5

Mechanisms and accessories

51A

SIDE OPENING ELEMENT MECHANISMS NON-SIDE OPENING ELEMENT MECHANISMS WINDOWS EXTERIOR PROTECTION EXTERIOR ACCESSORIES INTERIOR ACCESSORIES SAFETY ACCESSORIES

52A

54A

55A

56A

57A

59A

X84, and B84 or C84 or G84 or S84

77 11 318 162 SEPTEMBER 2004
All copyrights reserved by Renault. The reproduction or translation in part of whole of the present document, as well as the use of the spare parts reference numbering system, are prohibited without the prior written consent of Renault.

Edition Anglaise

"The repair methods given by the manufacturer in this document are based on the technical specifications current when it was prepared. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which his vehicles are constructed."

Renault s.a.s. 2005

Mgane II - Section 5ContentsPage

Mgane II - Section 5
Contents
Page NON-SIDE OPENING ELEMENT MECHANISMS Fixed sunroof window: Removal - Retting Sunroof sun visors: Removal - Retting 52A-15 52A-17

51A

SIDE OPENING ELEMENT MECHANISMS Front side door lock barrel: Removal - Retting Door exterior handle: Removal - Retting Front side door lock: Removal - Retting Rear side door lock: Removal - Retting Front side door electric window mechanism: Removal - Retting Rear side door electric window mechanism: Removal - Retting

52A

51A-1 51A-3 51A-7 54A 51A-9

WINDOWS Windscreen 54A-1 54A-5 54A-6 54A-9 54A-12 54A-14 54A-15

51A-11

Rain and light sensor: Removal - Retting Sliding window in front side door: Removal - Retting

51A-12 Sliding window in rear side door: Removal - Retting

52A

NON-SIDE OPENING ELEMENT MECHANISMS Tailgate exterior opening control: Removal - Retting Tailgate lining: Removal Retting Tailgate lock: Removal Retting Rear screen wiper motor: Removal - Retting Sunroof operating mechanism: Removal Retting Sunroof moving panel: Removal - Retting Sunroof deector: Removal Retting 52A-1 52A-2 52A-4 52A-5

Rear side door xed window: Removal - Retting Quarter panel light Rear screen glass: Removal - Retting

55A

EXTERIOR PROTECTION Front bumper: Removal Retting Front bumper: Conversion

55A-1 55A-9 55A-10 55A-16 55A-21

52A-8 52A-12 52A-14

Front bumper: Stripping Rebuilding Rear bumper: Removal Retting Rear bumper: StrippingRebuilding

Contents

55A

EXTERIOR PROTECTION Front wheel arch liner: Removal - Retting Rear wheel arch liner: Removal - Retting Front door protective strip: Removal - Retting Rear door protective strip: Removal - Retting Rear wing protective strip: Removal - Retting Scuttle panel grille: Removal - Retting Tailgate strip: Removal Retting Roof protective strip: Removal - Retting Proximity radar Paintwork

57A

INTERIOR ACCESSORIES Interior rear-view mirror Removal - Retting Grab handle: Removal Retting Sun visor: Removal Retting

55A-24 55A-25 55A-26 55A-27 59A 55A-29 55A-30 55A-32 55A-36 55A-37

57A-18 57A-19 57A-20

SAFETY ACCESSORIES Front seat belt: Removal Retting Rear seat belt Centre rear seat belt: Removal - Retting

59A-1 59A-7 59A-13

56A

EXTERIOR ACCESSORIES Door mirror: Removal Retting Door mirror glass: Removal Retting Door mirror casing: Removal - Retting B-pillar trims: Removal Retting

56A-1 56A-2 56A-3 56A-5

57A

INTERIOR ACCESSORIES Centre console: Removal Retting Dashboard: Removal Retting Driver's front airbag: Removal - Retting Passenger front airbag: Removal - Retting

57A-1 57A-3 57A-14 57A-16

SIDE OPENING ELEMENT MECHANISMS Front side door lock barrel: Removal - Refitting
B84 or C84

51A

REMOVAL

101724

Remove lock barrel cover (1) .

105448

Engage the hook behind the lock barrel catch.

105456 105449

Detailed view of catch ( 3) in the locked position.

Insert a hook (made in workshop) into notch (2) .

51A-1

SIDE OPENING ELEMENT MECHANISMS Front side door lock barrel: Removal - Refitting
B84 or C84

51A

6 5
105455

Detailed view of catch ( 6) in the unlocked position.

105453

Release catch (4) . Remove lock barrel (5) .

REFITTING
8
WARNING When retting, check that the catch is in the unlocked position before engaging the lock barrel in the module.

101840

Refit lock barrel ( 7) . Lock the lock barrel retaining catch using a screwdriver (8 ) . Carry out a manual function test on the lock barrel. Proceed in the reverse order to removal.

51A-2

SIDE OPENING ELEMENT MECHANISMS Door exterior handle: Removal - Refitting

B84 or C84

51A

REMOVAL

101449 101902

Remove the clips from inside the storage tray.

101448

114170

Protect the trim (using a mastic knife for example). Using a pair of unclipping pliers, unclip the electric window plate (rear section).

Put one hand into the back of the storage tray. Push into the inner door box section until the storage tray is unclipped.

51A-3

SIDE OPENING ELEMENT MECHANISMS Door exterior handle: Removal - Refitting

B84 or C84

51A

114171

101451

Remove the storage tray from its housing. WARNING Do not pull on the storage tray cover.

Remove bolts ( 1) .

101452

Remove: - the cover,

101450

- door opening handle bolt (2 ) . Note: Do not remove the lower opening control cable.

Unclip the pull handle cover. Disconnect the door mirror switch connector.

51A-4

SIDE OPENING ELEMENT MECHANISMS Door exterior handle: Removal - Refitting

B84 or C84

51A

101454

21633

Unclip the trim flap using the unclipping pliers (protecting the trim). Open the flap. Hold the flap open (using masking tape). Remove the lock barrel (see 51A, Side opening element mechanisms, Front side door lock barrel ).

Remove the handle in the direction of (4) and (5 ) .

101903

Remove the handle with care, to avoid damaging the connector. WARNING For models equipped with the hands-free feature, be careful not to damage the connector during removal.
101986

Disconnect the opening button male connector. Unclip the handle module female connector.

51A-5

SIDE OPENING ELEMENT MECHANISMS Door exterior handle: Removal - Refitting

B84 or C84

51A

REFITTING

101838

Check that seal (9) is in place before refitting the handle.

10

11

101840

Refit: - the handle, - the lock barrel (10) . Lock the catch (11) . Carry out a manual function test on the lock barrel. Proceed in the reverse order to removal.

51A-6

SIDE OPENING ELEMENT MECHANISMS Front side door lock: Removal - Refitting
B84 or C84

51A

REMOVAL
Remove: - the door frame flap (see 72A, Side opening element trims, Front door trim ). - the exterior handle (see 51A, Side opening element mechanisms, Exterior door handle ).

4 1

105454

Disconnect the various connectors (depending on the level of equipment). Remove bolts ( 4) . Remove the lock assembly (held by hook (5) ) and module.

101838

Remove the seal (1) . VEHICLE FITTED WITH A PRESENCE SENSOR

21632

Remove: - the two stops (2 ) , - the door panel module ( 3) ,

18697

Unclip the prism at ( 6) and then at (7) using a flatblade screwdriver.

51A-7

SIDE OPENING ELEMENT MECHANISMS Front side door lock: Removal - Refitting
B84 or C84

51A

REFITTING

18696

Position the lock on door box section retaining hook (8) . Carry out a function test. Proceed in the reverse order to removal.

51A-8

SIDE OPENING ELEMENT MECHANISMS Rear side door lock: Removal - Refitting
B84

51A

REMOVAL
Remove: - the door trim flap ( (see 72A , Side opening element lining) ), - the exterior handle (see 51A , Side opening element mechanisms , Door exterior handle: Removal - Refitting, page 51A-3) .

- the door panel module ( 3) ,

101554

Disconnect the various connectors (depending on the equipment level in the vehicle). Remove bolts ( 4) . Remove the lock/module assembly. Removing the presence sensor

101838

Remove seal (1) .

2 5

18697

Unclip the prism at (5 ) then (6) with a screwdriver.

101837

Disconnect: - the clip (2) ,

51A-9

SIDE OPENING ELEMENT MECHANISMS Rear side door lock: Removal - Refitting
B84

51A

REFITTING

18696

Position the lock on the door box section retaining hook (7) . Carry out a function test. To refit, proceed in the reverse order of removal.

51A-10

SIDE OPENING ELEMENT MECHANISMS

Front side door electric window mechanism: Removal - Refitting
B84 or C84

51A

REMOVAL

Note: In the event of a door replacement or operation on the bodywork (see 47A, Side opening elements, Front side door ). Remove the door trim (see 72A, Side opening elements trim, Front door trim ).

2 2

1
101462

Disconnect the window winder motor. Unclip the four window winder drive carriage mountings ( 2) from the trim. Remove the window winder motor.

REFITTING
Proceed in the reverse order to removal.
101461

Remove: - the speaker grille, - the bolts (1 ) .

Note: Initialising the window winder motor: - Ignition on. - Raise the window fully (the window rises jerkily). - Press and hold the switch (2 seconds). - Lower the window to the lower stop. - Press and hold the switch (2 seconds). - The motor is initialised.

