Kinematics & Dynamics of Machinery
Kinematics & Dynamics of Machinery
ASSIGNMENT
Module Code Module Name Course Department
MMD 509 Kinematics &Dynamics of Machinery M.Sc in Machinery Design Engineering Mechanical & Manufacturing Engg.
Declaration Sheet Student Name Reg. No Course Batch Module Code Module Title Module Date Module Leader P.Prabhakar BAB0911001 Machinery design FT-11 MMD509 Kinematics & Dynamics of Machinery 19-03-2012 Asst Prof. Monish gowda to 14-04-2012 Batch Full-Time 2011.
Extension requests:
Extensions can only be granted by the Head of the Department in consultation with the module leader. Extensions granted by any other person will not be accepted and hence the assignment will incur a penalty. Extensions MUST be requested by using the Extension Request Form, which is available with the ARO. A copy of the extension approval must be attached to the assignment submitted.
All late assignments: must be submitted to Academic Records Office (ARO). It is your responsibility to ensure that the receipt of a late assignment is recorded in the ARO. If an extension was agreed, the authorization should be submitted to ARO during the submission of assignment. To ensure assignment reports are written concisely, the length should be restricted to a limit indicated in the assignment problem statement. Assignment reports greater than this length may incur a penalty of one grade (5 marks). Each delegate is required to retain a copy of the assignment report.
Declaration
The assignment submitted herewith is a result of my own investigations and that I have conformed to the guidelines against plagiarism as laid out in the PEMP Student Handbook. All sections of the text and results, which have been obtained from other sources, are fully referenced. I understand that cheating and plagiarism constitute a breach of University regulations and will be dealt with accordingly.
Date
ii
Abstract
____________________________________________________________________________
In kinematics and dynamics of machinery, were kinematics involves in finding out the results of body in motion without considering the forces and dynamics involves in finding the result of the body in motion with considering the forces. These analyses are carried out by graphical, analytical and numerical method. The choice of approach to the solution is depend on the problem at hand and the available data. In general mechanisms are used to obtain various types of motion, one of the motion is intermittent motion, to obtain the intermittent motion various type of mechanisms are used out of which cam mechanism provides the best intermittent motion is been explained in the part-A by comparing the advantage of cam over the other mechanism. The wiper function is based on four bar mechanism were to obtain the crank rocker motion synthesis of link length is carried out and modeled in ADAMS 2010 motion & constrains are provided the result of displacement, velocity & acceleration is taken and the effect of change in result by changing the crank length and coupler length is funded and the results were compared and analysed. The bearings are used to support the rotating shafts at the ends for the selection of the bearing the force on the bearing is required. In Part-C for the given mass, radius & rpm the shape is modeled in ADAMS and the force acting on the bearing was found and by changing the parameters of mass, radius and rpm the effect of change in the result was found and it is compared and analysed.
