Sharp Ar M160/ 205 Service Manual

CODE : 00ZARM205/A1E
DIGITAL COPIER
AR-M160
MODEL
AR-M205 (With RSPF installed)
AR-M160 AR-M205
CONTENTS
[ 1 ] GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 1 [ 2 ] SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 1 [ 3 ] CONSUMABLE PARTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 1 [ 4 ] EXTERNAL VIEWS AND INTERNAL STRUCTURES . . . . . . . 4 - 1 [ 5 ] UNPACKING AND INSTALLATION . . . . . . . . . . . . . . . . . . . . . . 5 - 1 [ 6 ] ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 1 [ 7 ] SIMULATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 1 [ 8 ] USER PROGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 1 [ 9 ] TROUBLE CODE LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 1 [10] MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 - 1 [11] DISASSEMBLY AND ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . 11 - 1 [12] FLASH ROM VERSION UP PROCEDURE . . . . . . . . . . . . . . 12 - 1 [13] ELECTRICAL SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 - 1
Parts marked with are important for maintaining the safety of the set. Be sure to replace these parts with specified ones for maintaining the safety and performance of the set.
SHARP CORPORATION
This document has been published to be used for after sales service only. The contents are subject to change without notice.
CONTENTS
[1] GENERAL 1. Note for servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1 [2] SPECIFICATIONS 1. Copy mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1 [3] CONSUMABLE PARTS 1. Supply system table . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1 2. Environmental conditions . . . . . . . . . . . . . . . . . . . . . . . .3-2 3. Production number identification . . . . . . . . . . . . . . . . . .3-2 [4] EXTERNAL VIEWS AND INTERNAL STRUCTURES 1. Appearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1 2. Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1 3. Operation Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2 4. Motor, solenoid, clutch . . . . . . . . . . . . . . . . . . . . . . . . . .4-3 5. Sensor, switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-4 6. PWB unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5 7. Cross sectional view . . . . . . . . . . . . . . . . . . . . . . . . . . .4-6 [5] UNPACKING AND INSTALLATION 1. Installing conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1 2. Removal of protective material and fixing screw . . . . . .5-1 3. Installing procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1 4. Removal and storage of fixing screw . . . . . . . . . . . . . . .5-2 5. Changing the copy paper size in the tray . . . . . . . . . . . .5-3 [6] ADJUSTMENTS 1. Adjustment item list . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1 2. Copier adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1 [7] SIMULATIONS 1. Entering the simulation mode. . . . . . . . . . . . . . . . . . . . .7-1 2. Canceling the simulation mode . . . . . . . . . . . . . . . . . . .7-1 3. List of simulations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1 4. Contents of simulations . . . . . . . . . . . . . . . . . . . . . . . . .7-3
[8] USER PROGRAMS 1. List of user programs . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 2. Setting the user programs. . . . . . . . . . . . . . . . . . . . . . . 8-3 3. Toner cartridge life . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3 [9] TROUBLE CODE LIST 1. Trouble code list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1 2. Details of trouble codes . . . . . . . . . . . . . . . . . . . . . . . . 9-1 [10] MAINTENANCE 1. Maintenance table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1 2. Maintenance display system . . . . . . . . . . . . . . . . . . . . . 10-2 3. Note for replacement of consumable parts . . . . . . . . . . 10-2 [11] DISASSEMBLY AND ASSEMBLY 1. High voltage section / Duplex transport section . . . . . . 11-1 2. Optical section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2 3. Fusing section. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-4 4. Paper exit section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-6 5. MCU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-8 6. Optical frame unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-8 7. LSU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-9 8. Tray paper feed section / Paper transport section. . . . . 11-9 9. Manual multi paper feed section . . . . . . . . . . . . . . . . . . 11-11 10. Power section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-13 11. Developing section . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-14 12. Process section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-15 13. Others . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-15 [12] FLASH ROM VERSION UP PROCEDURE 1. Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1 2. Download procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1 3. Installation procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-2 [13] ELECTRICAL SECTION 1. Block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-1 2. Circuit descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-2 3. Actual wiring diagram . . . . . . . . . . . . . . . . . . . . . . . . . . 13-5
[1] GENERAL
1. Note for servicing
Pictogram The label ( ) in the fusing area of the machine indicates the following: : Caution, risk of danger : Caution, hot surface
poorly ventilated
A. Warning for servicing

The fusing area is hot. Exercise care in this area when removing misfed paper. Do not look directly at the light source. Doing so may damage your eyes.
exposed to direct sunlight
B. Cautions for servicing

Do not switch the machine rapidly on and off. After turning the machine off, wait 10 to 15 seconds before turning it back on. Machine power must be turned off before installing any supplies. Place the machine on a firm, level surface. Do not install the machine in a humid or dusty location. When the machine is not used for a long time, for example, during prolonged holidays, turn the power switch off and remove the power cord from the outlet. When moving the machine, be sure to turn the power switch off and remove the power cord from the outlet. Do not cover the machine with a dust cover, cloth or plastic film while the power is on. Doing so may prevent heat dissipation, damaging the machine. Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous laser radiation exposure. The socket-outlet shall be installed near the machine and shall be easily accessible.
subject to extreme temperature or humidity changes, e.g., near an air conditioner or heater.
C. Note for installation place

Improper installation may damage the machine. Please note the following during initial installation and whenever the machine is moved. Caution : If the machine is moved from a cool place to a warm place, condensation may form inside the machine. Operation in this condition will cause poor copy quality and malfunctions. Leave the machine at room temperature for at least 2 hours before use. Do not install your machine in areas that are: damp, humid, or very dusty The machine should be installed near an accessible power outlet for easy connection and disconnection. Be sure to connect the power cord only to a power outlet that meets the specified voltage and current requirements. Also make certain the outlet is properly grounded. Note : Connect the machine to a power outlet which is not used for other electric appliances. If a lighting fixture is connected to the same outlet, the light may flicker. Be sure to allow the required space around the machine for servicing and proper ventilation.
8" (20cm)
8" (20cm)
8" (20cm)
AR-M205 GENERAL 1-1
[2] SPECIFICATIONS
1. Copy mode
A. Type
Type Paper exit Desk-top Wing less
D. First copy time

(1) Basic speed
First copy time 7.2sec (A4, 8.5" X 11"/1st tray/with OC) (Polygon motor ready state)
E. Document
Max. document size Document reference position Detection (Platen) Detection size A3, 11" X 17" Left side center None A3, B4, A4, A4R, B5, B5R, A5 11" X 17", 8.5" X 14", 8.5" X 13", 8.5" X 11", 8.5" X 11"R, 8.5" X 5.5" (8.5" X 13" is detected by key input.)
B. Machine composition
AR-M160 AR-M205 16-CPM multi function model 20-CPM multi function model
(1) Option
Machine 250 sheets paper feed unit SPF RSPF Original cover Dual function board Network expansion kit PS3 expansion kit 256MB optional memory Model AR-D24 AR-SP6 AR-RP6 AR-VR5 AR-EB7 AR-NB2 AR-PK1/N AR-SM5 Document replacement speed Available Available from October option for AR-NB2 AR-M160 only AR-M205 only Document load capacity Document size (Max. ~ Min.)
250 sheets x 2 paper feed unit AR-D25
(1) SPF/R-SPF
Standard/Option Option SPF: AR-SP6 (AR-M160 only) RSPF: AR-RP6 (AR-M205 only) 40 sheets (Thickness 4mm or less) A3 ~ A5 11" x 17" ~ 8.5" x 5.5" (8.5" x 5.5", duplex is inhibited.) AR-M205:20 sheets/min AR-M160:16 sheets/min (A4 , 8.5" x 11" normal copy)
C. Copy speed
(1) Scan One Print many
AR-M205 / M160
Document set/Paper Face up, Center reference, feed direction Paper feed from the top Document weight Document size detection Document mixture Reduction (50%) 9 10 16 12 16 14 9 10 11 16 12 16 Paper feed size Remaining quantity detection AR-M160 Cassette section Manual tray 56 ~ 90g/m, 15 ~ 24 lbs On the document feed tray Copy mode: Not Available
Condition: Copy speed in the normal copy from all the paper feed ports including the manual paper feed port.
(2) Continuous copy speed (Sheets/min)

a. AR-M160 Paper size A3 B4 AB system A4 A4R B5 B5R 11" X 17" 8.5" X 14" Inch system 8.5" X 13" 8.5" X 11" 8.5" X 11"R 8.5" X 5.5" b. AR-M205 Paper size A3 B4 AB system A4 A4R B5 B5R 11" X 17" 8.5" X 14" Inch system 8.5" X 13" 8.5" X 11" 8.5" X 11"R 8.5" X 5.5" Normal 11 12 20 14 20 16 10 12 12 20 15 20 Enlargement (200%) 11 12 20 14 20 16 10 12 12 20 15 20 Reduction (50%) 11 12 20 14 20 16 10 12 12 20 15 20 Normal 9 10 16 12 16 14 9 10 11 16 12 16 Enlargement (200%) 9 10 16 12 16 14 9 10 11 16 12 16
F. Paper feed
Copy size (Max. ~ Min.) Paper feed system Paper feed capacity A3 ~ A6 11" x 17" ~ 8.5" x 5.5" 1 cassette + Multi manual paper feed AR-M205 250 x 2 (Paper feed tray) + 100 (Multi bypass feed tray) 250 x 1 (Paper feed tray) + 100 (Multi bypass feed tray) Only empty detection available Only empty detection available
(1) Paper feed section of the copier

A3, B4, A4, A4R, B5, B5R, A5 11" x 17", 8.5" x 14", 8.5" x 13", 8.5" x 11", 8.5" x 11"R, 8.5" x 5.5" (For A5 and 8.5" x 5.5", only No. 1 tray available.) Front 250 sheets (56 ~ 90g/m equivalent) (15 ~ 21 lbs.) Paper empty detection available, size detection (by key input) 56 ~ 90g/m (15 lbs. ~ 21 lbs.)
Side front Paper feed capacity Detection Weight
Special paper Recycled paper
AR-M205 SPECIFICATIONS 2-1
(2) Manual paper feed section

Paper feed size Paper feed capacity Detection Weight Paper feed A3 ~ A6, 11" x 17" ~ 8.5" x 5.5" 100 sheets(56 ~ 80g/m) Size detection not available, paper empty detection available 56 ~ 200g/m (15 ~ 34 lbs.) Single except for recycled paper
K. Print density
Density mode No. of manual adjustment Resolution Auto / Text / Photo 5 steps (Text / Photo) Writing: 600 x 600dpi Reading: 600 (main) x 600 (sub) (PHOTO mode) 600 (main) x 300 (sub) (AE mode) Reading: 256 gradations Writing: Binary Set by the user program
Gradation Toner save mode
Special paper Recycled paper, OHP film, labels
(3) Option paper feed unit

1-step paper feed unit 2-step paper feed unit Model Paper feed size AR-D24 A3, B4, A4, A4R, B5, B5R 11" x 17", 8.5" x 14", 8.5" x 13", 8.5" x 11", 8.5" x 11"R About 250 sheets x 1 step None About 250 sheets x 2 steps AR-D25
L. Void width
Void area Lead edge 1 ~ 4mm, rear edge 4mm or less, both sides 4mm or less 4mm or less
Image loss
Capacity (56 ~ 80gm) Paper weight Moisture preserving heater Paper size setting External dimensions (W x D x H) Weight Special paper Power
M. Auto duplex
Standard/ Option Standard provision (AR-M205 only) (D D / D S enable only when RSPF is installed) Not available for AR-M160
56 ~ 90 g/m (15 ~ 21 lbs.)
N. Paper exit / finishing

User setting Paper size detection:None 590 x 471 x 88mm About 4.7kg Recycled paper Supplied from the machine 590 x 471 x 173.5mm About 10kg Paper exit section capacity Full detection Finishing Electronic sort capacity Offset function Staple function 100% (document replacement rate) Face down 250 sheets None Dual function board: Option (AR-EB7) A4 (8.5" x 11") standard document 100 sheets Available (by the shifter) None
Paper empty detection Available
G. Job speed
S-S (1st step) Condition:With SPF/RSPF A4/Letter Normal 1cassette
(1) Electronic sort board (Option)

Electronic sort Sorting Grouping 100 sheets of A4 standard documents 100 sheets of A4 standard documents
H. Multi copy
Max. number of multi copy 999 sheets Rotation copy 45 sec Available Within 45 sec 2 in 1, 4 in 1
I. Warm-up time
Warm-up time Pre-heat Jam recovery
If there is paper of same size as the document, the image is rotated to copy even though the paper is set in the different direction from the document direction. Copies of 2 pages or 4 pages are integrated into one surface. Divided by solid lines, (Selectable by the user program.) Images surrounding the document are erased when copying. (Adjustable in 5 ~ 20mm by the user program.) The image at the center is erased when copying. (Adjustable in 5 ~ 20mm by the user program.) Binding margin is made at the left edge of the set documents. (Adjustable in 5 ~ 20mm by the user program.) 16MB A4 standard 100 pages DIMM memory slot x 1, max. 256MB x 1 slot + 16MB (Max. 272MB in total) Standard provision of E-sort Supported when E-sort is installed. Supported when E-sort is installed.
J. Copy magnification ratio

Fixed magnification ratio Zooming Independent zooming(vertical) Independent zooming (horizontal) AB system: 50, 70, 81, 86, 100, 115, 122, 141, 200% Inch system: 50, 64, 77, 95, 100, 121, 129, 141, 200% 25 ~ 400% SPF/RSPF(50 ~ 200%) Available (25 ~ 400%) SPF/RSPF(50 ~ 200%) Available (25 ~ 400%) SPF/RSPF(50 ~ 200%) Edge erase
Center erase Margin shift
Memory for electronic sort * Memory loading capacity Memory expansion USB2.0 SPLC (JBIG-GDI) ROPM
O. Additional functions
APS AMS Auto tray switching Memory copy Rotation copy E-sort Rotation sort Independent zooming 1 set 2 copy Binding margin O X O O Enlargement invalid/SPF invalid (Patent rotation) Default AB series: 10mm (5, 10, 15, 20mm) Inch series: 1/2 inch (1/4, 1/2, 3/4, 1 inch) Default AB series: 10mm (5, 10, 15, 20mm) Inch series: 1/2 inch (1/4, 1/2, 3/4, 1 inch) Default AB series: 10mm (5, 10, 15, 20mm) Inch series: 1/2 inch (1/4, 1/2, 3/4, 1 inch) X Option O O O O
R. External view
External dimensions (W x D x H) Occupying area (W x D) Weight 590 x 577 x 520 mm(AR-M205) 590 x 577 x 470 mm(AR-M160) 590 x 531mm (When the manual tray is installed.) About 31.3kg (AR-M160) About 35.1kg (AR-M205)
S. Power source
Voltage Frequency AC120V, 220V, 230V, 240V 15% 50/60Hz common
T. Power consumption
Max. power consumption * EnergyStar conformity Average power consumption in Less than 550W operation Power consumption when 5W(Not include option) standby Energy consumption efficiency Less than 25W 1200W
Edge erase
Center erase
U. Digital performance
Resolution Reading Writing 600 x 600dpi (PHOTO mode) 600 x 300dpi (AE mode) 600 x 600dpi 256 gradations Binary
Black/white reverse 2in1/4in1 Sorter Preheating Auto shut-off User programming Total counter Coin vendor support Auditor support Duplex Toner save Department management O X : Available : Not available
O O O O O O O O O O
Offset function (Shifter) provided The conditions are set by the user program. The conditions are set by the user program. Supports Total counter, Scan counter, and Copy counter. (Supports I/F only.) (Supports I/F only.) (Standard provision for the model of 20sheet model only) (Set according to the destination) (Copy: 20 Dept.) :Installation of the option is required.
Gradation Memory Hard disk
Reading Writing None
Simplex:16MB Duplex:32MB
V. Printing function
Print speed <Standard>12ppm (With the AR-EB7 installed) 16ppm (AR-M160) / 20ppm (AR-M205) 600dpi 16MB (with the AR-EB7 installed) 256MB (AR-SM5) can be added to the AR-EB7. Two drivers for the case when the AR-EB7 is installed and when it is not are automatically installed by plug & play. <Standard> SHARP GDI driver <with the AR-EB7 installed> SPLC driver
Data resolution Option memory Printer driver
W. Scanner function
Type Scan system Light source Resolution Document Effective scan range Scan speed Input data Output data Scan color Protocol Interface Flat bed color scanner Document table/document feed unit White CCFL Basic 600 x 1200dpi Set range: 50 ~ 9600dpi Sheet/Book OC/SPF: about 297(length) x 431(width) mm OC/SPF: 2.88msec/line (Color) 1bit or 12bit 1bit or 8bit Black and white binaryGray scaleFull color TWAIN/WIA (XP only) / STI USB1.1 USB2.0 (Option support: High-speed mode/Full speed mode (Switched by the user program.)) (Supported when E-sort is installed) Sharp Desk/Button Manager Provided Provided (6) Windows98/ME/2000/XP Lead edge/rear edge (2.5mm) on the driver side Left/right: 3.0mm Yes
P. Other specifications
Photoconductor type Photoconductor drum dia. Copy lamp Developing system Charging system Transfer system Separation system Fusing system Cleaning system OPC (Organic Photo Conductor) 30mm Cold cathode fluorescent lamp (CCFL) Dry 2-component magnetic brush development Saw teeth charging (+) DC corotron (-) DC corotron Heat roller Contact blade
Q. Package form
Body Body / Accessories Scanner utility Drop-out color Scanner button Supported OS Void area WHQL support
[3] CONSUMABLE PARTS

1.Supply system table
A.USA/CANADA/Latin America
NO 1 Name Toner cartridge(Black) <With IC> Developer Drum kit Content Toner (Toner: Net Weight 537g) Vinyl bag Developer (Developer : Net Weight 400g) Drum Drum fixing plate x10 x10 x10 x1 x1 500K 50K AR-202MD AR-202DR Life 160K Product name AR-202MT Remark Life setting by A4 6% document
2 3
B. Middle East/Africa/Taiwan/Philippine
NO 1 Name Toner cartridge(Black) <With IC> Developer Drum kit Content Toner (Toner: Net Weight 537g) Vinyl bag Developer (Developer : Net Weight 400g) Drum Drum fixing plate x10 x10 x10 x1 x1 500K 50K AR-202CD AR-202DR Life 160K Product name AR-202ET Remark Life setting by A4 6% document
2 3
C. Europe/East Europe
NO 1 Name Toner cartridge(Black) <With IC> Developer Drum kit Content Toner (Toner: Net Weight 537g) Vinyl bag Developer (Developer : Net Weight 400g) Drum Drum fixing plate x10 x10 x10 x1 x1 500K 50K AR-202LD AR-202DM Life 160K Product name AR-202LT Remark Life setting by A4 6% document
2 3
D. Asia
NO 1 Name Toner cartridge(Black) <With IC> Developer Drum kit Content Toner (Toner: Net Weight 537g) Vinyl bag Developer (Developer : Net Weight 400g) Drum Drum fixing plate x10 x10 x10 x1 x1 500K 50K AR-202CD AR-202DR Life 160K Product name AR-202CT Remark Life setting by A4 6% document
2 3
E.Hong Kong/China
NO 1 Name Toner cartridge(Black) <With IC> (Hong Kong only) Toner cartridge(Black) <With IC> (China only) Developer Drum kit Content Toner (Toner: Net Weight 645g) Vinyl bag Toner (Toner: Net Weight 645g) Vinyl bag Developer (Developer : Net Weight 4500) Drum Drum fixing plate x10 x10 x1 x1 x10 x1 x1 500K 50K AR-202CD-C AR-202DR-C 19K AR-203ST-C Life setting by A4 6% document Life 160K Product name AR-202CT-C Remark Life setting by A4 6% document
3 4
AR-M205 CONSUMABLE PARTS 3-1
2. Environmental conditions
A. Transport conditions
(1) Transport conditions
3. Production number identification

<Toner cartridge> The label on the toner cartridge shows the date of production.
Humidity (%)
Production place
Serial number
Year/ Month/ Day
Ver.No.
Temperature
(2) Storage conditions
Humidity (%)
<Drum cartridge> The lot number, printed on the front side flange, is composed of 6 digits, each digit showing the following content:
Temperature
1 2 Alphabet Indicates the model conformity code. A for this model. 2 3 Number Indicates the end digit of the production year. Number or X, Y, Z Indicates the month of packing. X stands for October, Y November, and Z December. 4/5 6 Number Indicates the day of the month of packing. Alphabet Indicates the production factory. "A" for Nara Plant, C for SOCC 3 4 5 6
B. Use conditions
Humidity (%)
Use environment conditions
Temperature
C. Life(packed conditions)
Photoconductor drum (36 months from the production month) Developer, toner (24 months from the production month)
AR-M205 CONSUMABLE PARTS 3-2
[4] EXTERNAL VIEWS AND INTERNAL STRUCTURES

1. Appearance
1 17 1 6 5
15 16
2 3 3 9 4 7 10
14
11
12
13
4 7 10 13 16
Document feeder cover (when the SPF/ RSPF is installed) /document cover (when the document cover is installed) Power switch Front cover Side cover handle Bypass tray extension Parallel port
Document glass
Handles
5 8 11 14 17
Operation panel Paper trays Bypass tray guides Charger cleaner USB 2.0 port (when the dual function board is installed)
6 9 12 15
Paper output tray Side cover Bypass tray USB 1.1 port
2. Internal
18 19 20
21
22
23
24
26 25
27
28
29
18 21 24 27
Document feeder tray (when the SPF/RSPF is installed) Right side cover (when the SPF/RSPF is installed) Toner cartridge lock release lever Fusing unit release levers
19 22 25 28
Original guides (when the SPF/RSPF is installed) Exit area (when the SPF/RSPF is installed) Toner cartridge Photoconductive drum
20 23 26 29
Feeding roller cover (when the SPF/RSPF is installed) Reversing tray (when the RSPF is installed) Roller rotating knob Fusing unit paper guide
AR-M205 EXTERNAL VIEWS AND INTERNAL STRUCTURES 4-1
3. Operation Section
1 2 3 4 5 6
SCAN
1 2 1 2 3 4 5 6
ON LINE
ORIGINAL TO COPY XYZOOM
DUAL PAGE COPY
The AR-M160 is shown below.

