Solenoid Catalog PDF

SOLENOIDS
Solenoid Components for Control Systems

Solenoids Solenoid Accessories Solenoid Shutdown Kits
CUSTOM SOLUTIONS . . . . . . . . . . . . . . . . . PAGES 0203
INNOVATIVE TECHNOLOGY
. . . . . . . . . . . PAGES
0405
SOLENOIDS . . . . . . . . . . . . . . . . . . . . . . . . . PAGES 0634 Internally and externally switched solenoids for continuous duty operation in the most severe engine environments Solenoid Basics Dual Coil Solenoids Single Coil Solenoids
SOLENOID CONTROL ELECTRONICS . . . . PAGES 3551 Solenoid protection products with either external or internal electronics to prevent overheating of pull coil Coil Commanders Pull Coil Timer Modules Integrated Coil Electronics (ICE) Advanced ICE Hardware
SOLENOID SHUTDOWN KITS . . . . . . . . . . PAGES 5261 Fit a wide range of engines and fuel injection pump governors for running and stopping engines under all conditions RQV-K Bosch RSV Bosch Kubota 1A (62.2 mm) Kubota 3A (70 and 82 mm) Mitsubishi L RSV Zexel Nippondenso
TABLE OF CONTENTS
Custom Solutions
Engines run in hot, dirty places. In hazardous environments. In submerged conditions. For long continuous hours or for very intense intermittent times. Woodward knows that your engines control system has to work perfectly no matter where that engine is running or what it is running. Thats why OEMs team up with Woodward engineers when solenoids are key components of their control systems. This collaboration results in components uniquely tailored for the job at hand.
Typical Custom Solutions for Engine Control Systems

Woodward Air Valve Shutoff Solenoid
Diesel engine runaway, caused by the presence of combustible gases in engine intake air, can result in serious consequence. Woodward designed and manufactured a diesel engine air shutoff valve solenoid to eliminate intake air. The solenoid, built for an engine OEM, allows the safe operation of engines in hazardous environments.
Woodward Air Vent Control Solenoid

Railroad cars and refrigerated trucks hauling produce must combat the buildup of carbon dioxide in order to prevent the cargo from rot. Woodward designed and manufactured an air vent control solenoid that allows fresh air to flow over produce while being transported by train or truck.
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Custom Solutions (continued)

Typical Custom Solutions for Engine Brake Systems
Woodward Integrated Solenoid Valve
A compression release engine brake system reduces vehicle speed via an exhaust valve that allows pressure to escape instead of returning energy back to the piston. Woodward designed and manufactured a solenoid valve that opens and closes the brake system exhaust valve for an Asian OEMs new line of 224 kW to 299 kW (300 hp to 400 hp) on-highway diesel engines.
Switchgear Controls
Woodward Bi-directional Solenoid
Electrical power switchgear requires a high force (445 N [100 lbf]), low stroke (6.35mm [1/4"]) motion to push a spring loaded switch over center to make and break a circuit. Woodward designed and manufactured a bi-directional solenoid to open or close the voltage switch on a vacuum capacitor switch.
Locking Assemblies
Woodward Spool Lock Solenoid
Construction equipment runs in hot, dirty, high-vibration environments and needs rugged components as locking mechanisms. Woodward designed and manufactured a spool lock solenoid for a skid steer loader OEM that withstands 1500 lbs of side load resistance.
When solenoids are key components of your control systems, put Woodward on your design team. Contact your Woodward representative to learn more about our engine control solutions.
e-mail: icinfo@woodward.com 3
Innovative Technology
+
MagAssist Solenoid
Simplifies system requirements and connections
Woodwards new MagAssist solenoid delivers high return force with low power input, using less energy than typical dual-coil solenoids. Its patented, single-coil design uses a permanent magnet with bi-directional assist to achieve both pull and hold functions. While de-energized, the solenoid plunger remains attracted to the permanent magnet to maintain position. When energized, the permanent magnet enhances the pull-in force. By eliminating the need for high current switching or electronic switch assemblies, the MagAssist can significantly reduce system costs. The MagAssist would be an ideal choice for an industrial, under-the-hood application where voltage is 12 Vdc; rated current is 2.6 A; stroke is approx 6mm (1/4"); and return force requirements are up to 20 N (4.5 lbf). To see if the MagAssist would be ideal for your engine, contact Woodward with your specific requirements.
=
Features
Eliminates high current switching Single, low power, continuous duty, pull coil winding Approx. 92% reduction in pull current (36.5 A [dual-coil] vs. 2.6 A [MagAssist]) Low current requirements (typically 2.5 A operating current) Robust design withstands vibration of 20 Gs, 50400 Hz Allows for unlimited cranking cycles without overheating the solenoid Increases available battery cold cranking amps (CCA) Unaffected by voltage transients
Typical Applications
Diesel engine fuel shutoff Hydraulic valve shutoff Fluid pump shutoff Throttle, choke, valve, clutch, and overspeed protection assemblies
United States Patent 7280019 B2
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MagAssist Reduces Cost of Control Systems by Simplifying Components and Connections

