Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. of an inch
1 51 45 47 40 48 41 45 38 46 39 48 41 60 53 63 56 1
2 48 36 47 40 47 39 44 37 46 38 48 40 60 53 63 56 2
3 41 29 45 38 43 31 44 34 45 35 47 39 59 52 62 55 3
4 33 24 43 33 39 27 42 30 44 32 46 38 59 51 62 55 4
5 29 21 40 29 35 23 41 27 42 29 45 34 58 50 61 54 5
6 27 .... 37 27 32 21 39 24 41 27 43 31 58 48 61 52 6
7 25 .... 35 25 29 .... 37 22 39 25 42 29 57 44 60 48 7
43
8 24 .... 33 24 28 .... 35 21 37 23 40 27 57 39 60 43 8
9 23 .... 32 23 27 .... 33 20 35 22 39 26 56 34 59 38 9
10 22 .... 31 22 26 .... 31 .... 33 21 37 25 55 31 58 34 10
11 22 .... 30 22 25 .... 30 .... 32 20 36 24 53 29 57 31 11
12 21 .... 29 21 24 .... 29 .... 31 20 35 23 51 28 56 30 12
13 21 .... 29 21 24 .... 28 .... 30 .... 34 22 49 27 54 29 13
14 20 .... 28 21 23 .... 28 .... 29 .... 33 22 47 26 52 29 14
15 .... .... 27 20 23 .... 27 .... 28 .... 32 21 44 25 50 28 15
16 .... .... 27 20 22 .... 27 .... 28 .... 31 21 41 25 48 27 16
18 .... .... 27 .... 21 .... 26 .... 27 .... 29 20 38 23 44 26 18
20 .... .... 26 .... 21 .... 25 .... 26 .... 28 20 36 21 40 24 20
22 .... .... 26 .... 21 .... 24 .... 25 .... 28 .... 35 .... 38 23 22
24 .... .... 25 .... 20 .... 24 .... 25 .... 27 .... 34 .... 37 21 24
26 .... .... 25 .... .... .... 24 .... 25 .... 27 .... 33 .... 36 20 26
28 .... .... 24 .... .... .... 23 .... 25 .... 26 .... 32 .... 35 .... 28
30 .... .... 24 .... .... .... 23 .... 24 .... 26 .... 30 .... 34 .... 30
32 .... .... 24 .... .... .... 23 .... 24 .... 25 .... 29 .... 33 .... 32
* Formerly Standard Steel
END-QUENCH HARDENABILITY BANDS
Tabulations of Band Limits – 5046 H to 5135 H
These values were adjusted to the nearest Rockwell "C" point, and are used when points are selected and specified
"J" GRADE “J”
Distance Distance
Sixteenths 5046 H 50B46 H 50B50 H 50B60 H 5120 H 5130 H 5132 H 5135 H Sixteenths
of an inch Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. of an inch
1 63 56 63 56 65 59 .... 60 48 40 56 49 57 50 58 51 1
2 62 55 62 54 65 59 .... 60 46 34 55 46 56 47 57 49 2
3 60 45 61 52 64 58 .... 60 41 28 53 42 54 43 56 47 3
4 56 32 60 50 64 57 .... 60 36 23 51 39 52 40 55 43 4
5 52 28 59 41 63 56 .... 60 33 20 49 35 50 35 54 38 5
6 46 27 58 32 63 55 .... 59 30 .... 47 32 48 32 52 35 6
44
7 39 26 57 31 62 52 .... 57 28 .... 45 30 45 29 50 32 7
8 35 25 56 30 62 47 65 53 27 .... 42 28 42 27 47 30 8
9 34 24 54 29 61 42 65 47 25 .... 40 26 40 25 45 28 9
10 33 24 51 28 60 37 64 42 24 .... 38 25 38 24 43 27 10
11 33 23 47 27 60 35 64 39 23 .... 37 23 37 23 41 25 11
12 32 23 43 26 59 33 64 37 22 .... 36 22 36 22 40 24 12
13 32 22 40 26 58 32 63 36 21 .... 35 21 35 21 39 23 13
14 31 22 38 25 57 31 63 35 21 .... 34 20 34 20 38 22 14
15 31 21 37 25 56 30 63 34 20 .... 34 .... 34 .... 37 21 15
16 30 21 36 24 54 29 62 34 .... .... 33 .... 33 .... 37 21 16
18 29 20 35 23 50 28 60 33 .... .... 32 .... 32 .... 36 20 18
20 28 .... 34 22 47 27 58 31 .... .... 31 .... 31 .... 35 .... 20
22 27 .... 33 21 44 26 55 30 .... .... 30 .... 30 .... 34 .... 22
24 26 .... 32 20 41 25 53 29 .... .... 29 .... 29 .... 33 .... 24
26 25 .... 31 .... 39 24 51 28 .... .... 27 .... 28 .... 32 .... 26
28 24 .... 30 .... 38 22 49 27 .... .... 26 .... 27 .... 32 .... 28
30 23 .... 29 .... 37 21 47 26 .... .... 25 .... 26 .... 31 .... 30
32 23 .... 28 .... 36 20 44 25 .... .... 24 .... 25 .... 30 .... 32
END-QUENCH HARDENABILITY BANDS
Tabulations of Band Limits – 5140 H to 6150 H
These values were adjusted to the nearest Rockwell "C" point, and are used when points are selected and specified
"J" GRADE “J”
Distance Distance
Sixteenths 5140 H 5147 H 5150 H 5155 H 5160 H 51B60 H 6118 H 6150 H Sixteenths
of an inch Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. of an inch
1 60 53 64 57 65 59 .... 60 .... 60 .... 60 46 39 65 59 1
2 59 52 64 56 65 58 65 59 .... 60 .... 60 44 36 65 58 2
3 58 50 63 55 64 57 64 58 .... 60 .... 60 38 28 64 57 3
4 57 48 62 54 63 56 64 57 65 59 .... 60 33 24 64 56 4
5 56 43 62 53 62 53 63 55 65 58 .... 60 30 22 63 55 5
6 54 38 61 52 61 49 63 52 64 56 .... 59 28 20 63 53 6
7 52 35 61 49 60 42 62 47 64 52 .... 58 27 .... 62 50 7
45
8 50 33 60 45 59 38 62 41 63 47 .... 57 26 .... 61 47 8
9 48 31 60 40 58 36 61 37 62 42 .... 54 26 .... 61 43 9
10 46 30 59 37 56 34 60 36 61 39 .... 50 25 .... 60 41 10
11 45 29 59 35 55 33 59 35 60 37 .... 44 25 .... 59 39 11
12 43 28 58 34 53 32 57 34 59 36 65 41 24 .... 58 38 12
13 42 27 58 33 51 31 55 34 58 35 65 40 24 .... 57 37 13
14 40 27 57 32 50 31 52 33 56 35 64 39 23 .... 55 36 14
15 39 26 57 32 48 30 51 33 54 34 64 38 23 .... 54 35 15
16 38 25 56 31 47 30 49 32 52 34 63 37 22 .... 52 35 16
18 37 24 55 30 45 29 47 31 48 33 61 36 22 .... 50 34 18
20 36 23 54 29 43 28 45 31 47 32 59 34 21 .... 48 32 20
22 35 21 53 27 42 27 44 30 46 31 57 33 21 .... 47 31 22
24 34 20 52 26 41 26 43 29 45 30 55 31 20 .... 46 30 24
26 34 .... 51 25 40 25 42 28 44 29 53 30 .... .... 45 29 26
28 33 .... 50 24 39 24 41 27 43 28 51 28 .... .... 44 27 28
30 33 .... 49 22 39 23 41 26 43 28 49 27 .... .... 43 26 30
32 32 .... 48 21 38 22 40 25 42 27 47 25 .... .... 42 25 32
END-QUENCH HARDENABILITY BANDS
Tabulations of Band Limits – 81B45 H to 86B30 H
These values were adjusted to the nearest Rockwell "C" point, and are used when points are selected and specified
"J" GRADE “J”
Distance Distance
Sixteenths 81B45 H 8617 H 8620 H 8622 H 8625 H 8627 H 8630 H 86B30 H Sixteenths
of an inch Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. of an inch
1 63 56 46 39 48 41 50 43 52 45 54 47 56 49 56 49 1
2 63 56 44 33 47 37 49 39 51 41 52 43 55 46 55 49 2
3 63 56 41 27 44 32 47 34 48 36 50 38 54 43 55 48 3
4 63 56 38 24 41 27 44 30 46 32 48 35 52 39 55 48 4
5 63 55 34 20 37 23 40 26 43 29 45 32 50 35 54 48 5
6 63 54 31 .... 34 21 37 24 40 27 43 29 47 32 54 48 6
46
7 62 53 28 .... 32 .... 34 22 37 25 40 27 44 29 53 48 7
8 62 51 27 .... 30 .... 32 20 35 23 38 26 41 28 53 47 8
9 61 48 26 .... 29 .... 31 .... 33 22 36 24 39 27 52 46 9
10 60 44 25 .... 28 .... 30 .... 32 21 34 24 37 26 52 44 10
11 60 41 24 .... 27 .... 29 .... 31 20 33 23 35 25 52 42 11