ON LINE XYZOOM
L PAPER SIZE
DUAL PAGE COPY
X17 X14 X11 X5 X11
TRA
20 14 12 12 10 9 7 6 5
ZE
TRAY
AUTO
PRESET
1 4
SCAN MENU key ORIGINAL TO COPY key/indicators (AR-M205 only)
2 5
SCAN key/indicator DUAL PAGE COPY key/indicator
3 6
ON LINE key/indicator XY-ZOOM key/indicator
9 10 11 12 13
14
15
16
17
18
19
20
21
ORIGINAL DATA SORT GROUP
AUDIT CLEAR
AUTO PAPER SELECT
POWER SAVE
ZOOM
25 400%
INTERRUPT
2 IN 1 4 IN 1
AUTO TEXT PHOTO
EDGE ERASE CENTER
MARGIN SHIFT
ORIGINAL PAPER SIZE SIZE 11X17 8X14 8X11 8X5 8X11 EXTRA
1 3 5
ORIGINAL SIZE ENTER
200% 141 129 121 100% 95 77 64 50%
CLEAR
CLEAR ALL
AUTO TRAY SELECT IMAGE PRESET RATIO READ-END
START
22
23
24 25 26 27
28 29
30
31
32
33
34
35 36
10
13 16 19 22 25 28 31 34
SORT/GROUP key/indicators (when the dual function board is installed) ERASE key/indicators (when the dual function board is installed) AUDIT CLEAR key POWER SAVE indicator ZOOM indicator Light and Dark keys ( , ) / indicators PAPER SIZE ENTER key AUTO IMAGE key/indicator [ ] key START key (
11
14 17 20 23 26 29 32 35
) /indicators
ORIGINAL DATA indicator (when the dual function board is installed) MARGIN SHIFT key/indicator (when the dual function board is installed) AUTO PAPER SELECT indicator Display Zoom keys ( , ) ORIGINAL SIZE ENTER key / ORIGINAL SIZE indicators SPR/RSPF indicator (when the SPF/RSPF is installed) Paper feed location/misfeed location indicators Numeric keys CLEAR ALL key ( )
12
2 IN 1 / 4 IN 1 key/indicators (when the dual function board is installed) AUTO/TEXT/PHOTO key / indicators
15 18 21 24 27 30 33 36
Alarm indicators Copy ratio display key ( ) INTERRUPT key ( ) / indicator PAPER SIZE indicators TRAY SELECT key ( ) , )/
PRESET RATIO selector keys ( indicators READ-END key ( ) CLEAR key ( )
4. Motor, solenoid, clutch
1 2 3 4
18
5 6 7 8 9 10 11 12 13
17
16
15
14
No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Mirror motor Shifter motor Toner motor Duplex motor
Name
Code MRM SHTM TM DPX CFM MM CPFC1 RRC CPSOL1 RRS MPTC MPFC MPFS CPFC2 FSOL1 CPFC1 PSOL2 VFM Shifts the paper exit tray. Toner supply
Function operation
Drives the optical mirror base (scanner unit).
Switchback operation and paper exit motor in duplex. Cools the inside of the machine. Drives the machine. Drive the pick up roller Drives the resist roller Solenoid for paper feed from cassette Resist roller rotation control solenoid Drives the manual paper transport roller. Drives the manual paper feed roller. Manual paper feed solenoid Drives the 2nd tray transport roller. 2nd tray transport solenoid Drives the 2nd tray paper feed roller. 2nd tray transport solenoid Cools the inside of the machine.
Cooling fan motor Main motor 1st tray paper feed clutch PS clutch Paper feed solenoid Resist roller solenoid Manual paper transport clutch Manual paper feed clutch Manual paper feed solenoid 2nd tray transport clutch 2nd tray transport solenoid 2nd tray paper feed clutch 2nd tray paper feed solenoid Exhaust fan motor
5. Sensor, switch
1 2 3
4 17 16 5
6 7 8
15 14 10 13 12 11 9
No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
Name Mirror home position sensor Side door switch Paper exit sensor (paper exit side) Shifter home position sensor Paper exit sensor (DUP side) Thermistor Thermostat Toner density sensor 2nd tray detection switch Manual sensor 2nd tray door open/close sensor 2nd tray door paper pass sensor 2nd tray paper empty sensor Paper in sensor Cassette empty Front cover SW Power switch
Code MHPS DSWR POD1 SFTHP PDPX RTH TCS MPED DRS2 PPD2 CSS2 PIN
MAIN SW
Function operation Detects the mirror (scanner unit) home position. Side door open detection Detects paper exit. Shifter home position detection Paper transport detection Fusing section temperature detection Fusing section abnormally high temperature detection Toner quantity detection 2nd tray detection Manual transport detection 2nd tray door open/close detection 2nd tray paper entry detection 2nd tray paper empty detection Paper transport detection Tray paper entry detection Front cover open detection Turns ON/OFF the main power source.
6. PWB unit
2 6 1 4
5 10 7
9 8
No. 1 2 3 4 5 6 7 8 9 10
Name Copy lamp Inverter PWB I / F PWB CCD sensor PWB Main control PWB Tray PWB IMC2 PWB 2nd cassette PWB High voltage PWB Power PWB Operation main PWB
Function operation Copy lamp control USB1.1, IEEE1284 I/F Image scanning Main control PWB Shifter motor control Electronic sort, USB2.0 << Option:AR-EB7>> 2nd cassette control High voltage control AC power input/DC power control Operation panel input/Display, operation panel section control
7. Cross sectional view

1 2 3 4 5
18
6 7 8 9 10 11 12 13 14 15
23
No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Name Copy lamp Copy lamp unit LSU unit Lens unit MC holder unit Paper exit roller Transport roller Upper heat roller Lower heat roller Waste toner transport roller Drum unit Transfer charger unit DUP follower roller Duplex transport roller Resist roller Manual paper feed tray Manual paper pick up roller No. 2/3 mirror unit Manual transport roller 2nd tray paper transport roller 2nd tray paper pick up roller (semi-circular roller) 1st tray paper feed roller (semi-circular roller) MG roller
22 21 20 19 17 16
Function/Operation Image radiation lamp Operates in synchronization with No. 2/3 mirror unit to radiate documents sequentially. Converts image signals into laser beams to write on the drum. Reads images with the lens and the CCD. Supplies negative charges evenly on the drum. Used to discharge paper. Used to transport paper. Fuses toner on paper (with the teflon roller). Fuses toner on paper (with the silicon rubber roller). Transports waste toner to the waste toner box. Forms images. Transfer images (on the drum) onto paper. Transports paper for duplex . Takes synchronization between the paper lead edge and the image lead edge. Manual paper feed tray Picks up paper in manual paper feed. Reflects the images from the copy lamp unit to the lens unit. Transports paper from the manual paper feed port. Transports paper from the 2nd tray. Picks up paper from the 2nd tray. Picks up paper from the 1st tray. Puts toner on the OPC drum.
[5]UNPACKING AND INSTALLATION

1.Installing conditions
A.Copier installation
Do not install your copier in areas that are: damp, humid, or very dusty exposed to direct sunlight poorly ventilated subject to extreme temperature or humidity changes, e.g., near an air conditioner or heater. Be sure to allow the required space around the machine for servicing and proper ventilation.
2) Open the front cover. Hold the both sides and pull down to open.
3) Loosen the screw and remove the developer cartridge.
B.Power source
Use an exclusive-use power outlet. If the power plug of this machine is inserted into a power outlet commonly used with other illumination units, flickers of the lamp may be result. Use a power outlet which is not used commonly with any illumination units. Avoid complex wiring.
C.Grounding wire connection.

To avoid danger, be sure to connect a grounding wire. If no grounding wire is connected and a leakage occurs, a fire or an electric shock may be result. 4) Remove the developer tank from the developer cartridge.
2.Removal of protective material and fixing screw

1) Remove all tapes and protective material. Remove all tapes, then open the document cover and remove the protective material of sheet shape 2) Remove the fixing screw. Use a coin to remove the fixing screw. The fixing screw is required when transporting the machine. Keep it in the tray. (Refer to the later description.) 5) Supply developer into the developer tank while rotating the MG roller in the arrow direction.
MG roller
* Shake the developer bag enough before opening it.
3.Installing procedure
A.Developer cartridge installation
1) Open the manual tray, and open the side cover.
Hook
Note: Check that the DV seal is free from developing agent. If developing agent is attached to the DV seal, clean it carefully. Check to insure that the hook is engaged in two positions. 6) Attach the developer tank to the developer cartridge. * After supplying developer into the developer cartridge, do not tilt or shake the developer cartridge. 7) Attach the developer cartridge to the copier, and fix it with the screw.
AR-M205 UNPACKING AND INSTALLATION 5-1
B.Toner cartridge installation

1) Shake the toner cartridge several times horizontally, and remove the tape. * Do not hold the shutter lever when shaking. * After removing the tape, do not tilt or shake the toner cartridge.
4.Removal and storage of fixing screw

1) Lift the knob and gently pull out the tray.
4 or 5 times
Shutter Tape Handle

2) Attach the toner cartridge to the copier. 2) Hold the paper pressure plate and turn the fixing screw in the arrow direction.
3) Pull the shutter lever.
3) Store the fixing pin and the fixing screw in the tray. Store the fixing screw which was removed in the above procedure 2 and the fixing screw which was removed in procedure 2 of 2. Removal of protective material and fixing screw in the storage place in the tray.
Pressure plate lock
Screw
Close the front cover A, then close the side cover B. When closing the front cover, gently press the both sides. When closing the side cover, hold the knob. When closing the covers, be sure to close the front cover first, then close the side cover. If closed in a wrong sequence, the covers may be broken.
5. Changing the copy paper size in the tray

Note The paper size setting cannot be changed when the machine has stopped temporarily due to running out of paper or a misfeed, or during interrupt copying. During printing (even in copy mode), the paper size setting cannot be changed. 5-1/2" x 8-1/2" size paper can only be selected in upper paper tray. Do not load paper that is a different size than the paper size setting. Copying will not be possible. 1) Hold down the [PAPER SIZE ENTER] key for more than 5 seconds to set the selected paper size. The currently selected paper feed location indicator will blink and the corresponding paper size (which is currently set) indicator will light steadily. All other indicators will go out.
4) Squeeze the lock lever of the front guide and slide the front guide to match the width of the paper, and move the left guide to the appropriate slot as marked on the tray.
Left guide
Front guide
The front guide is a slide-type guide. Grasp the locking knob on the guide and slide the guide to the indicator line of the paper to be loaded. The left guide is an insert-type guide. Remove it and then insert it at the indicator line of the paper to be loaded. When using 11" x 17" sized paper store the left guide in the slot at the left front of the paper tray.
GINAL
PAPER SIZE 11X17 8X14 8X11 8X5 8X11 EXTRA
2) Use the [TRAY SELECT] key to select the paper tray for which you wish to change the paper size setting. Each time the [TRAY SELECT] key is pressed, a paper tray will be indicated with a blinking paper feed location indicator.
TRAY SELECT
6) Press the [START] key and then the [PAPER SIZE ENTER] key. To change the paper size setting of another tray, repeat steps 2 to 3 after pressing the [START] key.
START
3) Use the [ORIGINAL SIZE ENTER] key to select the paper size. The indicator of the selected paper size lights up.
PAPER SIZE 11X17 ORIGINAL SIZE 8X14 ENTER 8X11 8X5 8X11 EXTRA
GINAL
Note Affix the paper size label for the paper size selected in step 3 to the label position on the right end of the tray.
[6]ADJUSTMENTS
1.Adjustment item list
Section A Process section (1) (2) (3) (4) B Mechanism section (1) (2) (3) (4) (5) (6) (7) (8) C Image density adjustment (1) Adjustment item Developing doctor gap adjustment MG roller main pole position adjustment Developing bias voltage check Main charger voltage check Image position adjustment Main scanning direction (FR direction) distortion balance adjustment Main scanning direction (FR direction) distortion adjustment Sub scanning direction (scanning direction) distortion adjustment Main scanning direction (FR direction) magnification ratio adjustment SIM-50 No. 2/3 mirror base unit installing position adjustment Copy lamp unit installing position adjustment Rail height adjustment Winding pulley position adjustment SIM 48-1 Adjustment procedure/SIM No. Developing doctor gap adjustment MG roller main pole position adjustment
Sub scanning direction (scanning direction) magnification ratio OC mode in copying (SIM 48-1) adjustment SPF mode in copying (SIM 48-5) Off center adjustment SPF white correction pixel position adjustment (required in an SPF model when replacing the lens unit) Copy mode OC mode (SIM 50-12) SPF mode (SIM 50-12) SIM63-7 SIM 46-1
2.Copier adjustment
A.Process section
(1) Developing doctor gap adjustment
1) Loosen the developing doctor fixing screw A. 2) Insert a thickness gauge of 1.5mm to the three positions at 20mm and 130mm from the both ends of the developing doctor as shown.
(2) MG roller main pole position adjustment

1) Remove and separate the waste toner box and put the developing unit on a flat surface. 2) Tie a string to a needle or a pin. 3) Hold the string and bring the needle close to the MG roller horizontally. (Do not use paper clip, which is too heavy to make a correct adjustment.) (Put the developing unit horizontally for this adjustment.) 4) Do not bring the needle into contact with the MG roller, but bring it to a position 2 or 3mm apart from the MG roller. Mark the point on the MG roller which is on the extension line from the needle tip. 5) Measure the distance from the marking position to the top of the doctor plate of the developing unit to insure that it is 18mm. If the distance is not within the specified range, loosen the fixing screw A of the main pole adjustment plate, and move the adjustment plate in the arrow direction to adjust.
3) Push the developing doctor in the arrow direction, and tighten developing doctor fixing screw. (Perform the same procedure for front and the rear frames.) 4) Check the clearance of the developing doctor. If it is within specified range, then fix the doctor fixing screw with screw lock. * When inserting a thickness gauge, be careful not to scratch developing doctor and the MG roller. <Adjustment specification>
the the the the
Developing doctor gap

Both ends (20mm from the both ends) : 1.5 +0.1 mm - 0.15 C (Center) (150mm from the both ends) :1.55 +0.15 mm - 0.2
AR-M205 ADJUSTMENT 6-1
(3)Developing bias voltage check

Note: Use a digital multi-meter with an internal resistance of 10M or more. 1) Set the digital multi-meter range to DC700V. 2) Put the test rod of the digital multi-meter on the developing bias voltage output check pin. 3) Turn on the power, execute SIM25-1.
B.Mechanism section
Note: If a jam error or paper empty occurs during copying in the adjustment by the simulation, the image data are not saved, and therefore recopying is required.
(1)Image position adjustment

a.OC image lead edge position adjustment (SIM 50-1) Note: In advance to this adjustment, the sub scanning magnification ratio adjustment must be performed. 1) Set a scale on the OC table as shown below.
<Specification> Mode Developing bias voltage Specification DC - 4008V
(4) Grid bias voltage check

Note: Use a digital multi-meter with an internal resistance of 10M or more. 1) Set the digital multi-meter range to DC700V. 2) Put the test rod of the digital multi-meter on the grid bias voltage output check pin. 3) Turn on the power. (The voltage is outputted in the grid bias High output mode during warming up, and in the grid bias Low output mode when warming up is completed.)
2) Make a copy. 3) Check the copy output. If necessary, perform the following adjustment procedures. 4) Execute SIM 50-1. 5) Set the OC lead edge position set value (Exposure display <<PHOTO>> ON) to [1] The OC image scanning start position is shifted inside the document edge. 6) Set the main cassette lead edge void adjustment value (Exposure display <<TEXT>> ON) * to [1] The lead edge void becomes the minimum. 7) Set the main cassette print start position value (Exposure display <<AUTO+MAIN CASSETTE LAMP>> ON) to [1] and make a copy. The print start position is shifted inside the document edge.
5mm 5 4mm 10
*The dimension varies depending on the model.
8) Measure the image loss R of the copied image. Enter the set value of the image scanning lead edge position (Exposure display <<PHOTO>> ON) again. 1 step of the set value corresponds to about 0.1mm shift. Calculate the set value from the formula below. R/0.1(mm) = Image loss set value <R: Image loss measurement value (mm)>
5mm
0mm 5
10
* The scanning edge is set. (A line may be printed by scanning the document edge.)
<Specification> Mode Grid bias LOW Grid bias HIGH Specification DC - 4008V DC - 52510V Example: 4/0.1 = 40 = about 40 Note: If the set value is not obtained from the above formula, perform the fine adjustment.
9) Measure the distance H between the paper lead edge and the image print start position. Set the image print start position set value (Exposure display <<AUTO+MAIN CASSETTE LAMP>> ON) again. 1 step of the set value corresponds to about 0.1mm shift. Calculate the set value from the formula below. H/0.1(mm) = Image print start position set value <H: Print start position measurement value (mm)>
<Adjustment specification> Adjustment mode OC image lead edge position Main cassette print start position 2nd cassette print start position Multi bypass tray print start position Lead edge void OC 2nd print surface lead edge position adjustment * SIM 50-19* SIM SIM 50-1 LED PHOTO AUTO + MAIN AUTO + 2nd CASSETTE AUTO + MULTI TEXT PHOTO B/0.05 1 step: 0.1mm shift Set value R/0.1 B/0.1 Spec value Lead edge void: 1 - 4mm Image loss: 3mm or less Set range 1 ~ 99
0mm 0mm 5
10
*Fit the print edge with the paper edge, and perform the lead edge adjustment.
Example: 5/0.1 = 50 = about 50 Note: If the set value is not obtained from the above formula, perform the fine adjustment. 10) Set the lead edge void adjustment value (Exposure display <<TEXT>> ON)* again. 1 step of the set value corresponds to about 0.1mm shift. Calculate the set value from the formula below. B/0.05 (mm) = Lead edge void adjustment value <B: Lead edge void (mm)>
(Set to S D mode for before execution)
b.SPF image lead edge position adjustment (SIM50-6) 1) Set a scale on the OC table as shown below.
2.5mm 5
2.5mm
10
Note: Since the printed copy is used as a test chart, put the scale in paralled with the edge lines. Example: When setting the lead edge void to 2.5mm :2.5 /0.05 = about 50 Note: If the set value is not obtained from the above formula, perform the fine adjustment. * 2nd cassette lead edge void adjustment: Exposure display <<AUTO + TEXT + PHOTO>> Multi bypass tray lead edge void adjustment: Exposure display <<TEXT + PHOTO>> <Duplex mode adjustment> OC 2nd print surface (Auto duplex) lead edge position adjustment: SIM50-19 <<PHOTO>> * For the adjustment procedure, set to S D mode before execution. Note: Before performing the 2nd print surface lead edge position adjustment and the lead edge void adjustment, be sure to perform the 1st print surface lead edge position adjustment in advance, and be sure to perform the 2nd print surface lead edge position adjustment and then the lead edge void adjustment in this sequence. 2) Make a copy, Then use the copy output as an original to make an SPF copy again. 3) Check the copy output. If necessary, perform the following adjustment procedures. 4) Execute SIM 50-6. 5) Set the SPF lead edge position set value (Exposure display <<AUTO>> ON) so that the same image is obtained as that obtained in the previous OC image lead edge position adjustment. <Adjustment specification> Adjustment mode SPF image lead edge position (1st print surface) (2nd print surface) SIM SIM 50-6 LED AUTO Set value Spec value Set range 1 ~ 99
1 step: Lead edge 0.1mm shift void: 1 - 4mm Image loss: 3mm or less
TEXT
c.Rear edge void adjustment (SIM50-1, SIM50-19) 1) Set a scale as shown in the figure below.
A4(8.5" x 11")
<Duplex mode adjustment> * 2nd print surface (auto duplex) off-center adjustment: SIM50-10<<TEXT+MAIN CASSETTE>>
<Adjustment specification> Mode Paper off center SIM SIM 50-10 LED Set value Specification Single: Center 2.0mm Duplex: Center 2.5mm Set range 1 ~ 99
Paper rear edge
2nd print surface offcenter
SIM 50-10
AUTO Add 1: + 0.1mm shift Selected to R side. tray ON Reduce 1: TEXT 0.1mm shift + to L side. MAIN CASSETTE
2) Set the document size to A4 (8.5" x 11"), and make a copy at 100%. 3) If necessary, perform the following adjustment procedure.
Void amount (Standard value: 4mm or less)
e.Side edge void area adjustment (SIM26-43) Note: Before performing this adjustment, be sure to check that the paper off center adjustment (SIM 50-10) is completed.
Scale image Paper rear edge
4) Execute SIM 50-1 and set the density mode to AUTO + TEXT + PHOTO (Rear edge void).The currently set adjustment value is displayed. 5) Enter the set value and press the start key. The correction value is stored and a copy is made. <Duplex mode adjustment> * * * 1st print surface (auto duplex) rear edge void adjustment: SIM50-19 <<AUTO>> 2nd print surface (auto duplex) rear edge void adjustment: SIM50-19<<TEXT>> Set to S D mode before execution.
1) Set a test chart (UKOG-0089CSZZ) on the document table. 2) Select a paper feed port and make two copies. Compare the 2nd copy and the test chart. If necessary, perform the following adjustment procedure. * The 1st copy does not show the void. Be sure to check the 2nd copy. 3) Execute SIM 26-43 and set the density mode to AUTO(right edge void) + TEXT (Left edge void). The currently set adjustment value is displayed. 4) Enter the set value and press the start key. The correction value is stored. <Adjustment specification> ode Left edge void SIM SIM 26-43 LED Set value Specification Set range
Note: Before performing the 2nd print surface rear edge void adjustment, be sure to perform the 2nd print surface lead edge position adjustment. Never reverse the sequence. <Adjustment specification> Mode Rear edge void SIM SIM 50-1 LED AUTO + TEXT + PHOTO AUTO Set value Specification Set range 1 ~ 99 *
1 step: 0.5 ~ 4mm 1 ~ 99 AUTO 0.5mm shift (right edge) + TEXT (left edge)
1 step: 4mm or 0.1mm shift less
The void adjustment values on the right and the left must be the same.
(2) Main scanning direction(FR direction) distortion balance adjustment

1) Remove the OC glass and the right cabinet.
1st print surface rear edge void 2nd print surface rear edge void *
SIM 50-19* SIM 50-19*
(1)
TEXT
(1)
(2)
(3) (4)
Set to S D mode before execution
d. Paper off center adjustment (SIM50-10) 1) Set a test chart (UKOG-0089CSZZ) on the document table. 2) Select a paper feed port and make a copy. Compare the copy and the test chart. If necessary, perform the following adjustment procedure. 3) Execute SIM 50-10. After completion of warm-up, shading is performed and the currently set off center adjustment value of each paper feed port is displayed. 4) Enter the set value and press the start key. The correction value is stored and a copy is made. AR-M205 ADJUSTMENT 6-4
(3)
2) Loosen the copy lamp unit wire fixing screw.
4) Loosen the set screw of the scanner drive pulley which is not in contact with No. 2/3 mirror base unit positioning plate. 5) Without moving the scanner drive pulley shaft, manually turn the scanner drive pulley until the positioning plate is brought into contact with No. 2/3 mirror base unit, then fix the scanner drive pulley.
Wire fixing screw
3) Manually turn the mirror base drive pulley and bring No. 2/3 mirror base unit into contact with the positioning plate. At that time, if the front frame side and the rear frame side of No. 2/3 mirror base unit are brought into contact with the positioning plate at the same time, the mirror base unit parallelism is proper. If one of them is in contact with the positioning plate, perform the adjustment of 4).
6) Put No. 2/3 mirror base unit on the positioning plate again, push the projections on the front frame side and the rear frame side of the copy lamp unit to the corner frame, and tighten the wire fixing screw.
(3)Main scanning direction (FR direction) distortion adjustment

This adjustment must be performed in the following cases: When the mirror base drive wire is replaced. When the lamp unit, or No. 2/3 mirror holder is replaced. When a copy as shown is made.
4) Loosen the mirror base drive pulley fixing screw on the front frame side or on the rear frame side.
When La < Lb
Turn the mirror base drive pulley on the front frame side in the arrow direction A. (Do not move the mirror base drive pulley shaft.)
When La > Lb
La Lb
Turn the mirror base drive pulley on the front frame side in the arrow direction A. (Do not move the mirror base drive pulley shaft.)
Paper exit direction Original Copy
Rear side
A
1) Set A3 (11" x 17") white paper on the original table as shown below.
Front side
Allow a little space.
5)Tighten the mirror base drive pulley fixing screw. <Adjustment specification> La = Lb 6) Execute the main scanning direction (FR) distartion balance adjustment previously described in 2) again.
Glass holding plate
A3 (11" x 17") white paper Fit the paper edge and the glass holding plate edge.
(4) Sub scanning direction (scanning direction) distortion adjustment