FUEL SOLENOID RELAY
BATTERY
Typical fuel system with switching electronics
NOTE: DEDICATED RELAY FOR FUEL SOLENOID
PULL - WHITE 3 WIRE CONNECTOR (2)
OFF ACC RUN/ON START BLACK - COMMON HOLD - RED KEY SWITCH TIMING MODULE
DUAL-COIL FUEL SHUTOFF SOLENOID
This fuel system uses a dual-coil solenoid with electronics for switching the pull and hold coils. It requires a dedicated relay for the fuel solenoid, a timing module with associated connections, and a dual-coil fuel shutoff solenoid.
BATTERY
Same fuel system with Woodward MagAssist
2 WIRE CONNECTOR OFF ACC RUN/ON START MAGASSIST FUEL SHUTOFF SOLENOID
BLACK - COMMON KEY SWITCH HOLD - RED
This fuel system uses a MagAssist solenoid which eliminates the need for switching electronics. The MagAssist will result in a reduction of total system costs and improved reliability.
e-mail: icinfo@woodward.com
Solenoid Basics
Solenoids
From operating engine run/stop levers, throttles, chokes, valves and clutches to protecting expensive diesel engines from overspeed, low lube pressure and high temperature, you can rely on Woodward solenoids to meet the ever-changing technical demands of modern industry.
The Basic Single Coil Solenoid

A solenoid is a device that converts electrical energy into mechanical work. Solenoids are made up of a free moving steel plunger that sits within a wound coil of copper wire. When electric current is introduced, a magnetic field forms, which draws the plunger in. The exposed end of the plunger can be attached to equipment, and when the solenoid is activated, the plunger will move to open, close, turn on or turn off that equipment.
The Woodward dual-coil Solenoid

To allow a solenoid to be held energized for long periods of time without overheating, Woodward uses two separate coil windings instead of one. The first wound coil operates at a high current level to provide maximum pull or push. The second wound coil simply holds the plunger in place after it has completed its stroke and bottomed out. Since the current required to hold the plunger in place is low, dual-coil solenoids can be energized continuously without overheating. This unique design concept results in a highly efficient compact solenoid approximately one half the size of a comparable single coil unit.
HEAVY PLASTIC PROTECTIVE HOUSING
HARD CHROME PLATED PLUNGER
RUGGED CONSTRUCTION HOUSING CRIMPED OVER TOP AND BOTTOM
TWO TERMINALS PLUS AN AUXILIARY TERMINAL
BRASS SLEEVE PLUNGER GUIDE
DOUBLE BREAK, HEAVY DUTY SWITCH
FLEXIBLE DUST BOOT RETURN SPRING (OPTIONAL) STEEL HOUSING PRACTICALLY INDESTRUCTIBLE PULL COIL
PERMANENTLY SEALED AGAINST DIRT AND MOISTURE
HOLD COIL
STRONG STEEL MOUNTING BRACKET
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Basics
Three methods for turning off the pull coil
Solenoids
After energizing and pulling in the plunger, the pull coil in a dual-coil solenoid must be turned off as soon as possible to prevent overheating. The three basic methods for switching off the pull coil are discussed below.
External Switching
STARTER RELAY S STARTER SOLENOID + FUEL SOLENOID RELAY STARTER MOTOR
BATTERY
OFF ACC RUN/ ON START
PULLWHITE
COMMONBLACK STOP/OFF HOLD- FUEL RED SHUT-OFF SOLENOID RUN/ON
The externally switched (3-wire) solenoid is used in applications where an operator/driver manually turns a key switch that temporarily energizes the pull coil to pull in the plunger. The most popular application is for start-stop control of engines in trucks and mobile equipment where moisture, dirt, dust, and high vibration are present. The sealed 3-wire solenoid is well suited for these harsh conditions.
KEY SWITCH
External Switching with Timer Module

STARTER RELAY S STARTER SOLENOID
FUEL SOLENOID RELAY STARTER MOTOR
BATTERY
BLACK WHITE (COMMON) (PULL) OPTIONAL CONNECTORS

PULL COIL TIMER MODULE
PART # SERIAL # VOLTAGE
R
KEY SWITCH
RED (HOLD) FUEL SHUT-OFF SOLENOID ORANGE YELLOW BLUE
With the addition of a Woodward pull coil timer module, the externally switched (3-wire) solenoid can be used not only in operator/driver controlled vehicles, but also in unattended equipment, throttle, and choke controls. The timer ensures that the pull coil is turned off within approximately 1 second after energizing, which prevents overheating of the coil in situations such as abusive overcranking of an engine.
RUN/ON STOP/OFF
CURRENT
SWITCHED BATTERY POSITIVE SOLENOID PULL COIL BATTERY NEGATIVE
PRODUCTS,
INC.
NILES, IL-60714,U.S.A. TEL.(708) 967-7730
} } }
BLUE
YELLOW
ORANGE
Internal Switching
STARTER RELAY S STARTER SOLENOID + FUEL SOLENOID RELAY STARTER MOTOR
BATTERY CIRCUIT BREAKER OR FUSE
The internally switched solenoid utilizes a mechanical double contact switch, mounted on the rear of the solenoid, to turn off the pull coil. Best suited for applications such as standby generator sets or other applications where vibration, dirt, moisture, and excessive cycling are not present.
STOP/OFF FUEL SHUT-OFF SOLENOID RUN/ON
KEY SWITCH
Basics
Solenoid Selection Factors
Solenoids
PLUNGER DE-ENERGIZED (Fp) PLUNGER ENERGIZED (Fh)
S Fp Fh
The pull or push force (Fp) required to move the plunger and load from a de-energized or non-voltage position to an energized or voltage induced position. The force required to hold (Fh) the plunger and load in its energized or voltage induced position. The total distance or stroke (S) the plunger travels when the solenoid is energized. All solenoids are affected by temperature. The hotter the solenoid, the less work it can do because of changes in the resistance of the copper coil wire. Low voltage also reduces the solenoids work output.
Evaluating Solenoid Suitability