12 59 39 23 .... 26 .... 28 .... 30 .... 32 22 34 24 51 40 12
13 58 38 23 .... 25 .... 27 .... 29 .... 31 21 33 23 51 39 13
14 57 37 22 .... 25 .... 26 .... 28 .... 30 21 33 22 50 38 14
15 57 36 22 .... 24 .... 26 .... 28 .... 30 20 32 22 50 36 15
16 56 35 21 .... 24 .... 25 .... 27 .... 29 20 31 21 49 35 16
18 55 34 21 .... 23 .... 25 .... 27 .... 28 .... 30 21 48 34 18
20 53 32 20 .... 23 .... 24 .... 26 .... 28 .... 30 20 47 32 20
22 52 31 .... .... 23 .... 24 .... 26 .... 28 .... 29 20 45 31 22
24 50 30 .... .... 23 .... 24 .... 26 .... 27 .... 29 .... 44 29 24
26 49 29 .... .... 23 .... 24 .... 26 .... 27 .... 29 .... 43 28 26
28 47 28 .... .... 22 .... 24 .... 25 .... 27 .... 29 .... 41 27 28
30 45 28 .... .... 22 .... 24 .... 25 .... 27 .... 29 .... 40 26 30
32 43 27 .... .... 22 .... 24 .... 25 .... 27 .... 29 .... 39 25 32
END-QUENCH HARDENABILITY BANDS
Tabulations of Band Limits – 8637 H to 8660 H
These values were adjusted to the nearest Rockwell "C" point, and are used when points are selected and specified
"J" GRADE “J”
Distance Distance
Sixteenths 8637 H 8640 H 8642 H 8645 H 86B45 H 8650 H 8655 H 8660 H Sixteenths
of an inch Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. of an inch
1 59 52 60 53 62 55 63 56 63 56 65 59 .... 60 .... 60 1
2 58 51 60 53 62 54 63 56 63 56 65 58 .... 59 .... 60 2
3 58 50 60 52 62 53 63 55 62 55 65 57 .... 59 .... 60 3
4 57 48 59 51 61 52 63 54 62 54 64 57 .... 58 .... 60 4
5 56 45 59 49 61 50 62 52 62 54 64 56 .... 57 .... 60 5
6 55 42 58 46 60 48 61 50 61 53 63 54 .... 56 .... 59 6
7 54 39 57 42 59 45 61 48 61 52 63 53 .... 55 .... 58 7
47
8 53 36 55 39 58 42 60 45 60 52 62 50 .... 54 .... 57 8
9 51 34 54 36 57 39 59 41 60 51 61 47 .... 52 .... 55 9
10 49 32 52 34 55 37 58 39 60 51 60 44 65 49 .... 53 10
11 47 31 50 32 54 34 56 37 59 50 60 41 65 46 .... 50 11
12 46 30 49 31 52 33 55 35 59 50 59 39 64 43 .... 47 12
13 44 29 47 30 50 32 54 34 59 49 58 37 64 41 .... 45 13
14 43 28 45 29 49 31 52 33 59 48 58 36 63 40 .... 44 14
15 41 27 44 28 48 30 51 32 58 46 57 35 63 39 .... 43 15
16 40 26 42 28 46 29 49 31 58 45 56 34 62 38 65 42 16
18 39 25 41 26 44 28 47 30 58 42 55 33 61 37 64 40 18
20 37 25 39 26 42 28 45 29 58 39 53 32 60 35 64 39 20
22 36 24 38 25 41 27 43 28 57 37 52 31 59 34 63 38 22
24 36 24 38 25 40 27 42 28 57 35 50 31 58 34 62 37 24
26 35 24 37 24 40 26 42 27 57 34 49 30 57 33 62 36 26
28 35 24 37 24 39 26 41 27 57 32 47 30 56 33 61 36 28
30 35 23 37 24 39 26 41 27 56 32 46 29 55 32 60 35 30
32 35 23 37 24 39 26 41 27 56 31 45 29 53 32 60 35 32
END-QUENCH HARDENABILITY BANDS
Tabulations of Band Limits – 8720 H to 94B30 H
These values were adjusted to the nearest Rockwell "C" point, and are used when points are selected and specified
"J" GRADE “J”
Distance Distance
Sixteenths 8720 H 8740 H 8822 H 9260 H 9310 H 94B15 H 94B17 H 94B30 H Sixteenths
of an inch Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. of an inch
1 48 41 60 53 50 43 .... 60 43 36 45 38 46 39 56 49 1
2 47 38 60 53 49 42 .... 60 43 35 45 38 46 39 56 49 2
3 45 35 60 52 48 39 65 57 43 35 44 37 45 38 55 48 3
4 42 30 60 51 46 33 64 53 42 34 44 36 45 37 55 48 4
5 38 26 59 49 43 29 63 46 42 32 43 32 44 34 54 47 5
6 35 24 58 46 40 27 62 41 42 31 42 28 43 29 54 46 6
48
7 33 22 57 43 37 25 60 38 42 30 40 25 42 26 53 44 7
8 31 21 56 40 35 24 58 36 41 29 38 23 41 24 53 42 8
9 30 20 55 37 34 24 55 36 40 28 36 21 40 23 52 39 9
10 29 .... 53 35 33 23 52 35 40 27 34 20 38 21 52 37 10
11 28 .... 52 34 32 23 49 34 39 27 33 .... 36 20 51 34 11
12 27 .... 50 32 31 22 47 34 38 26 31 .... 34 .... 51 32 12
13 26 .... 49 31 31 22 45 33 37 26 30 .... 33 .... 50 30 13
14 26 .... 48 31 30 22 43 33 36 26 29 .... 32 .... 49 29 14
15 25 .... 46 30 30 21 42 32 36 26 28 .... 31 .... 48 28 15
16 25 .... 45 29 29 21 40 32 35 26 27 .... 30 .... 46 27 16
18 24 .... 43 28 29 20 38 31 35 26 26 .... 28 .... 44 25 18
20 24 .... 42 28 28 .... 37 31 35 25 25 .... 27 .... 42 24 20
22 23 .... 41 27 27 .... 36 30 34 25 24 .... 26 .... 40 23 22
24 23 .... 40 27 27 .... 36 30 34 25 23 .... 25 .... 38 23 24
26 23 .... 39 27 27 .... 35 29 34 25 23 .... 24 .... 37 22 26
28 23 .... 39 27 27 .... 35 29 34 25 22 .... 24 .... 35 21 28
30 22 .... 38 26 27 .... 35 28 33 24 22 .... 23 .... 34 21 30
32 22 .... 38 26 27 .... 34 28 33 24 22 .... 23 .... 34 20 32
RESTRICTED END-QUENCH HARDENABILITY BANDS
Tabulations of Band Limits – 15B21 RH to 4130 RH
These values were adjusted to the nearest Rockwell “C” point, and are used when points are selected and specified.
“J” GRADE “J”
Distance Distance
Sixteenths 15B21 RH 15B35 RH 3310 RH 4027 RH 4118 RH 4120 RH 4130 RH Sixteenths
of an inch Max Min Max Min Max Min Max Min Max Min Max Min Max Min of an inch
1 47 42 57 52 42 37 51 46 47 42 47 42 55 50 1
2 46 41 55 51 42 37 48 42 44 38 45 39 54 48 2
3 44 39 54 50 42 37 43 34 38 30 41 35 52 44 3
4 42 33 53 49 41 36 37 28 33 25 38 30 49 40 4
5 37 24 50 41 41 36 32 24 29 22 34 26 46 36 5
6 30 20 46 33 41 35 28 22 27 20 31 24 44 34 6
7 24 .... 42 28 40 33 26 20 25 .... 29 22 41 32 7
49
8 55 49 59 53 65 60 32 25 25 .... 38 30 54 43 8
9 54 48 58 52 65 60 31 24 24 .... 36 28 52 38 9
10 53 46 58 52 65 60 29 23 23 .... 35 27 50 35 10
11 52 44 58 51 65 60 28 22 22 .... 34 26 49 33 11
12 52 43 57 50 64 59 26 21 21 .... 33 25 47 32 12
13 51 42 57 49 64 59 25 20 20 .... 32 24 45 31 13
14 50 41 56 48 64 59 24 .... .... .... 31 24 44 30 14
15 50 40 56 47 63 58 24 .... .... .... 30 23 41 29 15
16 49 39 55 46 63 57 23 .... .... .... 29 23 38 28 16
18 48 38 54 44 62 56 22 .... .... .... 28 22 36 26 18
20 47 37 53 43 62 54 22 .... .... .... 27 22 34 24 20
22 46 37 52 42 61 53 21 .... .... .... 26 21 33 23 22
24 45 36 51 40 60 51 21 .... .... .... 25 20 32 22 24
26 44 35 51 40 59 49 21 .... .... .... 25 20 31 21 26
28 43 35 50 39 58 47 21 .... .... .... 25 .... 30 20 28
30 42 34 50 38 57 46 21 .... .... .... 24 .... 29 .... 30
32 41 33 49 37 57 45 21 .... .... .... 23 .... 28 .... 32
RESTRICTED END-QUENCH HARDENABILITY BANDS
Tabulations of Band Limits – 5130 RH to 9310 RH
These values were adjusted to the nearest Rockwell “C” point, and are used when points are selected and specified.