iii
Contents
____________________________________________________________________________
Contents
Declaration Sheet ......................................................................................................................... ii Abstract ....................................................................................................................................... iii Contents ........................................................................................................................................iv List of Tables .............................................................................................................................. vii List of Figures ........................................................................................................................... viii List of Symbols ............................................................................................................................. x PART-A......................................................................................................................................... 1 1.0 Introduction & analysis of the statement:................................................................................ 1 1.2 Comparison of various mechanisms with cam:....................................................................... 1 1.2.1 Comparison between Cam & Step motor:............................................................................ 1 1.2.2 Comparison between Cam & Ratchet mechanism: .............................................................. 2 1.2.3Comparison of Cam & Cycloid gear mechanism .................................................................. 2 1.2.4 Comparison between Cam & Geneva mechanism: .............................................................. 2 1.2.5 Comparison between Cam& star wheel mechanism: ........................................................... 2 1.3 Case study: .............................................................................................................................. 2 1.3.1 Factors involved in selection of cam for intermittent motion: ............................................. 3 1.4 Conclusion: .............................................................................................................................. 3 2.0 Introduction ............................................................................................................................. 4 2.1 Four bar mechanism: ............................................................................................................... 4 2.2 Linkage synthesis: ................................................................................................................... 5 2.3 Calculation: ............................................................................................................................. 5 2.4 Result interpretation from synthesis:....................................................................................... 8 2.5 Creation of wiper mechanism in ADAMS: ............................................................................. 8 2.6 Joints, Constrains &Motion for mechanism:........................................................................... 9 2.6.1 Revolute joint: ...................................................................................................................... 9 2.6.2 Rotational motion: .............................................................................................................. 10 2.6.3 Constrain for wiper:............................................................................................................ 10
iv
2.7 Kinematic analysis carried out in ADAMS:.......................................................................... 11 2.7.1 Rockers angular velocity graph: ....................................................................................... 11 2.7.2 Comments on the result obtained: ...................................................................................... 12 2.7.3 Wipers displacement graph: .............................................................................................. 13 2.7.4 Rockers displacement graph: ............................................................................................ 14 2.7.5 Comments on the result obtained: ...................................................................................... 14 2.7.6 Rockers angular acceleration graph: ................................................................................. 14 2.7.7 Rockers angular acceleration graph: ................................................................................. 15 2.7.8 Comments on the result obtained: ...................................................................................... 15 2.8 Comparison of angular acceleration results: ......................................................................... 16 2.8.1 Comments on the result obtained: ...................................................................................... 16 2.8.2 Comparison of angular velocity results:............................................................................. 17 2.8.3 Comments on the result obtained: ...................................................................................... 17 2.8.4 Comparison of wiper displacement results: ....................................................................... 17 2.8.5 Comments on the result obtained: ...................................................................................... 19 2.8.6 Conclusion:......................................................................................................................... 19 3.0 Problem statement: ................................................................................................................ 20 3.1 Calculation: ........................................................................................................................... 21 3.2 Modeling in ADAMS: ........................................................................................................... 22 3.3 Constrains and joints for the model:...................................................................................... 22 3.4 Results obtained from the ADAMS: ..................................................................................... 23 3.4.1 Comments on the result obtained: ...................................................................................... 24 3.4.2 Comparison of analytical result and result: ........................................................................ 24 3.5 Result obtained by changing the mass to 1kg: ...................................................................... 25 3.5.1Results obtained from the ADAMS: ................................................................................... 25 3.5.2 Comparison of result by changing masses: ........................................................................ 26 3.5.3 Comments on the result obtained: ...................................................................................... 26 3.6 Result obtained by changing the radius to 0.25m: ................................................................ 26 3.6.1 Comparison of result by changing lengths: ........................................................................ 27 3.6.2 Comments on The result obtained:..................................................................................... 27 3.7 Result obtained by changing the rpm to1000: ....................................................................... 28 3.7.1 Comparison of result by changing rpm: ............................................................................. 29
<Kinematics & dynamics of machinery>
3.7.2 Comments on The result obtained:..................................................................................... 29 3.8 Conclusion: ............................................................................................................................ 30 4.0 Learning outcome: ................................................................................................................. 30 References: .................................................................................................................................. 31 Appendex-1 Comparison of various intermittent motion mechanism 32
vi
List of Tables
____________________________________________________________________________
Table No.
Pg.No.
Table 1. 1 Various types of intermittent motion mechanism........................................................ 1 Table 3. 1 Comparison of result of analytical & ADAMS ......................................................... 24 Table 3. 2 Comparision of result by changing mass = 1kg......................................................... 26 Table 3. 3 Comparison of result by changing length = 0.25m.................................................... 27 Table 3. 4 Comparison of result by changing rpm =1000 .......................................................... 29
vii
List of Figures
____________________________________________________________________________
Pg.No.