To evaluate a solenoids work output, use the accompanying pull vs. stroke, voltage and temperature graphs and follow this example: Lets assume your application requires a maximum pull force of 7 pounds at a 1 inch stroke. After looking at the pull vs. stroke graph, the solenoid youre considering (Model 1502) has a 9 pound pull force at 1 inch stroke. Well represent this pull force with the letters (Fo). You know the solenoid is operating at 100% of rated voltage. A quick look at the voltage correction graph, which corrects for any extreme voltages, provides a 1.0 factor. Well represent the voltage correction factor with the letters (fv). Your solenoid is located near the engine; therefore, the ambient temperature of 122F (50C) exceeds the normal 77F (25C) ambient. The temperature correction graph indicates a correction factor of .83 be used. Well indicate the temperature correction factor with the letters (ft). Using the formula: F = Fo x fv x ft or F = 9 x 1.0 x .83 = 7.47 lbs Since the available solenoid force of 7.47 pounds is greater than your required pull force of 7 pounds, the solenoid is suitable for this particular application. Measurements for above factors must be taken in operating conditions. For example: you must start the engine and measure the force to move the lever to the stop position. The engine governor often exerts force on the stop lever, which is not apparent on a stationary engine.
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Basics
Solenoid Deration Graphs
Solenoids
Pull vs Stroke
25 (110) MODEL 1502
Voltage Correction (fv)

1.5
20 (88) 1.0 FORCE - lbs. (N) 15 (66) (fv)
10 (44) 1502 5 (22) S1 0 .25 .5 (6.25) (12.5) .75 1.0 (18.75) (25) 1.25 1.5 (31.25) (37.5)
.5
20
40
60
80
100
120
140
% OF RATED VOLTAGE
STROKE - in. (mm)
Temperature Correction (ft)

1.2
1.0
(ft)
.8
.6
.4 -13 (-25)
32 (0)
77 (25)
122 (50)
167 (75)
212 (100)
257 (125)
AMBIENT TEMPERATURE F (C)
Return Spring Deration

In some cases, an optional spring is attached to ensure that the solenoids de-energized plunger returns to its original position. For these applications, when using the F = Fo x fv x ft formula to determine the appropriate solenoid, remember: As the pull vs. stroke graph illustrates, the addition of a return spring changes the force (Fo) characteristics. When determining (Fo) for a solenoid with a return spring, refer to the appropriate line on the graph illustrating the return spring value (S1). This value must be subtracted from the solenoid performance curve to assure adequate force is available under derated conditions. Using our original example, the solenoid pull force (Fo) for Model 1502 at full voltage, 122F (50C) and 1 inch stroke was calculated to be 7.47 lbs. This force must now be reduced by the 2 pounds required to begin compressing the optional return spring (S1) at one inch (seePull vs. Stroke above). The available force has dropped to 5.47 lbs, far below the required 7 pounds for this application. Therefore, a solenoid model with a higher force rating such as the 1504 or 1753 would be required.
Basics
Solenoid Mounting
Solenoids
Location
Although the solenoid is designed to operate in harsh environments, locations with excessive heat build-up and constant exposure to liquid and particulate contaminants should be avoided. Must be sufficiently strong to handle solenoid pull forces, vibration and shock inherent in the application. The solenoid should be mounted to permit the plunger to be linked in a direct line to the load. Misalignment causes side loading and resulting friction reduces the solenoids available force. Increasing the distance between the solenoid and the lever-actuating mechanism will reduce the force lost due to side loading friction. The solenoid should be oriented with the plunger pointed vertically down or at some downward angle. If the plunger is pointed up, contaminants may collect in the plunger bore, affecting long term operation.
Brackets
Alignment
Solenoid position
Solenoid Linkage
The connecting link between the solenoid and its intended application is known as the solenoid linkage. For the internal switch to automatically disconnect the high current pull coil, solenoid linkage systems must allow the plunger to move completely into the solenoid body and bottom out without binding. Failure to bottom out will cause an internally switched solenoid to burn out and an externally switched solenoid to drop out. Solenoid linkage can take several forms: A rod threaded at both ends, a bead chain, a cable, etc. Rod When a connecting rod is employed, the stroke is adjusted by turning the rod on its threads and locking the rod in place with a lock washer and nut. The solenoid should be energized during adjustment. A swivel joint should be incorporated with this type of linkage system to compensate for possible misalignment between the connecting rod and solenoid plunger. When linkage is in either of these forms, the solenoid should be energized and the bead chain or cable length adjusted to give the desired lever position. Plunger travel must be checked, especially when a bead chain or cable is used in a connecting device. The plunger travel must be limited to the solenoids rated stroke when it is de-energized. An L bracket can be used to limit the plunger travel. (See diagram below.)
Bead chain or cable
Plunger travel
SOLENOID ENERGIZED STROKE ADJUST (NUT & LK WASHER)
LEVER POSITION SOLENOID DE-ENERGIZED "L" BRACKET STROKE + BEAD SOLENOID
+ -
SOLENOID
RIGHT ANGLE SWIVEL
SWIVEL
CONNECTING ROD
WASHER PIVOT
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Basics
Solenoid Voltage
To minimize voltage loss and resulting solenoid force deration, this chart should be used to select the proper wire thickness based upon the total wire length from the battery to the solenoid and back to the battery. Solenoid Series 1502/1753/1757
Wire Length Voltage Wire Thickness 16 AWG/1.5 mm2 14 AWG/2.5 mm
2
Solenoids
Solenoid Series 1504/1751/1756/2001