“J” GRADE “J”
Distance Distance
Sixteenths 5130 RH 5140 RH 5160 RH 8620 RH 8622 RH 8720 RH 8822 RH 9310 RH Sixteenths
of an inch Max Min Max Min Max Min Max Min Max Min Max Min Max Min Max Min of an inch
1 55 50 59 54 65 60 47 42 49 44 47 42 49 44 42 37 1
2 53 47 58 53 65 60 45 39 47 41 45 39 48 43 42 36 2
3 51 44 57 51 65 60 41 35 45 37 43 37 47 40 42 36 3
4 49 41 55 49 65 59 38 30 41 32 40 32 43 35 41 35 4
5 46 37 53 45 64 58 34 26 38 29 36 28 40 31 41 34 5
6 44 35 51 41 63 57 31 24 35 27 33 26 37 29 40 33 6
7 42 33 48 38 62 54 29 22 32 24 31 24 35 27 40 32 7
51
8 39 31 46 36 60 50 28 21 30 22 29 23 33 26 39 31 8
9 37 29 44 34 58 45 26 20 29 21 28 22 32 25 38 30 9
10 35 27 43 33 56 42 25 .... 28 20 27 21 31 25 37 29 10
11 34 26 41 32 55 40 24 .... 27 .... 26 20 30 24 37 29 11
12 33 25 40 31 53 39 23 .... 26 .... 25 .... 30 23 36 28 12
13 32 24 39 30 51 38 23 .... 25 .... 25 .... 29 23 35 28 13
14 31 23 37 29 50 37 22 .... 24 .... 24 .... 28 23 34 28 14
15 30 22 36 28 48 36 22 .... 24 .... 24 .... 28 22 34 28 15
16 29 21 35 27 47 36 21 .... 23 .... 23 .... 27 22 33 27 16
18 28 20 34 26 44 35 20 .... 23 .... 23 .... 27 21 33 27 18
20 27 .... 33 25 43 34 .... .... 22 .... 22 .... 26 20 32 26 20
22 26 .... 32 24 42 33 .... .... 22 .... 22 .... 26 .... 32 26 22
24 25 .... 31 23 41 32 .... .... 22 .... 21 .... 26 .... 32 26 24
26 24 .... 30 22 40 31 .... .... 22 .... 20 .... 26 .... 32 26 26
28 23 .... 30 21 39 30 .... .... 22 .... .... .... 25 .... 32 26 28
30 22 .... 29 20 39 29 .... .... 22 .... .... .... 25 .... 31 25 30
32 21 .... 29 .... 38 29 .... .... 22 .... .... .... 25 .... 31 25 32
INTRODUCTION TO
JOMINY CORRELATION
WITH ROUND BARS
Since practical heat treatment results are subject to several variables that
are always difficult to determine, i.e., surface condition of piece being
quenched, furnace atmosphere, and quenching severity of the coolant, the
metallurgist or heat treater may find some differences in applying this
correlation to his particular heat treatment setup.
52
CHART FOR PREDICTING APPROXIMATE CROSS SECTION HARDNESS OF QUENCHED
ROUND BARS USING JOMINY TEST RESULTS
INSTRUCTIONS FOR 1. Select proper round bar size to be quenched.
USE OF CHART 2. Select the curve most representative of quenching conditions (H value) to be used.
3. Read the curve to the Jominy Distance.
4. Insert Rockwell “C” hardness values corresponding to the Jominy Distance.
These are obtained from The Timken Company
BAR SIZE
CENTER Hardenability
0.50
0.35
0.20
1.5
Data available
with each
H VALUE QUENCH AGITATION shipment of steel.
1/2" RD 1/2 RADIUS
0.20 – Oil – No These hardness
0.35 – Oil – Moderate values represent
0.50 – Oil – Good
0.70
the approximate
1.0
0.35
0.20
2.0
0.70
1.0
SURFACE
CENTER
∞
0.50
0.35
0.20
1.0
0.70
SURFACE
0 4 8 12 16 20 24 28 32
JOMINY DISTANCE
BAR SIZE
CENTER
5.0
2.0
1.5
1.0
∞
0.70
0.50
0.35
0.20
H VALUE QUENCH AGITATION
1-1/2" RD 1/2 RADIUS
0.20 – Oil – No
0.35 – Oil – Moderate
0.50 – Oil – Good
SURFACE 0.70 – Oil – Strong
1.0 – Water – No
CENTER 1.5 – Water – Strong
∞
5.0
2.0
1.0
0.70
0.50
0.35
0.20
2.0 – Brine – No
5.0 – Brine – Strong
∞ – Ideal Quench
2" RD 1/2 RADIUS
1.5
SURFACE
54
CENTER
∞
5.0
2.0
1.5
1.0
0.70
0.50
0.35
0.20
3" RD 1/2 RADIUS
SURFACE
CENTER
∞
5.0
2.0
1.5
1.0
0.70
0.50
0.35
4" RD 1/2 RADIUS
0.20
SURFACE
0 4 8 12 16 20 24 28 32
JOMINY DISTANCE
BAR SIZE
CENTER
∞ 5.0 1.5 1.0 0.70
0.50
0.35
5" RD 1/2 RADIUS
SURFACE
∞ 5.0
CENTER
1.5
0.70
6" RD 1/2 RADIUS
0.35
SURFACE
55
CENTER
∞
1.5
7" RD 1/2 RADIUS
0.35
SURFACE
CENTER
∞
8" RD 1/2 RADIUS
1.5
0.35
SURFACE
0 4 8 12 16 20 24 28 32
JOMIN DISTANCE
EXPLANATION OF
COMBINED HARDENABILITY CHARTS
The following charts present hardenability data for thirteen popular
steels. They may be used to determine the approximate mid-radius
hardness which is developed, in various sized rounds up to 9" in
diameter using a good oil quench (.4-.5 Hv), or rounds up to 15" in
diameter when air cooling. The effect of a subsequent 1000°F 2 hour
temper is also illustrated.
USE OF CHARTS
1. Select steel type.
Tempered
1000 °F-2 Hours 22.5 Rc 21 Rc 91Rb
56
TYPE HEAT TREATMENT
1045 HOT ROLLED — AUSTENITIZED 1600˚ F.
CHEMICAL ANALYSIS C Mn P S Si Cr Ni Mo Cu Al V W B
.42 .79 .019 .023 .22 .11 .18 .04 .04 — — — —
ROUND SECTION WITH SAME HARDNESS AT MID-RADIUS
OIL QUENCH
.4-.5 Hv 1" 2" 3" 4" 5" 6" ~9"
MILD WATER AIR
QUENCH 1" 2" 3" 4" 5" 6" 7" QUENCH 1" 2" 3" 4" 5" 6" 10" 15"
COOLING
RATE 55° /SF
25° /S
F
12° /S
F
7° /S
F
290° /M 200° /M
F F
80° /MF
32° /M F
27° /M
F
19° /M F
13° /M 12°F/M 9°F/M 6°F/M
F
614 60 LEGEND
AS COOLED
"C" HARDNESS
ROCKWELL
372 40
SAE HARDENABILITY BAND
AUSTENITIZING TEMPERATURE
283 30 1550˚ F.
230 20
185 90
"B" HARDNESS
ROCKWELL
150 80
128 70
107 60
614 60 LEGEND
"C" HARDNESS AS COOLED
58
ROCKWELL
372 40
SAE HARDENABILITY BAND
AUSTENITIZING TEMPERATURE
283 30 1550˚ F.
230 20
185 90
"B" HARDNESS
ROCKWELL
150 80
128 70
107 60
614 60
"C" HARDNESS
ROCKWELL
484 50
BRINELL HARDNESS – 3000 KG.