51A-11

SIDE OPENING ELEMENT MECHANISMS

Rear side door electric window mechanism: Removal - Refitting
B84

51A

REMOVAL

In the event of a door replacement or operation on the bodywork (see 47A, Side opening elements, Front side door ). Remove the door trim (see 72A, Side opening elements trim, Front door trim ).

101555

Disconnect the window winder motor. Unclip the two window winder drive carriage mountings (1) from the trim. Remove the window winder motor.

REFITTING
Proceed in the reverse order to removal.

Note: Initialising the window winder motor: - Ignition on. - Raise the window fully (the window rises jerkily). - Press and hold the switch (2 seconds). - Lower the window to the lower stop. - Press and hold the switch (2 seconds). - The motor is initialised.

51A-12

NON-SIDE OPENING ELEMENT MECHANISMS Tailgate exterior opening control: Removal - Refitting
REMOVAL
Note: Do not remove the strip on the boot lid to carry out this operation.

52A

101380

Protect the edge of the opening control with masking tape. Unclip the control at (1) using a flat-blade screwdriver. Disconnect the connector.

REFITTING
Proceed in the reverse order to removal.

52A-1

NON-SIDE OPENING ELEMENT MECHANISMS Tailgate lining: Removal - Refitting

B84 or C84

52A

REMOVAL
2

3
101367 101365

Remove bolt ( 2) . Note: In the event of a faulty rear parcel shelf retaining pin (3 ) , this part is available retail from the Parts Department and can be replaced individually.

4
101366

Unclip upper trim (1) by pulling it.

101368

Release both lower clips ( 4) to unclip the side trims.

52A-2

NON-SIDE OPENING ELEMENT MECHANISMS Tailgate lining: Removal - Refitting

B84 or C84

52A

101358

Remove bolts (5) .

101359

Unclip lower trim (6) .

REFITTING
Proceed in the reverse order to removal.

52A-3

NON-SIDE OPENING ELEMENT MECHANISMS Tailgate lock: Removal - Refitting

REMOVAL
Note: If there is an electrical fault, the tailgate can be opened manually . This operation is performed from inside the vehicle.

52A

1
101380

Remove tailgate lock mounting bolts (2) . Press lower clip (3 ) . Remove the lock. Disconnect the connector.

REFITTING
22815

Proceed in the reverse order to removal.

Unlock the tailgate lock by pressing lug (1 ) using a screwdriver. Remove the tailgate trims (see 73A, Non-side opening element trims, Tailgate trim ).

52A-4

NON-SIDE OPENING ELEMENT MECHANISMS Rear screen wiper motor: Removal - Refitting
Special tooling required Ele. 1294-01 Windscreen wiper arm removing tool.

52A

Tightening torques m wiper arm nut 8 Nm

REMOVAL
Remove the tailgate interior trims (see 73A, Nonside opening element trims, Tailgate trim ).

1 3

101374

Remove: - arm trim (1) , - seal ( 2) , - the two arm trim mounting clips (3) from inside the box.

101373

Remove: - the wiper arm nut, - the wiper arm using tool (Ele. 1294-01) .

52A-5

NON-SIDE OPENING ELEMENT MECHANISMS Rear screen wiper motor: Removal - Refitting
REFITTING

52A

101364

Disconnect the connector. Drill out motor mounting rivets (4) . WARNING WARNING - Do not damage the external surface of the tailgate with the drill. - Retrieve the rivets from the door box section.

101364

Use special rivets: (part no. 77 03 072 362 ). Position and rivet the motor. Connect the connector.

52A-6

NON-SIDE OPENING ELEMENT MECHANISMS Rear screen wiper motor: Removal - Refitting

52A

101374

Check the condition of the clips (5) . Replace the clips if necessary. Clip the cover on. Clean the motor shaft splines. The seal must be replaced each time the motor is removed. WARNING Check that the wiper motor is in xed stop position. Refit the windscreen wiper arms in the rest position. Replace the wiper arm nut. Torque tighten the wiper arm nut ( 8 Nm ) .

52A-7

NON-SIDE OPENING ELEMENT MECHANISMS Sunroof operating mechanism: Removal - Refitting

B84 or C84

52A

Equipment required diagnostic tool

Tightening torques m bolt from the central trims the centre cross member nuts 8 Nm 21 Nm

REMOVAL
IMPORTANT Before carrying out any work on a safety or proximity system component, lock the airbag computer using the diagnostic tool . When this function is activated, all the trigger lines are inhibited and the airbag warning light on the instrument panel is lit continuously (ignition on).
102367

Unclip rear trims (1 ) and (2) .

IMPORTANT Handling the pyrotechnic systems (airbags or pretensioners) near to a heat source or ame is prohibited: there is a risk of triggering the airbags or pretensioners. Lock the airbag computer using the diagnostic tool (see MR 366 Fault finding, 88C, Airbags and pretensioners ). Remove the mobile panel from the sunroof (see 52A, Non-side opening elements mechanisms, Sunroof mobile panel: Removal - refitting ). Disconnect the battery (see MR 364 Mechanical, 80A Battery, Battery: Removal - Refitting ). Remove the headlining (see 71A, Body interior trim, Headlining ). Carefully separate the indexing guide panels so that the cutting wire can pass through.
102366

Remove the bolt from the central trims ( 8 Nm ) ( A) . Slide the central trims towards the rear of the vehicle.

52A-8

NON-SIDE OPENING ELEMENT MECHANISMS Sunroof operating mechanism: Removal - Refitting

B84 or C84

52A

102368

102379

Remove the front trim bolts (7) . Unclip the front trims (8) . Remove the front trims (9) .

Disconnect and unclip sunroof connector (11) .

102373

Remove the centre cross member nuts ( 21 Nm ) ( 12) .

102380

Cut the cement bead around the periphery of the sunroof operating mechanism. This operation requires two people.

Detach the seal (10) .

Note: The seal must be replaced after each removal operation, and is available from the Parts Department as part of the retting kit.

52A-9

NON-SIDE OPENING ELEMENT MECHANISMS Sunroof operating mechanism: Removal - Refitting

B84 or C84

52A

102371

102370

Pass the wire from (13) to ( 15) . Note: When cutting the centre cross member cement bead, pass the cutting wire between the sunroof operating mechanism and the centre cross member. Pass the wire from (13) to ( 14) . Put the cutting tool back in position. Carry out the same operation on the other side of the centre cross member. Remove the sunroof operating mechanism.

52A-10

NON-SIDE OPENING ELEMENT MECHANISMS Sunroof operating mechanism: Removal - Refitting

B84 or C84

52A

REFITTING
For preparation and bonding (see Technical Note 560A, General window bonding procedure ). Fit: - the indexing guides on the sunroof operating mechanism, - the positioning shims on the periphery of the sunroof operating mechanism. Using the specific supports (X2): - support: PARV 202, - Set of bars: APARV 200 ESP, WARNING Always use High Modulus adhesive. Attach the sunroof operating mechanism. Balance up the clearances and shut lines. Use an operator inside the vehicle to help centre the sunroof with the indexing guides. Remove the two indexing guides 30 minutes after bonding the sunroof operating mechanism. Proceed in the reverse order to removal. Unlock the airbag computer using the diagnostic tool (see MR 366 Fault finding, 88C, Airbags and pretensioners ). Connect the battery (see MR 364 Mechanical, 80A Battery: Removal - Refitting ). Initialise the sunroof motor (see MR 364 Mechanical, 87D, Electric windows - Sunroof, Initialisation ).

52A-11

NON-SIDE OPENING ELEMENT MECHANISMS Sunroof moving panel: Removal - Refitting

B84 or C84

52A

Tightening torques m bolts from the front of the mobile panel bolts from the rear of the mobile panel 5.6 Nm

2
5.6 Nm

REMOVAL

1
102378

Remove the bolts from the front of the mobile panel ( 5.6 Nm ) (2 ) .

101983

Position the sunroof opening command in intermediate opening position (1) .

102381

Remove the bolts from the rear of the mobile panel ( 5.6 Nm ) (3 ) . Remove the mobile panel (this operation requires two people).

52A-12

NON-SIDE OPENING ELEMENT MECHANISMS Sunroof moving panel: Removal - Refitting

B84 or C84

52A

REFITTING
When removing and refitting the mobile panel, put some Frenbloc on the mounting bolts. When replacing a mobile panel, replace the bolts by bolts supplied with the mobile panel. Proceed in the reverse order to removal. Initialise the sunroof motor (see MR 364 Mechanical, 87D, Electric windows - Sunroof, Electric sunroof: Initialisation) ,

52A-13

NON-SIDE OPENING ELEMENT MECHANISMS Sunroof deflector: Removal - Refitting

B84 or C84

52A

Tightening torques m deector bolts 2 Nm

REMOVAL
Open the moving panel.

1 1

102372

Remove the deflector bolts ( 2 Nm ) (1) whilst supporting the deflector. Remove the air deflector.

REFITTING
When removing and refitting the deflector, put some Frenbloc on the mounting bolts. When replacing a deflector, replace the bolts by bolts supplied with the deflector. Proceed in the reverse order to removal. Initialise the sunroof motor (see MR 364 Mechanical, 87D, Electric windows - Sunroof, Electric sunroof: Initialisation) ,

52A-14

NON-SIDE OPENING ELEMENT MECHANISMS Fixed sunroof window: Removal - Refitting

B84 or C84

52A

Equipment required diagnostic tool

Tightening torques m bolt from the central trims 8 Nm

1 2

REMOVAL

IMPORTANT Before carrying out any work on a safety or proximity system component, lock the airbag computer using the diagnostic tool . When this function is activated, all the trigger lines are inhibited and the airbag warning light on the instrument panel is lit continuously (ignition on).