Wire Length 12 VDC 24 VDC
Solenoid Series 2003/2370

Wire Length 12 VDC 24 VDC
12 VDC
24 VDC
9' (2.7 m)
21' (6.4 m) 34' (10.4 m)
5' (1.5 m) 9' (2.7 m) 14' (4.3 m)
9' (2.7 m) 14' (4.3 m) 23' (7 m)
12' (3.7 m) 40' (12.2 m) 19' (5.8 m) 64' (19.5 m) 20' (6.1 m) 102' (31.1 m)
12 AWG/4.0 mm2 10 AWG/6.0 mm2
14' (4.3 m) 54' (16.5 m) 23' (7 m) 86' (26.2 m)
Solenoid Current
To protect solenoids from permanent overload damage, a well-designed system will include an overload protection device. This chart indicates proper fuse and circuit breaker ratings to incorporate into the wiring system. Solenoid Series 1502/1753/1757
Voltage Slow Blow Fuse Type 3AG Breaker Amps Max 12 VDC 8A 8A 24 VDC 6A 6A
Solenoid Series 1504/1751/1756/2001

12 VDC 12A 12A 24 VDC 7A 7A
Solenoid Series 2003/2370

24 VDC 20A 20A 24 VDC 10A 10A
Solenoid Boots
Woodward solenoid boots are constructed of either epichlorohydrin (black boot) or silicone rubber (gray boot). Epichlorohydrin offers excellent resistance to oxygen, weather, fuels and oils. It is ideal for many automotive and off-road engine compartment applications. Silicone rubber is also resistant to most engine compartment chemicals with the advantage of retaining excellent flexibility at low temperatures and the ability to work well at high temperatures. The boot type is either constant volume or bellows. Constant volume (CV) boots are designed so that the space inside the boot remains the same regardless of plunger position. With no change in volume there is no pressure buildup, which can reduce effective plunger force. A major benefit of the CV boot is that the boot can be totally sealed. The bellows boot is necessary in longer stroke applications where the volume change is too great to be handled by a CV boot. The bellows boot typically has a small bleed hole in it so that air is not trapped on one side of the boot or the other, allowing the pressure to equalize. Therefore, the bellows boot is not a totally sealed design.
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Solenoids
Solenoid Selection Guide

A guide to help you in the selection of Woodwards wide range of dual-coil solenoids
Woodwards innovative designs and advanced engineering technology provide distinct performance advantages:
Dual coil design provides both a high and low resistance coil for continuous operation in the widest ambient temperature range Dual-coil solenoids pack more power in a smaller space than single coil solenoids Coils are potted on select models, sealing the entire unit for long, reliable service under extreme dirt and moisture conditions Plated steel housings and mounting brackets are corrosion resistant High temperature magnet wire insulation Hard chrome plated plunger for smooth, reliable, wear-resistant operation Brass plunger bore sleeve 100% inspected and factory tested
The true tests of solenoid excellence:

Vibration test: Thermal cycling test: 15 to 2000 Hz @ 15 Gs, 3 planes -40F to +250F (-40C to +121C), 2 hours at each temperature with one hour transition, 25 cycles 3 hours @ 250F (121C) at 120% rated voltage 200 Gs peak @ 21 Hz for 300 hours
Heat soak test: Shock test:
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Solenoid Overview Chart:
Solenoids
Dual Coil Model No.*
Direction Pull Push
Pull or Push Force
Hold Force
Stroke
Page No.
1502 1502ES 1504 1751 1751ES 1753 1753ES 1756ES 1756ESDB 1757ES 1757ESDB 2001 2001ES 2003 2003ES 2370 2370ES Cable Solenoid
10 lbs (44 N) 10 lbs (44 N) 12 lbs (53 N) 24 lbs (107 N) 25 lbs (111 N) 19 lbs (85 N) 20 lbs (89 N) 26 lbs (116 N) 20 lbs (89 N) 20 lbs (89 N) 16 lbs (71 N) 21 lbs (93 N) 22 lbs (98 N) 26 lbs (116 N) 29 lbs (129 N) 37 lbs (165 N) 39 lbs (173 N)
24 lbs (107 N) 28 lbs (125 N) 19 lbs (85 N) 38 lbs (169 N) 41 lbs (182 N) 42 lbs (187 N) 43 lbs (191 N) 35 lbs (156 N) 35 lbs (156 N) 37 lbs (165 N) 37 lbs (165 N) 49 lbs (218 N) 43 lbs (191 N) 51 lbs (227 N) 41 lbs (182 N) 88 lbs (391 N) 92 lbs (409 N)
1" (25.4 mm) 1" (25.4 mm) 1" (25.4 mm) 1" (25.4 mm) 1" (25.4 mm) 1" (25.4 mm) 1" (25.4 mm) 1" (25.4 mm) 1" (25.4 mm) 1" (25.4 mm) 1" (25.4 mm) 1" (25.4 mm) 1" (25.4 mm) 1" (25.4 mm) 1" (25.4 mm) 1.5" (38.1 mm) 1.5" (38.1 mm)
16 16 16 18 18 18 18 20 20 20 20 22 22 22 22 24 24
29 lbs (129 N)
41 lbs (182 N)
0.96" (24.5 mm)
26
*All 12 Vdc/24 Vdc except where noted
13
Solenoids
Notes
14
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Dual Coil Solenoids