59
372 40
283 30
230 20
185 90 LEGEND
AS COOLED
"B" HARDNESS
ROCKWELL
614 60 LEGEND
"C" HARDNESS
AS COOLED
60
ROCKWELL
484 50
BRINELL HARDNESS – 3000 KG.
185 90
"B" HARDNESS
ROCKWELL
150 80
128 70
107 60
614 60 LEGEND
"C" HARDNESS
AS COOLED
ROCKWELL
484 50
BRINELL HARDNESS – 3000 KG.
185 90
"B" HARDNESS
ROCKWELL
150 80
128 70
107 60
614 60
"C" HARDNESS
62
ROCKWELL
484 50
BRINELL HARDNESS – 3000 KG.
372 40
283 30
230 20
185 90 LEGEND
"B" HARDNESS
AS COOLED
ROCKWELL
150 80
1000˚ F. TEMPER-2 HOURS
128 70 SAE HARDENABILITY BAND
AUSTENITIZING TEMPERATURE
107 60
1550˚ F.
614 60 LEGEND
"C" HARDNESS
AS COOLED
ROCKWELL
484 50
BRINELL HARDNESS – 3000 KG.
185 90
"B" HARDNESS
ROCKWELL
150 80
128 70
107 60
614 60
"C" HARDNESS
64
ROCKWELL
484 50
BRINELL HARDNESS – 3000 KG.
372 40
283 30
230 20
185 90 LEGEND
"B" HARDNESS
AS COOLED
ROCKWELL
150 80
1000˚ F. TEMPER-2 HOURS
128 70 SAE HARDENABILITY BAND
AUSTENITIZING TEMPERATURE
107 60
1550˚ F.
614 60 LEGEND
"C" HARDNESS
AS COOLED
ROCKWELL
484 50
BRINELL HARDNESS – 3000 KG.
185 90
"B" HARDNESS
ROCKWELL
150 80
128 70
107 60
614 60 LEGEND
"C" HARDNESS
AS COOLED
66
ROCKWELL
484 50
BRINELL HARDNESS – 3000 KG.
185 90
"B" HARDNESS
ROCKWELL
150 80
128 70
107 60
614 60
"C" HARDNESS
ROCKWELL
484 50
BRINELL HARDNESS – 3000 KG.
67
372 40
283 30
230 20
185 90 LEGEND
"B" HARDNESS
AS COOLED
ROCKWELL
614 60 LEGEND
"C" HARDNESS
AS COOLED
68
ROCKWELL
484 50
BRINELL HARDNESS – 3000 KG.
185 90
"B" HARDNESS
ROCKWELL
150 80
128 70
107 60
614 60
"C" HARDNESS
ROCKWELL
484 50
BRINELL HARDNESS – 3000 KG.
69
372 40
283 30
230 20
185 90 LEGEND
"B" HARDNESS
AS COOLED
ROCKWELL
150 80
1000˚ F. TEMPER-2 HOURS
128 70 SAE HARDENABILITY BAND
AUSTENITIZING TEMPERATURE
107 60
1550˚ F.
99.9% MARTENSITE
95% MARTENSITE
60 90% MARTENSITE
80% MARTENSITE
50% MARTENSITE
ROCKWELL C HARDNESS
50
70
40
10
.10 .20 .30 .40 .50 .60 .70
PERCENT CARBON
TENSILE STRENGTH MPa
414 552 690 828 966 1104 1241 1379 1517 1655 1793 1931
MACHINED 414
60
276
40
HOT ROLLED,
138
20 SEVERLY NOTCHED,
AS FORGED
60 80 100 120 140 160 180 200 220 240 260 280
TENSILE STRENGTH , 1000 psi
Note: Endurance limits for surfaces exposed to corrosive environment fall
below the band for hot rolled, severly notched, and as forged surfaces.
F.B. Stulen and W.C. Schulte, Metals Engineering Quarterly (Am. Soc. Metals), Vol. 5,
No. 3, Aug. 1965
SAE Fatigue Design Handbook (AE4) - 1968
Proceedings of the International Conference on Fatigue of Metals, (IME-ASME) - 1956
71
CARBURIZING INFORMATION
For .10% Carbon (Approx.) Higher Alloy Carburizing
Steels, i.e., 3310, 9310, etc.
Note: Case depth tables are based on data published in Metals Progress Data
Sheet in May 1974 by F. E. Harris.
72
CARBURIZING INFORMATION
For .20% Carbon (Approx.) Lower Alloy Carburizing
Steels, i.e., 4017, 4620, 8620, etc.
Note: Case depth tables are based on data published in Metals Progress Data Sheet in
May 1974 by F. E. Harris
73
Process and Quality Control Considerations
Dew point, ˚F
-20 0 20 40 60 80 100
2
Austenite Low-carbon
cementite steel
1
Surface carbon concentration, %
760 ˚C
0.6
815 ˚C Austenite
+ ferrite
870 ˚C
0.4
925 ˚C
980 ˚C
0.2 1040 ˚C
Workpiece
temperature 1095 ˚C
1150 ˚C
0.1
-30 -20 -10 0 10 20 30 40
Dew point, ˚C
74
Process and Quality Control Considerations
2
1
Austenite
+ ferrite
760 ˚C
0.6
815 ˚C
0.4
980 ˚C 925 ˚C
75
Workpiece
temperature 1095 ˚C 1040 ˚C
1150 ˚C 870 ˚C
0.2
0.1
0.01 0.02 0.04 0.06 0.1 0.2 0.4 0.6 1 2 4
Variation of carbon potential with carbon dioxide concentration for an endothermic-based atmosphere containing 20% CO and
40% H2 in contact with plain carbon steel at various workpiece temperatures.
DETERMINING CARBURIZING TIMES AND TEMPERATURES
100
80
60
F
0
50
1,
40
F
0
60
1,
F
0
70
1,
20
F
0
80
1,
F
0
90
1,
10
8
4 400
2 200
1 100
80
60
40
20
10
11 12 13 14 15
PARAMETER, P
TO USE THE CHART
In the upper grid, select a point (time and temperature) for which the case
depth results are known. Go vertically down from that point to the known case
depth and plot the point. Pass a line through this point parallel to the dashed
line shown. Projecting a line vertically upward from any point on this line into
the grid will give the combinations of time and temperature that will result in
the same depth of case. For instance, a vertical line drawn upward from the
dashed line at 100 thousandths indicates that a 0.100 in. case will be produced
by 6 hr. at 1900˚F, 11 hr. at 1800˚F, or 22 hr. at 1700˚F. Shop experience of the
Cook Heat Treat Co., Houston, is depicted by this line and its related points.
Adapted from information provided by Charles F. Lewis, Cook Heat Treating
Co., Div. Lindberg Corp.
76
RECOMMENDED MAXIMUM
HOT WORKING TEMPERATURES
FOR STEELS
SAE Temperature SAE Temperature
No. (°F) No. (°F)
77
RECOMMENDED MAXIMUM
HOT WORKING TEMPERATURES
FOR STEELS - continued
TBS-600 2050
CBS-600 2250
CBS-1000M 2200
NOTE: Information obtained from hot-twist test data publshed in “Evaluating The
Forgeability of Steels” (3rd edition,The Timken Company) occasionally
modified by actual Forge Shop experience.
78
APPROXIMATE CRITICAL TEMPERATURES AND Ms/Mf POINTS
OF CARBON AND ALLOY STEELS
SAE Heating (°F) Cooling (°F) Quench SAE
No. Ac1 Ac3 Ar3 Ar1 Temp °F Ms (°F) Mf (°F) No.
1015 1370 1565 1545 1270 ............. ............. ............. 1015
1020 1350 1555 1515 1270 ............. ............. ............. 1020
1030 1350 1485 1465 1270 ............. ............. ............. 1030
1035 1350 1475 1440 1270 ............. ............. ............. 1035
1040 1350 1460 1420 1270 ............. ............. ............. 1040
1045 1350 1440 1405 1270 ............. ............. ............. 1045
1050 1340 1420 1390 1270 ............. ............. ............. 1050
1065 ............. ............. ............. ............. 1500 525 300 1065
1090 ............. ............. ............. ............. 1625 420 175 1090
1330 1325 1470 1340 1160 ............. ............. ............. 1330
79
82
MECHANICAL TUBING TOLERANCES
Standard Timken Company Tolerances
ASTM A-519 tolerances are acceptable except for cold finished sizes smaller
than 2.500 inches diameter, where Timken Company tolerances apply.