102367

Unclip trims ( 1) and (2 ) .

IMPORTANT Handling the pyrotechnic systems (airbags or pretensioners) near to a heat source or ame is prohibited: there is a risk of triggering the airbags or pretensioners. Lock the airbag computer using the diagnostic tool (see MR 366 Fault finding, 88C, Airbags and pretensioners ). Disconnect the battery (see MR 364 Mechanical, 80A Battery, Battery: Removal - Refitting ). Remove the headlining (see 71A, Body interior trim, Headlining ).

102366

Remove the bolt from the central trims ( 8 Nm ) ( 3) . Slide the central trim towards the rear of the vehicle.

52A-15

NON-SIDE OPENING ELEMENT MECHANISMS Fixed sunroof window: Removal - Refitting

B84 or C84

52A

REFITTING
For preparation and bonding, (see Technical Note 560A, General window bonding procedure ). Position the new shims supplied with the fixed glass on the periphery of the sunroof operating mechanism. Refit the side trim pieces. WARNING Always use High Modulus adhesive. Cement the fixed window. This operation requires two people. Respect the following clearances and shut lines: - fixed window mobile panel : 7 mm , - fixed window - trims : balance the side clearances. Proceed in the reverse order to removal. Unlock the airbag computer using the diagnostic tool (see MR 366 Fault finding, 88C, Airbags and pretensioners ). Connect the battery (see MR 364 Mechanical, 80A Battery: Removal - Refitting ).

102369

Protect: - the glazing frame and the rear section of the roof with masking tape, - the inside of the vehicle. Then cut the cement bead. This operation requires two people.

52A-16

NON-SIDE OPENING ELEMENT MECHANISMS Sunroof sun visors: Removal - Refitting

B84 or C84

52A

Equipment required diagnostic tool

Tightening torques m sun visor bolts 2 Nm

1
IMPORTANT Before carrying out any work on a safety or proximity system component, lock the airbag computer using the diagnostic tool . When this function is activated, all the trigger lines are inhibited and the airbag warning light on the instrument panel is lit continuously (ignition on).

IMPORTANT Handling pyrotechnic systems (airbags or pretensioners) near to a source of heat or ame is forbidden: there is a risk of triggering the airbags or pretensioners. Remove the sun visor bolts ( 2 Nm ) (1 ) .

102374

REMOVAL
Lock the airbag computer using the diagnostic tool (see MR 366 Fault finding, 88C, Airbags and pretensioners ). Disconnect the battery (see MR 364 Mechanical, 80A Battery, Battery: Removal - Refitting ). Remove the headlining (see 71A, Body internal trim, Headlining) .

102377

Unclip visor (2 ) . Partially remove the visor.

52A-17

NON-SIDE OPENING ELEMENT MECHANISMS Sunroof sun visors: Removal - Refitting

B84 or C84

52A

Unlock the airbag computer using the diagnostic tool (see MR 366 Fault finding, 88C, Airbags and pretensioners ). Connect the battery (see MR 364 Mechanical, 80A Battery: Removal - Refitting ).

102375

Remove guide pad (3) .

102376

Remove pressure pads (4) . Remove the blind.

REFITTING
WARNING When retting blinds, take care to insert the blind fabric with the guide pads in the side runners. Proceed in the reverse order to removal.

52A-18

WINDOWS Windscreen
B84 or C84 Special tooling required Ele. 1552 Car. 1670 Tool for removing the rear screen wiper arm. Dashboard protector

54A
1

Tightening torques m wiper arm nuts 21 Nm

REMOVAL
WARNING If the vehicle is tted with a rain sensor, the replacement windscreen must be tinted identically. This could affect the oper ation of the rain sensor. Leave the old rain sensor in place on the old windscreen for the whole duration of the replacement operation. Unclip the trim (1 ) .

102101

2
Note: When removing, retting or replacing the windscreen, the seal and the positioning shims must always be replaced with new ones. These parts are available at retail. Remove: - the A-pillars (see 71A, Body internal trim, A-pillar trims ), - the interior rear-view mirror (see 57A, Interior accessories, Interior rear-view mirror ).
102100

Remove: - the seal, - plastic rivets (2 ) , - the wiper arms using tool (Ele. 1552) . - the scuttle panel grille.

54A-1

WINDOWS Windscreen
B84 or C84

54A

101842

5418

Unclip the windscreen frame seal. Protect with masking tape: - the windscreen surround, - the roof panel trim. Position the dashboard protector (Car. 1670) . Cut the cement bead.

Use the correct size of cement bead.

REFITTING

101842

Respect the following clearance and flushness values: - windscreen - roof , - windscreen - A-pillar . Note: Special note on re tting the scuttle panel grille:

3
101841

- clean the lower section of the windscreen, - make sure that the scuttle panel grille retaining clips do not come into contact with the windscreen glass. Replace the plastic rivets and the clips after each removal operation if necessary.

Position the four lower shims at (3) . Fit the new frame seal on the windscreen.

WARNING - For preparation and bonding, ( see Technical Note 560A, General window bonding procedure ). - It is essential to use high modulus adhesive to bond the windows.

Check that the motor is the park position.

54A-2

WINDOWS Windscreen
B84 or C84

54A
1 - Removing the rain and light sensor

102139

Position the windscreen wiper arms following the windscreen markings. Tighten to torque the wiper arm nuts ( 21 Nm ) . SPECIAL NOTES ON THE RAIN SENSOR

101630

Move the two rain sensor mountings apart. Remove the rain and light sensor from the windscreen.

WARNING The rain sensor should be handled in clean conditions since any dust or residue from a cloth could cause the sensor to malfunction.

54A-3

WINDOWS Windscreen
B84 or C84

54A

102446

Note: The rain detector comprises two sections: - (1 ) adhesive base, - (2 ) printed circuit unit.

WARNING When replacing the windscreen, be sure to replace section (1) of the rain sensor. This part is available retail from the Parts Stores Move the three clips apart (3) . Separate the two sections. 2 - Refitting the rain sensor Assemble the new adhesive base with the unit. Clip the assembly to the windscreen ring. Proceed in the reverse order to removal.

54A-4

WINDOWS Rain and light sensor: Removal - Refitting

REMOVAL
Remove the rear-view mirror cover.

54A

102447

101630

Note: - When replacing the windscreen (with rain and light sensor conservation), the adhesive base of the sensor (6 ) must be replaced (see bodywork section) . - This part is available retail from the Parts Department. Position the sensor on the support. Clip the sensor on the support.

Disconnect the connector. Unclip the two side clips (1) from the sensor using a small screwdriver.

REFITTING
Clean the windscreen, preferably using a wooden spatula. WARNING The rain sensor must be retted in perfectly clean conditions: any dust or cloth bres could cause a fault. Do not touch the electronic section of the sensor. Fit it on the vehicle as soon as it is removed from its packaging.

Reconnect the connector. Refit the interior rear-view mirror cover.

54A-5

WINDOWS
Sliding window in front side door: Removal - Refitting
B84 or C84 In the event of a door replacement or operation on the bodywork (see 47A, Side opening elements, Front side door ). There are two procedures for replacing windows: - First procedure: if the window shows cracks or signs of impact. - Second procedure: if the window is broken.

54A

REMOVAL
I - PROCEDURE ONE Open the door frame flap (see 72A, Side opening element trims, Front side door trim ).

101459

Remove lug ( 2) by pulling the window upwards.

Unclip the speaker grille to gain access to the righthand clip.

101458

Position the window in order to access the two mounting clips (1) .

101460

Remove the window. Note: It is not necessary to remove the frame seal or the weatherstrips.

54A-6

WINDOWS
Sliding window in front side door: Removal - Refitting
B84 or C84 II - PROCEDURE TWO Open the door frame flap (see 72A, Side opening element trims, Front side door trim ).

54A
5

Note: The door trim must be removed to vacuum the splinters of glass and to clean the window winder drive carriages.

4 3 6
101456

Remove the trim by pulling it upwards (5 ) . Remove trim (6 ) to release the lower section of the window winder drive carriages from the box section. Remove the trim by pulling it downwards ( 7) .

4
101455

Disconnect: - lock connector ( 3) , - both connectors from the handle module (if the vehicle is fitted with the hands-free function). Remove bolts (4) . Note: The window winder motor and the wiring harness are attached to the trim.

101457

Disconnect the B-pillar connector. Unfasten clip (8 ) . Remove the trim/window riser motor/wiring harness assembly.

54A-7

WINDOWS
Sliding window in front side door: Removal - Refitting
B84 or C84

54A

REFITTING
I - PROCEDURE ONE Proceed in the reverse order to removal. II - PROCEDURE TWO Vacuum the door box section. Clean: - inside the frame seal, - the window winder drive carriages. Proceed in the reverse order to removal.

54A-8

WINDOWS Sliding window in rear side door: Removal - Refitting

B84 or C84 Special tooling required Car. 1363 Door mirror removal tool. glass

54A

In the event of a door replacement or operation on the bodywork (see 47A, Side opening elements, Rear side door ). The glass may be replaced by two procedures: - First procedure: the window shows cracks or signs of impact. - Second procedure: the window is broken.