Solenoids
Features:
Dual coil design for higher pull force in a smaller package than similar size single coil solenoid Customer-specified option to switch from high current pull operation to low current hold operation with internal mechanical switch or external electronic switch Hold coil provides continuous duty operation Hard chrome plated plunger and brass liner for smooth, reliable, wear-resistant operation, tested on one million cycles Corrosion resistant plated steel housing and mounting base/flange Choice of flange, threaded, or base mountings Electrical connections available with choice of screw or spade terminals, or wire/connectors Two different boot types available; bellows boot is tapered to eliminate expansion in tight spots; constant volume boot has no breather hole and so provides contaminant protection of the plunger and bore
15
Dual Coil Solenoids
1500 Series
Models 1502, 1502ES & 1504 dual coil solenoids Pull Force Range: 10-12 lbs (44-53 N) Hold Force Range: 19-28 lbs (85-125 N)
25 (110)
1502 1502ES 1504
12/24 Vdc 12/24 Vdc 12/24 Vdc
10 lbs (44 N) 10 lbs (44 N) 12 lbs (53 N)
24 lbs (107 N) 28 lbs (125 N) 19 lbs (85 N)
Force lbs (N)
Model
Rated Voltage
Pull Rating*
Hold Rating*
20 (88)
15 (66)
1504
10 (44)
1502ES 1502
*At rated voltage, 68F (20C), and 1" (25.4 mm) stroke
Return Spring
Model S1 Light S2 Medium Force @ 1" 2.0-6.7 lbs (8.9-29.8 N) 4.0-8.4 lbs (17.8-37.4 N)
5 (22)
Spring 2 Spring 1
0 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 (2.54) (5.08) (7.62) (10.16) (12.70) (15.24) (17.78) (20.32) (22.86) (25.4)
Stroke in (mm)
Order Information: Complete the following model descriptions to build your Order No.
( )
Model No.
( )
Volts
( )
Mounting Style
( )
Plunger Type
( )
Grounding
(No. of Terminals)
( )
Termination Type
( )
Boot Type
( )
Return Spring (Force @ 1")
1502 1502ES
12 12 Vdc 24 24 Vdc
Flange
G 2 Grounded Ext. Thread

1
1 Screw
B1 Constant
Volume
Epichlorohydrin
S1
4-28
Light
(2.0-6.7 lbs)
(1 Terminal)
Note: 1502ES offers Base Mounting, Ungrounded Terminals and Screw Type Termination only
B Thread C Base D Flange
U 3 2 Ungrounded Spade Ext. Thread

M-6
B2 Bellows
Silicone Rubber Silicone Rubber
S2
Medium
(4.0-8.4 lbs)
6 Int. Thread
1
4-28
1502 and 1504: (2 Terminals) 1502ES: (3 Terminals or Wire Leads)
L B4 3 Wire Leads Bellows B5 Constant

Volume
Silicone Rubber
1504
7 Int. Thread
M-6
When you order: Add A to your order number for the Aux Terminal option available on internally switched models.
Certain combinations may not be standard models. Please contact factory to determine whether a custom-built model is required for your application.
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1500 Series
Dual Coil Solenoids
Mounting Styles:
MOUNTING STYLE A
Flange Mount
.5" [13 mm] 4.7" [120 mm] 1.3" [33 mm] .28" [7.14 mm] THRU HOLE (2-PLACES) C.V. BOOT
MOUNTING STYLE B
Threaded Mount
5.5" [140 mm] .4" [10 mm]
1.5" [38 mm]
2.2" [56 mm] LOCKWASHER AND NUT 1.5" [38 mm]
2.5" [64 mm]

.96" [24.4 mm]
TERMINAL TYPE 1 SCREW #8-32 (2-PLACES) PLUNGER STYLE 6 WITH 1/4-28 INTERNAL THREAD FLANGE MOUNT RETURN SPRING -OPTIONAL-
TERMINAL TYPE 2 SPADE 1/4" (2-PLACES) 1"-20 EXTERNAL THREAD MOUNT
PLUNGER STYLE 2 WITH 1/4-28 EXTERNAL THREAD
MOUNTING STYLE C
Base Mount
5.25" [133.9 mm] 4.14" [105.0 mm] COIL LEAD COLOR: GREEN 1.81" [45.9 mm] 1.50" [38.1 mm] C.V. BOOT PLUNGER STYLE 2 WITH 1/4-28 EXTERNAL THD. 1.81" [45.9 mm]
MOUNTING STYLE D
Flange Mount
4.7" [120 mm] .5" [13 mm] 1.5" [38 mm]
.27" [6.9 mm] (2-PLACES)
.25" [6.4 mm] THRU HOLE (2-PLACES) 1.3" [33 mm] BELLOWS BOOT
2.0" [50.8 mm] COIL LEAD COLOR: WHITE .25" FEMALE QUICK CONNECT
1.43" [36.2 mm]
1.9" [48 mm]
2.5" [63.5 mm] .13" [3.4 mm] .375" FLATS [9.53 mm]
WRENCH
2.58" [65.6 mm]
1.00" [25.4 mm]
AUX. TERMINAL SCREW #6-32 -OPTIONALTERMINAL TYPE 1 SCREW #8-32 (2-PLACES) FLANGE MOUNT
PLUNGER STYLE 6 WITH 1/4-28 INTERNAL THREAD RETURN SPRING -OPTIONAL-
Specifications:
Temperature Range Weight Rated Voltage 12 Vdc 24 Vdc 12 Vdc 24 Vdc 12 Vdc 24 Vdc -40F to +250F (-40C to +121C) 1.0 lbs (0.5 kg) Rated Stroke 1" (25.4 mm) 1" (25.4 mm) 1" (25.4 mm) 1" (25.4 mm) 1" (25.4 mm) 1" (25.4 mm) Pull Current 30 A 16 A 30 A 16 A 41 A 22 A Hold Current 0.7 A 0.24 A 0.7 A 0.24 A 0.76 A 0.37 A Pull Rating* 10 lbs (44 N) 10 lbs (44 N) 10 lbs (44 N) 10 lbs (44 N) 12 lbs (53 N) 12 lbs (53 N) Hold Rating* 24 lbs (107 N) 24 lbs (107 N) 28 lbs (125 N) 28 lbs (125 N) 19 lbs (85 N) 19 lbs (85 N) Coil Winding Parallel Parallel Parallel Parallel Parallel Parallel
Model
1502 1502 1502ES 1502ES 1504 1504
Specifications are for reference only.
17
Dual Coil Solenoids
1750 Series
Models 1751, 1751ES, 1753 & 1753ES dual coil solenoids Pull Force Range: 19-25 lbs (85-111 N) Hold Force Range: 38-43 lbs (169-191 N)
40 (178) 35 (156) 30 (133)
Force lbs (N)
Model 1751 1751ES 1753 1753ES
Rated Voltage 12/24 Vdc 12/24 Vdc 12/24 Vdc 12/24 Vdc
Pull Rating* 24 lbs (107 N) 25 lbs (111 N) 19 lbs (85 N) 20 lbs (89 N)
Hold Rating* 38 lbs (169 N) 41 lbs (182 N) 42 lbs (187 N) 43 lbs (191 N)
25 (110) 20 (88) 15 (66) 10 (44)
1751ES 1751 1753ES 1753
Spring 5
Return Spring
Model S1 Light S5 Medium Force @ 1" 4-8 lbs (17.8-35.6 N) 7-11 lbs (31.1-48.9 N)
5 (22) 0 0
Spring 1
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 (2.54) (5.08) (7.62) (10.16) (12.70) (15.24) (17.78) (20.32) (22.86) (25.4)
Stroke in (mm)
( )
Model No.
( )
Volts
( )
Mounting Style
( )
Plunger Type
( )
Grounding (No. of Terminals)
( )
Termination Type
( )
Boot Type
( )
1751 1751ES 1753 1753ES
12 12 Vdc 24 24 Vdc
A Flange E Base
2 U 1 Ext. Thread Ungrounded Screw

