This document is a clearance chart that provides nominal sizes and maximum/minimum clearance specifications for various engine part dimensions across different engine models. It includes specifications for cylinders and pistons, piston rings, crankshafts, bearings, connecting rods, crossheads, and other parts. The chart lists 22 specifications and their values for 12 different engine types denoted as BTD models. All dimensions are in millimeters.
This document is a clearance chart that provides nominal sizes and maximum/minimum clearance specifications for various engine part dimensions across different engine models. It includes specifications for cylinders and pistons, piston rings, crankshafts, bearings, connecting rods, crossheads, and other parts. The chart lists 22 specifications and their values for 12 different engine types denoted as BTD models. All dimensions are in millimeters.
This document is a clearance chart that provides nominal sizes and maximum/minimum clearance specifications for various engine part dimensions across different engine models. It includes specifications for cylinders and pistons, piston rings, crankshafts, bearings, connecting rods, crossheads, and other parts. The chart lists 22 specifications and their values for 12 different engine types denoted as BTD models. All dimensions are in millimeters.
This document is a clearance chart that provides nominal sizes and maximum/minimum clearance specifications for various engine part dimensions across different engine models. It includes specifications for cylinders and pistons, piston rings, crankshafts, bearings, connecting rods, crossheads, and other parts. The chart lists 22 specifications and their values for 12 different engine types denoted as BTD models. All dimensions are in millimeters.
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CLEARANCE CHART
All Dimensions are in mm:
BTD-JM
BTD-LM
BTD-MM
BTD-J2M
BTD-NM
BTD-PM
BTD-JH
BTD-LH
BTD-RM
BTD-QM
BTD-J2H
Sr.No. DESCRIPTION
Nom Size
Max Clea
Min Clea
Nom Size
Max Clea
Min Clea
Nom Size
Max Clea
Min Clea
Nom Size
Max Clea
Min Clea
Nom Size
Max Clea
Min Clea
Nom Size
Max Clea
Min Clea
Nom Size
Max Clea
Min Clea
Nom Size
Max Clea
Min Clea
Nom Size
Max Clea
Min Clea
Nom Size
Max Clea
Min Clea
Nom Size
Max Clea
Min Clea
1A
Cylinder & piston LP
316
0.65
0.55
255
0.55
0.45
255
0.55
0.45
316
0.65
0.55
195
0.45
0.36
355
0.707
0.6
316
0.65
0.55
255
0.55
0.45
470
1.04
0.93
470
11.4
0.93
316
0.65
0.55
2A/
Cylinder & piston HP
194
0.45
0.36
160
0.49
0.4
160
0.49
0.4
194
0.45
0.36
130
0.49
0.4
215
0.496
0.35
180
0.44
0.36
130
0.49
0.4
290
0.65
0.55
290
0.65
0.55
180
0.44
0.36
3B
Piston Ring Gap LP
316
1.12
0.8
255
1.1
0.9
255
1.1
0.9
316
1.12
0.8
194
0.75
0.55
355
1.2
1.05
316
1.12
0.8
255
1.1
0.9
1.5
1.5
316
1.12
0.8
4B/
Piston Ring Gap HP
194
0.75
0.55
160
0.75
0.55
160
0.75
0.55
194
0.75
0.55
130
0,55
0.35
215
0.8
0.6
180
0.75
0.55
1.3
0.55
0.35
1.3
1.3
180
0.75
0.55
5B
Piston Ring Side Clearance LP
16
0.042
0.016
0.05
0.013
0.05
0.013
16
0.042
0.016
0.043
0.019
10
0.05
0.016
16
0.052
0.016
0.05
0.013
10
0.05
0.013
10
0.05
0.013
16
0.052
0.016
6D/
Piston Ring Side Clearance HP
0.043
0.019
0.05
0.013
0.05
0.013
0.043
0.019
0.034
0.01
0.047
0.015
0.043
0.019
0.034
0.01
0.05
0.013
0.05
0.013
0.043
0.019
7K
Pressure Breaker Gap (Total)
0.3
0.2
0.3
0.2
0.3
0.2
0.3
0.2
0.3
0.2
0.3
0.2
0.3
0.2
0.3
0.2
16
0.09
0.044
16
1.8
0.077
0.3
0.2
8L
Oil Scapper Packing gap (Total)
2.2
1.8
2.8
2.3
9L
Metallic Packing Gap (Total)
3 000
0.3
3.2
2.8
3.2
0.07
10M
Small End Bearing and Gudgen Pin (Diametrical)
44.4
0.038
0.021
44.4
0.038
0.021
40
0.066
0.025
44.4
0.038
0.021
40
0.066
0.025
44.4
0.038
0.021
44.4
0.038
0.021
0 44.4
0.038
0.021
60
0.1
0.07
60
0.11
0.1
0.038
0.021
11N
Crank Shaft & Big End Bearing
0.116
0.0427
92
0.116
0.0427
76
0.08
0.03
92
0.116
0.0427
76.2
0.124
0.06
92
0.116
0.0427
92
0.116
0.0427
92
0.116
0.0427
100
0.17
0.11
100
0.17
0.038
92
0.116
0.0427
12O
Crank Shaft & Main Bearing
92
0.116
0.0427
92
0.116
0.0427
76
0.101
0.064
110
0.1
0.03
76.2
0.101
0.064
92
0.116
0.0427
92
0.116
0.0427
92
0.116
0.0427
114.3
0.127
0.038
114.3
0.127
0.8
110
0.1
0.03
13P
Crank Shaft & Main Bearing (Axial) (End Float)
1.2
0.8
1.2
0.8
1.2
0.8
0.7
0.3
1.2
0.8
1.2
0.8
1.2
0.8
1.2
0.8
1.2
0.8
1.2
0.25
1.2
0.8
14Q
Connectng Rod and Crank Shaft Pin (Axial)
44.5
0.3
0.2
0.3
0 200
0.29
0.14
44.5
0.3
0.2
0.29
0.14
44.5
0.3
44.5
0.3
0.2
44.5
0.3
0.2
0.35
0.25
0.35
0.15
44.5
0.3
0.2
15H
Cross Head O.D. and Cross Head Guide Bore
169
0.35
0.065
169
0.135
0.065
149
0.123
0.043
135
0.135
0.065
149
123
0.043
169
0.135
0.065
169
0.135
0.065
169
0.135
0.065
200
0.192
0.1
200
0.2
1.5
169
0.135
0.055
16S
Cylinder Inner Cover and Piston LP Bumping
2.1
1.4
1.9
1.2
1.9
1.2
2.1
1.4
1.5
2.7
2.2
1.4
2.1
1.4
2.5
1.8
1.9
2.3
1.4
17T
Cylinder Outer Cover and Piston LP Bumping
2.1
1.4
1.9
1.2
1.9
1.2
2.1
1.4
1.3
2.8
1.8
2.1
1.4
3.3
2.6
2.5
2.3
2.8
1.8
18S
Cylinder Inner Cover and Piston HP Bumping
2.65
1.95
2.4
1.7
1.9
1.2
2.65
1.95
1.2
0.8
2.6
2.1
2.3
1.75
1.2
0.8
2.3
1.6
2.6
2.3
2.3
1.75
19T
Cylinder Outer Cover and Piston HP Bumping
2.65
1.95
2.4
1.7
1.9
1.2
2.65
1.95
2.6
1.8
1.9
1.6
2.2
2.6
1.8
2.9
2.2
1.7
2.2
Pg. 56
CLEARANCE CHART All Dimensions are in mm: Sr. DESCRIPTION No.