83
MECHANICAL TUBING TOLERANCES
Standard Timken Company Tolerances
ROTOROLLED®, ROUND
OD Tolerances
As Rotorolled®
TOD/ID = ±(.0024 OD + .0016) or ±.005 min. OD
±.010 min. ID
84
MECHANICAL TUBING TOLERANCES
Special Processed Tubing Tolerances
85
LENGTH TOLERANCES
All Conditions - Seamless Steel Tubing
Random Lengths
Tubing shipped on random length orders will range from 5 feet to 24
feet long unless otherwise specified.
Multiple Lengths
For tubing ordered in multiple lengths, it is standard practice for the
customer to make his own allowance for loss of steel due to his cutting
operations. These allowances will vary from one customer to another
due to their cutting practices and the amount of facing required on the
ends of the part. Therefore, tubing will be furnished to the multiple
length as specified by the customer.
Permissible
Specified Size Variations
Specified Length Outside Diameter Over Under
86
STRAIGHTNESS TOLERANCES
All Conditions - Seamless Steel Tubing
FIGURE 1 FIGURE 2
Measuring technique for straightness in any three feet Measuring technique for overall straightness
L
Tmax
Maximum Maximum
Maximum Curvature Curvature
Specified Size Curvature in Total Lengths for Lengths
in any 3 feet of 5 feet or more Under 5 feet
87
THEORETICAL FOOT WEIGHTS OF SEAMLESS
STEEL MECHANICAL TUBING
(AVERAGE WALL)
D
d W = 10.68 (D - t) t
t
W = 13.60 (D - t) t
d eD = 1.128 D
D
t ed = 1.128 d
2d
W = 13.60 (D - t) t
t eD = 1.128 D
ed = 1.128 d
2D
W = 5.34 (D 1 + D 2 - 2t) t
t d2 D2 eD = D 1 + D 2
2
d1 ed = d 1 + d 2
D1 2
Cleanup (mm)
0.12 3.048
0.11 2.794
89
0.10 2.540
0.09 2.286
HR-CD-ID Cleanup
0.08 2.032
0.07 1.778
0.06 1.524
0.05 1.270
0.04 1.016
0.03 0.762
0.02 0.508
0.01 0.254
1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0 12.0
Outside Diameter (inches)
BAR TOLERANCE FOR HOT ROLLED
ALLOY BARS
Variation from Size
Specified Sizes Out-of-Round
(Rounds or Squares) Over Under or Square
90
STRAIGHTNESS TOLERANCE
HOT ROLLED STEEL BARS
Rounds, Squares, Hexagons, Octagons, Flats,
and SpringFlats
or or
1
length in ft. 1
length in ft.
/4" x /8" x
5 5
MACHINING ALLOWANCE
FOR HOT ROLLED BARS
Minimum Stock Removal (diameter)
91
MASTER WEIGHT TABLES FOR
ROUNDS AND SQUARES
Weight Per Ft. - in Lbs. Weight Per Ft. - in Lbs.
Sq. Cor. Sq. Cor.
Size Squares Rounds Size Squares Rounds
1/8" .0531 .0417 3/4" 1.9125 1.5021
9/64" .0672 .0528 49/64" 1.9930 1.5653
5/32" .0830 .0652 25/32" 2.0752 1.6299
11/64" .1004 .0789 51/64" 2.1590 1.6957
92
MASTER WEIGHT TABLES FOR
ROUNDS AND SQUARES- Continued
93
MASTER WEIGHT TABLES FOR
ROUNDS AND SQUARES- Continued
94
MASTER WEIGHT TABLES FOR
ROUNDS AND SQUARES- Continued
“Round Cornered” squares differ in weight from above schedule. However, round
cornered squares can usually be rolled to foot weights shown above when desired.
95
SPC TERMS
X - The Individual measurement.
96
CALCULATIONS FOR X AND R CHARTS
AND CAPABILITY
CONTROL CHARTS FOR
VARIABLES PROCESS CAPABILITY
_
Calculate the Average (X) and Estimated_σ (σ)
ˆ
Range (R) of each subgroup σˆ = R/d2
_ X 1 + X2 + . . . . . X n
X= Estimated Process Capability (Cp)
n
R = Xmax - Xmin USL - LSL
Cp =
_ 6σˆ
Calculate the Average Range (R)
–
and the process Average (X) Estimated Capability Ratio (Cr)
Note:A2, D3, D4, d2 factors are dependent on subgroup size (n). See factor values table.
Note:Calculations of Process capability (Cp, Cpk, Cr) are only valid for stable processes.
D3 * * * * * 0.26
97
CONTROL CHARTS FOR ATTRIBUTES
_ _ _
_ 3 p ( 1- p ) _3 u
LCLP = P - _________ LCLu = u - _____
n n
One or
A Run Of
More Points
7 Or More
Outside
Points
Control
Increasing.
Limits.
A Run Of
A Run Of
7 Or More
7 Or More
Points On
Points
Either Side
Decreasing.
Of Aim Size.
98
GLOSSARY OF
METALLURGICAL TERMS
Alloying Elements
ALUMINUM - Al
is used to deoxidize steel and control grain size. Grain size control
is effected by forming a fine dispersion with nitrogen and oxygen
which restricts austenite grain growth. Aluminum is also an extremely
effective nitride former in nitriding steels.
BORON - B
is usually added between .0005-.003% to significantly increase the
hardenability, especially for low carbon alloys. It does not affect the
strength of ferrite, therefore not sacrificing ductility, formability or
machinability in the annealed state.
CALCIUM - Ca
is used in certain steels to control the shape, size and distribution of
oxide and/or sulfide inclusions. Benefits may include improved
ductility, impact strength and machinability.
CARBON - C
is the most important alloying element which is essential for the
formation of cementite, pearlite, spheriodite, bainite, and iron-carbon
martensite. Compared to steels with similar microstructures, strength,
hardness, hardenability, and ductile-to-brittle transition temperature
are increased with increasing carbon content up to approximately
.60%. Toughness and ductility of pearlitic steels are decreased with
increasing carbon content.
CHROMIUM - Cr
is used in low alloy steels to increase 1) resistance to corrosion and
oxidation, 2) high temperature strength, 3) hardenability, and 4)
abrasion resistance in high carbon alloys. Straight chromium steels
are susceptible to temper embrittlement and can be brittle.
COPPER - Cu
is detrimental to hot workability and subsequent surface quality. It is
used in certain steels to improve resistance to atmospheric corrosion.
LEAD - Pb
improves machinability. It does not dissolve in steel but stays as
globules. Environmental concerns are resulting in a decreased
usage of lead in the steel industry.
MANGANESE - Mn
is important because it deoxidizes the melt and facilitates hot working
of the steel by reducing the susceptibility to hot shortness. It combines
with sulfur to form MnS stringers which increases machinability.
Manganese contributes to the effectiveness of normalizing for
strengthening, to the formation of fine pearlite, and lowers the Ms
temperature, therefore increasing the probability of retained austenite.
99
GLOSSARY - continued
MOLYBDENUM - Mo
increases hardenability of steels and helps maintain a specified
hardenability. It increases high temperature tensile and creep
strengths. Molybdenum hardened steels require higher tempering
temperatures for softening purposes.
NICKEL - Ni
is used in low alloy steels to reduce the sensitivity of the steel to
variations in heat treatment and distortion and cracking on quenching.
It also improves low temperature toughness and hardenability.
NIOBIUM - Nb (Columbium - Cb)
lowers transition temperature and raises the strength of low carbon
steel. Niobium increases strength at elevated temperatures, results
in finer grain size and forms stable carbides, lowering the hardenability
of the steel.
NITROGEN - N
increases the strength, hardness and machinability of steel, but it
decreases the ductility and toughness. In aluminum killed steels,
nitrogen combines with the aluminum to provide grain size control,
thereby improving both toughness and strength. Nitrogen can reduce
the effect of boron on the hardenability of steels.
PHOSPHORUS - P
is generally restricted to below 0.04 weight percent to minimize its
detrimental effect on ductility and toughness. Certain steels may
contain higher levels to enhance machinability, strength and/or
atmospheric corrosion resistance.
SILICON - Si
is one of the principal deoxidizers with the amount used dependent
on the deoxidization practice. It slightly increases the strength of
ferrite without a serious loss of ductility. In larger quantities, it aids
the resistance to scaling up to 500°F in air and decreases magnetic
hysteresis loss.
SULFUR - S
is detrimental to transverse strength and impact resistance. It affects
longitudinal properties to a lesser degree. Existing primarily in the
form of manganese sulfide stringers, sulfur is typically added to
improve machinability.
TITANIUM - Ti
is added to boron steels because it combines with oxygen and
nitrogen, thus increasing the effectiveness of boron. Titanium, as
titanium nitride, also provides grain size control at elevated
temperatures in microalloy steels. In excess, titanium is detrimental
to machinability and internal cleanness.