1
B1 Constant
Volume
Silicone Rubber
S1 Light
(4-8 lbs)
4-28
3 Ext. Thread
M-6
1751 and 1751ES: (3 Terminals or Wire Leads) 1751, 1753 and 1753ES: (2 Terminals)
(1751 and 1753 only)
2 Spade
(1751 and 1753 only)
B2 Bellows
Silicone Rubber
S5 Medium
(7-11 lbs) Available on 1751 and 1751ES only
6 Int. Thread
1
L B4 3 Wire Leads Bellows

Silicone Rubber
4-28
7 Int. Thread
M-6
C Connector
attached to 3 Wire Leads
Note: Contact factory for type and availability
When you order: Add A to your order number for the Aux Terminal option available on internally switched
models. Certain combinations may not be standard models. Please contact factory to determine whether a custom-built model is required for your application.
18
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1750 Series
Dual Coil Solenoids
Mounting Styles:
MOUNTING STYLE A
Flange Mount
4.7" [119 mm] 1.75" [44.5 mm] 1.52" [38.6 mm] C.V. BOOT .281" [7.1 mm] THRU HOLE (2-PLACES)
7.0" [178 mm]
MOUNTING STYLE A
Flange Mount / External Switch
3.8" [97 mm] 1.75" [44.5 mm] 1.52" [38.6 mm] C.V. BOOT .281" [7.14 mm] THRU HOLE (2-PLACES)
.5" [13 mm]
2.50" [63.5 mm]
2.50" [63.5 mm]
TERMINAL TYPE 1 SCREW #8-32 (2-PLACES) FLANGE MOUNT
RETURN SPRING -OPTIONALPLUNGER STYLE 6 WITH 1/4-28 INTERNAL THREAD
FLANGE MOUNT
RETURN SPRING -OPTIONALPLUNGER STYLE 6 WITH 1/4-28 INTERNAL THREAD
MOUNTING STYLE E
Base Mount
.5" [13 mm] 5.7" [145 mm] 1.75" [44.5 mm] 3.23" [82.0 mm] 1.00" [25.4 mm]
MOUNTING STYLE E
Base Mount / External Switch
C.V. BOOT 4.8" [122 mm] 3.23" [82.0 mm] C.V. BOOT 1.00" [25.4 mm]
7.0" [178 mm] 2.26" [57.4 mm] 2.00" [50.8 mm]
2.25" [57.2 mm] 2.00" [50.8 mm]
TERMINAL TYPE 1 SCREW #8-32 (2-PLACES) .281" [7.14 mm] SLOT (2-PLACES) BASE MOUNT
1.75" [44.5 mm] PLUNGER STYLE 2 WITH 1/4-28 EXTERNAL THREAD RETURN SPRING -OPTIONAL.281" [7.14 mm] SLOT (2-PLACES) BASE MOUNT PLUNGER STYLE 2 WITH 1/4-28 EXTERNAL THREAD RETURN SPRING -OPTIONAL-
Specifications:
Temperature Range Weight Rated Voltage 12 Vdc 24 Vdc 12 Vdc 24 Vdc 12 Vdc 24 Vdc 12 Vdc 24 Vdc -40F to +250F (-40C to +121C) 1.5 lbs (0.7 kg) Rated Stroke 1" (25.4 mm) 1" (25.4 mm) 1" (25.4 mm) 1" (25.4 mm) 1" (25.4 mm) 1" (25.4 mm) 1" (25.4 mm) 1" (25.4 mm) Pull Current 46 A 25 A 46 A 25 A 33 A 18 A 33 A 18 A Hold Current 1.1 A 0.5 A 1.1 A 0.5 A 0.8 A 0.4 A 0.8 A 0.4 A Pull Rating* 24 lbs (107 N) 24 lbs (107 N) 25 lbs (111 N) 25 lbs (111 N) 19 lbs (85 N) 19 lbs (85 N) 20 lbs (89 N) 20 lbs (89 N) Hold Rating* 38 lbs (169 N) 38 lbs (169 N) 41 lbs (182 N) 41 lbs (182 N) 42 lbs (187 N) 42 lbs (187 N) 43 lbs (191 N) 43 lbs (191 N) Coil Winding Parallel Parallel Parallel Parallel Parallel Parallel Parallel Parallel
Model
1751 1751 1751ES 1751ES 1753 1753 1753ES 1753ES
19
Dual Coil Solenoids
1750 Push Series