When there is no skew copy in the mirror base scanning direction and there is no horizontal error (right angle to the scanning direction), the adjustment can be made by adjusting the No. 2/3 mirror base unit rail height. Before performing this adjustment, be sure to perform the horizontal image distortion adjustment in the laser scanner section. This adjustment must be performed in the following cases: When the mirror base wire is replaced. When the copy lamp unit or No. 2/3 mirror unit is replaced. When the mirror unit rail is replaced or moved. When a following copy is made.
2) Open the original cover and make a normal (100%) copy. 3) Measure the width of the black background at the lead edge and at the rear edge.
Paper exit direction La: Lead edge black background width Lb: Rear edge black background width
Original
Copy A
Copy B
If the width (La) of the black background at the lead edge is equal that (Lb) at the rear edge, there is no need to execute the following procedures of 4) ~ 7).
1) Making of a test sheet Make test sheet by drawing parallel lines at 10mm from the both ends of A3 (11" x 17") white paper as shown below. (These lines must be correctly parallel to each other.)
Parallel line
10mm 10mm
When La > Lb Shift the mirror base B rail upward by the half of the difference of La - Lb. When La < Lb Shift the mirror base B rail downward by the half of the difference of Lb - La. Example: When La = 12mm and Lb = 9mm, shift the mirror base B rail upward by 1.5mm. When Lc > Ld Shift the mirror base B rail downward by the half of the difference of Lc - Ld.
Parallel line
10mm
10mm
White paper
When Lc < Ld Shift the mirror base B rail downward by the half of the difference of Ld - Lc. When moving the mirror base rail, hold the mirror base rail with your hand.
2) Make a normal (100%) copy of the test sheet on A3 (11" x 17") paper. (Fit the paper edge with the glass holding plate edge.) 3) Measure the distances (La, Lb, Lc, Ld) at the four corners as shown below.
La Lc
<Adjustment specification> La = Lb, Lc = Ld 5) After completion of adjustment, manually turn the mirror base drive pulley, scan the mirror base A and mirror base B fully, and check that the mirror bases are not in contact with each other. * If the mirror base rail is moved extremely, the mirror base may be in contact with the frame or the original glass. Be careful to avoid this.
Paper exit direction
(5) Main scanning direction (FR direction) magnification ratio adjustment (SIM 48-1)
Lb Ld
Note: Before performing this adjustment, be sure to check that the CCD unit is properly installed. 1) Put a scale on the original table as shown below.
When La = Lb and Lc = Ld, no need to perform the procedures 4) and 5). 4) Move the mirror base F rail position up and down (in the arrow direction) to adjust.
2) Execute SIM 48-1. 3) After warm-up, shading is performed and the current set value of the main scanning direction magnification ratio is displayed on the display section in 2 digits. 4) Select the mode and press the start key again. 5) Manual correction mode (TEXT lamp ON) Enter the set value and press the start key. The set value is stored and a copy is made.
Note: If the rear side rail is used for the adjustment, the scanning position of the white balance sheet is shifted and "E7-04" may occur only when scanning with the SPF. Therefore it is advisable to use the front side rail for the adjustment.
<Adjustment specification> Note: A judgment must be made with 200mm width, and must not be made with 100mm width. Mode Main scanning direction magnification ratio Specification At normal: 1.0% SIM Set value Set range 1 ~ 99 SIM 48-1 Add 1:0.1% increase Reduce 1: 0.1% decrease
(6) Sub scanning direction (scanning direction) magnification ratio adjustment (SIM 48-1, SIM 48-5)
a. OC mode in copying (SIM48-1) Note: Before performing this adjustment, be sure to check that the CCD unit is properly installed. 1) Put a scale on the original table as shown below, and make a normal (100%) copy. 2) Compare the scale image and the actual image. If necessary, perform the following adjustment procedures. 3) Execute SIM 48-1.<<PHOTO>> 4) After warm-up, shading is performed and the current set value of the main scanning direction magnification ratio is displayed on the display section in 2 digits. 5) When the photo lamp is lighted by pressing the density selection key, the current magnification ratio correction value in the sub scanning direction is displayed in lower 2 digits of the display section. 6) Enter the set value and press the start key. The set value is stored and a copy is made. <Adjustment specification> Mode Sub scanning direction magnification ratio (OC mode) Specification Normal 1.0% SIM Set value Set range 1 ~ 99 SIM 48-1 Add 1:0.1% (PHOTO) increase Reduce 1: 0.1% decrease
Note: Since the printed copy is used as a test chart, put the scale in parallel with the edge lines. 2) Set the test chart on the SPF and make a normal (100%) copy. 3) Compare the scale image and the actual image. If necessary, perform the following adjustment procedures. 4) Execute SIM 48-5. 5) After warm-up, shading is performed. The auto density lamp lights up and the current front surface sub scanning direction magnification ratio correction value is displayed in two digits on the display section. 6) Enter the set value and press the start key. The set value is stored and a copy is made. 7) Change the mode from the duplex original mode to the simplex original mode. "MANUAL" lamp lights up and the current back surface sub scanning direction magnification ratio is displayed in two digits on the display section. 8) Enter the set value and press the start key. The set value is stored and a copy is made. <Adjustment specification> Mode Sub scanning direction magnification ratio (SPF mode) Specification Normal 1.0% SIM SIM 48-5 Set value Add 1:0.1% increase Reduce 1: 0.1% decrease Set range 1 ~ 99
(7) Off center adjustment (SIM 50-12)

a. OC mode (SIM50-12) 1) Make a test chart as shown below and set it so that its center line is fit with the original guide center mark. * To make a test chart, draw a line on A3 or 11" x 17" paper at the center in the paper transport direction.
Original guide
b. RSPF sub scanning direction magnification ratio (SIM48-5) Note: Before performing this adjustment, be sure to check that the CCD unit is properly installed. Before performing this adjustment, the OC mode adjustment in copying must be completed. 1) Put a scale on the original table as shown below, and make a normal (100%) copy to make a test chart.
Center Copy paper (A3 or 17" x 11")
2) Make a normal copy from the manual paper feed tray, and compare the copy and the test chart. If necessary, perform the following adjustment procedures. 3) Execute SIM 50-12. 4) After warm-up, shading is performed and the current set value of the off center adjustment is displayed on the display section in 2 digits. 5) Enter the set value and press the start key. The set value is stored and a copy is made. <Adjustment specification> Mode Original off center mode (OC mode) Specification SIM Set value Set range 1 ~ 99 Single: SIM 50-12 Add 1: Center 2.0mm (AE lamp 0.1mm shift ON) to R side Reduce 1: 0.1mm shift to L side
b. SPF original off-center adjustment (SIM50-12) Note: Before performing this adjustment, be sure to check that the paper off center is properly adjusted. 1) Make a test chart for the center position adjustment and set it on the SPF. <Adjustment specification> Draw a line on a paper in the scanning direction. 2) Make a normal copy from the manual paper feed tray, and compare the copy and the original test chart. If necessary, perform the following adjustment procedures. 3) Execute SIM 50-12. 4) After warm-up, shading is performed and the current set value of the off center adjustment at each paper feed port is displayed on the display section in 2 digits. 5) Enter the set value and press the start key. The set value is stored and a copy is made. <Adjustment specification> Mode Original off center mode (SPF mode) Specification SIM Set value Set range
C.Image density adjustment

(1)Copy mode (SIM 46-1)
1)Set a test chart (UKOG-0162FCZZ) on the OC table as shown below.
Single: SIM Add 1: 1 ~ 99 Center 3.0mm(TEXT lamp) 50-12 0.1mm shift to R side Duplex: Reduce 1: Center 3.5mm(PHOTO lamp) 0.1mm shift to L side
2) Put several sheets of A3 or 11" x 17" white paper on the test chart. 3) Execute SIM 46-1. 4) After warm-up, shading is performed and the current set value of the density level is displayed on the display section in 2 digits. For mode selection, use the density select key. 5) Change the set value with the 10-key to adjust the copy image density. 6) Make a copy and check that the specification below is satisfied. <Adjustment specification> Density Display Exposure Sharp Gray mode lamp level Chart output Auto Auto Text Photo Text/ Photo Auto/ Photo 3 3 3 Set value Set range 1 ~ 99
(8) SPF white correction pixel position adjustment(SIM63-7) (required in an SPF model when replacing the lens unit)
1) Fully open the SPF. 2) Execute SIM 63-7. 3) When the operation panel displays "COMPLETE,"the adjustment is completed. 4) If the operation panel displays "ERROR,"perform the following measures. When the display is 0: Check that the SPF is open. Check that the lamp is ON.(If the lamp is OFF,check the MCU connector.) Check that the CCD harness is properly inserted into the MCU connector. When the display is 281 or above: 1) Remove the table glass. 2) Remove the dark box. 3) Slide the lens unit toward the front side and attach it,then execute SIM. When the display is 143 or below: 1) Remove the table glass. 2) Remove the dark box. 3) Slide the lens unit toward the rear side and attach it,then execute SIM.
Text Photo Toner save Toner save
"2" is slightly The greater the copied. set value is the "3" is slightly greater the density is The copied. smaller the set "2" is slightly value is the copied. smaller the "3" is slightly density is. copied "2" is slightly copied
When the lens unit is moved,execute the OC main scanning magnification ratio auto adjustment,SIM 48-1-1,IM48-3 and the PF original off-center adjustment. This adjustment is basically O.K.with IM 63-7. AR-M205 ADJUSTMENT 6-9
[7] SIMULATIONS
1. Entering the simulation mode
Perform the following procedure to enter the simulation mode. "#" key Interrupt key "C" key Interrupt key Main code Start key Sub code Start key
3. List of simulations
Main code 01 Sub code 01 02 06 02 01 02 03 08 09 10 11 03 02 03 11 05 01 02 03 06 01 02 10 07 01 06 08 08 01 02 03 06 09 01 02 04 05 10 14 16 20 21 22 01 01 02 01 02 03 04 05 06 07 08 09 12 13 14 15 16 17 18 19 21 22 Contents Mirror scanning operation Mirror home position sensor (MHPS) status display Mirror scanning operation aging Single paper feeder (SPF) aging SPF sensor status display SPF motor operation check SPG paper feed solenoid operation check RSPF reverse solenoid operation check RSPF paper exit gate solenoid operation check SPF PS release solenoid operation check Shifter sensors status display Shifter operation check Shifter home position check Operation panel display check Fusing lamp and cooling fan operation check Copy lamp lighting check Paper feed solenoid operation check Resist roller solenoid operation check Main cassette semicircular roller cleaning Warm-up display and aging with jam Intermittent aging Shifting with warm-up display Developing bias output Main charger output (Grid = HIGH) Main charger output (Grid = LOW) Transfer charger output Duplex motor forward rotation check Duplex motor reverse rotation check Duplex motor RPM adjustment Duplex motor switchback time adjustment Toner motor operation Trouble cancel (except for U2) U2 trouble cancel Maintenance counter clear Maintenance cycle setting Mini maintenance cycle setting Maintenance counter display Maintenance preset display Jam memory display Jam total counter display Total counter display Developing counter display Mini maintenance preset display SPF counter display Paper feed counter display Drum counter display CRUM type display P-ROM version display Trouble memory display Duplex print counter display Copy counter display Printer counter display Scanner mode counter display Scanner counter display SPF jam counter display
2. Canceling the simulation mode