100
GLOSSARY - continued
TELLURIUM - Te
is added to steel to modify sulfide type inclusion size, morphology
and distribution. The resulting sulfide type inclusions are finer and
remain ellipsoidal in shape following hot working, thereby improving
transverse properties.
VANADIUM - V
inhibits grain growth during heat treating while improving strength
and toughness of hardened and tempered steels. Additions up to
.05% increase hardenability whereas larger amounts tend to reduce
hardenability because of carbide formation. Vanadium is also utilized
in ferrite/pearlite microalloy steels to increase hardness through
carbonitride precipitation strengthening of the matrix.
101
GLOSSARY - continued
HARDNESS
Resistance of a metal to plastic deformation, usually by indentation.
However, this may also refer to stiffness or temper, or to resistance
to scratching, abrasion, or cutting.
IMPACT TEST
A test to determine the behavior of materials when subjected to high
rates of loading, usually in bending, tension or torsion. The quantity
measured is the energy absorbed in breaking the specimen by a
single blow, as in the Charpy or Izod tests.
INGOT
A casting of a simple shape which can be used for hot working or
remelting.
KILLED STEEL
Steel treated with a strong deoxidizer to reduce oxygen to a level
where no reaction occurs between carbon and oxygen during
solidification.
LAP
A surface imperfection which appears as a seam. It is caused by the
folding over of hot metal, fins, or sharp corners and then rolling or
forging them into the surface but not welding them. Laps on tubes
can form from seams on piercing mill billets.
MACHINABILITY
This is a generic term for describing the ability of a material to be
machined. To be meaningful, machinability must be qualified in
terms of tool wear, tool life, chip control, and/or surface finish and
integrity. Overall machining performance is affected by a myriad of
variables relating to the machining operation and the workpiece. An
overall review is provided in the ASM Metals Handbook: Machinability,
Ninth Edition, Volume 16, 1989.
NORMALIZING
A treatment consisting of heating uniformly to temperature at least
100 °F above the critical range and cooling in still air at room
temperature. The treatment produces a recrystallization and
refinement of the grain structure and gives uniformity in hardness
and structure to the product.
102
GLOSSARY - continued
PICKLING
An operation by which surface oxide (scale) is removed by chemical
action. Sulfuric acid is typically used for carbon and low-alloy steels.
After the acid bath, the steel is rinsed in water.
QUENCHING
A treatment consisting of heating uniformly to a predetermined
temperature and cooling rapidly in air or liquid medium to produce a
desired crystalline structure.
REDUCTION OF AREA
The difference, expressed as a percentage of original area, between
the original cross-sectional area of a tensile test specimen and the
minimum cross-sectional area measured after complete separation.
RIMMED STEEL
A low carbon steel having enough iron oxide to give a continuous
evolution of carbon monoxide during solidification giving a rim of
material virtually free of voids.
SCAB
An imperfection which is a flat piece of metal rolled into the steel
surface.
SEAM
A defect on the surface of a metal which appears as a crack.
Experience indicates that most seams are created during the cooling
or reheating of cast structures.
SEMI-KILLED STEEL
Incompletely deoxidized steel which contains enough dissolved
oxygen to react with the carbon to form carbon monoxide to offset
solidification shrinkage.
SPHEROIDIZE ANNEAL
A special type of annealing that requires an extremely long cycle.
This treatment is used to produce globular carbides and maximum
softness for best machinability in some analyses, or to improve cold
formability.
STRAND CASTING (Continuous Casting)
Operation in which a cast shape is continuously drawn through the
bottom of the mold as it solidifies. The length is not determined by
mold dimensions.
STRESS RELIEVE TEMPER
A thermal treatment to restore elastic properties and to minimize
distortion on subsequent machining or hardening operations. This
treatment is usually applied to material that has been heat treated
(quenched and tempered). Normal practice would be to heat to a
temperature 100°F lower than the tempering temperatures used to
establish mechanical properties and hardness. Ordinarily, no
straightening is performed after the stress relieve temper.
103
GLOSSARY - continued
TEMPERING
A treatment consisting of heating uniformly to some predetermined
temperature under the critical range, holding at that temperature a A
designated period of time and cooling in air or liquid. This treatment A
is used to produce one or more of the following end results: A) to A
soften material for subsequent machining or cold working, B) to
improve ductility and relieve stresses resulting from prior treatment
or cold working, and C) to produce the desired mechanical proper- A
ties or structure in the second step of a double treatment.
TENSILE STRENGTH
In tensile testing, the ratio of maximum load to original cross- M
sectional area.
M
YIELD POINT
The first stress in a material, usually less than the maximum M
attainable stress, at which an increase in strain occurs without an M
increase in stress. If there is a decrease in stress after yielding, a M
distinction may be made between upper and lower yield points.
YIELD STRENGTH B
The stress at which a material exhibits a specified deviation from
proportionality of stress and strain. An offset of .2% is commonly B
used. B
C
C
Information adapted from ASM C
and/or SAE publications.
104
USEFUL EQUATIONS FOR
HARDENABLE ALLOY STEELS
Ae1 (°F) ~ 1333 - 25 x Mn + 40 x Si + 42 x Cr - 26 x Ni ................. (1)
Ae3 (°F) ~ 1570 - 323 x C - 25 x Mn + 80 x Si - 3 x Cr - 32 x Ni ......... (2)
Ac1 (°C) ~ 723 -10.7 x Mn + 29.1 x Si +16.9 x Cr -16.9 x Ni +
290 x As + 6.38 x W .............................................................. (3)
Ac3 (°C) ~ 910 - 203 x √C + 44.7 x Si - 15.2 x Ni + 31.5 x Mo +
104 x V + 13.1 x W .............................................................. (4)
___________________________________________________________________________
Note: Each equation above is subject to the chemistry limitations under which
it was developed.
1 & 2: R. A. Grange, Metal Progress, 79, April 1961, p 73.
3 & 4: K. W. Andrews, JISI, 203, 1965, p 721.
5: E. S. Rowland and S. R. Lyle, Trans. ASM, 37, 1946, p 27.
6-12: W. Steven and A. G. Haynes, JISI, 183, 1956, p 349.
13-15: F. E. Harris, Metal Progress, 44, August 1943, p 265.