Models 1756ES, 1756ESDB, 1757ES & 1757ESDB dual coil solenoids. Externally switched push models available with double boot Push Force Range: 16-26 lbs (71-116 N) Hold Force Range: 35-37 lbs (156-165 N)
40 (178)
Model 1756ES 1756ESDB 1757ES 1757 ESDB
Push Rating* 26 lbs (116 N) 20 lbs (89 N) 20 lbs (89 N) 16 lbs (71 N)
35 (156) 30 (133)
Force lbs (N)
1756ES
25 (110) 20 (88) 15 (66) 10 (44)
1757ES 1756ESDB 1757ESDB
Return Spring
Model S1 Light S5 Medium Force @ 1" 4-8 lbs (17.8-35.6 N) 7-11 lbs (31.1-48.9 N)
Spring 5 Spring 1
5 (22) 0 0
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 (2.54) (5.08) (7.62) (10.16) (12.70) (15.24) (17.78) (20.32) (22.86) (25.4)
Stroke in (mm)
( )
Model No.
( )
Volts
( )
Mounting Style
( )
Plunger Type
( )
Grounding (No. of Terminals)
( )
Termination Type
( )
Boot Type
( )
1756ES
12 12 Vdc 24 24 Vdc
A Flange E Base
2 U L B1 Ext. Thread Ungrounded 3 Wire Leads Constant

1
S1 Light
(4-8 lbs)
4-28
(3 Terminals or Wire Leads)
Volume
Silicone Rubber Not available on ESDB models
1756 ESDB 1757ES 1757 ESDB
3 Ext. Thread
M-6
C Connector
B2 Bellows
Silicone Rubber
S5 Medium
(7-11 lbs) Available on 1756ES and 1756ESDB only
B4
Bellows
Silicone Rubber
When you order: Certain combinations may not be standard models. Please contact factory to determine
whether a custom-built model is required for your application.
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1750 Push Series

Dual Coil Solenoids
Mounting Styles:
MOUNTING STYLE A
Flange Mount / External Switch
5.8" [147 mm] 4.23" [107.4 mm] PLUNGER STYLE 2 WITH 1/4-28 EXTERNAL THREAD 2.50" [63.5 mm] .281" [7.14 mm] THRU HOLE (2-PLACES)
MOUNTING STYLE A
Flange Mount / External Switch, Double Boot
PLUNGER STYLE 2 WITH 1/4-28 EXTERNAL THREAD FLANGE MOUNT
LEAD WIRES 7.0" [178 mm] LONG RETURN SPRING -OPTIONAL-
2.50" [63.5 mm]
1.75" [44.5 mm] C.V. BOOT LEAD WIRES 7.0 [178] LONG RETURN SPRING -OPTIONALFLANGE MOUNT 3.28" [83.3 mm]
1.75" [44.5 mm] 7.1" [180 mm]
BELLOWS BOOT (2-PLACES) .281" [7.14 mm] THRU HOLE (2-PLACES)
MOUNTING STYLE E
5.8" [147 mm] PLUNGER STYLE 2 WITH 1/4-28 EXTERNAL THREAD 3.53" [89.7 mm] C.V. BOOT 1.00" [25.4 mm]
MOUNTING STYLE E
Base Mount / External Switch, Double Boot
LEAD WIRES 7.0" [178 mm] LONG .281" [7.14 mm] SLOT (2-PLACES) BELLOWS BOOT (2-PLACES) 1.75" [44.5 mm]
2.00" [50.9 mm] 2.25" [57.2 mm] 1.75" [44.5mm] .281" [7.14mm] SLOT (2-PLACES) LEAD WIRES 7.0 [178] LONG BASE MOUNT RETURN SPRING -OPTIONALPLUNGER STYLE 2 WITH 1/4-28 EXTERNAL THREAD 4.91" [124.7 mm] BASE MOUNT 7.1" [180 mm]
2.25" [57.2 mm] 2.00" [50.8 mm]
RETURN SPRING -OPTIONAL-
1.00" [25.4 mm]
Specifications:
Temperature Range Weight Rated Voltage 12 Vdc 24 Vdc 12 Vdc 24 Vdc 12 Vdc 24 Vdc 12 Vdc 24 Vdc -40F to +250F (-40C to +121C) 1.5 lbs (0.7 kg) Rated Stroke 1" (25.4 mm) 1" (25.4 mm) 1" (25.4 mm) 1" (25.4 mm) 1" (25.4 mm) 1" (25.4 mm) 1" (25.4 mm) 1" (25.4 mm) Push Current 46 A 25 A 46 A 25 A 33 A 18 A 33 A 18 A Hold Current 1.1 A 0.5 A 1.1 A 0.5 A 0.8 A 0.4 A 0.8 A 0.4 A Push Rating* 26 lbs (116 N) 26 lbs (116 N) 20 lbs (89 N) 20 lbs (89 N) 20 lbs (89 N) 20 lbs (89 N) 16 lbs (71 N) 16 lbs (71 N) Hold Rating* 35 lbs (156 N) 35 lbs (156 N) 35 lbs (156 N) 35 lbs (156 N) 37 lbs (165 N) 37 lbs (165 N) 37 lbs (165 N) 37 lbs (165 N) Coil Winding Parallel Parallel Parallel Parallel Parallel Parallel Parallel Parallel
Model
1756ES 1756ES 1756ESDB 1756ESDB 1757ES 1757ES 1757ESDB 1757ESDB
21
Dual Coil Solenoids
2000 Series
Models 2001, 2001ES, 2003, 2003ES dual coil solenoids Pull Force Range: 21-29 lbs (93-129 N) Hold Force Range: 41-51 lbs (182-227 N)
40 (178) 35 (156)
Force lbs (N)
Model 2001 2001ES 2003 2003ES
Pull Rating* 21 lbs (93 N) 22 lbs (98 N) 26 lbs (116 N) 29 lbs (129 N)
30 (133) 25 (110) 20 (88) 15 (66)
2003ES 2003 2001ES 2001
Spring 4
10 (44)
Return Spring
Model S1 Light S2 Medium S4 Heavy Force @ 1" 4-8 lbs (17.8-35.6 N) 8-14 lbs (35.6-62.3 N) 14-17 lbs (62.3-75.6 N)
Spring 2 Spring 1
5 (22) 0 0
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 (2.54) (5.08) (7.62) (10.16) (12.70) (15.24) (17.78) (20.32) (22.86) (25.4)
Stroke in (mm)
( )
Model No.
( )
Volts
( )
Mounting Style
( )
Plunger Type
( )
Grounding
(No. of Terminals)
( )
Termination Type
( )
Boot Type
( )
2001 2003 2001ES 2003ES
12 12 Vdc 24 24 Vdc
E Base
* S Flange
2 G Ext. Thread Grounded