When the clear all key is pressed, the simulation mode is cancelled. When the interruption key is pressed, the process is interrupted and the screen returns to the sub code entering display. * After canceling the simulation mode, be sure to turn OFF/ON the power and check the operation. Note: If the machine is terminated by a jam error or paper empty during copying in the adjustment by the simulation, recopying is required.
AR-M205 SIMULATIONS 7-1
Main code 24
Sub code 01 02 04 05 06 07 08 09 13 14 15 Jam total counter clear Trouble memory clear SPF counter clear
Contents
Main code 50
Sub code 01 06 10 12 18 19
Contents Image lead edge adjustment Copy lead edge position adjustment (SPF/RSPF) Paper off-center adjustment Document off-center adjustment Memory reverse position adjustment in duplex copy Rear edge void adjustment in duplex copy Resist amount adjustment SPF scanning position automatic adjustment HSYNC output check Shading check SPF automatic correction Self print
Duplex print counter clear Paper feed counter clear Drum counter clear Copy counter clear Printer counter clear Scanner counter clear SPF jam total counter clear Scanner mode counter clear Main motor operation check Polygon motor operation check Size setting Auditor setting Copier duplex setting Count mode setting Destination setting Machine condition check (CPM) Toner save mode setting CE mark conformity control ON/OFF Auditor mode exclusive setup Cancel of stop at maintenance life over Cancel of stop at developer life over Cancel of stop at drum life over Memory capacity check Transfer ON/OFF timing control setting Side void amount setting Copy temporary stop function setting Paper sensor status display Developing counter clear Fusing temperature setting Postcard paper feed cycle setting Postcard size paper fusing temperature setting Standby mode fusing fan rotation setting Fusing paper interval control allow/inhibit setting Transfer current setting Setting of rotation time before toner supply Copy density adjustment (300dpi) Copy density adjustment (600dpi) Copy exposure level adjustment, individual setting (Text) 300dpi Copy exposure level adjustment, individual setting (Text) 600dpi Copy exposure level adjustment, individual setting (Photo) 600dpi Image contrast adjustment (300dpi) Exposure mode setting (Gamma table setting/AE operation mode setting/ Photo image process setting) SPF exposure correction Image contrast adjustment (600dpi) AE limit setting Image sharpness adjustment Main scanning magnification ratio adjustment SPF/RSPF mode sub scanning magnification ratio adjustment in copying Flash ROM program writing mode 64 51 53 61 63
02 08 03 01 07 01
25 26
01 10 02 03 04 05 06 07 18 30 31 36 37 38 39 42 43 51
30 42 43
01 01 01 10 11 12 13
44 46
34 40 01 02 09 10 11 18 19
20 29 30 31 48 01 05 49 01
4. Contents of simulations
Main Sub code code 01 01 Contents Mirror scanning operation Details of operation When the [START] key is pressed, the home position is checked in the first place, and the mirror base performs A3 full scanning once at the set magnification ratio speed. During this scanning, the set magnification ratio is displayed. The mirror home position sensor status is displayed with the photoconductor cartridge replacement lamp. (The lamp lights up when the mirror is in the home position.) During scanning, the copy lamp lights up. When the [Interrupt] key is pressed, the operation is interrupted to go to the sub code input standby mode. Used to monitor the mirror home position sensor. When the sensor is ON, the photoconductor cartridge replacement lamp is lighted. During that time, the display section displays the sub code. When the [Interrupt] key is pressed, the machine goes to the sub code input standby mode. (When the CA key is pressed, the simulation is terminated.) When the [START] key is pressed, the mirror base performs A3 full scanning at the set magnification ratio speed. During scanning, the set magnification ratio is displayed. After 3 seconds, the mirror base performs full scanning again. During scanning, the set magnification ratio is displayed. * When the [START] key is pressed again, the ready lamp turns and remains off. The photoconductor cartridge replacement lamp displays the status of the mirror home position sensor. (The lamp lights up when the mirror is in the home position.) During aging, the copy lamp lights up. When the [Interrupt] key is pressed, the operation is interrupted if operating, and the machine goes into the sub code input standby mode. When the [START] key is pressed, the set magnification ratio is acquired and document transport operation of single surface is performed in the case of SPF or document transport operation of duplex surfaces is performed in the case of RSPF. Since, however, there is no limited condition for this operation, it does not stop even at a paper jam. During operation, the LED on the display section corresponding to the selected magnification ratio lights up, and the magnification ratio is displayed on the 7-seg display. When the [Interrupt] key is pressed at that time, the machine goes to the sub code input standby mode. When the [CA] key is pressed, the simulation is terminated. <Conditions for executing this simulation> Set paper on the SPF and fix it with tape. If paper is not fixed, the operations cannot be guaranteed. (In order to receive the sensor change notification, the load must be decreased.) The sensor status (ON/OFF) in the SPF can be checked with the following lamps. When a sensor detects paper, it turns on. The open/close detection sensor turns on when the machine is opened. Display lamp Developing cartridge replacement lamp Copier jam lamp Photoconductor cartridge replacement lamp Paper empty lamp SPF jam lamp Manual paper feed lamp Tray jam lamp AE lamp TEXT lamp PHOTO lamp Sensor SPF document set sensor SPF document transport sensor SPF unit (OC cover) open/close sensor SPF paper exit sensor SPF paper feed cover open/close sensor SPF paper length sensor 1 SPF paper length sensor 2 SPF paper feed width sensor (small) SPF paper feed width sensor (middle) SPF paper feed width sensor (large)
02
Mirror home position sensor (MHPS) status display
06
Mirror scanning operation aging
02
01
Single paper feeder (SPF) aging
02
SPF sensor status display
When the [Interrupt] key is pressed, the machine goes to the sub code input standby mode. When the [CA] key is pressed, the simulation is terminated. 03 SPF motor operation check When the [START] key is pressed, the motor rotates for 10 sec at the speed corresponding to the set magnification ratio. When the [Interrupt] key is pressed, the machine stops operation and goes to the sub code input standby mode. When the [CA] key is pressed, the simulation is terminated. The SPF paper feed solenoid (PSOL) is turned ON for 500msec and OFF for 500msec. This operation is repeated 20 times. After completion of the process, the machine goes to the sub code input standby mode. When the [Interrupt] key is pressed during the process, the machine goes to the sub code input standby mode. When the [CA] key is pressed, the simulation is terminated. The RSPF reverse solenoid (PSOL) is turned ON for 500msec and OFF for 500msec. This operation is repeated 20 times. After completion of the process, the machine goes to the sub code input standby mode. When the [Interrupt] key is pressed during the process, the machine goes to the sub code input standby mode. When the [CA] key is pressed, the simulation is terminated. The RSPF paper exit gate solenoid (GSOL) is turned ON for 500msec and OFF for 500msec. This operation is repeated 20 times. After completion of the process, the machine goes to the sub code input standby mode. When the [Interrupt] key is pressed during the process, the machine goes to the sub code input standby mode. When the [CA] key is pressed, the simulation is terminated.
08
SPG paper feed solenoid operation check
09
RSPF reverse solenoid operation check
10
RSPF paper exit gate solenoid operation check
Main Sub code code 02 11
Contents
Details of operation
SPF PS release solenoid operation The SPF PS release solenoid (CLH) is turned ON for 500msec and OFF for 500msec. This operation check is repeated 20 times. After completion of the process, the machine goes to the sub code input standby mode. When the [Interrupt] key is pressed during the process, the machine goes to the sub code input standby mode. When the [CA] key is pressed, the simulation is terminated. Shifter sensors status display The shifter HP sensor is monitored. When the sensor is ON, the [Copier position jam lamp] is lighted. During this operation, the display section displays the sub code. When the [Interrupt] key is pressed, the machine goes to the sub code input standby mode. When the [CA] key is pressed, the simulation is terminated. The shifter is reciprocated 4 times. During the process, the display section displays the sub code. After completion of the process, the machine goes to the sub code input standby mode. When the [Interrupt] key is pressed during the process, the machine goes to the sub code input standby mode. When the [CA] key is pressed, the simulation is terminated. To stop the shifter, however, stop is in the home position. The shifter is moved in one direction by the specified steps. The 7-seg LED displays the sub code. While the shifter is moving, the shifter HP sensor is monitored. While the sensor is ON, the machine position jam lamp is lighted. 3 key: Step toward the front 4 key: Step toward the rear 5 key: Initial When the [Interrupt] key is pressed during the process, the machine goes to the sub code input standby mode. When the [CA] key is pressed, the simulation is terminated. <<LED check mode (ALL ON/Individual ON)>> When the [START] key is pressed in the sub code input mode, all the LED's (including the 7-seg lamps) are turned ON. After 5 sec of all ON, the machine goes to the sub code input standby mode. When the [Mode select] key is pressed during all ON, the lighting mode is shifted to the individual ON mode, where the LED's are individually lighted from the left top, to the left bottom, to the next line top, to the bottom, and so on. (For the 7-seg lamps, the 3-digit lamps are lighted at once.) After completion of lighting of all the lamps, the mode is shifted to the all ON mode. After 5 sec of all ON mode, the machine goes to the sub code input standby mode. Individual ON mode cycle: 300ms for ON 20ms for OFF When the [Interrupt] key is pressed in the LCD check mode, the machine goes back to the sub code input standby mode. When the [CA] key is pressed, the simulation is terminated. When the [START] key is pressed with all the lamps ON, the machine goes back to the key input check mode. << Key input check mode>> When the machine goes into the key input check mode, [- - -] is displayed on the copy quantity display. Every time when a key on the operation panel is pressed, the input value is added on the copy quantity display. [- - -] [ 1] [ 2] . When a key is pressed once, it is not counted again. When the [START] key is pressed, the input number is added and displayed for 3 sec, and the machine goes into the LED lighting check mode (LED all ON state). When the [Interrupt] key is pressed for the first time, it is counted. When the key is pressed for the second time, the machine goes into the sub code input mode. When the [CA] key is pressed for the first time, it is counted. When the key is pressed for the second time, the simulation is terminated. (Note for the key input check mode). Press the [START] key at the end. (When the key is pressed during the process, the machine goes into the LED lighting check mode (all ON state).). When two or more keys are pressed simultaneously, they are ignored.
03
02
03
Shifter operation check
11
Shifter home position check
05
01
Operation panel display check
02
Fusing lamp and cooling fan operation check Copy lamp lighting check
When the [START] key is pressed, the fusing lamp turns ON for 500ms and OFF for 500ms. The operation is repeated 5 times. During this process, the cooling fan motor rotates. After completion of the process, the machine goes into the sub code input standby mode. When the [START] key is pressed, the copy lamp lights up for 5 sec. After completion of lighting, the machine goes into the sub code input mode. When the [Interrupt] key is pressed, the process is interrupted and the machine goes into the sub code input standby mode. When the [CA] key is pressed, the simulation is terminated.
03
Contents Paper feed solenoid operation check
Details of operation When this simulation is executed, the sub code is displayed on the 7-seg LED and the lamp corresponding to the solenoid lights up. Select a solenoid with the tray select key (the lamp corresponding to the solenoid lights up) and press the [START] key, and the machine repeats operation of ON for 500ms and OFF for 500ms. This operation is repeated 20 times. After that, the machine goes into the sub code entry standby mode. Display lamp Main cassette lamp 2nd cassette lamp 3rd cassette lamp 4th cassette lamp Manual paper feed lamp 2nd cassette jam lamp Machine jam lamp & 2nd cassette jam lamp * Solenoid Main cassette paper feed solenoid * 2nd cassette paper feed solenoid * 3rd cassette paper feed solenoid * 4th cassette paper feed solenoid Manual paper feed solenoid * 2nd cassette paper transport solenoid * 3rd cassette transport solenoid
Supported for the installed models only. Skipped for the models without installation.
02
Resist roller solenoid operation check Main cassette semicircular roller cleaning
When the [START] key is pressed in the sub code input state, the resist solenoid (RRS) turns ON for 500ms and OFF for 500ms. This operation is repeated 20 times. After completion of the process, the machine goes into the sub code input standby mode. The main motor is rotated to rotate the semicircular roller of the main cassette one turn to face the semicircular roller down. (Remove the developing layer when performing this operation.) During this process, the sub code is displayed on the display section. After completion of the process, the machine goes into the sub code input standby mode. Copying is repeated to make the set copy quantity. When this simulation is executed, warm-up is started and warm-up time is counted up every second from 0 and displayed. After completion of warm-up, warm-up time count is stopped. When the [CA] key is pressed, the ready lamp lights up. After that, when the copy quantity is inputted with keys and the [START] key is pressed, copying is repeated to make the set copy quantity. (Intermittent 0 sec)This simulation is canceled by turning off the power or performing a simulation that executes hardware reset. Copying is repeated to make the set copy quantity. When this simulation is performed, warm-up is performed and the ready lamp is lighted. Enter the copy quantity with the key and press the [START] key, and copying is repeated to make the set copy quantity, the ready state remains for 3 sec, and copying is repeated again to make the set copy quantity. These operations are repeated. This simulation is canceled by turning off the power or performing a simulation that executes hardware reset.
10
07
01
Warm-up display and aging with jam
06
Intermittent aging
08
Shifting with warm-up display When the simulation code is entered, warm-up is started and warm-up time is counted up every (Shifting similar to pressing the CA second from 0 and displayed. When the [CA] key is pressed during counting up, the display section key) displays "0" and count-up process stops. However, warm-up is continued. After completion of warm-up, counting is stopped. Press the [CA] key to terminate the simulation mode. (This simulation is similar to SIM07-01, but without the aging function.) Developing bias output When the [START] key is pressed, the developing bias signal is turned ON for 30 sec. However, to calculate the actual output value is calculated, execute SIM25-01. After completion of the process, the machine goes into the sub code input standby mode.
08
01
02
Main charger output (Grid = HIGH) When the [START] key is pressed, the main charger output is supplied for 30 sec in the grid voltage HIGH mode. After completion of the process, the machine goes into the sub code input standby mode. Main charger output (Grid = LOW) When the [START] key is pressed, the main charger output is supplied for 30 sec in the grid voltage LOW mode. After completion of the process, the machine goes into the sub code input standby mode. Transfer charger output Select an output mode with the [Mode select] key and press the [START] key. The transfer charger output is delivered for 30 sec in the selected mode. After 30 sec of transfer charger output, the machine goes into the sub code entry standby mode. Display lamp AE mode lamp TEXT mode lamp AE mode lamp & PHOTO mode lamp TEXT mode lamp & PHOTO mode lamp AE & TEXT & PHOTO mode lamp Small size is Letter R (A4R) or smaller. Output mode Normal size width: Front surface Normal size width: Back surface Small size width: Front surface Small size width: Back surface Manual paper feed mode
03
06
Contents Duplex motor forward rotation check
Details of operation The duplex motor is driven in forward direction (in the paper exit direction) for 30 sec. During the process, the display section displays the sub code. After completion of the process, the machine goes into the sub code input standby mode. When the [Interrupt] key is pressed, the machine goes into the sub code input standby mode. When the [CA] key is pressed, the simulation is terminated. The duplex motor is driven in reverse direction for 30 sec. During the process, the display section displays the sub code. After completion of the process, the machine goes into the sub code input standby mode. When the [Interrupt] key is pressed, the machine goes into the sub code input standby mode. When the [CA] key is pressed, the simulation is terminated. When any key input is made, it is displayed on the display section. When the [START] key is pressed, the set code data are acquired and stored in the EEPROM, and the machine goes into the sub code input standby mode. When, however, the [START] key is pressed outside the set range, it is not assured. Set range: 1 - 13 Default: 4 At that time, when the [Interrupt] key is pressed, the data are not rewritten and the machine goes into the sub code input standby mode. When the [CA] key is pressed, the simulation is terminated without rewriting the data.
02
Duplex motor reverse rotation check
04
Duplex motor RPM adjustment
05
Duplex motor switchback time adjustment
When any key input is made, it is displayed on the display section. When the [START] key is pressed, the set code data are acquired and stored in the EEPROM, and the machine goes into the sub code input standby mode. Set range: 50 ~ 76 (Change quantity 1 1-2 phase 3 steps) Default: 50
At that time, when the [Interrupt] key is pressed, the data are not rewritten and the machine goes into the sub code input standby mode. When the [CA] key is pressed, the simulation is terminated without rewriting the data. 10 Toner motor operation When the [START] key is pressed, the toner motor is driven for 30 sec. After completion of the process, the machine goes into the main code input standby mode. When the [Interrupt] key is pressed, the machine goes into the main code input standby mode. * * Trouble to write into the EEPROM such as H trouble is canceled and hardware reset is performed. U2 trouble is canceled and hardware reset is performed.
14 16 20 21
01 01
Trouble cancel (except for U2) U2 trouble cancel Maintenance counter clear Maintenance cycle setting
When the [Start] key is pressed, the maintenance count value is cleared and "000000" is displayed. (Alternate display of "000" and "000") The current set maintenance cycle code is displayed (initial display), and the set data are stored. Code 0 1 2 3 4 5 Setting 5,000 sheets 7,500 sheets 10,000 sheets 25,000 sheets 50,000 sheets * Default Free (999,999 sheets)
02
Mini maintenance cycle setting The current set maintenance cycle code is displayed (initial display), and the set data are stored. (Valid only when the destination is Code Setting set to Japan AB series.) 0 5,000 sheets * Default 1 10,000 sheets 2 Free (999,999 sheets) Maintenance counter display The maintenance counter value is displayed.
22
01 02
Maintenance preset display (Valid The copy quantity corresponding to the code that is set with SIM21-01 is displayed. only when the destination is set to (For example: 50,000 sheets) EX Japan) Jam memory display The LED of the latest jam position is lighted. Every time when the magnification ratio display key is pressed, the jam memory data is acquired sequentially from the latest. The jam position is judged by the acquired data and the corresponding LED is lighted. The 7-seg display indicates the jam number. At that time, "A" is displayed on the upper first digit. When the last one is displayed, the latest one will be displayed again. Max. 30 jams from the latest are stored. When the [Interrupt] key is pressed, the machine goes into the sub code input standby mode. When the [CA] key is pressed, the simulation is terminated. The jam total counter value is displayed. The total counter value is displayed. The developing counter data is acquired and displayed on the 7-seg display. When the [Interrupt] key is pressed, the machine goes into the sub code input standby mode. When the [CA] key is pressed, the simulation is terminated.
03
04 05 06
Jam total counter display Total counter display Developing counter display
Contents
Details of operation
Mini maintenance preset display The mini maintenance cycle data is acquired and displayed on the 7-seg display. (Valid only when the destination is When the [Interrupt] key is pressed, the machine goes into the sub code input standby mode. set to Japan AB series) When the [CA] key is pressed, the simulation is terminated. SPF counter display Paper feed counter display The SPF counter value is displayed. The counter value of the selected paper feed section is acquired from each variable, the data is displayed on the 7-seg display according to the regulations. When this simulation is executed, the value of the first cassette is displayed first. Press the tray select key to select the paper feed tray. When the [Interrupt] key is pressed, the machine goes into the sub code input standby mode. When the [CA] key is pressed, the simulation is terminated. The drum counter and the drum rotating time are displayed. To change the display mode, press the [Mode select] key. Display lamp AE mode lamp TEXT mode lamp Display mode Drum counter Drum rotating time
08 09
12
Drum counter display
13
CRUM destination display
When this simulation is executed, the CRUM destination set (written) in the CRUM chip is displayed. This simulation is valid only for the models where the CRUM is valid. 7-seg display 00 01 02 03 Meaning (CRUM destination) Not set yet BTA-A BTA-B BTA-C 7-seg display 04 99 12 Meaning (CRUM destination) BTA-E Conversion AL series
14
P-ROM version display
The P-ROM version is displayed on the copy quantity display. The main code and the sub code are alternatively displayed by 2 digits. The display interval is same as that of the counter display. By pressing the fixed magnification ratio key, each version display is switched. Display lamp (AB series) 141% 115% Display lamp (Inch series) 141% 121% Displayed version Machine program IMC program
15
Trouble memory display
The trouble codes up to the latest one are acquired from the trouble memory data. Every time when the magnification ratio display is pressed, the main code of the trouble is displayed on the 1st ~ 2nd digit. * The latest 20 troubles are stored in the memory. The 3rd digit indicates the trouble history code, "A" ~ "J" (meaning of 1 ~ 10). After "J" is displayed, "A" ~ "J" blinks. (Meaning of 11 ~ 20) After "J" blinks (meaning of 20), "A" ~ "J" is lighted. (Returns to 1.) When the [START] key is pressed, the sub code is displayed. When the [Interrupt] key is pressed, the machine goes into the sub code input standby mode. When the [CA] key is pressed, the simulation is terminated. * Note that when the history code blinks, the trouble code and the sub code do not blink. Data is acquired from the duplex print counter variable, and is displayed. When the [Interrupt] key is pressed, the machine goes into the sub code input standby mode. When the [CA] key is pressed, the simulation is terminated. The copy counter value is displayed. When the [Interrupt] key is pressed, the machine goes into the sub code input standby mode. When the [CA] key is pressed, the simulation is terminated. The printer counter value is displayed. When the [Interrupt] key is pressed, the machine goes into the sub code input standby mode. When the [CA] key is pressed, the simulation is terminated. The scanner mode counter value is displayed. When the [Interrupt] key is pressed, the machine goes into the sub code input standby mode. When the [CA] key is pressed, the simulation is terminated. The scanner counter value is displayed. When the [Interrupt] key is pressed, the machine goes into the sub code input standby mode. When the [CA] key is pressed, the simulation is terminated. The SPF jam counter value is displayed. When the [Interrupt] key is pressed, the machine goes into the sub code input standby mode. When the [CA] key is pressed, the simulation is terminated. When the [START] key is pressed, the jam total count value is reset to zero, and zero is displayed. The trouble memory and the EEPROM trouble history data are cleared and "000" is displayed on the 7-seg display. When the [Interrupt] key is pressed, the machine goes into the sub code input standby mode. When the [CA] key is pressed, the simulation is terminated. When the [START] key is pressed, the SPF count value is reset to zero and displayed on the 7-seg display. When the [Interrupt] key is pressed, the machine goes into the sub code input standby mode. When the [CA] key is pressed, the simulation is terminated. The duplex print count data is cleared, and zero is displayed on the 7-seg display. When the [Interrupt] key is pressed, the machine goes into the sub code input standby mode. When the [CA] key is pressed, the simulation is terminated. The paper feed counter data of each paper feed section is cleared, and "000" is displayed on the 7seg display. When the [Interrupt] key is pressed, the machine goes into the sub code input standby mode. When the [CA] key is pressed, the simulation is terminated.
16
Duplex print counter display
17 18 19 21 22 24 01 02
Copy counter display Printer counter display Scanner mode counter display Scanner counter display SPF jam counter display Jam total counter clear Trouble memory clear
04
SPF counter clear
05
Duplex print counter clear
06
Paper feed counter clear
Contents Drum counter clear
Details of operation When the [START] key is pressed, the drum count and the drum roasting time are reset to zero, and the drum counter value is displayed on the 7-seg LED. When the [Interrupt] key is pressed, the machine goes into the sub code input standby mode. When the [CA] key is pressed, the simulation is terminated. When the [START] key is pressed, the copy count value is reset to zero and displayed on the 7-seg display. When the [Interrupt] key is pressed, the machine goes into the sub code input standby mode. When the [CA] key is pressed, the simulation is terminated. When the [START] key is pressed, the printer count value is reset to zero and displayed on the 7-seg display. When the [Interrupt] key is pressed, the machine goes into the sub code input standby mode. When the [CA] key is pressed, the simulation is terminated. When the [START] key is pressed, the scanner count value is reset to zero and displayed on the 7seg display. When the [Interrupt] key is pressed, the machine goes into the sub code input standby mode. When the [CA] key is pressed, the simulation is terminated. When the [START] key is pressed, the SPF jam total count value is reset to zero and displayed on the 7-seg display. When the [Interrupt] key is pressed, the machine goes into the sub code input standby mode. When the [CA] key is pressed, the simulation is terminated. When the [START] key is pressed, the scanner mode count value is reset to zero and displayed on the 7-seg display. When the [Interrupt] key is pressed, the machine goes into the sub code input standby mode. When the [CA] key is pressed, the simulation is terminated.
08
Copy counter clear
09
Printer counter clear
13
Scanner counter clear
14
SPF jam total counter clear
15
Scanner mode counter clear
25
01
Main motor operation check When the [START] key is pressed, the main motor (together with the duplex motor for the duplex (Cooling fan motor rotation check) model) is driven for 30 sec. At that time, to save toner consumption, if the developing until is installed, the developing bias, the main charger, and the grid are outputted. Since, in that case, laser discharge is required when the motor stops, the polygon motor is driven simultaneously. Check if the developing unit is installed or not. If it is not installed, the above high voltage is not outputted and only the motor is rotated. After completion of 30 sec operation, the machine goes into the sub code input standby mode. * This simulation must not be executed by forcibly turning on the door open/close switch. Polygon motor operation check Size setting When the [START] key is pressed, the polygon motor is rotated for 30 sec. After completion of 30 sec operation, the machine goes into the sub code input standby mode. Used to set Enable/Disable of the FC (8.5" x 13") size detection. Code number 0 1 FC detection Disable FC detection Enable Setting * Default except for the following * Default only for SCA/Philippines
10 26 02
Detection size when a document of the FC ((8.5" x 13") size is used Unit to be used Document SPF Destination EX Japan AB series (FC) Inch series (FC) Document size FC (8.5" x 13") B4 FC (8.5" x 13") LG (8.5" x 14") For the other destinations, this setting is disabled. 03 Auditor setting Used to set the auditor. Code number 0 1 2 * 04 Copier duplex setting Built-in auditor mode Coin vendor mode Other Mode B4 B4 LG (8.5" x 14") LG (8.5" x 14") Setting 0 (Disable) 1 (Enable) FC (8.5" x 13") FC (8.5" x 13") FC (8.5" x 13") FC (8.5" x 13")
When the coin vendor mode is selected, if the auditor setup is ON and the standard tray is manual feed tray, the standard tray setup must be changed to the main cassette.
When this simulation is executed, the current set duplex code number is displayed. Enter the desired code number of duplex setting and press the [START] key, and the entered code number is set. Code number 0 1 * Without duplex With duplex Mode
When this simulation is executed, the binding margin setup is automatically set to the default (left side).
Contents Count mode setting
Details of operation When any key input is made, it is displayed on the display section. When the [START] key is pressed, the set code data are acquired and stored to the count mode set variable and in the EEPROM, and the machine goes into the sub code input standby mode. However, if the [START] key is pressed outside the set range, it is not assured. At that time, when the [Interrupt] key is pressed, the data are not rewritten and the machine goes into the sub code input standby mode. When the [CA] key is pressed, the simulation is terminated without rewriting the data. [*1 : Total counter / Developer counter *2 : maintenance counter] 0: 1: 2: 3: *1= Double count *1= Single count *1= Double count *1= Single count *2= Double count *2 = Double count *2= Single count *2= Single count
06
Destination setting
When this simulation is executed, the current set destination code number is displayed. Enter the desired code number of the destination and press the [START] key to set the destination. Code number 0 1 2 3 4 5 6 Destination Japan AB series Inch series EX Japan AB series EX Japan inch series EX Japan AB series (FC) China (EX Japan AB series + China paper support) Taiwan (EX Japan AB series + China paper support)
If this setting is changed, SIM46-19 setting is also changed accordingly. (The paper size is also changed: AB series is changed to A4, and Inch series to Letter. The AE limit setup is set to the default. When the destination is changed (from Japan to EX Japan or from EX Japan to Japan), the maintenance cycle is also set to the default accordingly.) 07 Machine condition check (CPM) When this simulation is executed, the current setting of the machine is displayed. 7-seg display 15 16 20 18 Toner save mode setting 15CPM 16CPM 20CPM Meaning (CPM information)
Used to set ON/OFF of the toner save mode. Code number 0 1 * Toner save OFF Toner save ON Setting
The toner save mode of the user program is also changed accordingly.
30
CE mark conformity control ON/ OFF
When this simulation is executed, the current set code number of CE mark conformity is displayed. Enter the desired code number of CE mark conformity and press the [START] key to set the code number. Code number 0 1 Setting CE mark conformity control OFF CE mark conformity control ON *Default for 100V system
31
Auditor mode exclusive setup
Used to set whether the manual fed tray can be used or not when the auditor mode is set to the coin vendor mode. Code number 0 1 * Setting Exclusive setup OFF (Manual paper feed allowed) Exclusive setup ON (Manual paper fed inhibited)
When this is set to "Exclusive setup ON," if the auditor is set to the coin vendor mode and the standard tray is set to the manual feed tray, the standard tray must be set to the main cassette. Setting
36
Cancel of stop at maintenance life Used to set stop at maintenance life over. over Code number 0 1
Stop at maintenance life over Cancel of stop at maintenance life over * Default
37
Cancel of stop at developer life over
When this simulation is executed, the current set code number is displayed. Enter the desired code number and press the [START] key to set the code number. The machine goes into the sub code input state. Code number 0 1 Setting Stop at developer life over Cancel of stop at developer life over
Contents Cancel of stop at drum life over
Details of operation When this simulation is executed, the current set code number is displayed. Enter the desired code number and press the [START] key to set the code number. Code number 0 1 Setting Stop at drum life over Cancel of stop at drum life over
39
Memory capacity check
When this simulation is executed, the current memory capacity is displayed. 7-seg display 16 32 16MByte 32MByte Meaning (Memory capacity)
42
Transfer ON/OFF timing control setting
When this simulation is executed, the current setting value of transfer ON timing is displayed. Enter a set value and press the [START] key to set the entered value, and the machine will go into the sub code input standby mode. When the [Mode select] key is pressed, the ON timing setting and the OFF timing setting are alternatively selected. At that time, the setting is saved and written into the EEPROM. Display lamp Setting mode Default AE mode lamp TEXT mode lamp Transfer ON timing Transfer OFF timing 50 50
Setting range: 1 ~ 99 When the setting value is increased by 1, time is increased by 2ms. The default, 50, of transfer ON timing means "344ms passed from PS release." The default, 50, of transfer OFF timing means "304ms passed from P-IN OFF." 43 Side void amount setting Used to set the side void amount on the both sides. Enter a set value with the 10-key and press the [START] key, and the entered value will be saved and the machine will go into the sub code input standby mode. The setting range is 0 ~ 10. When the set value is increased by 1, the void amount is increased by 0.5mm. The default is 3 (= 1.5mm). To select the setting mode, press the [Exposure mode select] key. The set value of the selected mode is displayed on the copy quantity display. At that time, the set value is also saved. Display lamp AE mode lamp TEXT mode lamp * 51 Copy temporary stop function setting Setting mode Side void amount (Right) Side void amount (Left)
When the setting value is increased by 1, time is increased by 0.5ms.
When any key is pressed, it is displayed on the display section. When the [START] key is pressed, the set code data is acquired and stored to the setting variable of sort/group copy temporary stop function and to the EEPROM. The machine goes into the sub code input standby mode. Code number 0 1 Not stop Stop Setting * Default
When the [Interrupt] key is pressed at that time, the machine goes into the sub code input standby mode without rewriting the data. When the [CA] key is pressed, the simulation mode is terminated without rewriting the data. * When this is set to "Stop," temporary stop is made for every 250 copies in one copy job. 30 01 Paper sensor status display The paper sensor status is displayed with the lamps on the operation panel. * When each sensor detects paper, the corresponding lamp turns on. Display lamp Developer lamp Machine jam lamp Toner lamp Manual paper feed lamp No. 1 cassette lamp No. 2 cassette lamp No. 3 cassette lamp No. 4 cassette lamp Tray jam lamp 1 Tray jam lamp 2 Paper empty lamp 42 01 Developing counter clear Sensor name Paper exit sensor Duplex sensor Paper entry sensor Manual feed paper empty sensor No. 1 tray paper empty sensor No. 2 tray paper empty sensor No. 3 tray paper empty sensor No. 4 tray paper empty sensor No. 2 tray paper feed sensor No. 3 tray paper feed sensor No. 4 tray paper feed sensor
The developer counter data in the EEPROM is cleared and 0 is displayed on the 7-seg display. When the [Interrupt] key is pressed at that time, the machine goes into the sub code input standby mode. When the [CA] key is pressed, the simulation mode is terminated.
Contents Fusing temperature setting (During normal copy)
Details of operation When the simulation is terminated, the current set value is displayed. When the [%] key is pressed, the setting is changed. When the [START] key is pressed, the set content is written into the EEPROM and the machine goes into the sub code input standby mode. Set temperature (C) 160 165 170 175 180 Set temperature (C) 185 190 195 200
* Default
10 11
Postcard paper feed cycle setting Postcard size paper fusing temperature setting
Used to set the paper feed cycle timing in postcard printing. (Pickup interval)[1] ~ [99] (Center [50], Unit: 100msec)(Example: When 50, pickup interval = 100msec x 50) When this simulation is executed, the current set value is displayed. When the [%] key is pressed, the setting is changed. When the [START] key is pressed, the set content is written into the EEPROM and the machine goes into the sub code input standby mode. Set temperature (C) 160 165 170 175 180 Set temperature (C) 185 190 195 200
* Default
12
Standby mode fusing fan rotation setting
When this simulation is executed, the current set code number is displayed. Enter the desired code number and press the [START] key to set the code number. Code number 0 1 Low speed rotation High speed rotation Setting *Default
13
Fusing paper interval control allow/ Used to set the paper feed timing of 21st and later page to A3 or WLT when multi copying or printing inhibit setting paper of narrow width. (A3 or WLT depends on the destination.) When this simulation is executed, the currently set code number is displayed. Enter a desired code number and press the [START] key, and the entered code number is written into the EEPROM and the machine goes into the sub code entry standby mode. Code number 0 1 Inhibit Allow Setting * Default
<Applicable paper> 1) Cassette paper feed: A4R, B5R, 8-1/2" X 14", 8-1/2" X 13", 8-1/2" X 11", A5, INV 2) Manual paper feed: A4R, B5R, 8-1/2" X 14", 8-1/2" X 13", 8-1/2" X 11", A5, INV,16KR * A5 size for manual paper feed is valid only for EX Japan AB series. 44 34 Transfer current setting Used to set the transfer current for the front surface and that for the back surface. When this simulation is executed, the current set value is displayed on the 7-seg display. Select the set value with the zoom (Up/Down) keys and press the [START] key, and the set content is written into the EEPROM and the machine goes into the sub code input standby mode. Press the [Mode select] key to select each setting mode. At that time, the setup content is written into the EEPROM. The set range is 90uA ~ 360uA in the increment of 10uA. Display lamp Setting mode AE mode lamp TEXT mode lamp AE mode lamp & PHOTO mode lamp TEXT mode lamp & PHOTO mode lamp AE & TEXT & PHOTO mode lamps * * 40 Setting of rotation time before toner supply Normal size width: Front Normal size width: Back Small size width: Front Small size width: Back Manual paper feed
Small size paper must be Letter R (A4R) or smaller. For the special size of tray, use the normal size width.
Used to set the time interval between start of rotation (ready) of the main motor and start of toner supply in previous rotation after supplying the power. [1] ~ [99] (Default [8], unit: sec)
Contents Copy density adjustment (300dpi)
Details of operation Used to set the copy density for each mode. (Operating procedure) When this simulation is executed, warm-up and shading are operated, and the current set value is displayed in two digits. (Default [50]) * The density LED is not lighted. Change the set value and press the [START] key, and a copy is made according to the set value. The greater the set value is, the darker the density is, and vise versa. In this case, only a copy at Exp. 3 can be made. When, however, the density is set darker, Exp.1 and Exp. 5 become darker, too. If the dentistry is set lighter, Exp. 1 and Exp. 5 become lighter, too. To select a desired copy mode, press the [Copy mode select] key. The selected copy mode set value is displayed on the copy quantity display. (Adjustment range: 1 ~ 99) Display lamp Copy mode AE mode lamp TEXT mode lamp PHOTO mode lamp TEXT mode lamp & PHOTO mode lamp AE mode lamp & PHOTO mode lamp AE mode (300dpi) TEXT mode (300dpi) PHOTO mode TS mode (TEXT) (300dpi) TS mode (AE) (300dpi)
02
Copy density adjustment (600dpi)
Used to set the copy density for each mode. (Operating procedure) When this simulation is executed, warm-up and shading are operated, and the current set value is displayed in two digits. (Default [50])Change the set value and press the [START] key, and a copy is made according to the set value. The greater the set value is, the darker the density is, and vise versa. In this case, only a copy at Exp. 3 can be made. When, however, the density is set darker, Exp.1 and Exp. 5 become darker, too. If the dentistry is set lighter, Exp. 1 and Exp. 5 become lighter, too. To select a desired copy mode, press the [Copy mode select] key. The selected copy mode set value is displayed on the copy quantity display. (Adjustment range: 1 ~ 99) Display lamp AE mode lamp TEXT mode lamp PHOTO mode lamp TEXT mode lamp & PHOTO mode lamp AE mode lamp & PHOTO mode lamp Copy mode AE mode (600dpi) TEXT mode (600dpi) PHOTO mode TS mode (TEXT) (600dpi) TS mode (AE) (600dpi)
09
Copy exposure level adjustment, individual setting (Text) 300dpi
Used to adjust the shift amount and the inclination value for each density level (1 ~ 5) when the exposure mode is the TEXT mode (including TS) The shift amount is the same as the gamma (gradation), and is used to set the overall brightness. When the shift amount is increased, the overall brightness is decreased. When the shift amount is decreased, the overall brightness is increased The inclination value changes the gamma (gradation). When the set value is increased, the gamma is increased to increase the contrast. (Clearer black and white images) When the set value is decreased, the gamma is decreased to decrease the contrast. (Increased gradation) * Press the [%] key to switch between the shift amount and the inclination value. The 7-seg display shows the mode. The initial display is "Shift. Shift is indicated as "b" (Brightness). Inclination is indicated as "c" (Contrast). (Example) [b50] [%T] key [c50] [%] key [b50] [%] key [c50] * Select the adjustment level with the [Density adjust] key. The density LED displays the selected level (Exp. 1 ~ Exp. 5) * Select TEXT or TEXT (TS) with the [Mode select] key. Mode lamp TEXT mode lamp TEXT mode lamp & PHOT mode lamp Exposure mode to be adjusted TEXT mode TEXT (TS) mode
* Change the shift amount and the inclination value with the 10-key. The set range is [1] ~ [99]. The default is [50]. Change the set value and press the [START] key, and a copy is made at the set value.
Contents Copy exposure level adjustment, individual setting (Text) 600dpi
Details of operation Used to adjust the shift amount and the inclination value for each density level (1 ~ 5) when the exposure mode is the TEXT mode (including TS) The shift amount is the same as the gamma (gradation), and is used to set the overall brightness. When the shift amount is increased, the overall brightness is decreased. When the shift amount is decreased, the overall brightness is increased The inclination value changes the gamma (gradation). When the set value is increased, the gamma is increased to increase the contrast. (Clearer black and white images) When the set value is decreased, the gamma is decreased to decrease the contrast. (Increased gradation) * Press the [%] key to switch between the shift amount and the inclination value. The 7-seg display shows the mode. The initial display is "Shift. Shift is indicated as "b" (Brightness). Inclination is indicated as "c" (Contrast). (Example) [b50] [%T] key [c50] [%] key [b50] [%] key [c50] * Select the adjustment level with the [Density adjust] key. The density LED displays the selected level (Exp. 1 ~ Exp. 5) * Select TEXT or TEXT (TS) with the [Mode select] key. Mode lamp TEXT mode lamp TEXT mode lamp & PHOT mode lamp Exposure mode to be adjusted TEXT mode TEXT (TS) mode
* Change the shift amount and the inclination value with the 10-key. The set range is [1] ~ [99]. The default is [50]. Change the set value and press the [START] key, and a copy is made at the set value. 11 Copy exposure level adjustment, individual setting (Photo) 600dpi Used to adjust the shift amount and the inclination value for each density level (1 ~ 5) when the exposure mode is the PHOTO mode The shift amount is the same as the gamma (gradation), and is used to set the overall brightness. When the shift amount is increased, the overall brightness is decreased. When the shift amount is decreased, the overall brightness is increased The inclination value changes the gamma (gradation). When the set value is increased, the gamma is increased to increase the contrast. (Clearer black and white images) When the set value is decreased, the gamma is decreased to decrease the contrast. (Increased gradation) * Press the [%] key to switch between the shift amount and the inclination value. The 7-seg display shows the mode. The initial display is "Shift." Shift is indicated as "b" (Brightness). Inclination is indicated as "c" (Contrast). (Example) [b50] [%T] key [c50] [%] key [b50] [%] key [c50] * Select the adjustment level with the [Density adjust] key. The density LED displays the selected level (Exp. 1 ~ Exp. 5) * The [Mode select] key is invalid, and the PHOTO lamp lights up. * Change the shift amount and the inclination value with the 10-key. The set range is [1] ~ [99]. The default is [50]. Change the set value and press the [START] key, and a copy is made at the set value.
Contents Image contrast adjustment (300dpi)
Details of operation Used to adjust the contrast for each mode. (Operating procedure) When this simulation is executed, warm-up and shading are performed, and the current set value is displayed in two digits. (Default: 50) * The density LED is not lighted. Change the set value and press the [START] key, and a copy is made according to the set value. The greater the set value is, the higher the contrast is. The smaller the set value is, the lower the contrast is. In this case, only a copy at Exp. 3 is made. However, the contrasts at Exp.1 and Exp. 5 are also changed accordingly. To select a desired copy mode, press the [Copy mode select] key. The selected copy mode set value is displayed on the copy quantity display. (Adjustment range: 1 ~ 99) Display lamp AE mode lamp TEXT mode lamp PHOTO mode lamp TEXT mode lamp & PHOTO mode lamp AE mode lamp & PHOTO mode lamp Copy mode AE mode (300dpi) TEXT mode (300dpi) PHOTO mode TS mode (TEXT) (300dpi) TS mode (AE) (300dpi)
19
Exposure mode setting (Gamma table setting / AE operation mode setting / PHOTO image process setting)
Used set for the following three exposure mode. Enter a code number and press the [START] key, and the entered number is written into the EEPROM and the machine goes into the sub code entry standby mode. (When the [Copy mode select] key is pressed, the number is written into the EEPROM and the set item is changed.) <<Gamma table setting>> When this simulation is executed, the current set code number of gamma table is displayed. (Default: Japan -1. EX Japan -2) * When setting the gamma table, no "Mode lamps" are lighted. Code number Setting (Gamma table) 1 2 Image quality priority mode Toner consumption priority mode * Default for Japan models * Default for EX Japan models
* If this setting is changed, the set content of SIM46-30 is reset to the default. <<AE mode>> When the [Copy mode select] key is pressed in gamma table setting, the mode is changed to the AE operation mode setting and the current set code number of the AE operation mode is displayed. (Default: 0) * When setting the AE operation mode, the "AE mode lamp" is lighted. Code number 0 1 Lead edge stop Rear time process Setting (AE operation mode) * Default
<Photo image process setting> When the [Copy mode select] key is pressed during the AE operation mode setting, the setting mode is changed to the photo image process setting and the currently set code number of the photo image process setting is displayed. * When in the photo image process setting, the [Photo mode lamp] is lighted. Code number 1 2 * Setting (Photo image process setting) Error diffusion process Dither process * Default
When this setting is changed, SIM 46-1/2/18/29 and SIM 46-31 Photo items are reset to the default. (SIM 46-11 is also linked.)
Contents SPF exposure correction
Details of operation Used to adjust the exposure correction amount in the SPF mode (for the OC mode). (Operating procedure) When this simulation is executed, the current set value is displayed. Enter the adjustment value with the 10-key and press the [START] key. The entered set value is stored and a copy is made. When the [INTERRUPT] key is pressed, the entered value is saved and the machine goes into the sub code entry standby mode. When the [CA] key is pressed, the entered value is saved and the simulation is terminated. [1] ~ [99] (Center [50]) * The greater the set value is, the darker the density is. The smaller the set value is, the lighter the density is. * The exposure mode is TEXT fixed. The LED does not change, either. The exposure level can not be adjusted. Used to adjust the contrast for each mode. (Operating procedure) When this simulation is executed, warm-up and shading are performed, and the current set value is displayed in two digits. (Default: 50) The density LED is not lighted. Change the set value and press the [START] key, and a copy is made according to the set value. The greater the set value is, the higher the contrast is. The smaller the set value is, the lower the contrast is. In this case, only a copy at Exp. 3 is made. However, the contrasts at Exp.1 and Exp. 5 are also changed accordingly. To select a desired copy mode, press the [Copy mode select] key. The selected copy mode set value is displayed on the copy quantity display. (Adjustment range: 1 ~ 99) Display lamp AE mode lamp TEXT mode lamp PHOTO mode lamp TEXT mode lamp & PHOTO mode lamp AE mode lamp & PHOTO mode lamp Copy mode AE mode (600dpi) TEXT mode (600dpi) PHOTO mode TS mode (TEXT) (600dpi) TS mode (AE) (600dpi)
29
Image contrast adjustment (600dpi)
30
AE limit setting
Used to set the AE and the limit value at AE (toner save).The set range is 0 ~ 31. The default is 0. Change the setting and press the [START] key, and it will be written into the EEPROM and the machine will go into the sub code input standby mode. When the [Copy mode select] key is pressed, the machine goes back to the gamma table setting mode. Display lamp AE mode lamp AE mode lamp $ PHOTO mode lamp Setting mode Limit value for AE Limit value for AE (Toner save)
<Remark> When SIM26-60 (Destination setting) and SIM46-19 (Auto exposure mode) are changed, this set content of this simulation is also changed to the default. 31 Image sharpness adjustment Used to adjust clear/shading of image for each mode. (Operating procedure) When this simulation is executed, warm-up and shading are performed, and the current set value is displayed in two digits. (Default: 1) Change the set value and press the [START] key, and a copy is made according to the set value. Set value 0 1 2 Shading Standard Clear Image quality *Default
Use the [Copy mode select] key to select each copy mode. The code number of the selected copy mode is displayed on the copy quantity display. Display lamp AE mode lamp TEXT mode lamp PHOTO mode lamp TEXT mode lamp & PHOTO mode lamp AE mode lamp & PHOTO mode lamp Copy mode AE mode TEXT mode PHOTO mode TS mode (TEXT) TS mode (AE)
Contents Main scanning/sub scanning direction magnification ratio adjustment
Details of operation Used to adjust the magnification ratio in the main scanning direction (front/rear) and the sub scanning direction. Enter the adjustment value with the 10-key and press the [START] key, and the entered value is saved a copy is made. (When the set value is increased by 1, the magnification ratio is increased by 0.1 %.) (Adjustment range: 1 ~ 99, Default: 50) Lighting lamp TEXT lamp PHOTO lamp Adjustment mode Main scanning direction magnification ratio adjustment Sub scanning direction magnification ratio adjustment
05
SPF/RSPF mode sub scanning magnification ratio adjustment in copying
The current SPF/RSPF mode sub scan direction magnification ratio adjustment value is displayed. When the [START] key is pressed, the entered value is acquired and saved into the EEPROM, and a copy is made. When the [CA] key is pressed instead, the simulation mode is terminated. In RSPF adjustment, after the machine enters the copy mode of one page, select the single copy mode with the duplex key to shift to the single copy mode, making two pages of single copy. For printing, regardless of the density mode LED and the density level LED display, the density mode = MANUAL, and density level = 3. Lighting lamp AE lamp TEXT lamp Adjustment mode SPF/RSPF document surface magnification ratio adjustment RSPF document back magnification ratio adjustment
49
01
Flash ROM program writing mode
(Operating procedure) When this simulation is executed, "d" is displayed on the copy quantity display and the machine enters the Flash ROM program writing mode. Use the writing tool on the PC to write the program. During writing, the display is made as follows. After completion of downloading, turn OFF/ON the power to reset. Status Download data reception Data delete start Data writing (Boot section) Data writing (Program section) Sum check Completion of downloading Error status * Copy quantity display "d" "d" "d" "d" "d" "OFF" "*E" Pre-heat lamp ON ON Flash Flash ON OFF OFF Ready lamp OFF ON OFF Flash ON OFF OFF
"*" in the error display indicates the error position. 1. Data reception error 2. Loader function transfer 3. Flash ROM delete 4. Flash ROM writing (Boot section) 5. Flash ROM writing (Program section) 6. Sum check (Loader section) 7. Sum check (Boot section) 8. Sum check (Program section)
Contents Image lead edge adjustment
Details of operation Used to adjust the copy image position and the lead edge void amount on the copy paper. This adjustment is made by adjusting the image scan start position at 100% and the print start position (resist roller ON timing). (Operating procedure) When this simulation is executed, the current set value is displayed in two digits. (Center value: 50) When the copy mode select key is pressed, the setting mode and the display are switched. Enter the adjustment value with the 10-key and press the [START] key, and the entered value is set and a copy is made. (Adjustment range 1 ~ 99) When the [INTERRUPT] key is pressed, the entered value is saved and the machine goes into the sub code entry standby mode. When the [CA] key is pressed, the entered value is saved and the simulation is terminated. When the adjustment is made with the main cassette paper feed, all the adjustment values at the paper feed ports become the same. (When the adjustment value is increased by 1, the position is shifted by about 0.1mm.) Lighting lamp AE, Main cassette lamp AE, 2nd cassette lamp AE, Manual paper feed lamp TEXT lamp PHOTO lamp AE, TEXT, PHOTO lamp * Adjustment mode Print start position (Main cassette paper feed) Print start position (2nd cassette paper feed) Print start position (Manual paper feed) Image lead edge void amount Image scan start position Image rear edge void amount
The mark, " ", indicates that it is supported only for the installed model, and it is skipped for non-installed models. Note: When printing is made with manual paper feed, use A3 paper. When the adjustment value of the print start position is increased by 1, the resist roller ON timing is delayed and the print image is reduced by 0.1mm. When the adjustment value of the image scan start position is increased by 1, the scan start position is shifted to the home position by 0.1mm. [Adjustment procedure] (1) Set the print start position (A) (AE ON), the lead edge void amount (B) (TEXT ON), and the scan start position (C) (PHOTO ON) to <1>, and make a 100% copy. (2) Measure the image loss (R mm) of the scale. Set as C=10 x R (mm). (Example: Set to 40.) When the value of C is increased by 10, the image loss is decreased by 1mm. (Default: 50) (3) Measure the distance between the paper lead edge and the image print start position. Set as A=10 x H (mm). (Example: Set to 50.) When the value of A is increased by 10, the image lead edge is shifted toward the paper lead edge by 1mm. (Default: 50) (4) Set the lead edge void area as B=50 (2.5mm). (Default: 50) When the value of B is increased by 10, the void is increased by about 1mm. (For 25 or less, however, the void amount is zero.) (Example)
Distance from the paper lead edge to the image lead edge H = 5mm
5mm
Image loss R=4mm
10mm
06
Copy lead edge position adjustment (SPF/RSPF)
Used to make the SPF copy lead edge position adjustment. * When the adjustment value of the document scan start position is increased by 1, the scan start timing is advanced by 0.1mm. The print image is shifted to the reverse side of the scan start position. (Adjustment range: 1 ~ 99, Default: 50) <Adjustment items> Lighting lamp AE TEXT PHOTO Item Front document scan position adjustment Back document scan position adjustment Rear edge void adjustment (SPF) 50 50 50 Default Variable range 1 ~ 99 1 ~ 99 1 ~ 99
Contents Paper off-center adjustment
Details of operation Used to adjust the positions of copy images on copy paper and the center offset position when scanning the document. (Operating procedure) When this simulation is executed, the current set value is displayed. Enter the adjustment value with the 10-key and press the [START] key, and the entered value is stored and a copy is made. When the [INTERRUPT] key is pressed, the entered value is saved and the machine goes into the sub code entry standby mode. When the [CA] key is pressed, the entered value is saved and the simulation is terminated. (When the set value is increased by 1, the position is shifted by 0.1mm.) <Supplement> When the adjustment value is increased, the image is shifted to the left. When the adjustment value is decreased, the image is shifted to the right. Lighting lamp AE, Main cassette lamps AE, 2nd cassette lamps AE, 3rd cassette lamps AE, 4th cassette lamps AE, Manual paper feed lamps TEXT, main cassette lamps Adjustment mode Print center offset (Main cassette paper feed) Print center offset (2nd cassette paper feed) Print center offset (3rd cassette paper feed) Print center offset (4th cassette paper feed) Print center offset (Manual paper feed) 2nd print center offset (Main cassette paper feed)
Supported for the installed models only. Skipped for the models without installation. Note: When the adjustment value is too great, the outside area of shading may be scanned, resulting in black streaks on copy paper. When printing is made with manual paper feed, use A3 paper. 12 Document off-center adjustment Used to make the document scan off-center adjustment. (Adjustment range: 1 ~ 99, Default: 50) * When the adjustment value is increased by 1, the print image is shifted by 0.1mm to the left when the scan start position is put on the upper side. <Adjustment item> Lighting lamp AE TEXT PHOTO 18 Duplex copy memory reverse position adjustment Item Platen document scan SPF document front scan RSPF document back scan 50 50 50 Default Variable range 1 ~ 99 1 ~ 99 1 ~ 99
Used to adjust the memory reverse position in duplex copy. When this simulation is executed, the current correction value is displayed. Enter a correction value with the 10-key and press the [START] key, and the entered value will be saved. (The correction value range is 1 ~ 99. The default is 50.) Lighting lamp AE TEXT Item OC memory reverse output position SPF memory reverse output position
Printing of the front surface in the S-D mode and printing of the even pages in the D-S mode are performed as reverse memory copying from the rear edge of the document. When, therefore, the printing position adjustment of output image is required, perform the adjustment as follows: The image direction in reverse memory copying is shown in the figure below. That is, when the document scan direction is as shown with the arrow, the output image is printed from the rear edge of scanning. If, therefore, the print edge section is shifted, set the reference chart with the reference position at the rear edge and use this simulation to change the set value in order to adjust the print lead edge position. Since printing is started at the print start position and performed from the last, saved data in the memory to the head data, the lead edge position of an image is adjusted by changing the last data position saved in the memory.
Document transport direction Paper transport direction Print lead edge Lead edge void (1) Print start position
Scanning lead edge
Scanning end position (Scanning cut by void (1) as default) Scanning direction Scanning rear edge
Rear edge void Print rear edge
Contents Duplex copy rear edge void adjustment
Details of operation Used to adjust the rear edge void amount in duplex copy. (Operating procedure) When this simulation is executed, the current set value is displayed in two digits. (Adjustment range: 1 ~ 99, Center value: 50) * When the set value is increased by 1, the void amount is increased by about 0.1mm. Press the copy mode select key to select a suitable setting mode and a display. Enter the adjustment value with the 10-key and press the [START] key, and the entered value is saved and a copy is made. (Paper information is cleared after every copying). When the [INTERRUPT] key is pressed, the entered value is saved and the machine goes into the sub code entry standby mode. When the [CA] key is pressed, the entered value is saved and the simulation is terminated. Lighting lamp AE lamp TEXT lamp PHOTO lamp Item Paper rear edge void amount (First print surface) Paper rear edge void amount (Second print surface) Print start position (duplex back surface)
51
02
Resist amount adjustment
Used to adjust the contact pressure of the machine resist roller and the RSPF resist roller onto the paper. (Operating procedure) When this simulation is executed, the current set value is displayed. When the exposure mode key is pressed, the following set items are changed sequentially. Enter an adjustment value with the 10-key and press the [START] key, and the entered value will be saved and a copy will be made. (Adjustment range: 1 ~ 99, Default: 50) When the [CA] key is pressed, the entered value is saved and the simulation is terminated. Lighting lamp Adjustment mode AE, Main cassette lamp AE, 2nd cassette lamp AE, 3rd cassette lamp AE, 4th cassette lamp AE, Manual paper feed lamp AE, TEXT, PHOTO lamps AE, TEXT lamps AE, PHOTO lamp TEXT, PHOTO lamps Main cassette paper feed 2nd cassette paper feed 3rd cassette paper feed 4th cassette paper feed Manual paper feed RSPF document feed (Front surface) RSPF document feed (Back surface) RSPF document (A5) paper feed (Back surface) Duplex back surface
Supported for the installed models only. Skipped for the models without installation. 53 08 SPF scanning position automatic adjustment Place the black chart so that it covers both the SPF scan glass and the OC glass. Close the OC cover. When this simulation is executed, the current adjustment value is displayed as the initial display. When the [START] key is pressed, the mirror unit scans from the home position to the SPF scan position with the current adjustment value displayed, and the SPF glass cover edge is calculated from the difference between the SPF glass cover edge and the OC side document glass CCD output level. * The default is 50, the adjustment range is 1 ~ 99, and the adjustment unit 1= about 0.127mm. If the adjustment is completed normally, the adjusted value is displayed. If not, the jam lamp lights up with the current set value displayed. When the [START] key is pressed again with the jam lamp ON, the execution is repeated again. When the [Interrupt] key or the [CA] key is pressed during execution, "- -" is displayed and the operation is canceled. The mirror returns to its home position and the simulation mode is terminated. In the case when the [Interrupt key] is pressed, the machine goes into the sub code input standby mode. In the case when the [CA] key is pressed, all the lamps are turned off. ON lamp AE lamp TEXT lamp 61 03 HSYNC output check Display mode SPF scan position automatic adjustment SPF scan position manual adjustment
When the [START] key is pressed, HSYNC is performed and the polygon motor is rotated for 30 sec. Every time when HSYNC is detected, the zoom lamp is lighted for 100msec.
Contents Shading check
Details of operation The detection level of the white plate for shading is displayed. (Operating procedure) When the [START] key is pressed in the sub code input standby mode, the mirror base unit moves to the white plate for shading and the copy lamp is lighted. Until the light quantity of the copy lamp is stabilized, the sub code of "01" is displayed on the 7-seg display. When the light quantity of the copy lamp is stabilized, it is revised every second, and the level of one pixel at the CCD center where no correction is made is detected for 10 sec, and the detected level is displayed in hexadecimal on the 7-seg display. After completion of 10 sec detection, the machine goes into the sub code input standby mode. The SPF white correction start pixel position is automatically adjusted. This is performed after replacement of the lens. Open the SPF unit and press the [START] key, and the position (which pixel) of the white sheet for SPF exposure correction in the SPF position is displayed on the 7-seg display. If the value is 93 ~ 229, it is displayed on the 7-seg display and is written into the EEPROM. If the value is 0 ~ 92 or 230 ~ 999, it is displayed on the 7-seg display but is not written into the EEPROM. If the value is 1000 or above, "-------" is displayed on the 7-seg display and is not written into the EEPROM. The pixel position -34 written into the EEPROM is considered as the SPF white correction start pixel of the machine. When shi simulation is executed with the SPF unit closed, an error will occur. The optical system status is ignored and a self print is made. Also when a print command is sent from the host, printing is performed. (Operating procedure) When this simulation is executed, warm-up is performed and the ready lamp is lighted. (However, the scanner is invalid and no initial operation is made.) Enter the code number with the 10-key, and select a cassette with the cassette select key and press the [START] key. The selected cassette start paper feed and printing is performed in the selected pattern. * Only the tray lamp and the online lamp are lighted, and no other lamps are lighted. Printing is made in 1 by 2 mode, where one line is printed and the following two liens are not printed, or in the grid pattern. Code number 0 1 2 3 * 1 by 2 Grid pattern White paper Black background Pattern
07
SPF automatic correction
64
01
Self print
Print data are made on A3 size. (A3 paper is preferable.)
[8] USER PROGRAMS