Fig 1. 1 Step motor ....................................................................................................................... 2 Fig 1. 2 Ratchet mechanism.......................................................................................................... 2 Fig 1. 3 Cycloid gear .................................................................................................................... 2 Fig 1. 4 Geneva mechanism.......................................................................................................... 2 Fig 1. 5 Star wheel ........................................................................................................................ 2 Fig 1. 6 Diesel engine valve mechanism ...................................................................................... 3 Fig 2. 1 Car wiper ......................................................................................................................... 4 Fig 2. 2 Four bar mechanism ........................................................................................................ 4 Fig 2. 3 Marker creation using CATIA input ............................................................................... 9 Fig 2. 4 Four bar link creation in ADAMS Fig 2. 5 Marker creation in ADAMS .............. 9
Fig 2. 6 Joints & motion for 4 bar mechanism ........................................................................... 10 Fig 2. 7 Four bar mechanism with wiper .................................................................................... 11 Fig 2. 8 Angular velocity [ ] ....................................................................................................... 11 Fig 2. 9 Angular velocity to time graph...................................................................................... 12 Fig 2. 10 Displacement of Wiper................................................................................................ 13 Fig 2. 11 Displacement to Crank angle graph ............................................................................ 14 Fig 2. 12 Angular acceleration.................................................................................................... 15 Fig 2. 13 Angular acceleration to time graph ............................................................................. 15 Fig 2. 14 Angular acceleration comparison graph ...................................................................... 16 Fig 2. 15 Angular velocity comparison graph ............................................................................ 17 Fig 2. 16 Comparison of displacement result graph ................................................................... 19 Fig 3. 1 Modeling in ADAMS .................................................................................................... 23 Fig 3. 2 Graph showing force on RA & RB bearing .................................................................. 24 Fig 3. 3 Changing mass from 2kg to 1kg.................................................................................... 25 Fig 3. 4 Force on bearing RA & RB mass = 1kg........................................................................ 25 Fig 3. 5 Changing the radius to 0.25m in ADAMS ................................................................... 26
viii
Fig 3. 6 Force on bearing RA & RB (radius = 0.25m) ............................................................... 27 Fig 3. 7 Showing change in rpm in ADAMS ............................................................................. 28 Fig 3. 8 Force on bearing (rpm = 1000)...................................................................................... 29
ix
List of Symbols
____________________________________________________________________________
Description
PART-A
CHAPTER 1
Table 1. 1 Various types of intermittent motion mechanism From the above comparison table of the different mechanism shows Cam system is the best option as an intermittent motion mechanism in the various aspects like high load carrying capacity, high indexing precision and less relative cost of the mechanism etc.
As the cam rotates the follower is guided, there will be the motion but in case of step motor the reliability depends on the power supply, and there will be more vibration in step motor as the rotor is held by the magnetic fields which behave like a spring. Cam mechanism also provides the mechanical advantage while function which is not possible by step motor. The motion control is excellent for cam than step motor. Step motor is not suitable for high rpm.
capacity than cam and has less indexing precision than cam. Fig 1.5 shows the 90 indexing star wheel mechanism.
precisely and should have very precise relative motion to the piston movement. Cam shaft is used to accomplish this function. The cam shaft is the long cylinder shaft which has cam profiles in between called lobe; each lobe has a follower when the cam shaft rotates the follower moves up and down for each rotation by following the profile of the cam lobes. The followers are connected to the engine valves & fluid injectors by various linkages push rods & rocker arm. The valves are normally closed by springs. It opens & closes by push rod & rocker arm by rotation of cam lobe.
1.4 Conclusion:
In the case study of diesel engine valve operation the cam is the only best option for intermittent motion and though in different mechanical assembly various mechanisms are used to obtain the intermittent motion other than cam but still cam has its own advantages and has wide application in mechanical parts and there is no substitute for cam in some mechanism.