REMOVAL
I - PROCEDURE ONE Open the door frame flap (see 72A, Side opening element trims, Rear side door trim ).
101562

Position the window to gain access to the mounting clip ( 1) .

101571

Remove the exterior weatherstrip using tool (Car. 1363) .

101564

Remove lug ( 2) by pulling the window upwards. Position the window in the door box section. Remove the window from the door upright run channel. Note: It is not necessary to remove the frame seal. Remove the window via the exterior of the door.

54A-9

WINDOWS Sliding window in rear side door: Removal - Refitting

B84 or C84 II - PROCEDURE TWO Open the door frame flap (see 72A, Side opening element trims, Rear side door trim ).

54A

101563

Remove: - the bolts (3 ) ,

101571

Remove the exterior weatherstrip using tool (Car. 1363) . Note: The door trim must be removed to vacuum the splinters of glass and to clean the window winder drive carriages.

- the three window riser motor bolts (4 ) . Note: The window winder motor and the wiring harness are attached to the trim.

54A-10

WINDOWS Sliding window in rear side door: Removal - Refitting

B84 or C84

54A

REFITTING
5
I - PROCEDURE ONE Proceed in the reverse order to removal. II - PROCEDURE TWO

Vacuum the door box section. Clean: - inside the frame seal, - the window winder drive carriage. Proceed in the reverse order to removal.

6
101577

Remove the trim by pulling it upwards (5) . Remove trim (6) to release the lower section of the window winder drive carriage from the box section. Remove the trim by pulling it downwards (7) .

101578

Disconnect the B-pillar connector. Unclip the clips (8) . Remove the trim/window riser motor/wiring harness assembly.

54A-11

WINDOWS Rear side door fixed window: Removal - Refitting

B84 or C84

54A

REMOVAL
Remove the door trim (see 72A, Side opening elements trim, Rear side door trim ).

2 1

101567

Unclip the upper clip from double sealing door seal ( 2) .

101573

Remove the fixed upright frame seal. Remove bolts (1) . Remove the fixed upright run channel.

101568

Note:
101570

The window is removed with the frame seal. Remove: - the frame seal/fixed window assembly, - the fixed window from the frame seal.

Unclip the front section of the seal.

54A-12

WINDOWS Rear side door fixed window: Removal - Refitting

B84 or C84

54A

REFITTING
Assemble the frame seal and the fixed window.

101566

Offer up the frame seal/fixed window assembly to the door. Clip interior sealing face (3) .

101569

Position angle seal (4) . Fit the angle seal, taking care to slide it behind panel (5) . Proceed in the reverse order to removal.

54A-13

WINDOWS Quarter panel light

B84 or C84

54A
1

REMOVAL
Remove the rear quarter panel trim (see 71A, Body internal trim, Rear quarter panel trim ).

102383

Position the shims ( 1) . Bond the window.

102382

Protect the rear quarter panel window surround (with masking tape). Then cut the cement bead.

Observe the clearance and flushness values. Proceed in the reverse order to removal.

REFITTING
WARNING - For preparation and bonding, (see Technical Note 560A, General bonding procedure ). - It is essential to use high modulus adhesive to bond the windows.

54A-14

WINDOWS Rear screen glass: Removal - Refitting

B84 or C84

54A

REMOVAL
Remove: - the tailgate trim (see 73A, Non-side opening elements, Tailgate trim ) , - the rear screen wiper mechanism (see 85A, Wiping, Rear screen wiper motor ).

1
Disconnect the connector (3 ) .

101362

Disconnect the two rear screen heating supply terminals.

101363

Unclip the rear light by pressing lugs (1) with a flatblade screwdriver.

101361

Unclip the washer jet (2) .

54A-15

WINDOWS Rear screen glass: Removal - Refitting

B84 or C84

54A

101384

101385

Protect the edge of the tailgate. Note: If removing-retting or replacing the screen, protect the side seals with masking tape to prevent any damage. If the tailgate is replaced, the side seals should always be replaced too. Then cut the cement bead. Remove the window.

Unclip the seal at the lower section.

101386

Carefully detach the rubber section (4 ) . Note: When retting, replace the adhesive tape or the rubber sections if they are worn or damaged.

54A-16

WINDOWS Rear screen glass: Removal - Refitting

B84 or C84

54A

REFITTING

7 5

101844 101386

Clean the bonding areas with heptane. Offer up the seal in position (5) . Attach the seal along its entire length (5) . Clip the lower section of the seal in place (6) .

WARNING - Check the position of the various shims. The shims (7 ) and the stops (8 ) must always be replaced. - It is essential to use high modulus adhesive to bond the windows.

Note: For preparing and bonding the rear screen, (see Technical Note 560A, General window bonding procedure).

5418

Use the correct size of cement bead. Bond the screen (two people are required for this operation).

54A-17

WINDOWS Rear screen glass: Removal - Refitting

B84 or C84

54A

9 10

101843

Equal out the clearances and flush-fittings between: - rear screen/upper section of the tailgate (9) , - rear screen/rear wing ( 10) . Proceed in the reverse order to removal.

54A-18

EXTERIOR PROTECTION Front bumper: Removal - Refitting

B84 or C84

55A

REMOVAL
Position the vehicle on a lift (see 02A, Lifting equipment, Underbody lift ).

101545

Remove bolts (1) .

101538

Unclip the side section of the bumper.

3 2 4

101539

Remove bolts (2) .

101548

Unclip plastic rivets ( 3 ) . Remove the side trim. Unclip the plastic rivets ( 4) . Remove the centre trim.

55A-1

EXTERIOR PROTECTION Front bumper: Removal - Refitting

B84 or C84

55A

REMOVE THE HEADLIGHT WASHER JETS

6 5

101549

Remove the plastic rivets (5) .

101951

Remove the nut ( 6 ) . Remove the jet.

STRIPPING
7

101550 101553

Unclip reinforcement (7 ) .

Apply pressure to the clips and release the bumper towards the front of the vehicle using a flat-blade screwdriver. Partially remove the bumper. Disconnect: - the fog lights connector, - the power supply to the headlight washer jets.

55A-2

EXTERIOR PROTECTION Front bumper: Removal - Refitting

B84 or C84

55A

101544

Press the lower clips (8) Remove the radiator grille towards the front.

9
Remove the two fog light mountings. Disconnect the connector.

101541

10
101542

Remove clips (9) . Remove the absorber.

11
101546

Drill out rivets ( 11) . Remove clip (10 ) . Remove the lower casing.

101552

Unclip the clips. Remove the outer strip.

55A-3

EXTERIOR PROTECTION Front bumper: Removal - Refitting

B84 or C84

55A
14

15

12 13

101543

101949

Unclip the clips (12) . Remove the fog light surround. Unclip the clips (13) . Remove the centre grille.

Use: - a 3 mm diameter drill bit to drill the guide hole (14) , - a 3 mm diameter drill bit to drill the guide hole, and finish the operation with a dovetail cutter for the jet hole (15)

REFITTING
MODIFYING A REPLACEMENT PART TO FIT HEADLIGHT WASHER JETS

Note: Before painting, drill the bumper at the markings if the bumper has headlight washer jets

55A-4

EXTERIOR PROTECTION Front bumper: Removal - Refitting

B84 or C84

55A

16

101951

Before refitting the washer jets, check that the seal is fitted Tighten nut (16) slightly. Connect: - the headlight washer pipe, - the fog light connector, Proceed in the reverse order to removal.

55A-5

EXTERIOR PROTECTION Front bumper: Removal - Refitting

DOCUMENT PHASE 2

55A

REMOVAL
I - REMOVAL PREPARATION OPERATION Put the vehicle on a two-post lift (see MR 364, 02A, Lifting equipment, Underbody lift ).

101545

101539

Remove the bolts (1) .

Unclip the clips ( 3) . Remove the bolts (4 ) . II - OPERATION FOR REMOVAL OF PART CONCERNED

115567

Unclip the plastic rivets (2) . Remove the central and side covers.
101538

Unclip the side section of the bumper.

55A-6

EXTERIOR PROTECTION Front bumper: Removal - Refitting

DOCUMENT PHASE 2

55A

REFITTING
I - REFITTING OPERATION FOR PART CONCERNED Connect: - the fog light connector (depending on the equipment level), - the headlight washers jet supply (depending on equipment level). Refit the front bumper (this operation requires two people).

115566

Unclip the plastic rivets (5) .

115566

Clip the plastic rivets (8 ) into place.

115549

Press on the clips (6) . Remove the bumper (7) . Disconnect: - the fog light connector (depending on the equipment level), - the headlight washers jet supply (depending on equipment level).

55A-7

EXTERIOR PROTECTION Front bumper: Removal - Refitting

DOCUMENT PHASE 2 II - FINAL OPERATION

55A

115567

Refit the central and side covers. Clip the plastic rivets (9) into place. Refit: - the wheel arch liner mountings, - the lower bolts on the bumper.

55A-8

EXTERIOR PROTECTION Front bumper: Conversion

DOCUMENT PHASE 2 I - CONVERSION OF THE SPARE PART FOR FITTING THE HEADLIGHT WASHER JETS

55A

II - CONVERSION OF FRONT BUMPER LOWER COVER

Note: Drill the bumper in accordance with the marking, if it has integrated headlight washer jets (before painting).

M9R

115956

Cut the shaded section of the front bumper lower cover.