The user programs allow the parameters of certain functions to be set, changed, or canceled as desired.
1. List of user programs

This copier has the following user programs. Program name Auto clear time Program No Description "Auto clear time" automatically returns the copy settings to the initial settings when a certain period of time elapses after a copy is made. This program is used to select the period of time. "Auto clear time" can also be disabled. Default 1 (OFF) 2 (10sec) 60sec 3 (20sec) 4 (60sec) 5 (90sec) 6 (120sec) Preheat mode This function automatically switches the machine to a low power consumption state if the set duration of time elapses without the machine being used when the power is on. The POWER SAVE indicator lights up, however, the keys on the operation panel can be used. Normal operation automatically resumes when a key on the operation panel is pressed, an original is placed, a print job is received, or scanning is begun from a computer. This function automatically switches the machine to a state that consumes even less power than preheat mode if the set duration of time elapses without the machine being used when the power is on. All lights except the POWER SAVE indicator and ON LINE indicator go off. To resume normal operation, press the [START] key ( ). Normal operation also resumes automatically when a print job is received or scanning is begun from a computer. While in auto power shut-off mode, no keys (except the [START] key ( )) can be used. When copying using the SPF/RSPF, during the period of time that the SPF/RSPF indicator blinks after an original has been scanned (about 5 seconds), a subsequent original can be placed and automatically fed into the machine. Use this setting to enable or disable auto power shut-off. When copying multiple originals onto a single sheet of paper (2 IN 1 / 4 IN 1 copy), this function can be used to print a solid or broken borderline around each original image. When the auto paper select function is enabled and there is no paper that is the same size as the original and loaded in the same orientation, this function will automatically select paper of the same size that is loaded in the opposite orientation, and rotate the image 90 degrees so that it is copied on the paper in the correct orientation. When the auto ratio select function is operating and the original and paper are loaded in opposite orientations, this function rotates the image so that it is copied on the paper in the correct orientation. This function automatically selects paper that is the same size as the original placed in the SPF/RSPF, or the same size as that selected with the [ORIGINAL SIZE ENTER] key (only for sizes 5-1/ 2" x 8-1/2", 8-1/2" x 11", 8-1/2" x 11"R, 8-1/2" x 14" and 11" x 14"). The function can be disabled. If the paper runs out during printing and there is paper of the same size and orientation in another tray, this function automatically switches to that tray (excluding the bypass tray). The function can be disabled. Use this setting to set the width of erasure of shadows that appear around the edges and at the binding margin when a book or similar original is copied. 1 (1min) 2 (5min) 3 (30min) 1min 4 (60min) 5 (120min) 6 (240min) 1 (5min) 2 (30min) 3 (60min) 5min 4 (120min) 5 (240min) Parameters
Auto power shut-off timer
Stream feeding mode*1 4 Auto power shut-off setting Border line for 2 IN 1 / 4 IN 1*2 Rotation copy*2
0 (OFF) OFF 1 (ON)
ON
0 (OFF) 1 (ON) 1 (OFF) 2 (Solid line) 3 (Broken line) 0 (OFF) 1 (ON)
OFF
ON
Auto paper select mode 8
0 (OFF) 1 (ON) ON
Auto tray switching 9 Auditing mode Erase width adjustment*2 16
0 (OFF) ON 1 (0" (0mm)) 2 (1/4" (5mm)) 1/2" (10mm) 3 (1/2" (10mm)) 4 (3/4" (15mm)) 5 (1" (20mm)) 1 (ON)
10 to15 See "Enabling Audit Mode".
*1 On models with a SPF/RSPF. *2 On models with a dual function board.
AR-M205 USER PROGRAMS 8-1
Program name Layout in 2 IN 1 copy*2
Program No
Description Use this setting to select the layout pattern when two original pages are copied onto a single sheet of paper.
2 IN 1 copy
Default
Parameters 1 (Pattern 1) 2 (Pattern 2)
17
Pattern 1
Pattern 1
Pattern 2
Layout in 4 IN 1 copy*2
Use this setting to select the layout pattern when four original pages are copied onto a single sheet of paper.
4 IN 1 copy
1 (Pattern 1) 2 (Pattern 2) 3 (Pattern 3) 4 (Pattern 4) Pattern 1
18
Pattern 1
Pattern 2
Pattern 3
Pattern 4
Offset of paper output tray Image rotation in duplex copying*3
19
When enabled, this function offsets the position in the output tray of interrupt copy jobs and sets of copies during sort/group copy. When a one-sided portrait original is placed in a horizontal orientation (8-1/2" x 11" or 8-1/2" x 14" size) for two-sided copying, the top and bottom of the images on the front and back of the paper will be opposite to each other, Use this setting to switch between the margin at the top edge and the margin at the left edge. Use this setting to set the margin width.
ON
0 (OFF) 1 (ON) 0 (OFF) 1 (ON)
20
OFF
Location of the margin*2,*3 Margin width*2
21
Left edge
1 (Left edge) 2 (Top edge) 1 (0" (0mm)) 2 (1/4" (5mm))
22
1/2" (10mm) 3 (1/2" (10mm)) 4 (3/4" (15mm)) 5 (1" (20mm))
Resolution in Auto/Text mode Memory allocated to printer mode*2
23
The copy resolution in auto and text mode is normally 300 dpi. If high-quality copies are preferred, use this setting to change the resolution to 600 dpi. Use this to change the proportion of IMC memory used for printer mode.
1 (300dpi) 300dpi 2 (600dpi) 1 (30%) 2 (40%) 50% 3 (50%) 4 (60%) 5 (70%)
24
Key auto repeat 25
Use this setting to select whether or not holding down a key causes repeated input of the key. For keys that normally cause a set value to increase when held down (for example, holding down the [ZOOM] key ( , )), this program can be used to have the set value not change when the key is held down. Use this setting to select how long a key must be pressed for the input to be accepted. By selecting a longer time, you can prevent settings from being changed by the accidental pressing of a key.
0 (OFF) 1 (ON) ON
Key press time
26
Minimum (current response speed)
1 (Minimum (current response speed)) 2 (0.5sec) 3 (1.0sec) 4 (1.5sec) 5 (2.0sec) 1 (Low (current volume)) 2 (High) 3 (OFF) 0 (OFF) 1 (ON) 1 (99 copies) 2 (999 copies)
Audible signals volume 27 Base setting beep signal Number of copies limit
This sets the volume of beep signals.
Low (current volume) OFF 999 copies
28 29
Use this to sound a beep when a base setting is selected. Use this setting to select 99 or 999 for the maximum number of copies.
*2 On models with a dual function board. *3 On models with automatic two-sided copying. AR-M205 USER PROGRAMS 8-2
Program name Use close paper size
Program No 30
Description When this function is enabled, printing in printer mode will automatically continue using a different size of paper if the specified size of paper runs out in all trays. This feature does not function in copy mode. Use this program to select a default tray. This tray is automatically selected each time the power is turned on or each time the machine reverts to the initial settings.
Default 0 (OFF) OFF 1 (ON)
Parameters
Default tray setting 31
1 (Tray 1) 2 (Tray 2) Tray 1 3 (Tray 3) 4 (Tray 4) 5 (Bypass tray)
Default exposure mode 32 USB2.0 mode switch 33
Use this program to set "AUTO", "TEXT", or "PHOTO" as the default exposure mode. Used to switch USB2.0 mode between Full-Speed and High-Speed.
1 (AUTO) AUTO 2 (TEEXT) 3 (PHOTO) Full-Speed 1(Full-Speed) 2(High-Speed)
2. Setting the user programs