2.3 Calculation:
X
cos
x 180
X 1.2 X
X 2.5 X
X 3.8
Function: Y=X2 As X1= 1.2 Y1=1.22 = 1.44 As X2 = 2.5 Y2 =2.52 = 6.25 As X3 = 3.8 Y3 = 14.44 The values of precision points of crank(X) and rocker(Y) are: X1 = 1.2 X2 = 2.5 X3 = 3.8 Y1 = 1.44 Y2 = 6.25 Y3 = 14.44
x x r 12
r 60
1.2 160 0 x x r 90
2.5 160 0
x x r 168
3.8 160 0 y y
r r
r 4.66
130 60 16 1
y y r 62.05
1.44 14.66 60
y y r 84.46
6.25 14.66 60
y y r 122.63
14.44 14.66 60
The table shows at the precision points of crank(X) and rocker(Y) for the different angle of crank () the angle of rocker() is: 1 = 12 2 = 90 3 = 168 1 62.05 2 84.46 3 122.63
For four bar mechanism to obtain the crank rocker mechanism the fudenstain equation is used for finding the link lengths. cos K cos K cos K cos12 62.05 K cos62.05 K cos12 K
cos90 84.46 K cos84.46 K cos90 K K1=2.45; K2=1.29; K3=0.75 As given link length a=30mm K d a
2.45 d c
d 73.5mm K
d 30
1.29
c 56.97mm
<Kinematics & dynamics of machinery>
73.5 c
K K
b 97.71mm
a b c d 2ac
Fig 2. 3 Marker creation using CATIA input By keeping the marker as the reference and as the ground length is known from the calculation as 73.5mm the other marker is created as shown in the Fig(). By using these two markers four bar mechanism is generated to the required link length as shown in the Fig().
crank and the coupler as the crank rotates to the 360 the coupler end connected to the crank will also rotates to the 360 therefore it requires the revolute joint at this joint. The next revolute joint is between the coupler end and rocker end this is provided as for the input motion of the crank the rocker end will be oscillating in the path of radius. The last revolute joint between the rocker end and ground this is provided as this end has to swing about its axis without translation about the pivoted point for the input motion of the crank.
10
11
Fig(a)
Fig(b)
Fig(c)
12
When the crank link and the coupler link becomes collinear while the crank angle is 28.80 the rocker reaches the maximum range as shown in Fig(b) were the angular velocity of the rocker 0.030 deg/sec.
When the crank link and the coupler link becomes collinear again while the crank angle is 132.63 to the frame of reference the rocker reaches the other end of the maximum range were the angular velocity of the rocker comes to 0.030 deg/sec.
When the crank again reaches the intial position of the 90 the cycle completes were the angular velocity is 18.90deg/sec. From the graph the time taken for the return stroke is 4.60 seconde as the cycle time is 12 seconds the time for the forward stroke is 7.40second there fore it comes under quick return mechanism and the quick return ratio is 0.62.
13
14
15
at the further rotation of the crank were the angular acceleration is very less and it is gradually reducing to 0 deg/sec2 which takes more time than the time taken for forward stroke which satisfies the quick return mechanism.
16
17
B) The result obtained by changing the link length AB = 25mm. C) The result obtained by changing the link length BC = 66.20mm.
18
2.8.6 Conclusion:
By comparing the graphs of displacement, angular velocity and angular acceleration of the three cases for the link length obtained in synthesis, by changing the crank length AB and by changing the coupler length BC the best result obtained among these is the link lengths constructed with the values obtained from the synthesis mechanism provides the best result as even the displacement value is slightly less than the value obtained by changing coupler length but since the synthesis length supports the quick return mechanism in better way than other results it is considered as the suitable lengths for 4bar wiper mechanism.