105
HANDY PHYSICAL CONSTANTS
Steel Densities:
Carbon & Low-Alloy Steels 0.283 lbm/in3 = 7.84 g/cm3
304 SS 0.29 lbm/in3 = 7.88 g/cm3
Tool Steels Carbon Steels X 1.000
Moly High Speed Carbon Steels X 1.035
Multiphase Alloys Carbon Steels X 1.074
SI PREFIXES
giga G 109
mega M 106
kilo k 103
milli m 10-3
micro m 10-6
nano n 10-9
106
ENGINEERING CONVERSION FACTORS
Explanation of Dimensional Units
Force = [M][L][t]-2
= (Mass) X (Acceleration)
Example Conversion
Meters to Yards
(50 m) X (3.28084 ft/m) X (1/3 yd/ft) = 54.68066 yd
Significant Digits
107
* Indicates exact conversion(s)
108
CONVERSION FACTORS - Continued
Multiplier
to Convert to Convert
Specific Heat
Btu/lbm-°F 1. 1. cal/g-°C
Temperature*
Fahrenheit (°F-32) /1.8 1.8(°C) +32 Celsius
Fahrenheit °F+459.67 R-459.67 Rankine
Celsius °C+273.16 K-273.16 Kelvin
Rankine R/1.8 1.8(K) Kelvin
Thermal Conductivity
Btu-ft/hr-ft2-°F 14.8816 .067197 cal-cm/hr-cm2-°C
109
METRIC-ENGLISH STRESS
CONVERSION TABLE
Kg Per Sq Mm to Psi to M Pa
Kg Kg Kg Kg
per per per per
sq Psi M Pa sq Psi M Pa sq Psi M Pa sq Psi M Pa
mm mm mm mm
20 28,447 196.1 60 85,340 588.4 100 142,234 980.7 140 199,128 1372.9
21 29,869 205.9 61 86,763 598.2 101 143,656 990.5 141 200,550 1382.7
22 31,291 215.7 62 88,185 608.0 102 145,079 1000.3 142 201,972 1392.5
23 32,714 225.6 63 89,607 617.8 103 146,501 1010.1 143 203,395 1402.4
24 34,136 235.4 64 91,030 622.6 104 147,923 1020.0 144 204,817 1412.2
25 35,558 245.2 65 92,452 637.4 105 149,346 1029.7 145 206,239 1422.0
26 36,981 255.0 66 93,874 647.2 106 150,768 1039.5 146 207,662 1431.8
27 38,403 264.8 67 95,297 657.0 107 152,190 1049.3 147 209,084 1441.6
28 39,826 274.6 68 96,719 666.9 108 153,613 1059.1 148 210,506 1451.4
29 41,248 284.4 69 98,141 676.7 109 155,035 1068.9 149 211,929 1461.2
30 42,670 294.2 70 99,564 686.5 110 156,457 1078.7 150 213,351 1471.0
31 44,093 304.0 71 100,986 696.3 111 157,880 1088.5 151 214,773 1480.8
32 45,515 313.8 72 102,408 706.1 112 159,302 1098.3 152 216,196 1490.6
33 46,937 323.6 73 103,831 715.9 113 160,724 1108.2 153 217,618 1500.4
34 48,360 333.4 74 105,253 725.7 114 162,147 1118.0 154 219,040 1510.2
35 49,782 343.2 75 106,675 735.5 115 163,569 1127.8 155 220,463 1520.0
36 51,204 353.0 76 108,098 745.3 116 164,991 1137.6 156 221,885 1529.8
37 52,627 362.8 77 109,520 755.1 117 166,414 1147.4 157 223,307 1539.6
38 54,049 372.7 78 110,943 764.9 118 167,836 1157.2 158 224,730 1549.5
39 55,471 382.5 79 112,365 774.7 119 169,258 1167.0 159 226,152 1559.3
110
WORK-ENERGY CONVERSION TABLE
ft.-lbf joules ft.-lbf joules
0.7376 1 1.356 37.6157 51 69.147
1.4751 2 2.712 38.3532 52 70.503
2.2127 3 4.067 39.0908 53 71.858
2.9502 4 5.423 39.8284 54 73.214
3.6878 5 6.779 40.5659 55 74.570
4.4254 6 8.135 41.3035 56 75.926
5.1629 7 9.491 42.0410 57 77.282
5.9005 8 10.847 42.7786 58 78.637
6.6381 9 12.202 43.5162 59 79.993
7.3756 10 13.558 44.2537 60 81.349
8.1132 11 14.914 44.9913 61 82.705
8.8507 12 16.270 45.7289 62 84.061
9.5883 13 17.626 46.4664 63 85.417
10.3259 14 18.981 47.2040 64 86.772
11.0634 15 20.337 47.9415 65 88.128
11.8010 16 21.693 48.6791 66 89.484
12.5386 17 23.049 49.4167 67 90.840
13.2761 18 24.405 50.1542 68 92.196
14.0137 19 25.761 50.8918 69 93.551
14.7512 20 27.116 51.6294 70 94.907
15.4888 21 28.472 52.3669 71 96.263
16.2264 22 29.828 53.1045 72 97.619
16.9639 23 31.184 53.8420 73 98.975
17.7015 24 32.540 54.5796 74 100.331
18.4391 25 33.895 55.3172 75 101.686
19.1766 26 35.251 56.0547 76 103.042
19.9142 27 36.607 56.7923 77 104.398
20.6517 28 37.963 57.5298 78 105.754
21.3893 29 39.319 58.2674 79 107.110
22.1269 30 40.675 59.0050 80 108.465
22.8644 31 42.030 59.7425 81 109.821
23.6020 32 43.386 60.4801 82 111.177
24.3396 33 44.742 61.2177 83 112.533
25.0771 34 46.098 61.9552 84 113.889
25.8147 35 47.454 62.6928 85 115.245
26.5522 36 48.809 63.4303 86 116.600
27.2898 37 50.165 64.1679 87 117.956
28.0274 38 51.521 64.9055 88 119.312
28.7649 39 52.877 65.6430 89 120.668
29.5025 40 54.233 66.3806 90 122.024
30.2400 41 55.589 67.1182 91 123.379
30.9776 42 56.944 67.8557 92 124.735
31.7152 43 58.300 68.5933 93 126.091
32.4527 44 59.656 69.3308 94 127.447
33.1903 45 61.012 70.0684 95 128.803
33.9279 46 62.368 70.8060 96 130.159
34.6654 47 63.723 71.5435 97 131.514
35.4030 48 65.079 72.2811 98 132.870
36.1405 49 66.435 73.0186 99 134.226
36.8781 50 67.791 73.7562 100 135.582
Examples: 1 ft-lbf = 1.356 joules
1 joule = 0.7376 ft-lbf
111
TABLES FOR CONVERSION FROM
INCHES INTO MILLIMETERS
Inches Millimeters
1
/64 .015625 .396875
1
/32 .031250 .793750
3
/64 .046875 1.190625
1
/16 .062500 1.587500
5
/64 .078125 1.984375
3
/32 .093750 2.381250
7
/64 .109375 2.778125
1
/8 .125000 3.175000
9
/64 .140625 3.571875
5
/32 .156250 3.968750
11
/64 .171875 4.365625
3
/16 .187500 4.762500
13
/64 .203125 5.159375
7
/32 .218750 5.556250
15
/64 .234375 5.953125
1
/4 .250000 6.350000
17
/64 .265625 6.746875
9
/32 .281250 7.143750
19
/64 .296875 7.540625
5
/16 .312500 7.937500
21
/64 .328125 8.334375
11
/32 .343750 8.731250
23
/64 .359375 9.128125
3
/8 .375000 9.525000
25
/64 .390625 9.921875
13
/32 .406250 10.318750
27
/64 .421875 10.715625
7
/16 .437500 11.112500
29
/64 .453125 11.509375
15
/32 .468750 11.906250
31
/64 .484375 12.303125
1
/2 .500000 12.700000
112
TABLES FOR CONVERSION - Continued
Inches Millimeters
33
/64 .515625 13.096875
17
/32 .531250 13.493750
35
/64 .546875 13.890625
9
/16 .562500 14.287500
37
/64 .578125 14.684375
19
/32 .593750 15.081250
39
/64 .609375 15.478125
5
/8 .625000 15.875000
41
/64 .640625 16.271875
21
/32 .656250 16.668750
43
/64 .671875 17.065625
11
/16 .687500 17.462500
45
/64 .703125 17.859375
23
/32 .718750 18.256250
47
/64 .734375 18.653125
3
/4 .750000 19.050000
49
/64 .765625 19.446875
25
/32 .781250 19.843750
51
/64 .796875 20.240625
13
/16 .812500 20.637500
53
/64 .828125 21.034375
27
/32 .843750 21.431250
55
/64 .859375 21.828125
7
/8 .875000 22.225000
57
/64 .890625 22.621875
29
/32 .906250 23.018750
59
/64 .921875 23.415625
15
/16 .937500 23.812500
61
/64 .953125 24.209375
31
/32 .968750 24.606250
63
/64 .984375 25.003125
1 1.000000 25.400000
113
TEMPERATURE CONVERSION TABLES
Albert Sauveur type of table. Values revised.