115560

Use: - a 3 mm diameter drill bit to drill the guide hole (1) , - a 3 mm diameter drill bit to drill the pilot hole, and finish the operation with a dovetail cutter for the jet hole (2 ) .

115957

Cut the shaded section of the front bumper lower cover.

55A-9

EXTERIOR PROTECTION Front bumper: Stripping - Rebuilding

F4R, and 776 Special tooling required Car. 1521 Pliers for tting clips on seat trims. - the badge.

55A

Note: Removing the front bumper is the same as for the basic model (see: MR 365, 55A , Exterior Protection, front bumper: removal - retting) . I - STRIPPING

106222

Unclip the clips ( 5) . Remove the radiator grille.

106224

Unclip the connector (1) . Remove: - the bolts (2 ) , - the fog lights, - the wiring harness. Disconnect the headlight washer jet pipe. Remove: - the jet nuts, - the jets.
106225

106223

Remove bolts (3) . Unclip: - the clips (4) ,

55A-10

EXTERIOR PROTECTION Front bumper: Stripping - Rebuilding

F4R, and 776

55A

106226

106228

Unclip the clips. Remove the impact absorbers.

Unclip the various clips. Remove the centre grille.

106229

Drill out rivets ( 8 ) . Remove the lower cover. II - REBUILDING Proceed in the reverse order to removal. Note: The front bumper is delivered assembled with fog light supports.

106227

Drill out rivets (6) . Remove: - the clips (7) , - the fog light supports.

55A-11

EXTERIOR PROTECTION Front bumper: Stripping - Rebuilding

F4R, and 776 Special features of replacing the bumper.

55A

106231

After painting the bumper, remove the support lower section (9) to refit the centre grille.

106230

Clip on the support lower section. Attach a clip (10) . These clips must be crimped using special pliers (Car. 1521) .

55A-12

EXTERIOR PROTECTION Front bumper: Stripping - Rebuilding

DOCUMENT PHASE 2

55A

STRIPPING
I - STRIPPING PREPARATION OPERATION Remove the front bumper (see 55A, Exterior protection, Front bumper: Removal - Refitting ). II - STRIPPING OPERATION FOR PART CONCERNED

115551

Remove the nut ( 2 ) . Remove the headlight washer (depending on equipment level).

115550

Remove the bolts (1) . Disconnect the connector. Remove the fog light (depending on the equipment level).

115552

Remove the bolts (3 ) . Unclip the badge. Unclip the clips ( 4) . Remove the radiator half-grille.

55A-13

EXTERIOR PROTECTION Front bumper: Stripping - Rebuilding

DOCUMENT PHASE 2

55A

115553

115557

Unclip the clips (5) . Remove the central absorber.

Unclip the lower grille (7 ) .

115558 115554

Unclip the strip ( 8) .

Drill out the rivets (6) . Remove the lower cover

55A-14

EXTERIOR PROTECTION Front bumper: Stripping - Rebuilding

DOCUMENT PHASE 2

55A

115559

Unclip the trim piece (9) from the fog light.

REASSEMBLING
I - REBUILDING OPERATION FOR PART CONCERNED Clip on: - the fog light trim piece, - the exterior strip, - the lower grille. Insert rivets into the lower cover. Refit: - the central absorber, - the badge, - the radiator half-grilles, - the headlight washer jets (depending on the equipment level), - the fog lights (depending on the equipment level).

II - FINAL OPERATION Refit the front bumper (see 55A, Exterior protection, Front bumper: Removal - Refitting ).

55A-15

EXTERIOR PROTECTION Rear bumper: Removal - Refitting

B84 or C84

55A

REMOVAL
Remove the rear lights. Position the vehicle on a lift (see 02A, Lifting equipment, Underbody lift ).

1
101171

Remove bolts ( 3) .

101176

Unclip plastic rivets (1) .

4 5

101177

2
101170

Unclip bumper ( 4) Remove bumper (5 )

Remove lower bolts (2)

REPLACE THE EXTERIOR IMPACT STRIP

Note: The exterior strip is available separately from the Parts Store.

55A-16

EXTERIOR PROTECTION Rear bumper: Removal - Refitting

B84 or C84

55A

REPLACING THE IMPACT ABSORBERS

6 6

101174

Unclip the clips (6) . Remove the bead. Unclip the centre plastic rivet Drill out the four rivets. Note: Rivet part number: 77 03 072 373 . Remove the absorber.

101175

REFITTING
Proceed in the reverse order to removal.

55A-17

EXTERIOR PROTECTION Rear bumper: Removal - Refitting

B84 or C84, and DOCUMENT PHASE 2

55A

REMOVAL
I - REMOVAL PREPARATION OPERATION Put the vehicle on a two-post lift (see MR 364, 02A, Lifting equipment, Underbody lift). Remove the rear lights (see MR 364, 81A, Rear lighting, Rear lights on wing: Removal - Refitting ). II - OPERATION FOR REMOVAL OF PART CONCERNED

101170

Remove the lower bolts ( 2)

101176

Unclip the plastic rivets (1) .

101171

Remove the bolts (3 ) .

55A-18

EXTERIOR PROTECTION Rear bumper: Removal - Refitting

B84 or C84, and DOCUMENT PHASE 2

55A

101177

101171

Unclip the bumper (4) and (5 ) . Disconnect the proximity radar connector (depending on the equipment level).

Refit bolts ( 6 )

REFITTING
I - REFITTING OPERATION FOR PART CONCERNED Offer up the rear bumper. Connect the proximity radar connector (depending on the equipment level). Clip the rear bumper into place.

101170

Refit the lower bolts (7 ) .

55A-19

EXTERIOR PROTECTION Rear bumper: Removal - Refitting

B84 or C84, and DOCUMENT PHASE 2

55A

101176

Clip the plastic rivets (8) into place. II - FINAL OPERATION Refit the rear lights (see MR 364, 81A, Rear lighting, Rear lights on wing: Removal - Refitting ).

55A-20

EXTERIOR PROTECTION Rear bumper: Stripping-Rebuilding

B84 or C84, and F4R, and 774

55A

Note: Removing the rear bumper is the same as for the basic model (see: MR 365, 55A, Exterior Protection, rear bumper: removal - retting) . STRIPPING

106221

Unclip the clips (1) . Remove the lower grill. Special notes for refitting the bumper

106220

When refitting the bumper, check that the lower section of the rear wing internal protector is present.

55A-21

EXTERIOR PROTECTION Rear bumper: Stripping-Rebuilding

B84 or C84, and DOCUMENT PHASE 2

55A

STRIPPING
I - STRIPPING PREPARATION OPERATION Remove the rear bumper (see 55A, Exterior protection, Rear bumper: Removal - Refitting ). II - STRIPPING OPERATION FOR PART CONCERNED

115564

Unclip the proximity radar mountings.

115562

Disconnect the connectors (1) (depending on equipment level).

115565

Unclip the exterior impact strip from the bumper.

115563

Unclip the proximity radar (2) .

REASSEMBLING
I - REBUILDING OPERATION FOR PART CONCERNED Clip the exterior impact strip to the bumper. Refit the mountings to the proximity radar.

55A-22

EXTERIOR PROTECTION Rear bumper: Stripping-Rebuilding

B84 or C84, and DOCUMENT PHASE 2 Clip the proximity radars into place and connect them. II - FINAL OPERATION Refit the rear bumper (see 55A, Exterior protection, Rear bumper: Removal - Refitting ).

55A

55A-23

EXTERIOR PROTECTION Front wheel arch liner: Removal - Refitting

B84 or C84

55A

REMOVAL
Position the vehicle on a lift (see 02A, Lifting equipment, Underbody lift ).

REFITTING
Proceed in the reverse order to removal.

2
101547

Remove clips (1) using clip pliers. Remove bolt (2) .

101540

Unclip clips (3) . Remove bolts (4) . Remove the front wheel arch liner screen.

55A-24

EXTERIOR PROTECTION Rear wheel arch liner: Removal - Refitting

B84 or C84

55A

REMOVAL
Position the vehicle on a lift (see 02A, Lifting equipment, Underbody lift ).

3 5 1

2
101173

Remove nuts (4 ) . Remove clip (5 ) using clip pliers.

101172

Remove bolts (1) . Remove clips (2) using clip pliers Remove the nut (3) . Remove the rear wheel arch liner screen (rear section).

Remove the rear wheel arch liner screen (front section).

REFITTING
Proceed in the reverse order to removal.

55A-25

EXTERIOR PROTECTION Front door protective strip: Removal - Refitting

B84 or C84

55A

REMOVAL

REFITTING

101847

20866

Remove the blanking cover (1) . Press the locking catch with a screwdriver. WARNING Before retting the mouldings, pull the locking catches out slightly. Proceed in the reverse order to removal.

101845

Slide the moulding towards the rear of the vehicle (2)

55A-26

EXTERIOR PROTECTION Rear door protective strip: Removal - Refitting

B84 Special tooling required Car. 1363 Door mirror removal tool. glass

55A

REMOVAL
I - FIRST PROCEDURE

101559

Press the catch with a flat-blade screwdriver Keeping the catch pressed down, release the moulding towards the front of the vehicle. II - SECOND PROCEDURE
101558

Partially remove the lower section of the grommet cover.

101560

Insert tool (Car. 1363) . Apply light pressure to the tool. Release the moulding towards the front of the vehicle.

55A-27

EXTERIOR PROTECTION Rear door protective strip: Removal - Refitting

B84

55A

REFITTING
Refit the grommet cover.