19
PART-C _______________________________________________________________________________
Consideration for calculation: The masses are rotating at the different planes. The central shaft is considered as mass less shaft. The masses are placed in equal distance and the weight of the masses is same therefore the masses are properly balanced. As the masses are properly balanced the forces acting on the in the both the sides will be same. Given data: Weight of sphere = 2kg Radius of the hanging mass = 0.2m Total length of the shaft = 1.2m Distance between the planes = 0.3m
20
3.1 Calculation:
MASS RADIUS PLANE (m) in (r ) in m kg A 1 2 3 B A 2 2 2 B R 0.2 0.2 0.2 R RA 0.4 0.4 0.4 RB 0 0 120 240 0 RA*Cos 0.40 -0.20 -0.20 RB*Cos RA*Sin 0.00 0.34 -0.34 RB*Sin 0 0.3 0.6 0.9 1.2 0 0.12 0.24 0.36 1.2RB Cos -0.18 Sin -0.11 0.00 0.12 -0.12 -0.18 1.2RB* 0.00 0.00 0.20 -0.31 1.2RB* mr degree in mr Cos mr Sin H (L) LENGT mrL Cos Sin mrL mrL
1.2RB mrlsin mrlcos 1.2RB 0.18 0.11 RB = 0.175 The force on bearing (F) = mr2 2N 60 2 x x1200 60 = 125.663 rad/sec mr2 = 0.175 x 125.6632 mr2 = 2763.45N
21
we know RB = 0.175 therefore RB cos = 0.175 cos0 & RB sin = 0.175sin0 Substituting o.175 for RB cos in mr cos & 0 for mr sin We get RA mrsin mrcos RA 0.175 0 RA = 0.175 The force on bearing (F) = mr2 2N 60 2 x x1200 60 = 125.663 rad/sec mr2 = 0.175 x 125.6632 mr2 = 2763.45N
22
Rad/ sec
2 x x 1200 60
deg/sec = 125.6 *(180/) Changing the masses of the central shaft and the other 0.2m shaft as 0.05 in user input.
23
Table 3. 1 Comparison of result of analytical & ADAMS As the result obtained by the analytical has the variation of 0.22% which is very less and within the accepted level which can be overcome by the factor of safety. The result obtained from the ADAMS is the forces acting on the both of the bearings connected to the ends of the shaft.
24
25
26
27
28
29
3.8 Conclusion:
When the rotating masses are properly balanced the forces on bearing will be increasing with the increasing of masses, increase in radius and increase in rpm similarly the force will be reduced while decreasing any of the three parameter but out of these a slight variation in the rpm results in the tremendous change in the bearing forces.
30
References:
[Referring Web Published Article] [1] Unknown, Diesel engine, cam shaft, timing gear & valve mechanism http://www.engineersedge.com/power_transmission/diesel_timing_gears_camshaft.htm retrieved on 17-04-2011. [11]John H. Bick ford Design of intermittent motion mechanism http://ebooks.library.cornell.edu/k/kmoddl/pdf/002_017.pdf retrieved on 12-04-2011. [Referring Web Published Article from which photographs are extracted] [2] V.Ryan, Ratchet mechanism - http://www.technologystudent.com/cams/ratch1.htm retrieved on 10-04-2011. [3] Unknown, Stepper motor - http://en.wikipedia.org/wiki/Stepper_motor retrieved on 17-042011. [4] Jovan DORI, one approach for modeling intermittent motion mechanism with non circular Gears - http://www.mdesign.ftn.uns.ac.rs/pdf/2011/no2/121-126.pdf Retrieved on 21-04-2011. [5]Unknown, Geneva mechanism - http://blog.dugnorth.com/2008/04/geneva-mechanismmaltese-cross-or.html retrieved on 21-04-2011. [6] Unknown, Car wiper http://images.businessweek.com/ss/06/09/cartech_timeline/source/4.htm retrieved on 16-04-2011. [7] Unknown, Four bar mechanism http://www.kxcad.net/cae_MATLAB/toolbox/physmod/mech/f5-6075.html retrieved on 17-042011. [8] Unknown, Angular Velocity http://lancet.mit.edu/motors/motors3.html retrieved on 17-042011. [9]Unknown, Wiper displacement http://en.wikipedia.org/wiki/Linkage_(mechanical) retrieved on 17-04-2011. [10]Unknown, Angular acceleration http://www.physicstutorials.org/home/rotationalmotion/angular-acceleration retrieved on 17-04-2011.
31
32
33