1) Hold down the [Light] key ( ) until the alarm indicators ( , , , , ) blink. "- -" appears in the display. 5) Press the [START] key ( ). The selected setting code stops blinking and lights steadily.
START
1 3 5
2) Enter the program number with the numeric keys. See "USER PROGRAMS" for the program numbers. The selected program number blinks. To select "Auto clear timer", press the [1] key.
Note: To select a setting for another user program, press the [CLEAR] key ( ) and then return o step 2). 6) Press the [Light] key ( ) to complete the settings. The alarm indicators ( , , , , ) go off and the display returns to the number of copies display.
3. Toner cartridge life

To find out the approximate quantity of toner remaining, follow the procedure below. 1) Press and hold the light key for more than 5 seconds until all the alarm indicators ( , , , , and ) blink and "--" appears in the copy quantity display.
RE D END
Note: If you enter the wrong number, press the [CLEAR] key ( ) and then enter the correct number. 3) Press the [START] key ( ). The selected program number stops blinking and lights steadily. The currently selected setting code blinks in the 1st digit of the display.
START
2) Press and hold the copy ratio display key for more than 5 seconds. The approximate quantity of toner remaining will be indicated as a percent in the copy quantity display. ("100", "75", "50", "25", "10" or "LO" is displayed. When "LO" is displayed, the toner is down to less than 10%.)
4) Enter the desired setting code by pressing a numeric key. For the setting codes, see "USER PROGRAMS". The selected setting code blinks. To select 90 seconds, press the [5] key.
3) Press the light key. All the alarm indicators will go out. Note: If you enter the wrong number, press the [CLEAR] key ( return to step 2). ) and
AR-M205 USER PROGRAMS 8-3
[9]TROUBLE CODE LIST

1.Trouble code list
Main code E1 Sub code 00 10 11 13 16 81 82 84 E7 01 02 10 11 12 16 F2 04 IMC PWB trouble IMC ASIC error IMC PWB flash ROM error IMC PWB DIMM memory read/write check error Interface error in communication with IMC PWB (Parity) Interface error in communication with IMC PWB (Overrun) Interface error in communication with IMC PWB (Framing) Duplex model memory error LSU trouble Shading trouble (Black correction) Shading trouble (White correction) Shading trouble Abnormal laser output Improper cartridge (destination error, life cycle error) Identification error Model error Type error Destination error Data abnormality Misc error F5 H2 H3 H4 L1 L3 L4 L6 L8 U2 02 00 00 00 00 00 01 11 10 01 04 11 12 40 -CH ON CH Blink Copy lamp lighting abnormality Thermistor open Heat roller high temperature detection Heat roller low temperature detection Scanner feed trouble Scanner return trouble Main motor lock detection Shifter motor trouble Polygon motor lock detection No full wave signal EEPROM read/write error (serial communication error) Counter check sum error (EEPROM) Adjustment value check sum error (EEPROM) CRUM chip communication error Auditor NOT READY None Side door open None Developing cartridge not installed Content IMC PWB communication trouble
2.Details of trouble codes

Main Sub code code E1 00 Content Detail Cause Details of trouble IMC PWB communication trouble An abnormality occurs in communication between the MCU PWB and the IMC PWB. IMC PWB-MCU PWB harness abnormality MCU PWB connector disconnection IMC PWB ROM defect/data abnormality Check connection of the connector and the harness between the IMC PWB and the MCU PWB. Check the ROM of the IMC PWB. IMC PWB trouble An abnormality occurs in the IMC PWB. USB chip error/CODEC error on the IMC PWB Replace the IMC PWB with a new one.
Check and remedy 10 Content Detail Cause Check and remedy 11 Content Detail Cause Check and remedy 13 Content Detail Cause Check and remedy 16 Content Detail
IMC ASIC error An abnormality occurs in the IMC PWB. Abnormality in ASIC on the IMC PWB Replace the IMC PWB with a new one.
IMC PWB flash ROM error An abnormality occurs in the IMC flash ROM. IMC PWB abnormality Replace the IMC PWB with a new one. If downloading of the program is abnormally terminated, it may cause an error. Download the program again to avoid this. IMC PWB DIMM memory read/write check error An installation error occurs in the IMC expansion compression memory module. An error occurs during access to the IMC expansion compression memory. Improper installation of the IMC expansion memory module. IMC expansion memory module abnormality IMC expansion memory contact abnormality IMC PWB abnormality. Check installation of the expansion memory module. Replace the expansion memory module. Replace the IMC PWB with a new one. Interface error (Parity) in communication with the IMC PWB A parity error occurs in communication between the MCU PWB and the IMC PWB. IMC PWB-MCU PWB harness defect Improper connection of the MCU PWB connector IMC PWB ROM defect/data abnormality" Check connection of the connector/harness between the IMC PWB and the MCU PWB. Check the ROM of the IMC PWB.
Cause
Check and remedy 81 Content Detail Cause
Check and remedy
AR-M205 TROUBLE CODE LIST 9-1
Main Sub code code E1 82 Content Detail Cause
Details of trouble Interface error (Overrun) in communication with the IMC PWB An overrun error occurs in communication between the MCU PWB and the IMC PWB. IMC PWB-MCU PWB harness defect Improper connection of the MCU PWB connector IMC PWB ROM defect/data abnormality. Check connection of the connector/harness between the IMC PWB and the MCU PWB. Check the ROM of the IMC PWB. Interface error (Framing) in communication with the IMC PWB A framing error occurs in communication between the MCU PWB and the IMC PWB. IMC PWB-MCU PWB harness defect Improper connection of the MCU PWB connector IMC PWB ROM defect/data abnormality. Check connection of the connector/harness between the IMC PWB and the MCU PWB. Check the ROM of the IMC PWB. Duplex model memory error The memory capacity for the duplex model machine is improper. Insufficient memory capacity The memory capacity of the MCU PWB is improper. Use SIM 26-39 to check that the memory capacity is 32MB. If it is not 32MB, replace the MCU PWB with a suitable one. LSU trouble The BD signal from the LSU cannot be detected in a certain cycle. (Always OFF or always ON) LSU connector or LSU harness defect or disconnection Polygon motor rotation abnormality Laser beams are not generated. MCU PWB abnormality. Check connection of the LSU connector. Execute SIM 61-03 to check the LSU operations. Check that the polygon motor rotates normally. Check that the laser emitting diode generates laser beams. Replace the LSU unit. Replace the MCU PWB. Shading trouble (Black correction) The CCD black scan level is abnormal when the shading. Improper connection of the CCD unit flat cable CCD unit abnormality MCU PWB abnormality. Check connection of the CCD unit flat cable. Check the CCD unit."
Main Sub code code E7 11 Content Detail Cause
Details of trouble Shading trouble (White correction) The CCD white scan level is abnormal when the shading. Improper connection of the CCD unit flat cable Dirt on the mirror, the lens, and the reference white plate Copy lamp lighting abnormality CCD unit abnormality MCU PWB abnormality (When occurred in the SPF scan position.) Improper installation of the mirror unit Clean the mirror, lens, and the reference white plate. Check the light quantity and lighting status of the copy lamp (SIM 05-03). Check the MCU PWB. Shading trouble White correction is not completed in the specified number of operations. CCD unit flat cable connection failure. Dirt on mirrors, lenses, and the reference white plate. Copy lamp lighting abnormality CCD unit abnormality MCU PWB abnormality Clean mirrors, lenses, and the reference white plate. Check the copy lamp light quantity (SIM 05-03) and lighting. Check the CCD unit. Check the MCU PWB. Abnormal laser output When the laser output is stopped, HSYNC is detected. Laser abnormality MCU PWB abnormality. Check the laser emitting diode operation. Replace the MCU PWB. " Improper cartridge (Destination error, life cycle error) The destination of the machine differs from that of the CRUM. The life cycle information is other than "Not used (FFh)." CRUM chip defect Improper developing unit Replace the CRUM chip. Replace the developing unit.
Check and remedy 84 Content Detail Cause
Check and remedy
12
Content Detail Cause
Check and remedy E7 01 Content Detail
Cause Check and remedy 02 Content Detail
Check and remedy
16
Content Detail Cause Check and remedy
Cause
F2
04
Content Detail
Check and remedy
Cause Check and remedy
10
Identificat The trade mark code of the CRUM differs. ion error The company code of the CRUM differs. Model error The boot program model code does not coincide with the CRUM model code.
Check and remedy
Type error When the CRUM type is other than genuine/ conversion/production rotation. Destinatio The machine destination differs from the n error CRUM destination. Data When an error value is included in the initial abnormali check information. When the max. toner supply ty time is 00. When the print hard stop is 00. Misc error When the Misc information is other than "Not used (FFh)."
Main Sub code code F5 02 Content Detail Cause
Details of trouble Copy lamp lighting abnormality The copy lamp does not turn on. Copy lamp abnormality Copy lamp harness abnormality CCD PWB harness abnormality. Use SIM 5-3 to check the copy lamp operations. When the copy lamp lights up. Check the harness and the connector between the CCD unit and the MCU PWB. When the copy lamp does not light up. Check the harness and the connector between the copy lamp unit and the MCU PWB. Replace the copy lamp unit. Replace the MCU PWB. " Thermistor open The thermistor is open. The fusing unit is not installed. Thermistor abnormality Control PWB abnormality Fusing section connector disconnection The fusing unit is not installed. Check the harness and the connector between the thermistor and the PWB. Use SIM 14 to clear the self diagnostic display. Heat roller high temperature detection The fusing temperature exceeds 240C. Thermistor abnormality Control PWB abnormality Fusing section connector disconnection. Use SIM 5-02 to check the heater lamp blinking operation. When the lamp blinks normally. Check the thermistor and its harness. Check the thermistor input circuit on the control PWB. When the lamp keeps ON. Check the power PWB and the lamp control circuit on the MCU PWB. Use SIM 14 to clear the self diagnostic display.
Main Sub code code H4 00 Content Detail
Details of trouble Heat roller low temperature detection When the fusing temperature is lower than 150C after 55sec from the start of warming up. When the warming up complete temperature is not reached in 30sec from reaching 150C. When the fusing temperature is lower than 100C after 20sec from ready start. When the fusing temperature is lower than 145C when printing." Thermistor abnormality Heater lamp abnormality Thermostat abnormality Control PWB abnormality Use SIM 5-02 to check the heater lamp blinking operation. When the lamp blinks normally. Check the thermistor and its harness. Check the thermistor input circuit on the control PWB. When the lamp does not light up. Check for disconnection of the heater lamp and the thermostat. Check the interlock switch. Check the power PWB and the lamp control circuit on the MCU PWB. Use SIM 14 to clear the self diagnostic display. Scanner feed trouble The scanner does not complete feeding in the specified time. Mirror unit abnormality The scanner wire is disconnected. The origin detection sensor abnormality Mirror motor harness abnormality Use SIM 1-1 to check the mirror reciprocating operations. When the mirror does not feed. Check for disconnection of the scanner wire. Check the harness and the connector between the mirror motor and the MCU PWB. Replace the mirror unit. Replace the MCU PWB. When the mirror does feed. Use SIM 1-2 to check the mirror home position sensor." Scanner return trouble The scanner does not complete returning in the specified time. The mirror is not in the home position when OC copying is started with the mirror standby in the home position. Mirror unit abnormality Scanner wire disconnection Origin detection sensor abnormality Mirror motor harness abnormality Use SIM 1-1 to check the mirror reciprocating operations. When the mirror does not return. Check for disconnection of the scanner wire. Check the harness and the connector between the mirror motor and the MCU PWB. Replace the mirror unit. Replace the MCU PWB. When the mirror does feed. Use SIM 1-2 to check the mirror home position sensor.
Check and remedy
Cause
H2
00
Check and remedy
Check and remedy H3 00 Content Detail Cause
L1
00
Check and remedy
Check and remedy
L3
00
Content Detail
Cause
Check and remedy
Main Sub code code L4 01 Content Detail
Details of trouble Main motor lock detection The main motor does not rotate. The motor lock signal is detected for 1sec or more after rotation of the main motor. The motor lock signal is detected for 1sec during rotation of the main motor. Main motor unit abnormality Improper connection or disconnection the main motor and the harness. MCU PWB abnormality Use SIM 25-01 to check the main motor operations. Check connection of the main motor harness/ connector. Replace the main motor. Replace the MCU PWB. Shifter motor trouble The shifter home position detection signal is not detected when initializing the shifter. Shifter motor abnormality, improper connection or disconnection of the harness, shifter home position sensor abnormality Use SIM 03-11 to check the shifter motor operations. Check connection of the harness/connector of the shifter motor. Replace the shifter motor. Replace the MCU PWB. Polygon motor lock detection The polygon motor does not rotate. The motor lock signal is detected for 6sec after rotation of the polygon motor. The motor lock signal is detected for 1sec during rotation of the polygon motor. Polygon motor unit abnormality Improper connection or disconnection of the polygon motor and the harness. MCU PWB abnormality Use SIM 61-1 to check the polygon motor operations. Check connection of the polygon motor harness/connector. Replace the polygon motor.. Replace the MCU PWB. No full wave signal The zero cross signal is not detected. Power unit abnormality MCU PWB abnormality Check connection of the harness and connectors. Replace the MCU PWB. Replace the power unit. EEPROM read/write error (Serial communication error) EEPROM access process error EEPROM abnormality Check that the EEPROM is properly set. Use SIM 16 to cancel the trouble. Replace the MCU PWB.
Main Sub code code U2 11 Content Detail Cause Check and remedy 12 Content Detail Cause Check and remedy 40 Content Detail Cause
Details of trouble Counter check sum error (EEPROM) Check sum error of the counter area in the EEPROM EEPROM abnormality Check that the EEPROM is properly set. Use SIM 16 to cancel the trouble. Replace the MCU PWB. Adjustment value check sum error (EEPROM) Check sum error of the adjustment value area in the EEPROM EEPROM abnormality Check that the EEPROM is properly set. Use SIM 16 to cancel the trouble. Replace the MCU PWB. CRUM chip communication error An error occurs during communication between the MCU and the CRUM chip. CRUM chip abnormality Developing unit disconnection MCU PWB abnormality Replace the chip. Check installation of the developing unit. Use SIM 16 to cancel the trouble. Replace the MCU PWB. Auditor NOT READY
Cause
Check and remedy
11
Check and remedy
Check and remedy -Content Detail Cause Check and remedy CH ON None Content Detail Cause Check and remedy CH None Content Blink Detail
L6
10
Content Detail
Side door open The side door is open. Side door sensor abnormality MCU PWB abnormality Check that all the side doors are closed. Replace the MCU PWB. Developing cartridge not installed The developing cartridge is not installed. Communication with the CRUM cannot be made in initial check of the CRUM. Developing unit disconnection MCU PWB abnormality CRUM chip abnormality Check installation of the developing unit. Replace the MCU PWB.
Cause
Check and remedy
Cause
L8
01
Check and remedy
U2
04
[10] MAINTENANCE
1. Maintenance table
X:Check(Clean, adjust, or replace when required.) O:Clean Unit name Drum peripheral OPC drum Cleaning blade Side seal F/R MC unit (MC charging electrode) (MC grid) (MC case) Transfer wire Transfer paper guide MC guide sheet (Cleaning blade attached) Drum fixing plate B Process frame unit Discharge holder Separation pawl Star ring x 2 pcs Developing section Developer DV seal DV under seal DV side seal Side Mylar Optical section Lamp unit No.2/3 mirror unit CCD peripheral Glass Other Reflector Mirror Mirror Pulley Lens Table glass White Plate Drive wire Rail Document cover Document size sensor LSU Paper feed section Multi paper feed section Dust-proof glass Take-up roller(manual / SPF) Paper feed roller Spring clutch Paper transport section PS roller Transport (paper exit) rollers Spring clutch Fusing section Upper heat roller Pressure roller Pressure roller bearing Upper separation pawl Lower separation pawl Drive section Paper exit section *1:Recommendable replacement time:50K(Letter,5%print) Gears Belts Ozone filter*1 X X X X O O O O O O O O O O O X X X X X X Part name When calling X X O O X X O X O X O O ( ( ( O O ) ) ) ( ( ( O O ) ) ) ( ( ( O O ) ) ) X X X :Replace 50K :Adjust 100K :Lubricate 150K
Only for Viet Nam
X O O O X O O O X X O O O O O O O O O O O X X X X X X X X O O O X O O O X X O O O O O O O O O O O X X X O O O O X O X*1 X X O O O X O O O X X O O O O O O O O O O O O X O O O X
AR-M205 MAINTENANCE 10-1
2. Maintenance display system

Toner Life, Remaining quantity check *1 16K a. Press and hold the density adjustment LIGHT key for more than 5 sec, and the machine will enter the user program mode. b. Press and hold the "%" key for more than 5 sec, and the remaining quantity will be displayed on the copy quantity display in one of the following levels: (Remaining quantity display levels: 100%, 75%, 50%, 25%, 10%, LO) c. Press the density adjustment LIGHT key to cancel. NEAR EMPTY About 10% ON Operation allowed 50K ON at 50K of the developer count Selection is available between Not Stop and Stop by Service Simulation (SIM 2637) Setup. (If Stop is selected, the LED will flash and stop at 50K.) * Default: Not Stop * Clear: SIM 42-1 Selection is available among 50K, 25K, 10K, 7.5K, 5K, and free (no lighting) with SIM 21-1. * Default: 50K * Clear: SIM 20-1 Not stop EMPTY Flash Stop
C. DV seal attachment procedure
1) When attaching the DV side Mylar, check the position shown in the figure below and attach it properly.
Remaining quantity LED Machine Developer Life LED Machine
2) When attaching the DV side sheet, check the position shown in the figure below and attach it properly. (First of all, attach the DV side Mylar.)
Maintenance LED
Machine
*1: Installation of a new toner cartridge allows to display the remaining quantity.
3. Note for replacement of consumable parts

A. Toner cartridge
When a waste toner cartridge is removed from the machine, it must be put in a polyethylene bag to avoid scattering of toner. * Be sure to attach the DV side sheet so that the notch is on the outside.
B. DV cartridge
Do not shake or put up the developer cartridge. Otherwise developer may scatter.
AR-M205 MAINTENANCE 10-2
[11]DISASSEMBLY AND ASSEMBLY

WARNING Before performing the disassembly procedure, be sure to remove the power cord to prevent against an electric shock. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 Optical section Fusing section Paper exit section MCU Optical frame unit LSU Tray paper feed section/Paper transport section Manual multi paper feed section Power section Developing section Process section Others Item High voltage section/Duplex transport section
B.Charger wire
Installation: The spring tip must be between two reference ribs. The charger wire must be free from twist or bending. Be sure to put the charger wire in the V groove.
(1)
(2)
(3)
1. High voltage section/Duplex transport section

No. A B C Transfer charger unit Charger wire Duplex transport section Content
(5) (1) (3) (4)
(2)
A.Transfer charger unit

(3)
C.Duplex transport section

(4) (3) (3) (3)
(1)
(2)
(1) (3) (2)
(1)
(3)
(2)
(1) (2)
(3) (1)
(1)
AR-M205 DISASSEMBLY AND ASSEMBLY 11-1
2.Optical section
Note: When disassembling or assembling the optical unit, be careful not to touch the mirror and the reflector. No. A B C D E F Table glass Copy lamp unit Inverter PWB for copy lamp Copy lamp Lens unit Wire Content
C.Inverter PWB for copy lamp

(1)
(2) (1)
A.Table glass
(1) (1) (2) (3) (4)
(1) (1)
(3)
(3)
B.Copy lamp unit

Disassembly: Assembly: Adjustment: Be sure to put No. 2/3 mirror unit to the positioning plate (A). Put the notched surface of wire holder (3) downward, tighten temporarily, and install. Main scanning direction distortion balance adjustment
(2)
D.Copy lamp
(4)
(4)
(2)
(2) (3)
(2) (3)
(1)
(A)
(1)
(A)
(1) (3) (2)
E.Lens unit
Note: Do not remove screws which are not indicated in the figure. If the height of the base plate is changed, it cannot be adjusted in the market. Note: The CCD/lens unit is factory-adjusted before shipping. Since these adjustments cannot be performed in the market. Never touch the screws other than screw 2) of the CCD/lens unit.
(1) (2) (1) (1)
F.Wire
(1)
(4)
(3) (2) (3) (4)
(3) (4)
(2)
Lens unit attachment <1>Attach the lens unit so that the lens unit number on the lens adjustment plate is aligned with the scribe line on the base plate.
Lens unit number

( ) direction
Reference line (0)

(+) direction One division: 1.4mm
CCD adjustment value +4 scales +3 scales +2 scales +1 scale Reference -1 scale -2 scales -3 scales -4 scales 5.0~ 3.6~4.9 2.2~3.5 0.8~2.1 -0.6~0.7 -2.0~ -0.7 -3.4~ -2.1 -4.8~ -3.5 ~ -4.9
<2>Make a sample copy at the above position, and measure the magnification ratio. <3>Change the installing position in the horizontal direction to adjust the magnification ratio. When the copy image is longer than the original, shift to the positive (+) direction. When the copy image is shorter than the original, shift to the negative (-) direction. * 1 scale of the scribed line corresponds to 0.34% of magnification ratio. * If this adjustment is not satisfactory, make a fine adjustment with SIM 48-2. AR-M205 DISASSEMBLY AND ASSEMBLY 11-3
3.Fusing section
No. A B C D E F G H Fusing unit Thermostat Thermistor Heater lamp Upper heat roller Separation pawl Lower heat roller Separation pawl Contents
C.Thermistor
Installation: When installing the thermistor, be sure to face the installing projection (A) toward the installing surface. Check that the thermistor is in contact with the upper heat roller.
(1)
(A) (2)
A.Fusing unit removal
(1) (1)
D.Heater lamp
Assembly: Insert the spring (A) into the hole (B) in the fusing frame.
(3) (2)
(A)
(B)
B.Thermostat
(1) (2)
(2) (1) (2)
(2) (3)
Assembly: Put the paper guide earth spring (A) under the paper guide (B) before fusing.
(A)
(B)
(1) (2) (1)
(2)
Floil(GU2) Grease(JFE552)
(1)
(1) (4) (2) (A)
(3) (1)
(B) (C)
F.Separation pawl
Assembly: Put the fusing harness (A) on the heater lamp (B) as shown in the figure and fix them together.<R>Place the fusing harness inside the rib (C).
(1)
(2) (3)
E.Upper heat roller

Disassembly: There are three pawls on the fusing cover. Remove the screws and slide the fusing cover to the right to remove. The heater lamp is fixed on the fusing cover with a screw. Slide the fusing cover to the front and remove the screw, then remove the heater lamp.
(2) (3)
(2)
(1) (3)
(1)
(2) (3)
(2) (3)
(1)
(2)
G.Lower heat roller

Assembly: When installing the paper guide (3) before fusing, fix the paper guide fixing plate with screws temporarily so that the paper guide fixing plate (2) is in contact with the frame bottom under fusing (A). Set the paper guide (3) before fusing to the bottom line of the positioning reference (B), and tighten the screw firmly.
4.Paper exit section

No. A B C D E F G Ozone filter Cooling fan Paper exit unit Paper exit sensor / duplex sensor Transport roller Paper exit roller Paper exit interface P.W.B. Content
Grease(JFE552)
(4)
A.Ozone filter
(3) (1) (1) (2) (B) (B)
(1) (2)
(1)
(1) (1)
(2)
(A)
(1)
H.Separation pawl
(2) (1)
(2)
B.Cooling fan
(1)
(1)
(2)
(3) (2) (2)
(2) (3)
C.Paper exit unit

(2)
D.Paper exit sensor / duplex sensor

(A)Exit sensor (B)Duplex sensor
(2)
(2)
(2)
(A)
(4)
(3) (1)
(B)
(1)
E.Transport roller
(1)
(2)
(1)
(3) (3) (2)
(2) (3)
(1)
(5) (4)
(1)
(2)
(3)
(3)
(3)
(5)
(4) (6) (4) (5) (1) (1) (2) (1)
F.Paper exit roller

Assembly: Insert the spring pin so that the waveform (A) of the spring pin faces in the longitudinal direction of the paper exit drive gear long hole (B).<R>Be sure to insert two ribs (C) into the groove (D).
5.MCU
No. A MCU disassembly Content
A.MCU disassembly
Note: When replacing the MCU PWB, be sure to replace the EEPROM of the MCU PWB to be replaced.
(A)
(B)
(D) (1)
(1)
(1) (C) (2) (C)
(1)
(2)
(2) (3)
(1) (1) (2) (1) (1)
(1)
(2)
(2) (1)
(1)
(1)
(2) (3)
Note: When replacing the MCU PWB, be sure to restore the original jumper conditions.
6.Optical frame unit

No. Content Optical frame unit
G.Paper exit interface P.W.B.