—459.4 to 0 0 to 100 100 to 1000
C F/C F C F/C F C F/C F C F/C F C F/C F
-273 -459.4 -17.8 0 32 10.0 50 122.0 38 100 212 260 500 932
-268 -450 -17.2 1 33.8 10.6 51 123.8 43 110 230 266 510 950
-262 -440 -16.7 2 35.6 11.1 52 125.6 49 120 248 271 520 968
-257 -430 -16.1 3 37.4 11.7 53 127.4 54 130 266 277 530 986
-251 -420 -15.6 4 39.2 12.2 54 129.2 60 140 284 282 540 1004
-246 -410 -15.0 5 41.0 12.8 55 131.0 66 150 302 288 550 1022
-240 -400 -14.4 6 42.8 13.3 56 132.8 71 160 320 293 560 1040
-234 -390 -13.9 7 44.6 13.9 57 134.6 77 170 338 299 570 1058
-229 -380 -13.3 8 46.4 14.4 58 136.4 82 180 356 304 580 1076
-223 -370 -12.8 9 48.2 15.0 59 138.2 88 190 374 310 590 1094
-218 -360 -12.2 10 50.0 15.6 60 140.0 93 200 392 316 600 1112
-212 -350 -11.7 11 51.8 16.1 61 141.8 99 210 410 321 610 1130
-207 -340 -11.1 12 53.6 16.7 62 143.6 100 212 413.6 327 620 1148
-201 -330 -10.6 13 55.4 17.2 63 145.4 104 220 428 332 630 1166
-196 -320 -10.0 14 57.2 17.8 64 147.2 110 230 446 338 640 1184
-190 -310 -9.4 15 59.0 18.3 65 149.0 116 240 464 343 650 1202
-184 -300 -8.9 16 60.8 18.9 66 150.8 121 250 482 349 660 1220
-179 -290 -8.3 17 62.6 19.4 67 152.6 127 260 500 354 670 1238
-173 -280 -7.8 18 64.4 20.0 68 154.4 132 270 518 360 680 1256
-169 -273 -459.4 -7.2 19 66.2 20.6 69 156.2 138 280 536 366 690 1274
-168 -270 -454 -6.7 20 68.0 21.1 70 158.0 143 290 554 371 700 1292
-162 -260 -436 -6.1 21 69.8 21.7 71 159.8 149 300 572 377 710 1310
-157 -250 -418 -5.6 22 71.6 22.2 72 161.6 154 310 590 382 720 1328
-151 -240 -400 -5.0 23 73.4 22.8 73 163.4 160 320 608 388 730 1346
-146 -230 -382 -4.4 24 75.2 23.3 74 165.2 166 330 626 393 740 1364
-140 -220 -364 -3.9 25 77.0 23.9 75 167.0 171 340 644 399 750 1382
-134 -210 -346 -3.3 26 78.8 24.4 76 168.8 177 350 662 404 760 1400
-129 -200 -328 -2.8 27 80.6 25.0 77 170.6 182 360 680 410 770 1418
-123 -190 -310 -2.2 28 82.4 25.6 78 172.4 188 370 698 416 780 1436
-118 -180 -292 -1.7 29 84.2 26.1 79 174.2 193 380 716 421 790 1454
-112 -170 -274 -1.1 30 86.0 26.7 80 176.0 199 390 734 427 800 1472
-107 -160 -256 - .6 31 87.8 27.2 81 177.8 204 400 752 432 810 1490
-101 -150 -238 0 32 89.6 27.8 82 179.6 210 410 770 438 820 1508
-96 -140 -220 .6 33 91.4 28.3 83 181.4 216 420 788 443 830 1526
-90 -130 -202 1.1 34 93.2 28.9 84 183.2 221 430 806 449 840 1544
-84 -120 -184 1.7 35 95.0 29.4 85 185.0 227 440 824 454 850 1562
-79 -110 -166 2.2 36 96.8 30.0 86 186.8 232 450 842 460 860 1580
-73 -100 -148 2.8 37 98.6 30.6 87 188.6 238 460 860 466 870 1598
-68 -90 -130 3.3 38 100.4 31.1 88 190.4 243 470 878 471 880 1616
-62 -80 -112 3.9 39 102.2 31.7 89 192.2 249 480 896 477 890 1634
-57 -70 -94 4.4 40 104.0 32.2 90 194.0 254 490 914 482 900 1652
-51 -60 -76 5.0 41 105.8 32.8 91 195.8 488 910 1670
-46 -50 -58 5.6 42 107.6 33.3 92 197.6 493 920 1688
-40 -40 -40 6.1 43 109.4 33.9 93 199.4 499 930 1706
-34 -30 -22 6.7 44 111.2 34.4 94 201.2 504 940 1724
114
Albert Sauveur type of table. Values revised.
1000 to 2000 2000 to 3000
C F/C F C F/C F C F/C F C F/C F
538 1000 1832 816 1500 2732 1093 2000 3632 1371 2500 4532
543 1010 1850 821 1510 2750 1099 2010 3650 1377 2510 4650
549 1020 1868 827 1520 2768 1104 2020 3668 1382 2520 4568
554 1030 1886 832 1530 2786 1110 2030 3686 1388 2530 4586
560 1040 1904 838 1540 2804 1116 2040 3704 1393 2540 4604
566 1050 1922 843 1550 2822 1121 2050 3722 1399 2550 4622
571 1060 1940 849 1560 2840 1127 2060 3740 1404 2560 4640
577 1070 1958 854 1570 2858 1132 2070 3758 1410 2570 4658
582 1080 1976 860 1580 2876 1138 2080 3776 1416 2580 4676
588 1090 1994 866 1590 2894 1143 2090 3794 1421 2590 4694
593 1100 2012 871 1600 2912 1149 2100 3812 1427 2600 4712
599 1110 2030 877 1610 2930 1154 2110 3830 1432 2610 4730
604 1120 2048 882 1620 2948 1160 2120 3848 1438 2620 4748
610 1130 2066 888 1630 2966 1166 2130 3866 1443 2630 4766
616 1140 2084 893 1640 2984 1171 2140 3884 1449 2640 4784
621 1150 2102 899 1650 3002 1177 2150 3902 1454 2650 4802
627 1160 2120 904 1660 3020 1182 2160 3920 1460 2660 4820
632 1170 2138 910 1670 3038 1188 2170 3938 1466 2670 4838
638 1180 2156 916 1680 3056 1193 2180 3956 1471 2680 4856
643 1190 2174 921 1690 3074 1199 2190 3974 1477 2690 4874
649 1200 2192 927 1700 3092 1204 2200 3992 1482 2700 4892
654 1210 2210 932 1710 3110 1210 2210 4010 1488 2710 4910
660 1220 2228 938 1720 3128 1216 2220 4028 1493 2720 4928
666 1230 2246 943 1730 3146 1221 2230 4046 1499 2730 4946
671 1240 2264 949 1740 3164 1227 2240 4064 1504 2740 4964
677 1250 2282 954 1750 3182 1232 2250 4082 1510 2750 4982
682 1260 2300 960 1760 3200 1238 2260 4100 1516 2760 5000
688 1270 2318 966 1770 3218 1243 2270 4118 1521 2770 5018
693 1280 2336 971 1780 3236 1249 2280 4136 1527 2780 5036
699 1290 2354 977 1790 3254 1254 2290 4154 1532 2790 5054
704 1300 2372 982 1800 3272 1260 2300 4172 1538 2800 5072
710 1310 2390 988 1810 3290 1266 2310 4190 1543 2810 5090
716 1320 2408 993 1820 3308 1271 2320 4208 1549 2820 5108
721 1330 2426 999 1830 3326 1277 2330 4226 1554 2830 5126
727 1340 2444 1004 1840 3344 1282 2340 4244 1560 2840 5144
732 1350 2462 1010 1850 3362 1288 2350 4262 1566 2850 5162
738 1360 2480 1016 1860 3380 1293 2360 4280 1571 2860 5180
743 1370 2498 1021 1870 3398 1299 2370 4298 1577 2870 5198
749 1380 2516 1027 1880 3416 1304 2380 4316 1582 2880 5216
754 1390 2534 1032 1890 3434 1310 2390 4334 1588 2890 5234
760 1400 2552 1038 1900 3452 1316 2400 4352 1593 2900 5252
766 1410 2570 1043 1910 3470 1321 2410 4370 1599 2910 5270
771 1420 2588 1049 1920 3488 1327 2420 4388 1604 2920 5288
777 1430 2606 1054 1930 3506 1332 2430 4406 1610 2930 5306
782 1440 2624 1060 1940 3524 1338 2440 4424 1616 2940 5324
788 1450 2642 1066 1950 3542 1343 2450 4442 1621 2950 5342
793 1460 2660 1071 1960 3560 1349 2460 4460 1627 2960 5360
799 1470 2678 1077 1970 3578 1354 2470 4478 1632 2970 5378
804 1480 2696 1082 1980 3596 1360 2480 4496 1638 2980 5396
810 1490 2714 1088 1990 3614 1366 2490 4514 1643 2990 5414
1093 2000 3632 1649 3000 5432
115
HARDNESS CONVERSION TABLES
BASED ON BRINELL
(APPROXIMATE)
116
HARDNESS CONVERSION TABLES - Continued
Values in ( ) are beyond normal range and are given for information only.
The Brinell values in this table are based on the use of a 10mm tungsten
carbide ball; at hardness levels of 429 Brinell and below, the values
obtained with the tungsten carbide ball, the Hultgren ball, and the standard
ball are the same.
117
TIMKEN DESFORD STEEL
A UNIT OF THE TIMKEN COMPANY
Kirby Muxloe
Leicester, LE9 2BJ
England
Telephone ++ 44 (0) 1455 826400
FAX ++ 44 (0) 1455 824815
118
TIMKEN LATROBE STEEL
A TIMKEN COMPANY SUBSIDIARY
2626 Ligonier Street
P.O. Box 31
Latrobe, PA 15650-0031
724-537-7711 FAX: 724-532-6316
Youngstown, OH 44501-1286
800-321-6446 FAX: 330-743-4425
119
THE TIMKEN COMPANY
GENERAL OFFICES
1835 Dueber Avenue SW
Canton, Ohio 44706-2798
1-800-223-1954
www.timken.com
CINCINNATI PHILADELPHIA
8845 Governor’s Hill Drive 409 Mountainview Dr.
Suite 200 Wayne, PA 19087-5533
Cincinnati, Ohio 45249-3310 610-578-0170
513-677-8118 Fax: 610-578-0171
Fax: 513-677-8489
CLEVELAND
30575 Bainbridge Road, Suite 280
Solon, Ohio 44139
440-349-1939
Fax: 440-498-0563
120