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Crossing Calculation API RP1102 (TEMPLATE)

This document provides a summary of the uncased track crossing design calculation for a 36-inch API 5L X65 SAW pipeline carrying gas at 2000 barg. It includes input parameters, calculations of stresses, and verification of stresses against allowable limits. The key results are: 1) Hoop, circumferential, and principal stresses were calculated to be 163.21 MPa, 3340368 kg/m2, and 211.46 MPa respectively, within allowable limits. 2) Cyclic stresses from pressure fluctuations and soil movement were calculated to be 13.90 MPa and 9.70 MPa, within fatigue limits. 3) The design was found to be acceptable based on stress and fatigue

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bebas_amarah
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© Attribution Non-Commercial (BY-NC)
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7K views

Crossing Calculation API RP1102 (TEMPLATE)

This document provides a summary of the uncased track crossing design calculation for a 36-inch API 5L X65 SAW pipeline carrying gas at 2000 barg. It includes input parameters, calculations of stresses, and verification of stresses against allowable limits. The key results are: 1) Hoop, circumferential, and principal stresses were calculated to be 163.21 MPa, 3340368 kg/m2, and 211.46 MPa respectively, within allowable limits. 2) Cyclic stresses from pressure fluctuations and soil movement were calculated to be 13.90 MPa and 9.70 MPa, within fatigue limits. 3) The design was found to be acceptable based on stress and fatigue

Uploaded by

bebas_amarah
Copyright
© Attribution Non-Commercial (BY-NC)
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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ATTACHMENT - X Document No.

XXXXX Uncased Track Crossing Design Calculation


36-inch Pipeline, API 5L X65 SAW
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84
As per API RP 1102

Input Data Pipe Material Pipeline design factor, D.F. pipe size, Outside Diam., D Pipe nominal thickness, t SMYS of linepipe material Longitudinal joint factor, Ej
Allow. design factor for Eff. Stress, Fa =

= = = = = = = = = = = = = = = = = = = = = =

API 5L X65 SAW 0.50


36 20.6 65300 1 0.72 1 19.6 70 65 13 2.07E+05 0.3 1.17E-05 1927 3.40E+06 6.90E+07 2000 914 112 112 144

in mm psi

914 mm

Corrosion allowance Corroded wall thickness, tw Design pressure, P Design temperature (U/G), T2 Installation (backfill) temp., T1 Youngs modulus of steel, E Poisson ratio, Thermal expansion coefficient, a Soil density, g Modulus of soil reaction, E' Soil resilient modulus, Er Depth of cover, H Bored diameter, Bd Tandem Axle Load, Pt Single Axle Load, Ps Wheel contact area, A

mm barg
deg C deg C Mpa
10197.16213
2 713801.3 kg/m

14.504

1015.26

psig

101971.6213

2 2.111E+10 kg/m

per deg C
kg/m3 N/m2 N/m2 18.9 3.47E+05 7.04E+06 kN/m3 Soil Type = Loose Sand

kg/m2 2 kg/m

mm mm kN kN Inch2

Construction type: Trenched Trenched 11428.57 kg 11428.57 kg 2 0.093 m

Check for Allowable stress Sh [ D.F x Ej x SMYS Hoop stress Shi(Barlow) = PD/2tw D.F x Ej x SMYS Circumferential stress due to earth load SHe tw/D Ref. Fig 3 = 0.021 Ref. Fig 4 H/Bd = 2.2 Ref. Fig 5 Bd/D = 1.00 SHe = KHe x Be x Ee x g x D Ref. Equation 1 Check critical axle configurations (figure A-1) Pavement type : No Pavement Pavement Critical Axle : Tandem Axles Impact factor and applied surface pressure w Ref. Fig 7 H = 2.00 Applied pressure (w) = Pt /A for Tandem Axles Cyclic circumferential stress SHh tw/D Ref fig 14 = 0.021 Ref fig 15 SHh = KHh x GHh x R x L x Fi x w Ref. Equation 5 Cyclic Longitudinal stress SLh tw/D Ref fig 16 = 0.021 Ref fig 17 SLh = KLh x GLh x R x L x Fi x w Ref. Equation 6 Circumferential Stress due to Internal Load, SHi SHi = P(D-tw)/2tw Ref. Equation 7 Principal stresses S1, S2, & S3 S1(max circum stress) = SHe + SHh + SHi Ref. Equation 9

= 23672.23 = 32650.00

psi psi

0.00689

= Hence

163.21 OK

MPa

KHe = Be = Ee = SHe =

2709 0.7 1.00 3340368

kg/m2

9.81E-06

32.76

MPa

R = 1.1

L = 1.00

(Refer table 2)

Fi = 1.45
2 w = 123016.1 kg/m
9.81E-06

1.21

MPa

KHh = GHh = SHh =

13.90 0.71 18.99

MPa

KLH = GLh = SLh =

9.70 0.73 13.63

MPa

SHi = 23164.60 psi S1 =

159.71

MPa

211.46

MPa

Ref. Equation 10, S2 = Maximum longitudinal stress S2 = SLh - Ea(T2-T1) + (SHe + SHi) S2 = Ref. Equation 11, Radial stress S3 = -P Ref. Equation 12, Effective stress Seff Allowable effective stress (SMYS x Fa) Ratio of Seff / Allowable
2

-54.57 -7
2

MPa MPa

S3 =

= [0.5 {(S1-S2) + (S2-S3) + (S3-S1)2}] 0.5 Seff = 245.73 MPa = 324.16 MPa = 0.758 Result Design OK

Check for Fatigue Girth weld fatigue endurance limit (SFG) = Allowable SFG = SFG x D.F = SLh < SFG x D.F Refer Equation 17 Ratio of Actual (SLh)/ Allowable = Longitudinal weld endurance limit (SFL) Allowable SFL = SFL x D.F. SHh < SFL x D.F. Refer Equation 18 Ratio of Actual (SHh) / Allowable SFL = = =

82.74 41.37 0.329 82.74 41.37 0.459

MPa (from table 3 of API 1102) MPa Result MPa (from table 3 of API 1102) MPa Result Design OK Design OK

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