(2) (3) (2) (1)
A.Optical frame unit

Installation: Install the optical unit in the sequence shown above.
(2)
(1)
(1) (1) (1) (1)
(1)
(1)
(2)
(1)
(3) (1) (2)
7.LSU
No. A LSU unit Content
8. Tray paper feed section/Paper transport section

No. A B C D Interface frame unit Drive unit Solenoid (paper feed solenoid,, resist roller solenoid) Resist roller clutch / Resist roller Paper feed clutch/Paper feed roller (Semi-circular roller) Content
A.LSU unit
(4)
A.Intermittent frame unit

(2)
(1) (3) (3) (2)
(1)
(1)
(1) (2) (1)
(1) (2)
Assembly: Do not miss the door lock pawl.
(1) (1) (1)

Note: Do not disassemble the LSU. Note: When replacing the LSU, be careful not to touch the dust-shield glass. Adjustment: Image lead edge position adjustment Image left edge position adjustment Paper off-center adjustment Size of the screwdriver for removing the LSU
(2)
50mm 120mm
B.Drive unit
Assembly: Move down the clutch pawl as shown below, and avoid the clutch and install.
(1) (2)
D. Resist roller clutch/Resist roller
(1) (2)
(3)
(3)
(3)
(4)
E. Paper feed clutch/Paper feed roller (Semi-circular roller)
Moricote X56020
(1) (2)
Grease G-484
C. Solenoid (paper feed solenoid, resist roller solenoid)

(3)
(2)
(2) (1)
9.Manual multi paper feed section

No. A B C D E F Manual multi paper feed Manual feed solenoid Manual transport clutch Pressure plate unit Manual paper feed clutch Content Manual transport roller/Manual paper feed roller
B. Manual multi paper feed
(1) (3) (4) A
A.Manual transport roller/Manual paper feed roller

Note: Push the lever at the right edge of the multi frame cover to the right upper side and remove it.
(2)
(5) (2) A
A
(3) (4)
A
(1)
(2)
C. Manual feed solenoid
(5)
(1) (B) (2)

(3) (4)
(A)
(2)
(2) (5) (3) (1)
(4)
RI GI
(7)
Installation: Be careful of the installing direction of the manual transport roller (6) AR-M205 DISASSEMBLY AND ASSEMBLY 11-11
(6)
D. Manual transport clutch
F. Manual paper feed clutch

Note: Push the lever at the right edge of the multi frame cover to the right upper side and remove it.
(2)
(1)
(2)
(1)
(5) (3) (1) (4)

A
(1) (3)
E.Pressure plate unit
(2)
(2)
(2) (2)
(3)
(2)
(1)
(3) (1) (4)
(2) (3)
(1)
10.Power section
No. A B C D E Power unit Power fan High voltage P .W.B. Power P.W.B. Power switch Content
C. High voltage P.W.B.

(1) (2)
(1)
A.Power unit
(1)
(1)
D. Power P.W.B.
(1) (2) (1) (2) (1)
(2) (1) (1)
(1)
(2)
(2) (2) (2) (2) (3) (2) (2) (1)
(3) (2)
(2) (1)
(1)
E. Power switch
B. Power fan
(1)
(3)
(1)
(2)
(1)
(1)
(2)
11.Developing section
No. A B C Developing box Developing doctor MG roller Contents
C.MG roller
A.Developing box
(2)
(1)
#
B.Developing doctor
!
"
!
Adjustment:
Developing doctor gap adjustment
$
Adjustment:
MG roller main pole position adjustment
Note: Attach it to fit with the attachment reference when replacing the DV blade.
12.Process section
No. A B C Drum unit Main charger unit Cleaning blade Contents
13.Others
No. A B C D E F G H I J K L M Operation P.W.B. Tray interface P .W.B. 2nd tray paper entry sensor / Paper empty sensor 2nd tray paper feed solenoid / Transport solenoid 2nd tray transport clutch 2nd tray transport roller 2nd tray paper feed clutch 2nd tray paper feed roller Main motor I/F P .W.B. Paper entry sensor Paper empty sensor Paper feed roller Contents
A.Drum unit
LO C K
A. Operation P.W.B.
(1) (2)
B. Main charger unit

(1)
(1)
(2) (1)
(5) (6) (5) (5) (5) (7)
(4)
(5)
C.Cleaning blade
(1) (1) (1) (2)
(3) (1) (2)
C. 2nd tray paper entry sensor / Paper empty sensor

(1)
(4)
(1)
(1)
(2)
(1)
(5)
(2) (3)
(3)
(1) (1) (1) (1) (1)
(1)
(2)
D. 2nd tray paper feed solenoid / Transport solenoid

(2) (2)
B. Tray interface P.W.B.
(1)
(1)
(2) (1)
(1)
E.2nd tray transport clutch

(2)
(1)
(2) (3) (1)
(2) (1)
F. 2nd tray transport roller

(3)
H. 2nd tray paper feed roller
(2)
(1)
B (1)
(1)
(2)
G. 2nd tray paper feed clutch
I. Main motor
A (2) (1)
(2)
(3)
(1)
(3) (2)
(1)
J. I/F P.W.B.
(2)
L. Paper empty sensor
(2) (3)
(3) (2)
(2) (1)
(1)
(2)
M. Paper feed roller
K. Paper entry sensor
(1)
(1)
(2)
*
(1)
When removing the paper feed roller, operate the paper feed clutch with SIM 6-1, and keep the paper feed roller down as shown in the figure above for operation.
(2) (3)
[12]FLASH ROM VERSION UP PROCEDURE

1.Preparation
Write the download data (the file with the extension dwl) to the main body of AR-M205/M160. Necessary files for download Maintenance.exe (Maintenance software) ProcPegasus.mdl ProcPegasus.ini ProcPegasus.fmt Pegasus.inf Usbscan.sys Download file:***.dwl <Note> The Download file(***.dwl ) and the like that are to be downloaded should be copied, in advance, into folders that have a maintenance program. When creating a folder for a maintenance tool in the PC, be sure that no lengthy folder name is included in the path. (Example) Incorrect c:\Maintenance Download Tool Correct c:\Maintenance\Downtool <Sample display> 4) PC side: Confirm that the "Simulation Command List" tree is displayed on the maintenance program. 5) PC side: When the message "the main body has not got started running" is displayed on the lowest area of the figure below after the "maintenance program" is started up, select the "File" and then "Reconnect" in the menu bar. 3) PC side: Boot the maintenance program. Select the model icon.
2.Download procedure
1) Main body side: Executable by performing the Service Simulation No. 49-01 (Flash Rom program-writing mode). (A word "d" appears on the operation panel to denote the download mode status. ) 2) Connect the PC and the main body with the download cable (USB cable). (Be sure to use a USB cable for connection. USB2.0 of the AR-EB7 is not applicable.)
6) PC side: Confirm a tree is displayed under the "Special (MCU/IMC2/FAX)" on the maintenance program". (If no tree is displayed, confirm that the USB is connected and select the "Reconnect" (the above 5) again.)
AR-M205 FLASH ROM VERSION UP PROCEDURE 12-1
7) PC side: Double click "Special (MCU/MCU2/FAX)" in the main tree item to develop the sub tree items, and double click "DWL Download" in the sub tree items.
12) After-process: Terminate the maintenance program, and turn on the power of the main body. After the download (data transmission) has been completed, exit the software program. The USB cable can be removed at this point. NOTE: For making a second connection with another machine, select the "File" and "Reconnect" in the menu bar on the maintenance program at the time of the USB being re-connected. Repeat the previous procedures from the above 5).
8) PC side: Specify the download file (*.dwl).
* Forbidden actions while downloading (Important) Failure in the download concerned may not allow you to conduct the subsequent download procedures. Added care should be taken to avoid having the situation below arise while downloading. Switching off the main body of AR-M205/M160. Disconnecting the download cable (USB cable). 9) PC side: The download file is specified, download is automatically performed. The "Automatic paper selection" lamp and "Start" lamp will blink approximately 15 seconds after the download file is specified. 10) PC side: When the message below is displayed, download is completed. Completion message: DOWNLOAD COMPLETED * If the above inhibit item occurs during downloading: Turn OFF and ON the power. 1) If "d" (which means downloading) is displayed on the operation panel LED of the machine, perform downloading again. 2) If "d" (which means downloading) is not displayed on the operation panel LED of the machine, turn OFF the power, and press and hold the zoom (%) key and the "Department counter end" key and turn ON the power. If, then, "d" (which means downloading) is displayed on the operation panel LED of the machine, perform downloading again. If "d" is still not displayed, the MCU must be replaced.
3. Installation procedure
A. USB joint maintenance program installation
The driver is installed by plug and play.
B. Installation procedure on Windows XP

1) Machine side: Executable by performing the Service Simulation No. 49-01 (Flash Rom program-writing mode). (A word "d" appears on the operation panel to denote the download mode status. ) 2) Connect the machine and the PC with a USB cable. (Be sure to use a USB cable for connection. USB2.0 of the AR-EB7 is not applicable.)
NOTE (Important): Be sure that the power is not turned off and the USB cable is not removed until the word "OFF" appears. 11) Main body side: Wait until the word "OFF" appears on the operation panel. The appearance of "OFF" indicates the completion of the download (writing into ROM). Turn the power off.
3) Check that the following display is shown. Select "Install from a list or the specific location" and press the NEXT button.
6) Check that the path to the folder which includes the maintenance tool driver (Pegasus.inf) is shown, and press the NEXT button.
7)) Check that the following display is shown. Press the Continue Anyway button. 4) Select "Include this location in the serch". If the retrieval area does not include the folder which includes the maintenance tool driver (Pegasus.inf), select "Browse" If the folder path is properly shown, press the NEXT button to go to procedure 7).
8) When installation is completed, the following display is shown. Press the Finish button.
5) Select the folder which includes the maintenance tool driver (Pegasus.inf), and press the OK button. (When the driver is included in the "C:\Pegasus" folder:)
The installation procedure (on Windows XP) is completed with the above operation.
C. Installation procedure on Windows 2000

1) Machine side: Executable by performing the Service Simulation No. 49-01 (Flash Rom program-writing mode). (A word "d" appears on the operation panel to denote the download mode status. ) 2) Connect the machine and the PC with a USB cable. (Be sure to use a USB cable for connection. USB2.0 of the AR-EB7 is not applicable.)
3) Check that the new hardware search wizard is shown. Press the NEXT button.
7) Specify the folder which includes the maintenance tool driver (Pegasus.inf), and press the OPEN button. Check that the path to the folder which includes the maintenance tool driver (Pegasus.inf) is properly displayed, and press the OK button. (When the maintenance tool driver is included in the folder of "D:\Pegasus")
4) Select "Serch for a suitable driver for my device" and press the NEXT button.
8) Press the NEXT button, and installation is started.
5) Select "Specify a location" and press the NEXT button.
10) When installation is completed, the following display is shown. Press the Finish button.
6) Press the "Browse" button. Specify the folder which includes the maintenance tool driver (Pegasus.inf)
The installation procedure of the joint maintenance program on Windows 2000 is completed with the above operation.
Scanner Unit
CCFL SPFMOTOR Reg A5V Lamp Inverter SPFCLH,SPFGSOL Driver SPFPSOL,SPFRSOL /SPFCOVER,PAPER, Sensor SPFOPEN,/SPFOUT L1,2 W0,1,2,3 Selector AD 8bits(MSB/LSB) 16bit s HOME POSITION SENSOR SPMT0/1/2/3 3.3V Driver
RSPF
CCD PWB
12V
12V
1.Block diagram
CCD (TCD2704)
A B/W AFE( D9826 or AD9822) A M C R G P D G C X S B
5V
CCD Driver ADCCLK,SYNCH, BSAMP,VSAMP SDI,SCLK,LOAD,OBE MODE LVTTL 0 - 24V 12V,5V,3.3V DC-DC DIMM SOCKET SDRAM JTAG IMAGEBUS(PI-Bus) IMAGEBUS(PO-Bus) Zebra2 ASIC (296pin) Software Reset 3.3V Reset IC UART CPU H8S/2320 (19.6608MHz) 8 8 UART P-Bus OA982 ADRS Latch Flash ROM MHPS CLON PWM 3.3V ERDH PWB
[13] ELECTRICAL SECTION
MCU-PWB
I/F PWB I E E E 1 2 8 4
LVC1284
IEEE 1284 I/F
U PDIUSBP11AD S B 1 . 1 RIC Download
Printer CLK(20.3094MHz)
Scanner CLK(48MHz)
DUPLEX D[15:0] 2Mb(1Mb*2) SRAM Flash ROM 8Mbit
SDRAM SilM 16Mbyte Dup 32Mbyte A[19:1]
FSOL PSOL Y1 SELIN1,2,3
2nd CASSETTE Feed SOL , Pick up SOL CASSETTE DETECTION, PAPER DETECTION, PAPER PASS DETECTION, DOOR DETECTION OPU PWB 5V 7seg LED LC7935AN
Driver
SHIFTER
OP-CLK OP-LATCH OP-DATA OP-BEO SELIN1,2,3 KIN1 SCAN1-6 PSW PSL,ONL I2C Bus
/MMD
TM+,TM-
MM_AI0/AI1/PH_A MM_BI0/BI1/PH_B
PMD
/MMRDY
AR-M205 ELECTRICAL SECTION 13-1

LCX16374 SSCG HC151 8Kbyte EEPROM CRUM Driver Driver PMCLK(2078.74(Hz)) CPU CLK(19.6608MHz) Main Motor Toner Motor Mirror Motor /VIDEO S/H APCSTT /SYNC LSU (Leopard) Polygon Motor POWER SUPPLY /POFF,HL,PR FW 3.3V,5VEN,5V,24V HVU TC,GRID,MC, BIAS
POWER FAN
Driver
LED 5V
SFTHP
Sensor Shifter MOTOR
SFMT0/1/2/3
HC151
KEY
START KEY LED
Other Loads
MPFS,RRS, SGS,SRRC,SPUS,SPPS, VFMCNT,VFM,MPFS,CPFS2, CPFS1
COIN VENDOR/AUDITOR /CV_COPY /CV_COUNT,/CV_START,/CV_CA, /CV_DPX,/CV_SIZE0,1,2,3
Other Inputs
CPU INTERRUPT SPPD CPU I/O RTH DRST
USB2.0 High-speed
USB I/F
NET2270 or ISP1581
2.Circuit descriptions
A. Main PWB (MCU) (1) Operation circuit
a. General The operation circuit is composed of the key matrix circuit and the display matrix circuit. b. Key matrix circuit Select signals SELIN 1 - 3 are sent from the CPU of the MCU to the selector in the operation circuit. The signals detecting OFF/ON of the key are sent to the CPU as KIN 1 2. c. Display circuit The display is controlled by sending the data signal from the CPU of the MCU, the clock signals, and the latch signals from the ASIC to the LED driver in the operation circuit.
c. IEEE1284 circuit The IEEE1284 driver is used to perform interface between the ASIC (engine) and the host.
IEEE1284 driver ASIC IC403 Centronics connector
(3) Carriage unit

a. General The carriage unit is provided with the CCD PWB, the inverter PWB, and the lamps. It scans documents and transfers AD-converted image data to the ASIC. b. CCD PWB The CCD on the CCD PWB employs the color image sensor uPD8861 of 5400 pixels x 3 lines, and scans documents in the main scanning direction in the resolution of 600dpi/US letter size. Image data scanned by the CCD are inputted to the AFE (AD9826), and subject to CDS, amplification, and AD-conversion. Then digital data are outputted to the MCU PWB and to the ASIC, which performs image process of the digital data. c. Lamp inverter PWB The transformer is controlled by the lamp control signal from the MCU PWB. The transformer output controls lighting of the cool cathode ray tube.
(2) I/F circuit

a. General The I/F circuit is composed of the USB driver and the IEEE1284 driver, and performs hard interface with the ASIC (MCU PWB). b. USB circuit With the USB driver, the differential signals (analog) of USB are converted into digital signal, which are sent to the ASIC. In the reverse procedure, interface between the ASIC (engine) and the host is performed.
D+ USB driver IC401 DUSB connector
ASIC
OE, RCV, VP, VM Suspend, VMO VPO
B. DC power circuit
The DC power circuit directly rectifies the AC power and performs switching-conversion with the DC/DC converter circuit, and rectifies and smoothes again to generate a DC voltage. The constant voltage control circuit is of +5VEN. +24V are of the non-control system by winding from the +5VEN winding. As shown in fig (1), +24V, and +5V are provided with the ON/OFF function by external signals. +3.3V is outputted from +5VEN to the regulator IC. Refer to the block diagram, fig (1).
fig (1) Block diagram
(1) Noise filter circuit

The filter circuit is composed of L and C. It reduces common noises and normal mode noises generated from the AC line. The common noise means that generated in each line for GND. Its noise component is delivered through C001, C003, and C007 to GND. The normal noise means that overlapped in the AC line or the output line. It is attenuated by C002, L001, C006, and L002. Refer to fig (2).
(3) Inverter and control circuit (Flyback converter system)
fig (4) Inverter and control circuit This circuit is one-stone separate excitation DC-DC converter called flyback converter, as shown in fig (4). When an electromotive voltage of IC is applied through D012, R005, and R006 to IC002, IC002 oscillates to conduct Q001. As a result, a voltage is applied to the primary winding of the converter transformer (T001) and at the same time a voltage is generated in the driving winding of IC002 to operate IC002. Then IC002 turns ON/OFF Q001 at the frequency of about 70KHz determined by R016. Under the ON state, the voltage in the secondary winding is reversed to the diode D103 and no current flows through the secondary winding of T001. Under the OFF state, the current flowing through the primary winding is in the same direction as the primary winding, conducting D103 and transmitting energy to the secondary winding. Refer to fig (4).
fig (2) Noise filter circuit
(2) Rush current prevention circuit and rectifying/ smoothing circuit
fig (3) Rush current prevention, rectifying/smoothing circuit fig (3) Rush current prevention, rectifying/smoothing circuit Since the AC power is directly rectified, if there were not this rush current prevention resistor (TH001), an extremely large rush current would flow due to a charging current flowing through the smoothing capacitor C010 when turning on the power. To prevent against this, the rush current prevention resistor TH001 is provided between the rectifying diode D002 and the smoothing diode C010, suppressing a rush current. The rectifying/smoothing circuit rectifies a 50/60Hz AC voltage with the rectifying circuit, and smoothes it with the smoothing capacitor C010.
fig (5) Operation waveform of the flyback converter
The control circuit is subject to negative feedback from the secondary side as shown in fig (4). A photo coupler (PC002) is employed to insulate between the primary side and the secondary side to feed back the control signal to the primary side. When the output voltage is increased by energy transmission from T001, the voltage detected by R109 and R111 is compared with the reference voltage of IC102. When it exceeds the reference voltage, the current flowing through IC102 (that is, the photo diode current of PC002) is increased and transmitted to the primary side. Then the potential at the feedback pin (2 pin) of IC102 is decreased to control Q001. Therefore, the change in the output voltage on the secondary side is passed through IC102 and PC002 to control Q001, stabilizing the output voltage.
(4) Overcurrent protection circuit (Primary side)

The inverter circuit of the primary side is connected with the current detection resistor R012. When an overcurrent occurs in the secondary side, the current flowing through the primary side inverter Q001 is increased. The current is detected by R012, and passed through R013 to IC002 overcurrent restricting pin (3 pin) to turn OFF Q002, shutting off all power. To resupply the power, turn off and on the power. Refer to fig (4).
(5) Rectifying/smoothing circuit (+5V)
fig (6) Rectifying/smoothing circuit The high frequency pulse generated by the inverter circuit is decreased by the converter transformer, rectified by the high frequency diode D103, and smoothed by C103 and C104.
fig (7) +5V rectifying/smoothing circuit voltage waveform
(O) Normal Open :Low (C) Normal Close :High
GP1S58(O)
OPTICAL BASE PLATE

LSU
Mirror MOTOR CCD PWB COPY LAMP Mirror HP SENSOR
MIRROR DEHUMIDIFIER HEATER
OPERETION PANEL
Option
POLYGON MOTOR APC-PWB BD-PWB
ACTUAL WIRING DIAGRAM 1/7
3.Actual wiring diagram
IMSA-9610S24C (BLACK)
COPY OP PWB FFC
GP1S58(C)
FFC FFC
SHIFTER MOTOR
SPF UN
SPF GROUND WIRE ORIGINAL TRAY HARNESS SENSOR HARNESS
I/F
FFC
USB1.1
GP1A71A1(O)
24FMN-BTRK-A (BLACK)
13FE-BT-VK-N (WHITE)
SHIFTER HP SENSOR
FFC
B3B-PH-K-R (RED)
IEEE1284
MCFB
COOLING FUN
SUB-D 25 22FE-BT-VK-N x2 (WHITE) FE4-32-S1505 (BLACK)
E-SORT
COOLING FUN
B4B-PH-K-S (WHITE) 04FE-BT-VK-N (WHITE)
22FE-BT-VK-N X2 (WHITE)
MODEL WITH SHIFTER
FFC
USB2.0
MC
GRID
PAPER OUT SENSOR
B3B-PH-K-SX 2 (WHITE)
COOLING FUN
MCU-PWB
B20B-PHDSS-B (WHITE) B2B-XH-A-BK (BLACK) B2B-XH-A-S (WHITE) B3B-PH-K-R (RED)
COOLING FUN Option
DUP SENSOR
HVU
TC
Option
COIN VENDER
B7B-PH-K-S (RED)
MODEL W/O SHIFTER
DUP MOTOR
Bias
B12B-PHDSS-B (WHITE)
DRUM INISAL SW
08FE-BT-VK-N (WHITE) B3B-PH-K-S B13B-PH-K-S (WHITE) (WHITE) B3B-PH-K-BK B2P-VH B3P-VH (BLACK) (WHITE) (WHITE)
BC
B3B-PH-K-BK (BLACK) B5B-PH-K-S B3B-PH-K-S B6B-PH-K-S (WHITE) (WHITE) (WHITE) 1-171825-2
FUSER
POWER PWB
B2B-XH-A-R
THERMISTER FFC
B4B-PH-K-S B4B-PH-K-BL (BLACK) (WHITE)

B4B-PH-K-S (WHITE) (RED) B26B-PHDSS-B (WHITE) B4B-PH-K-R (RED)
DEHUMIDIFIER HEATER SW
B02-XL-HDB (WHITE)
B18B-PHDSS-B (WHITE)
HEATER LAMP
AC SW
Option
PICK UP SOL MAIN TONER MOTOR MOTOR Option AUDITOR
B2B-PH-K (WHITE)
DEHUMIDIFIER HEATER PWB
B03P-VL (WHITE)
HAND PAPER PICK UP SOLENOID
AC Cord
CASETTE SWITCH SENSOR
PS SOL
PAPER IN SENSOR
B3B-PH-K-R (RED)
Option
B4B-PH-K-S B3B-PH-K-S (WHITE) (WHITE)
3P TERMINAL 230V ONLY
CASSETTE DEHUMIDIFIER HEDATER
SRU
DEV UN
2nd CASETTE
COOLING FUN
CASETTE EMPTY SENSOR HAND PAPER EMPTY SENSOR Front Cover SW
230V ONLY Side Cover SW REACTOL
MCU PWB
<LSU HARNESS>OR
APC
CN30(B2P-VH) TMA_O 1 TMB_O 2 BK BK OR 1 PL 2 GY 3 B3B-PH-K-* 5V PDPX GND
TONER MOTOR DUP SENSOR PWB
B10B-PH-K-S +5V 4 /SYNC 5 /VIDEO 6 /SAMP 7 APCSTT 8 GND 9 SELECT 10 +5V 3 /SYNC 2 GND 1 BU12P-TR-P-H OR 1 SW5V LB 2 /SYNC PL 3 /VIDEO BR 4 SHOLD PK 5 APCSTT GY 6 GND LB 7 GND PL 8 /PMCLK_A BR 9 /PMRDY PK 10 /PMD GY 11 P-GND RD 12 24V 12 11 10 9 8 7 6 5 4 3 2 1 LB PL BR PK GY LB PL BR PK GY RD OR LB PL BR PK GY LB PL BR PK GY RD CN2(B12B-PHDSS-S) INT5V 1 /SYNC 2 /VIDEO 3 4 SHOLD APCSTT 5 GND 6 GND 7 8 /PMCLK_A /PMRDY 9 10 /PMD 11 P-GND 12 24V
OR LB PL BR PK GY LB OR LB GY
<DUPLEX/P-OUT SENSOR/COOLING FUN HARNESS > INTERFACE