20866

WARNING Before retting the mouldings, pull the locking catches out slightly. Proceed in the reverse order to removal.

55A-28

EXTERIOR PROTECTION Rear wing protective strip: Removal - Refitting

C84

55A

REMOVAL

REFITTING

102096

102097

Slide the moulding towards the front of the vehicle (1)

Reposition the clips on the panel. WARNING - The guide clip ( 3 ) cannot be removed without damaging it. - Always replace the clip with a new on after it is removed (for example: when straightening a panel). Slide the moulding to the rear of the vehicle.

102097

Rotate the two rear clips (2) a quarter of a turn to remove the clips.

55A-29

EXTERIOR PROTECTION Scuttle panel grille: Removal - Refitting

B84 or C84 Special tooling required Ele. 1552 Tool for removing the rear screen wiper arm.

55A
2

Tightening torques m wiper arm nuts 21 Nm

REMOVAL

102100

Unclip the seal.

Remove: - the plastic rivets (2) , - the wiper arms using tool (Ele. 1552) . Remove the scuttle panel grille.

102101

Unclip trim (1) .

55A-30

EXTERIOR PROTECTION Scuttle panel grille: Removal - Refitting

B84 or C84

55A

REFITTING

102139

WARNING Before retting the scuttle panel grille, clean the lower section of the windscreen. Make sure the scuttle panel grille retaining clips do not come into contact with the windscreen body ange. Replace the plastic rivets and the clips if necessary, after each removal. WARNING Before retting the windscreen wiper arm, ensure that the windscreen wiper motor is in the park position. Position the windscreen wiper arms following the windscreen markings. Torque tighten the wiper arm nuts ( 21 Nm ) . Proceed in the reverse order to removal.

55A-31

EXTERIOR PROTECTION Tailgate strip: Removal - Refitting

REMOVAL

55A

101368 101365

Unclip the side trim from the two clips ( 4) .

5
101366

Unclip upper trim (1)

2
101358

Remove the trim mounting bolts ( 5) .

101367

Remove bolt (2) . Note: In the event of a fault with the rear parcel shelf retaining pin (3) , it is available retail and separately at the Parts Store.

55A-32

EXTERIOR PROTECTION Tailgate strip: Removal - Refitting

55A

101381

Remove side stops (9 ) .

101359

Unclip the trim (6) .

101380

Remove the tailgate lock bolts (7) . Press clips (8) and remove the mechanism.

55A-33

EXTERIOR PROTECTION Tailgate strip: Removal - Refitting

55A

11 10

101382

Remove the moulding mounting bolts (10) . Partially unclip the moulding. Disconnect wiring harness (11) Remove the tailgate grommet cover and release the moulding.

101383

Unclip the opening control and the two lights. Disconnect the connectors.

55A-34

EXTERIOR PROTECTION Tailgate strip: Removal - Refitting

REFITTING
Proceed in the reverse order to removal.

55A

55A-35

EXTERIOR PROTECTION Roof protective strip: Removal - Refitting

B84 or C84

55A

REMOVAL
I - ADHESIVE MOULDINGS

101713

Clip the centring pin back on the rear section of the roof.
101714

Carefully detach the moulding (1) along its entire length. Carefully unclip the centring pin on the rear section. II - RIGID MOULDINGS

Insert the moulding at the front section under the windscreen seal. Attach the moulding along its entire length.

Note: The procedure is the same as the procedure for rigid roof trims tted with access aps for roof rack mountings, provided that they are clipped on and not secured with adhesive. These aps can be replaced and can be purchased from the Parts Store.

REFITTING
Replace the moulding each time it is removed. Clean the area around the trim with Heptane.

55A-36

EXTERIOR PROTECTION Proximity radar Paintwork

DOCUMENT PHASE 2

55A

115561

111313

WARNING The proximity radars are fragile. Handle with care as the external part cannot withstand impacts.

The radar detects using a highly sensitive membrane ( 1) . The sensitivity of the membrane may be affected by an inappropriate coating. The radar will then detect false information or nothing at all.

Note: When drying the bumper and/or proximity radars, the temperature must not exceed 60C . I - REMOVAL Remove the rear bumper (see 55A, Exterior protection, Rear bumper: Removal - Refitting ).

115562

Disconnect the connectors (2 ) .

55A-37

EXTERIOR PROTECTION Proximity radar Paintwork

DOCUMENT PHASE 2 III - REFITTING

55A

115563

Detach the proximity radar (3) . II - PAINTING Only proximity radars sold and prepared in the Parts department can be painted. Paint the proximity radars and the bumper separately. Put masking tape on the part of the proximity radar which must not be painted. Apply the product range for painting on polypropene. Degrease (surface cleaner). Remove gloss with grey pad. Clean - degrease with surface cleaner - blowing. Applying finishing product. If the bumper needs touching up, cover or remove the proximity radars. The proximity radars must not be painted several times.

111312

Position the indexing guide (4 ) opposite its housing and insert the proximity radar until the clips are positioned. IV - MALFUNCTIONING Faults leading to proximity radar malfunctioning: - Excessive run or paint thickness on the membrane, - Run in the peripheral section of the membrane's neck, - Damage to the membrane, - Deformed bumper changing the alignment of the proximity radars.

55A-38

EXTERIOR ACCESSORIES Door mirror: Removal - Refitting

B84 or C84

56A

REMOVAL

REFITTING

101855

Note: Check the condition and presence of soundproong foam (A) before retting the door mirror. (3) Proceed in the reverse order to removal.

101849

Remove lower trim (1) .

101848

Remove: - the bolt (2 ) , - the door mirror. Disconnect the connector.

56A-1

EXTERIOR ACCESSORIES Door mirror glass: Removal - Refitting

B84 or C84 Special tooling required Car. 1363 Door mirror removal tool. glass

56A

REMOVAL

101853

Protect the edges of the door mirror with masking tape. Press the lever arm, using tool (Car. 1363) , to unclip the window. Disconnect the supply terminals.

REFITTING
Connect the terminals. Offer up the glass. Clip the glass in place.

56A-2

EXTERIOR ACCESSORIES Door mirror casing: Removal - Refitting

B84 or C84 Special tooling required Car. 1363 Door mirror removal tool. glass

56A

REMOVAL

101851

Unclip the retaining clips with a flat-blade screwdriver.

101853

Protect the edge of the door mirror (with masking tape). Press the lever arm, using tool (Car. 1363) , to unclip the window. Disconnect the supply terminals.

101850

Fold in the door mirror. Remove casing (1 ) .

56A-3

EXTERIOR ACCESSORIES Door mirror casing: Removal - Refitting

B84 or C84

56A

REFITTING

101852

Before refitting the casing, check the condition of the retaining clips. Offer up the casing in position. Clip the casing in place. Refit the door mirror glass.

56A-4

EXTERIOR ACCESSORIES B-pillar trims: Removal - Refitting

B84 or C84

56A

REMOVAL

102098

Remove bolt (1) . Remove trim (2) .

101556

Drill out rivets (3) . Remove the upper mounting.

REFITTING
Replace the rivets (part no.: 77 03 072 050 ). Proceed in the reverse order to removal.

56A-5

INTERIOR ACCESSORIES Centre console: Removal - Refitting

B84 or C84 or S84

57A
2 1

REMOVAL

101322 101316

Open the glove compartment. Unclip the handbrake casing at ( 1) and (2 ) . Disconnect the heated seat connectors (if fitted).

Remove the diagnostic socket access cover .

101317

Unclip the card reader access cover. Unclip the lower cover ( 3) .

101319

101318

Unclip: Unclip the cigarette lighter mounting. - the gear lever gaiter, - the knob.

101321

Disconnect the connector from the cigarette lighter mounting.

57A-1

INTERIOR ACCESSORIES Centre console: Removal - Refitting

B84 or C84 or S84

57A

4
Move the front seats forward. Remove bolts (4) . Remove:

5
110717

- the console carefully using movements (5) and (6) , - the gear lever console.

REFITTING
Proceed in the reverse order to removal.

57A-2

INTERIOR ACCESSORIES Dashboard: Removal - Refitting

Special tooling required Ms. 1373 Ms. 1639 Car. 1597 Tool for removing radio or chronotachograph. Alpine CD changer extractor. Lever for removing rear grab handle clips. Equipment required diagnostic tool

57A

Tightening torques m airbag module bolts steering wheel bolt mounting bolt battery cover bolts 2 Nm 44 Nm
101323

2 Nm 4 Nm

Unclip the mounting clip ( 1) .

REMOVAL
IMPORTANT Before carrying out any work on a safety system component, it is essential to lock the airbag computer using the diagnostic tool (see 88C, Airbags and pretensioners, Airbag computer locking procedure ). When this function is activated, all the trigger lines are inhibited and the airbag warning light on the instrument panel lights up continuously (ignition on). Locking the airbag computer also unlocks the electric steering column lock.

IMPORTANT Handling pyrotechnic systems (airbags or pretensioners) near to a source of heat or ame is forbidden: there is a risk of triggering the airbags or pretensioners. Disconnect the battery, starting with the negative terminal. Remove the centre console (see 57A, Interior accessories, Centre console ). Remove: - the clip (2) , - the sun visor (3) .

101324

57A-3

INTERIOR ACCESSORIES Dashboard: Removal - Refitting

57A

101194

Unclip the lower housing access flap. ( 6)

101313

Remove the front sill panel trims.

4 7
101196

Unclip the side panel (7 ) .

101314

Unclip the windscreen pillar trims (4) and (5 ) . Remove: - the tweeter speaker grilles, - the tweeters.

8 9 9
101197

Unclip the headlight beam adjustment control and dimmer control ( 8) . Remove bolts ( 9) .

57A-4

INTERIOR ACCESSORIES Dashboard: Removal - Refitting

57A

10

101198

101920

Unfasten the anti-rotation clip. (10)

Remove the retaining clip from the driver's airbag connector retaining clip, using a flat-blade screwdriver.

WARNING The two anti-rotation clips must be replaced every time they are removal.

11
101200

Remove: - the connectors,

18455

- the driver's airbag.

Turn the steering wheel half a turn to access the hole (11) . Insert a screwdriver into opening (11) . Remove the airbag.

57A-5

INTERIOR ACCESSORIES Dashboard: Removal - Refitting

57A

15 12

14

101201

101203

Straighten the wheels. Remove: - the steering wheel bolt (12) , - the steering wheel.

Mark the position of control assembly under the steering wheel. Check that mark ( 14) on the rotary switch is correctly positioned opposite the indexing mark. Remove the control assembly under the steering wheel. Slacken the bolt ( 15) Unclip the steering column assembly. Disconnect: - the various connectors (wiper, radio and lighting control), - the rotary switch connector.

13

101202

Remove: - the three lower bolts (13) - the upper and lower casing.

57A-6

INTERIOR ACCESSORIES Dashboard: Removal - Refitting

57A
18 19

19

17

16
101204 101206

Remove both bolts (16) . Unclip both upper clips (17) . Remove the second lower casing.

Remove bolt ( 18) . Press the two clips ( 19) . Remove the instrument panel.

20

101205

101207

Unclip the top of the dashboard (partially). Disconnect the Carminat navigation system speaker connector (according to the equipment level).

Remove bolt ( 20) .

57A-7

INTERIOR ACCESSORIES Dashboard: Removal - Refitting

57A
23

21

24
101285 101289

Unclip the top cover (21) or display support (basic version).

Remove: - the bolt (23) , - the bolts (24) .

101286

Disconnect the insolation sensor.

22
101283

Remove the Carminat control (if installed), using the tool (Ms. 1373) . Disconnect the various connectors.

101287

Remove the bolts (22) and Carminat screen (if installed). Disconnect the connector.

57A-8

INTERIOR ACCESSORIES Dashboard: Removal - Refitting

57A

26 26

101284

101291

Remove the radio with tool (Ms. 1639) . Disconnect the various connectors.

Remove bolts ( 26) . Remove the centre air vent / air conditioning control assembly. Note:

25

On vehicles without climate control: - remove the bolts (26) , - loosen the centre air vent from the air conditioning or heating control, - remove the vent. Place the air conditioning control so that it does not interfere with removal of the dashboard. Disconnect the various connectors.

25
101290

Remove bolts (25) . Unclip the card reader, using tool (Car. 1597) . Disconnect the various connectors.

57A-9

INTERIOR ACCESSORIES Dashboard: Removal - Refitting

57A

30 27
100268 101295

Open the glove compartment. Unclip the side panel (27) . Disconnect the passenger front airbag deactivation connector.

Unclip the two lower covers (30)

34

31

28

33

32 29

29

29
101294 101296

Unfasten the anti-rotation clip. (28)

Unclip the glovebox light ( 31) Disconnect the glovebox light.

WARNING The two anti-rotation clips must be replaced every time they are removed. Remove: - the bolts (29) , - the glove compartment.

Remove bolt ( 32) . Disconnect: - the passenger airbag connector (33) , - the airbag earth wire. (34)

57A-10

INTERIOR ACCESSORIES Dashboard: Removal - Refitting

REFITTING

57A

36 36
101297

WARNING Before removing the dashboard, check the harness wiring routing. When removing the dashboard, the gear lever blocks the lower section of the dashboard. Remove the dashboard (this operation requires two people). WARNING Whenever the passenger airbag module is removed, it is essential to replace the nuts (36 ) securing the module to the dashboard. Torque tighten the airbag module bolts ( 2 Nm )

101298

35

35

101298

Remove nuts (35) . Remove the airbag module.

57A-11

INTERIOR ACCESSORIES Dashboard: Removal - Refitting

57A

- that the controls under the steering wheel are correctly on the mark ( 37) .

II - SPECIAL NOTES ON THE STEERING WHEEL

101198

Refit the two anti-rotation clips.

WARNING It is essential to replace both anti-rotation clips ( Part Number 82 00 155 867 ) after each removal. WARNING I - SPECIAL FEATURES OF THE STEERING WHEEL CONTROLS - The steering wheel should enter the splines freely (the splines have foolproong devices). - Do not damage the foolproong splines. - The steering wheel bolt must be replaced with a new one whenever it is removed. Tighten to torque the steering wheel bolt ( 44 Nm ) .
18835

III - SPECIAL NOTES ON THE AIRBAG

37

IMPORTANT - Check the airbag computer using the diagnostic tool . - Any failure to follow these instructions the system may not operate normally and the airbags could be triggered accidentally.

101203

IMPORTANT Check the condition of the wiring when retting the airbag module.

Before refitting, check: - the wheels are still straight,

57A-12

INTERIOR ACCESSORIES Dashboard: Removal - Refitting

57A

39

38

101296

Check that the airbag connectors (39) are connected and are locked in place. Reconnect the passenger airbag module earth wire. Torque tighten mounting bolt ( 2 Nm ) ( 38) . IMPORTANT Unlock the computer using the diagnostic tool (see 88C, Airbags and pretensioners, Airbag computer locking procedure ).

WARNING Connect the battery, starting with the positive terminal; carry out the necessary programming (see 80A, Battery: Remove and ret ). Torque tighten the battery cover bolts ( 4 Nm ) . Proceed in the reverse order to removal.

57A-13

INTERIOR ACCESSORIES Driver's front airbag: Removal - Refitting

57A

Equipment required diagnostic tool The driver's front airbag is fitted with a dual chamber inflatable bag (small and large volume). It inflates according to the severity of the impact or the adjustment position of the driver's seat. When triggered, the inflatable bag deploys by bursting through the steering wheel cover.

REMOVAL
Disconnect the battery starting with the negative terminal. IMPORTANT - Before removing a component from the safety system, it is essential to check the airbag computer using the diagnostic tool . When this function is activated all the triggering lines are disabled and the airbag warning light on the instrument panel lights up (ignition on). - Never handle the pyrotechnic systems (pretensioners or airbags) near to a source of heat or naked ame - they may be triggered.

18455

Turn the steering wheel half a turn to access the hole (1 ) . Insert a screwdriver into the hole (1 ) behind the steering wheel. Release the airbag (2 ) .

WARNING It is essential to lock the airbag computer before removal. Locking the airbag computer also unlocks the electric steering column lock.

57A-14

INTERIOR ACCESSORIES Driver's front airbag: Removal - Refitting

57A

IMPORTANT - The airbag has a connector which short circuits if it is disconnected to prevent accidental triggering. - To ret a pyrotechnic reel which has not been triggered,( (see Computer) .

REFITTING

WARNING - When an airbag has been triggered, certain parts must be replaced( (see Precautions during repair ) . - Whenever the steering wheel is removed, replace the steering wheel mounting bolt.
101200

Fit both connectors. Position the airbag on the steering wheel. Slide the airbag downwards to clip it in place. IMPORTANT

Check the airbag computer using diagnostic tool . If everything is correct, unlock the airbag computer, if not, refer to the fault finding manual . To refit, proceed in the reverse order of removal.

101920

Unclip the connector mountings at (3) using a small screwdriver. Disconnect the connectors: - for the driver's front airbag, - for the cruise control buttons. Remove: - the airbag, - the connector mounting clip with a small flat screwdriver.

57A-15

INTERIOR ACCESSORIES Passenger front airbag: Removal - Refitting

57A

Equipment required diagnostic tool

Tightening torques m airbag mounting bolts to torque battery cover bolts to torque 2 Nm 0.4 daNm

The passenger front airbag is fitted with a dual chamber inflatable bag (small and large volume). It is mounted under the dashboard in front of the front passenger.

REMOVAL
101298

Remove the four airbag mounting bolts ( 1) . IMPORTANT - Before removing a safety system component, lock the airbag computer using the diagnostic tool . When this function is activated all the triggering lines are disabled and the airbag warning light on the instrument panel lights up (ignition on). - Never handle the pyrotechnic systems (pretensioners or airbags) near to a source of heat or naked ame - they may be triggered. IMPORTANT - Whenever the passenger airbag module is removed, it is essential to replace the panel nuts that hold the module to the dashboard. - To ret an airbag which has not been triggered,( (see Destruction procedure) .

WARNING It is essential to lock the airbag computer before removal. Locking the airbag computer also unlocks the electric steering column lock. Disconnect the battery starting with the negative terminal. Remove the dashboard (see 57A, Interior accessories , Dashboard: Removal - Refitting, page 57A-3) .

57A-16

INTERIOR ACCESSORIES Passenger front airbag: Removal - Refitting

REFITTING
WARNING

57A

- When the front passenger airbag has been triggered, certain parts must be replaced( (see Precautions during repair ) . - Whenever the passenger airbag is removed, it is essential to replace the panel nuts that hold the module to the dashboard. To refit, proceed in the reverse order to removal.