PL GY OR 1 2 3 B3B-PH-K-* 5V POUT GND
BPC
<BD HARNESS>
(FFC) CN15 (B3B-PH-K-S) VFMOUT 1 /VFMCNT 2 P-GND 3
B3B-PH-K-S GND 3 /SYNC 2 +5V 1 CN19 (B6B-PH-K-S) OR 5V 1 PDPX 2 PL GND 3 GY 5V 4 PL POUT 5 GY GND 6 OR
GY LB OR
PAPER OUT SENSOR PWB
LSU UNIT
<COOLING FUN HARNESS>
MODEL W/O SHIFTER
PM PWB
177622-5 /PMCLK /PMRDY /PMD P-GND 24V
1 2 3 4 5
PL BR PK GY RD
INTERNAL COOLING FAN
MAIN MOTOR PWB

(FFC) <MAIN MOTOR HARNESS>
08FE-BT-VK-N
CN16 (B3B-PH-K-S) VFMOUT 1 /VFMCNT 2 P-GND 3
P-GND P-GND /MMRDY /MMD N.C P-GND SW24V SW24V 8 7 6 5 4 3 2 1 CN26(13FE-BT-VK-N)
CN24(08FE-BT-VK-N) 1 P-GND 2 P-GND 3 /MMRDY 4 /MMD 5 GND 6 P-GND 7 SW24V 8 SW24V CN1(13FE-BT-VK-N)
CN3(B6B-PH-K-R) PAPER EXIT INTERFACE 24V 1 PWB 24V 2
SHIFTER MOTOR
<TRAY UNIT HARNESS>
HAND PAPER EMPTY SENSOR PWB
SFTMA SFTMB /SFTMA /SFTMB
3 4 5 6
SHIFTER HP SENSOR PWB <SHIFTER HP B3B-PH-K-* OR SENSOR HANESS> OR 1 5V

CN2(B3B-PH-K-K) 1 LEDVCC SFTHP 2 GND 3 GY GY GY 2 GY 3 SFTHP GND
B3B-PH-K-S LEDHPEMPTY 1 HPEMPTY 2 3 GND
<HAND OR PL GY
OR CN17(B4B-PH-K-S) PL 1 LEDHPEMPTY 2 HPEMPTY 3 N.C GY 4 GND RD RD BL BL 1 24V 2 /CPSOL CN22(B2B-XH-S) CN23(B2B-XH-RD) 1 24V 2 /PSRSOL
ENPTY SENSOR HARNESS>
PS SOL
P-GND VFNOUT /VFMCNT P-GND 24V SFTDB /SFTDB SFTDA SFTHP /SFTDA 5V D-GND P-GND
1 2 3 4 5 6 7 8 9 10 11 12 13
13 12 11 10 9 8 7 6 5 4 3 2 1
P-GND VFMOUT /VFNCNT P-GND 24V SFTDB /SFTDB SFTDA SFTHP /SFTDA 5V D-GND P-GND
CN4(B3B-PH-K- *) 1 VFMOUT /VFMCNT 2 P-GND 3

CN5(B3B-PH-K- *) VFMOUT 1 /VFMCNT 2 P-GND 3
PICK UP SOL
CN20(B3B-PH-K- RD) 1 2 3 LEDPIN PIN GND

MODEL WITH SHIFTER

OR PL GY OR PL GY 1 2 3 LEDCPEMPTY CPEMPTY GND CN18(B3B-PH-K-K) CN14(B3B-PH-K-S) OR GY 1 2 3 CASETTE N.C. GND 1 2
175767-3 LEDPIN 3 1 PIN 2 GND
PL GY GY
<PEPAR IN SENSOR HANESS>
PAPER IN SENSOR PWB
175767-3 LEDPIN PIN GND
3 1 2
PL GY OR
<CASETTE EMPTY SENSOR HANESS>
CASETTE EMPTY SENSOR PWB
15778-2 GASETTE GND
1 2
<CASETTE PL
SWITCH HANESS>
OR
CASETTE SWITCH PWB

<DRAM INISAL SWITCH HANESS> (CRU ONLY)
CN31(B3B-PH-K-K) 1 2 2 5V N.C. DRUM
15778-2 5V DRUM
OPTICAL UNIT
MCU PWB 3 4
<OPERATION PANEL HARNESS>
CN1(IMSA-9610S-24C) (FFC)
OP PWB
<CCD HARNESS>
(FFC)
CCD PWB
CN1(24FMN-BTRK-A) D-GND 1 PSW 2 SCAN6 3 SCAN5 4 SCAN4 5 SCAN3 6 SCAN2 7 SCAN1 8 SELIN3 9 SELIN2 10 SELIN1 11 KEYIN 12 5V 13 5V 14 BZR 15 5VEN 16 PSL 17 OP-CLK 18 OP-LATCH 19 OP-DATA 20 OP-STB 21 ONL 22 D-GND 23 D-GND 24 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 D-GND PSW SCAN6 SCAN5 SCAN4 SCAN3 SCAN2 SCAN1 SELIN3 SELIN2 SELIN1 KEYIN 5V 5V BZR 5VEN PSL OP-CLK OP-LATCH OP-DATA OP-STB ONL D-GND D-GND
CN1(FF4-32-S15D5) GND 1 MODE 2 AFE DB0 3 AFE DB1 4 AFE DB2 5 AFE DB3 6 AFE DB4 7 AFE DB5 8 AFE DB6 9 AFE DB7 10 AFE_SCK 11 GND 12 ADCLK 13 AFE_SEN 14 CCD_PHI1 15 GND 16 CCD PHI2 17 AFE_SD1 18 CCD_CP 19 BSAMP 20 CCD_RS 21 GND 22 CCD_TG 23 VSAMP 24 GND 25 3.3V 26 5VEN 27 GND 28 12V 29 12V 30 GND 31 GND 32 BU7P-TR-P-H A /A /B 1 2 3 B7B-PH-K-S 1 2 3 A /A /B B N.C. 24V1 B 4 N.C. 5 24V1 6 24V1 7 24V1 CN6 (B20B-PHDSS) W0 5 5V 1 W1 7
CN5(FF4-32-S15D4) 32 GND 31 MODE 30 AFE DB0 29 AFE DB1 28 AFE DB2 27 AFE DB3 26 AFE DB4 25 AFE DB5 24 AFE DB6 23 AFE DB7 22 AFE_SCK 21 GND 20 ADCLK 19 AFE_SEN 18 CCD_PHI1 17 GND 16 CCD PHI2 15 AFE_SD1 14 CCD_CP 13 BSAMP 12 CCD_RS 11 GND 10 CCD_TG 9 VSAMP 8 GND 7 3.3V 6 5VEN 5 GND 4 12V 3 12V 2 GND 1 GND
SENSOR PWB
<COPY LAMP HARNESS>

(FFC) 1 2 3 4 PGND PGND CLON VCL
CN8(04FE-BT-VK-N)
2
<SPF HARNESS>
W2 9 W3 3 SPFCOVER 20 SGND 14
7 6 5 4 3 2 1
4 5 6 7
COPY LAMP UNIT
/PSOL 6 24V1 11
BU2P-TR-P-H 1 SGND 1 2 SPFOPEN 2
SPF PSOL
PAPER FEED UNIT
Mirror HP SENSOR PWB

CN10(B3B-PH-K-R) 1 LEDMHPS MHPS 2 3 GND
1 2 3
L1
<SCANNER HP SENSOR HARNESS>
5V L1 SGND 5V L2 SGND
2 15 16 4 13 17
6 5 4 3 2 1
BU6P-TR-P-H A 1 /A 2 /B 3 B 4 N.C. 5 24V1 6

CN9 (SUB-D 25) 24V 1 24V 2 /SPFMODB 3 /SPFMODA 4 SPFMODA 5 SELIN3B 6 SELIN2B 7 PDOWNA 8 SPFRSOL 9 SPFPSOL 10 P-GND 11 D-GND 12 D-GND 13 P-GND 14 YSPF 15 /SPFCOVER 16 SPFMODB 17 SPFOPEN 18 /SPFOUT 19 SELIN1B 20 SPFCLH 21 SPFGSOL 22 PDOWNB 23 5V 24 PAPER 25 CN12 1 2 3 4 (B4B-PH-S) OUT_A + OUT_B + OUT_A OUT_B CN5 (B26B-PHDSS) 25 24V 26 24V 6 SPFMODB 18 /SPFMODA 16 SPFMODA 7 SELIN3B 5 SELIN2B 20 PDOWNA 17 SPFRSOL 21 SPFPSOL 23 P-GND 9 D-GND 10 D-GND 24 P-GND YSPF 11 2 /SPFCOVER SPFMODB 4 12 SPFOPEN /SPFOUT 14 SELIN1B 3 SPFCLH 19 SPFGSOL 15 22 PDOWNB 5V 13 PAPER 1 8 N.C CN7 B3B-PH-K-S
1 2 3
L2
ORIGNAL TRAY
SGND 18 PULL UP 8 PAPER 19 1 2 3
MIRROR MOTOR
PAPER (PAPER ENTRY SENSOR)

SMP-02V-BC
SPF CLH
1 2 3
24V1 N.C /CLH
/RSOL 10 24V1 12
1 SPFRSOL 1 24V1 2 2 SMR-02V-N
SPF PSOL
SPFOPEN (BOOK SENSOR)
1 2 3 CN1 B3B-PH-K-R 1 2 3 SGND SPFOPEN 5V
CN4 B2B-PH-K-S 24V1 1 /GSOL 2
SPF PSOL
DSPF ONLY
CN3 B7B-PH-K-S A /A /B 1 2 3 3 1 6 A /A /B
/SPFOUT (PAPER EXIT SENSOR)

1 2 3
CN2 B3B-PH-K-K 1 2 3 SGND /SPFOUT 5V
B N.C. 24V1 24V1
4 5 6 7
SPF INTERFACE PWB
4 2 5
B 24V1 24V1
PLUSE MOTOR
MCU PWB
<PS HARNESS> <AC SW HARNESS>
P/S PWB (1/2)
CN004(B06P-VL) LIVE 1 BK N.C. 2 NEUTRAL 3 WH LIVE 4 BK N.C. NEUTRAL WH 5 6
AC SW
CN3(B26B-PHDSS-K-S)
D-GND P-GND D-GND 3.3V CN102(B06P-VL) PSFMOUT 1 /PSFMCNT 2 GND 3
GY GY GY BL OR BL OR BR PL RD BR RD GY PK LB BR GY GY CN001(B03P-VL) LIVE 1 N.C. 2 NEUTRAL 3
CN101(B18B-PHDSS-B) 1 D-GND 2 P-GND 3 D-GND 4 3.3V 5VEN 5 6 3.3V 5V 7 8 /POFF FW 9 10 24V PR 11 12 24V P-GND 13 14 HLOUT 15 PSFMOUT 16 /PSFMCNT D-GND 17 P-GND 18
PS FUN
<PS FAN HARNESS>
AC CODE
F-GND
5VEN 3.3V 5V /POFF FW 24V PR 24V P-GND HLOUT PSFMOUT /PFMCNT D-GND P-GND N.C /MC /TC GRIDL CN1(B7B-PH-K-S)
10 11 14 15 16 17 18 21 19 23 20 22 24 12 13 25 26 8 6 4 5
GY GY GY BL OR BL OR BR PL RD BR RD GY PK LB BR GY GY
HVU PWB
PL BR PK LB PL BR PK LB GY RD BR 1 2 3 4 5 6 7 #250 MC BK /MC /TC GRIDL BIAS GND INT24 TC_CONT
BIAS P-GND INT24 TC_CONT
3 1 2 7
GY RD BR
<MC HARNESS>
Socket Holder
CN3(B3P-VH[BLACK]) MCFB 3 PK
<GB/MCFB HARNESS>
N.C. GRID WH CN2(B02P-NV) 1 DV BIAS 2 GND #250 TC WH
2 1
<TC HARNESS>
#187 TC
CN4(#187) BC RD
<BC HARNESS>
#187 BC
TC high voltage Holder
<DEV HARNESS>

RD RD PL BR GY 52025-0811 8 DV BIAS 1 +24V 2 TONER 5 DEV 6 GND 3 N.C. 4 N.C. 7 N.C. 51010-0811 8 1 2 5 6 3 4 7
CN27(B4B-PH-K-S) +24V 1 TCS 2 DVSEL 3 P-GND 4
RD PL BR GY
TCS
CN29(B4B-PH-K-K)
SW5V/5V (EP_SDA) (EP_SCL) GND OR LB PK GY TSR-04V-K2GG 2 +5V 4 DEVID# 3 DEVCLK# 1 GND PI8-FX-4P-DS 2 4 3 1
1 2 3 4
OR LB PK GY
<SRU HARNESS> (SRU ONLY)
CRUM
DV UNIT
HAND PAPER PICK UP SOL INTERFACE HARNESS

2 1 DV BIAS 1 GND BU02P-TR-P-H
CN21(B2B-XH-K-K) (BLACK) 24V 1 /HPSOL 2
OR PL
HAND PAPER PICK UP SOL
CN25(B3B-PH-K-S) (WHITE)
BK
THERMISTER
RTH_IN 1 N.C 2 GND 3 #250 #250
BK
<THERMISTER HARNESS>
P/S PWB(2/3)
<HL HARNESS>
BK
THERMOSTAT HL
<FUSING HARNESS>
CN*(B04P-VL) 1 HEATER(L) 2 N.C. 3 N.C. WH 4 HEATER(N)
MCU PWB
<INTERFACE HARNESS>
INTERFACE PWB
USB1.1
CN4(35FE-BT-VK-NA) GND 1 GND 2 VCC3 3 SEVEN 4 SEVEN 5 USBIN 6 D_CONT 7 VPOUT 8 VMOUT 9 OEN 10 RCV 11 VPIN 12 VMIN 13 SUSPENO 14 PARAD0 15 PARAD1 16 PARAD2 17 PARAD3 18 PARAD4 19 PARAD5 20 PARAD6 21 PARAD7 22 /REV 23 /FAULT 24 /ACK 25 BUSY 26 PE 27 SLOT 28 /INIT 29 /SLCTIN 30 /AUTOFD 31 /STB 32 GDIN 33 GND 34 GND 35 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 GND GND VCC3 SEVEN SEVEN USBIN D_CONT VPOUT VMOUT OEN RCV VPIN VMIN SUSPENO PARAD0 PARAD1 PARAD2 PARAD3 PARAD4 PARAD5 PARAD6 PARAD7 /REV /FAULT /ACK BUSY PE SLOT /INIT /SLCTIN /AUTOFD /STB GDIN GND GND
IEEE1284
<SIDE COVER SWITCH HARNESS> SW
CN24(B3P-VH) 24V A-1 RD N.C. A-2 24V1(DSWS) A-3 RD
Front Side Cover SW
SW
Side Cover SW
MCU PWB
2ND CASETTE UN
CN36(B20B-PHDSS-K-S)
COIN VENDER (OPTION)
CASS1
CN37(1-171825-2) 24V 1 P-GND 2 /CV_COPY 3 (CV_COUNT) 4 (/CV_START) 5 (/CV_CA) 6 N.C. 7 (/CV_DPX) 8 (/CV_SIZE0) 9 (/CV_SIZE1) 10 (/CV_SIZE2) 11 (/CV_SIZE3) 12
PPD1
CN35(B13B-PH-K-S)
DRS1
CSS1
PSOL1
FSOL1
CNA(B22B-PHDSS-K-S) 24V 1 24V 2 (PSOL1) 3 (FSOL1) 9 (PSOL2) 4 (FSOL2) 19 (PSOL3) 17 (FSOL3) 21 P-GND 5 P-GND 6 D-GND 7 D-GND 8 Y1 11 Y2 10 Y3 22 SELIN1C 20 SELIN2C 12 SELIN3C 18 5V 13 5V 15 N.C. 14 N.C. 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 24V 24V (PSOL1) (FSOL1) N.C N.C N.C N.C P-GND P-GND D-GND D-GND Y1 N.C N.C SELIN1C SELIN2C SELIN3C 5V 5V (/AUD_PNC) 1 (/AUD_COPY) 2 (/AUD_CA) 3 (AUD_READY) 4 (/AUD) 5 N.C. 6 F-GND 7 5V 8 N.C 9 FG 10 5V 11 GND 12 24V 13
AUDITOR (OPTION)
HEATER DH1
DEHUMIDIFIER HEATER PWB (OPTION)

<DH PWB HARNESS>
1 2 +24V DHROFF CN32(B4B-PH-K-R) +24V 1 N.C. 2 N.C. 3 /DHROFF 4 B-1 LIVE B-2 NEUTRAL L N.C. N L N.C. N 1 2 3 1 2 3
MIRROR DEHUMIDIFIER HEATER (OPTION) LENS DEHUMIDIFIER HEATER (OPTION)

DEHUMIDIFIER HEATER SW
<DH CASETTE HEARTER HARNESS>

A-1 A-1 DH-L A-2 A-2 DH-N (XLR-02V) (XLP-02V) B-1 DH-L B-2 DH-N A-1 A-2 (XLR-02V)
PS PWB (3/3)
CN003(B02P-XL) BK <DH LIVE 3 N.C. 2 WH NEUTRAL 1
1st CASSETTE DEHUMIDIFIER HEATER
SW HARNESS>
(172074-7) B L C N (172074-7) (172074-1) DH-L B DH-N C (172074-1)
MCU PWB
CN33(22FE-BT-VK-N) GND 1 GND 2 3.3V 3 3.3V 4 /OP_RST 5 /PRLINE 6 /ESPAGE 7 /HSYNC 8 PIDATA0 9 PIDATA1 10 PIDATA2 11 PIDATA3 12 PIDATA4 13 PIDATA5 14 PIDATA6 15 PIDATA7 16 /PIREQ 17 /PIACK 18 /PIWT 19 /ESCRDY 20 ESCMD 21 GND 22 CN**(22FE-BT-VK-N) GND 22 GND 21 3.3V 20 3.3V 19 /OP_RST 18 /PRLINE 17 /ESPAGE 16 /HSYNC 15 PIDATA0 14 PIDATA1 13 PIDATA2 12 PIDATA3 11 PIDATA4 10 PIDATA5 9 PIDATA6 8 PIDATA7 7 /PIREQ 6 /PIACK 5 /PIWT 4 /ESCRDY 3 ESCMD 2 GND 1
IMC2 PWB
CN34(22FE-BT-VK-N) BOARD EDGE GND 1 GND 2 3.3V 3 3.3V 4 5V 5 6 /ESDET /SCLINE 7 8 /READY PODATA0/ 9 ESPRD PODATA1 10 PODATA2 11 PODATA3 12 PODATA4 13 PODATA5 14 PODATA6 15 PODATA7 16 /POREQ 17 /POACK 18 /POCS 19 /ESSRDY 20 ESSTS 21 GND 22
CN**(22FE-BT-VK-N) BOARD EDGE GND 22 GND 21 3.3V 20 3.3V 19 5V 18 /ESDET 17 /SCLINE 16 /READY 15 14 PODATA0/ ESPRD PODATA1 13 PODATA2 12 PODATA3 11 10 PODATA4 PODATA5 9 PODATA6 8 PODATA7 7 /POREQ 6 /POACK 5 /POCS 4 /ESSRDY 3 ESSTS 2 GND 1
LEAD-FREE SOLDER
The PWBs of this model employs lead-free solder. The LF marks indicated on the PWBs and the Service Manual mean Lead-Free solder. The alphabet following the LF mark shows the kind of lead-free solder.
Example:
<Solder composition code of lead-free solder> Solder composition code (Refer to the table at the right.) Solder composition Sn-Ag-Cu Sn-Ag-Bi Sn-Ag-Bi-Cu Sn-Zn-Bi Sn-In-Ag-Bi Sn-Cu-Ni Sn-Ag-Sb Bi-Sn-Ag-P Bi-Sn-Ag Solder composition code a b z i n s p
Lead-Free
5mm
(1) NOTE FOR THE USE OF LEAD-FREE SOLDER THREAD

When repairing a lead-free solder PWB, use lead-free solder thread. Never use conventional lead solder thread, which may cause a breakdown or an accident. Since the melting point of lead-free solder thread is about 40C higher than that of conventional lead solder thread, the use of the exclusive-use soldering iron is recommendable.
(2) NOTE FOR SOLDERING WORK

Since the melting point of lead-free solder is about 220C, which is about 40C higher than that of conventional lead solder, and its soldering capacity is inferior to conventional one, it is apt to keep the soldering iron in contact with the PWB for longer time. This may cause land separation or may exceed the heat-resistive temperature of components. Use enough care to separate the soldering iron from the PWB when completion of soldering is confirmed. Since lead-free solder includes a greater quantity of tin, the iron tip may corrode easily. Turn ON/OFF the soldering iron power frequently. If different-kind solder remains on the soldering iron tip, it is melted together with lead-free solder. To avoid this, clean the soldering iron tip after completion of soldering work. If the soldering iron tip is discolored black during soldering work, clean and file the tip with steel wool or a fine filer.
CAUTION FOR BATTERY DISPOSAL

(For USA,CANADA) Contains lithium-ion battery. Must be disposed of properly. Remove the battery from the product and contact federal or state environmental agencies for information on recycling and disposal options.
COPYRIGHT c 2003 BY SHARP CORPORATION

All rights reserved. Printed in Japan. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of the publisher.
Trademark acknowledgments Windows and Windows NT are trademarks of Microsoft Corporation in the U.S.A. and other countries. IBM and PC/AT are trademarks of International Business Machines Corporation. PCL is a trademark of Hewlett-Packard Company. Pentium is a registered trademark of Intel Corporation. All other trademarks and copyrights are the property of their respective owners.
SHARP CORPORATION Digital Document System Group Products Quality Assurance Department Yamatokoriyama, Nara 639-1186, Japan
2003 June Printed in Japan N

Sharp Ar M160/ 205 Service Manual

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CODE : 00ZARM205/A1E

A. Warning for servicing

exposed to direct sunlight

B. Cautions for servicing

C. Note for installation place

AR-M205 GENERAL 1-1

D. First copy time

250 sheets x 2 paper feed unit AR-D25

(2) Continuous copy speed (Sheets/min)

(1) Paper feed section of the copier

Side front Paper feed capacity Detection Weight

Special paper Recycled paper

AR-M205 SPECIFICATIONS 2-1

(2) Manual paper feed section

Gradation Toner save mode

Special paper Recycled paper, OHP film, labels

(3) Option paper feed unit

56 ~ 90 g/m (15 ~ 21 lbs.)

N. Paper exit / finishing

Paper empty detection Available

(1) Electronic sort board (Option)

J. Copy magnification ratio

Center erase Margin shift

AR-M205 SPECIFICATIONS 2-2

Gradation Memory Hard disk

Reading Writing None

Data resolution Option memory Printer driver

AR-M205 SPECIFICATIONS 2-3

[3] CONSUMABLE PARTS

AR-M205 CONSUMABLE PARTS 3-1

3. Production number identification

Year/ Month/ Day

Use environment conditions

AR-M205 CONSUMABLE PARTS 3-2

[4] EXTERNAL VIEWS AND INTERNAL STRUCTURES

AR-M205 EXTERNAL VIEWS AND INTERNAL STRUCTURES 4-1

ORIGINAL TO COPY XYZOOM

DUAL PAGE COPY

The AR-M160 is shown below.

DUAL PAGE COPY

X17 X14 X11 X5 X11

SCAN MENU key ORIGINAL TO COPY key/indicators (AR-M205 only)

SCAN key/indicator DUAL PAGE COPY key/indicator

ON LINE key/indicator XY-ZOOM key/indicator

ORIGINAL DATA SORT GROUP

AUTO PAPER SELECT

AUTO TEXT PHOTO

EDGE ERASE CENTER

200% 141 129 121 100% 95 77 64 50%

AUTO TRAY SELECT IMAGE PRESET RATIO READ-END

PRESET RATIO selector keys ( indicators READ-END key ( ) CLEAR key ( )

AR-M205 EXTERNAL VIEWS AND INTERNAL STRUCTURES 4-2

4. Motor, solenoid, clutch

No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Mirror motor Shifter motor Toner motor Duplex motor

Drives the optical mirror base (scanner unit).