Tighten the airbag mounting bolts to torque ( 2 Nm ) . WARNING Connect the battery; carry out the necessary programming ( (see 80A, Battery) ).
101296

IMPORTANT Note: The airbag connectors (2) can be accessed by removing the passenger glovebox. Check the airbag computer using diagnostic tool . If everything is correct, unlock the airbag computer, if not, refer to the fault finding manual . Tighten the battery cover bolts to torque ( 0.4 daNm ) .

57A-17

INTERIOR ACCESSORIES Interior rear-view mirror Removal - Refitting

B84 or C84

57A

REMOVAL

1
101717 101715

Disconnect the connectors (1 ) . Remove the rear-view mirror. Note: When removing the rear-view mirror, be careful of the nearby rain sensor to avoid damaging it.

Unclip the upper shell.

REFITTING
Proceed in the reverse order to removal.

101716

Unclip the lower casing.

57A-18

INTERIOR ACCESSORIES Grab handle: Removal - Refitting

B84 or C84 Special tooling required Car. 1597 Lever for removing rear grab handle clips.

57A

REMOVAL

100183

Unclip the two mounting pins (1) using tool (Car. 1597) . Remove the part, pulling it by hand from above.

REFITTING
Proceed in the reverse order to removal.

57A-19

INTERIOR ACCESSORIES Sun visor: Removal - Refitting

B84 or C84 or S84

57A

REMOVAL

5 1
101718

Unclip the mounting clip ( 4) . Press on the screwdriver (5 ) . Unfasten the clip. Remove the assembly.
101323

Unclip the mounting clip (1) .

Disconnect the various connectors (depending on equipment level).

REFITTING
Proceed in the reverse order to removal.

2 3

101324

Remove: - the clip (2) , - the sun visor (3) .

57A-20

SAFETY ACCESSORIES Front seat belt: Removal - Refitting

C84

59A

Equipment required diagnostic tool

Tightening torques m seat belt mounting bolts seat belt rail mounting bolts 21 Nm 21 Nm

REMOVAL
IMPORTANT - If the pretensioners are triggered, the front seat belts and pretensioners must always be replaced with new ones (if the seat belts were fastened). If there are any doubts about whether the seat belt was being worn, you should replace it. - For a vehicle tted with rear side airbags, it is essential to lock the airbag computer using the diagnostic tool before removing the trim (see 88C, Airbags and pretensioners, Airbag computer locking procedure ). Move the front seat forward.

101312

Unclip front door sill linings (2 ) .

3
102058

Remove: - the bench seat base (the seatback does not need to be removed), - bolt (3 ) .

Remove the strap retaining rail.

18828

Unfasten the seat belt by pressing catch (1) .

59A-1

SAFETY ACCESSORIES Front seat belt: Removal - Refitting

C84

59A

5 7 10 4 8

9
102062 102061

Remove bolt (4) . Remove trim (5)

Partially remove the door seal. Unclip lower mounting clips ( 9) . Remove: - the trim in the direction of (7) and (8) , - the seat belt strap through opening ( 10) .

11

102320

Remove both bolts (6 ) (if the vehicle is fitted with rear side airbags).
102054

Remove seat belt anchorage bolt (11) .

59A-2

SAFETY ACCESSORIES Front seat belt: Removal - Refitting

C84

59A

14

12 15

101336

101345

Remove seat belt height adjuster mounting bolt (12) . Remove the assembly at the top.

Unclip trim upper section (14 ) . Remove B-pillar trim ( 15) .

17

16

13
101343

Unclip the trim in the direction of (16) and (17) .

102055

Remove inertia reel bolt (13) . SPECIAL NOTES ON THE 5-DOOR VERSION Move the front seat forward. Unfasten the seat belt (same procedure as for 3door version).

59A-3

SAFETY ACCESSORIES Front seat belt: Removal - Refitting

C84

59A

19

21

20

18

101344

Partially remove the door seals. Unclip lower mounting clips (18) . Remove: - the trim in the direction of (19) and (20) , - the seat belt strap through opening ( 21)

Note: The remainder of the replacement procedure is the same as for the 3-door version.

REFITTING
Proceed in the reverse order to removal. Tighten to torque: - the seat belt mounting bolts ( 21 Nm ) , - the seat belt rail mounting bolts ( 21 Nm ) .

59A-4

SAFETY ACCESSORIES Front seat belt: Removal - Refitting

B84

59A

Tightening torques m seat belt mounting bolts 2.1 daNm

REMOVAL

IMPORTANT - The front belts and pretensioners must always be replaced if the pretensioners are triggered (if the latter are tted). If there are any doubts about whether the seat belt was being worn, you should replace it. - For a vehicle tted with rear side airbags, it is essential to lock the airbag computer using the diagnostic tool before removing the trim (see (see 88C , Airbag and Pretensioners) ). Move the front seat forward.

101345

Unclip trim upper section (2 ) . Release B-pillar trim (3 ) .

5 1

18828

Undo the seat belt by pressing catch (1) .

101343

Unclip the trim in the direction of (4 ) and (5) .

59A-5

SAFETY ACCESSORIES Front seat belt: Removal - Refitting

B84

59A

7 9

6 11
101337

Remove inertia reel bolt ( 11) Remove the inertia reel.

101344

Partially remove the door seals. Unclip lower mounting clips (8) . Disconnect: - the trim in the direction of (6) and (7) , - the seat belt buckle through opening (9) .

12

10
101336

Remove seat belt height adjustment mechanism mounting bolt ( 12) . Release the assembly upwards.

REFITTING
To refit, proceed in the reverse order of removal.
101335

Tighten to torque the seat belt mounting bolts ( 2.1 daNm ) .

Remove seat belt anchorage bolt (10) .

59A-6

SAFETY ACCESSORIES Rear seat belt

C84

59A

Tightening torques m seat belt mounting bolts 2.1 daNm

REMOVAL

2 2

IMPORTANT - Seat belts that were fastened during an impact must always be replaced. If there are any doubts about whether the seat belt was being worn, you should replace it. - For a vehicle tted with rear side airbags, it is essential to lock the airbag computer with the diagnostic tool before removing the trim (see (see 88C , Airbag and Pretensioners) ). Move the seat forward. Remove the rear parcel shelf. Unclip upper trim ( 2 )

102060

101312

Unclip front door sill lining (3 ) .

102053

Remove bolts (1) . Remove the parcel shelf. Disconnect the boot lighting connector.

59A-7

SAFETY ACCESSORIES Rear seat belt

C84

59A

4 7
102058

Remove: - the bench seat base, - bolt (4 ) . Release the strap retaining rail.
102320

Remove both bolts (7 ) for vehicles fitted with rear side airbags.

6 8

102062

Remove bolt (6) . Unclip trim (5) . Remove seat belt lower mounting bolt ( 8)
102057

59A-8

SAFETY ACCESSORIES Rear seat belt

C84

59A

11 10

9 14

102068

Remove seat belt buckle mounting bolts ( 14) .

REFITTING
102059

To refit, proceed in the reverse order of removal. Tighten to torque the seat belt mounting bolts ( 2.1 daNm ) .

Partially remove the luggage compartment seal. Unclip the quarter panel trim in the direction of (9) and (10) . Release the seat belt strap through opening (11) .

12

13

102056

Remove: - bolt (12 ) , - inertia reel mounting bolt ( 13) .

59A-9

SAFETY ACCESSORIES Rear seat belt

B84

59A

Tightening torques m seat belt mounting bolts 2.1 daNm

REMOVAL

101345

Unclip trim upper section (1 ) . Remove trim (2 )

101914

IMPORTANT - Seat belts that are fastened during an impact must always be replaced. If there are any doubts about whether the seat belt was being worn, you should replace it. - For a vehicle tted with rear side airbags, it is essential to lock the airbag computer with the diagnostic tool before removing the trim (see (see 88C , Airbag and Pretensioners) ). Move the seat forward. Remove the rear parcel shelf.

3
101347

Remove: - the bench seat base, - clip (5 ) using a pair of unclipping pliers. Unclip the trim in the direction of (3 ) and (4) .

59A-10

SAFETY ACCESSORIES Rear seat belt

B84

59A

101346

102053

Unclip trim (6) .

Remove bolts ( 8) . Disconnect the boot lighting connector.

11

10

101338

Remove the seat belt fittings mounting bolt (7) . Unclip trim ( 9) . Disconnect: - trim (10) , - the seat belt strap through opening ( 11)

101348

59A-11

SAFETY ACCESSORIES Rear seat belt

B84

59A

12 14

102068

Remove seat belt buckle mounting bolts ( 14) .

REFITTING
101339

To refit, proceed in the reverse order of removal. Tighten to torque the seat belt mounting bolts ( 2.1 daNm ) .

Partially remove the wheel arch trim. Remove seat belt upper mounting bolt (12) .

13

101341

Remove seat belt inertia reel bolt (13) .

59A-12

SAFETY ACCESSORIES Centre rear seat belt: Removal - Refitting

B84 or C84

59A

Tightening torques m seat belt inertia reel mounting bolt 25 Nm

REMOVAL
Remove the seatback (see 78A, Rear seat trims, Seatback trim ).

102289

Remove inertia reel bolt ( 2 ) Remove: - the inertia reel, - the belt guide trim.

REFITTING
Proceed in the reverse order to removal.
102288

Remove bolts (1) . Remove the strap cover.

Tighten to torque the seat belt inertia reel mounting bolt ( 25 Nm ) .

59A-13