14-28
(1 Terminal)
1 Screw
B1 Constant
Volume
Silicone Rubber
S1 Light
(4-8 lbs)
3 U L B2 Ext. Thread Ungrounded 3 Wire Leads Bellows

M-6
S2 Medium
(8-14 lbs)
6 Int. Thread
14-28
2001 and 2003: (2 Terminals) 2001ES and 2003ES: (3 Terminals or Wire Leads)
Note: 2001ES and 2003ES only
Silicone Rubber
B3 Constant
Volume
Silicone Rubber Red
S4 Heavy
(12-17 lbs) Available on 2003 and 2003ES only
7 Int. Thread
M-6
C Connector
Note: Contact factory for type and availability. 2001ES and 2003ES only
B4 Bellows
Silicone Rubber
B5 Constant
Volume
Silicone Rubber
*Flange mounting not available for ES models.
When you order: Add A to your order number for the Aux Terminal option or C for the Conduit Cover available on internally switched models. Certain combinations may not be standard models. Please contact factory to determine whether a custom-built model is required for your application.
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2000 Series
Dual Coil Solenoids
Mounting Styles:
MOUNTING STYLE E
Base Mount
6.3" [160 mm] 3.20" [81.3 mm] BELLOWS BOOT PLUNGER STYLE 2 WITH 1/4-28 EXTERNAL THREAD 7.0" [178 mm]
MOUNTING STYLE E
5.5" [140 mm] 3.20" [81.3 mm] C.V. BOOT PLUNGER STYLE 2 WITH 1/4-28 EXTERNAL THREAD
.5" [13 mm]
2.50" [63.5 mm]
2.50" [63.5 mm]
1.50" [38.1 mm] AUX. TERMINAL SCREW #6-32 -OPTIONALTERMINAL TYPE 1 SCREW #8-32 (2-PLACES)
RETURN SPRING 2.00" [50.8 mm] -OPTIONALBASE MOUNT .281" THRU HOLE [7.14 mm] (4-PLACES)
1.0" [24 mm]
RETURN SPRING -OPTIONAL150" [38.1 mm] BASE MOUNT .281" [7.14 mm] THRU HOLE (4-PLACES)
2.00" [50.8 mm]
1.1" [28 mm]
MOUNTING STYLE S
Flange Mount
.6.3" [160 mm] 2.36" [59.9 mm] .5" [13 mm] 2.00" [50.8 mm] 3.25" [82.6 mm] 3.00" [76.2 mm] C.V. BOOT PLUNGER STYLE 2 WITH 1/4-28 EXTERNAL THREAD
AUX. TERMINAL SCREW #6-32 -OPTIONALTERMINAL TYPE 1 SCREW #8-32 (2-PLACES)
RETURN SPRING -OPTIONAL.328" [8.33 mm] SLOT (2-PLACES)
FLANGE MOUNT
2.25" [57.2 mm]
Specifications:
Temperature Range Weight Rated Voltage 12 Vdc 24 Vdc 12 Vdc 24 Vdc 12 Vdc 24 Vdc 12 Vdc 24 Vdc -40F to +250F (-40C to +121C) 2.5 lbs (1.2 kg) Rated Stroke 1" (25.4 mm) 1" (25.4 mm) 1" (25.4 mm) 1" (25.4 mm) 1" (25.4 mm) 1" (25.4 mm) 1" (25.4 mm) 1" (25.4 mm) Pull Current 44 A 23 A 44 A 23 A 60 A 37 A 62 A 39 A Hold Current 0.6 A 0.3 A 0.6 A 0.3 A 0.8 A 0.4 A 0.9 A 0.5 A Pull Rating* 21 lbs (93 N) 21 lbs (93 N) 22 lbs (98 N) 22 lbs (98 N) 26 lbs (116 N) 26 lbs (116 N) 29 lbs (129 N) 29 lbs (129 N) Hold Rating* 49 lbs (218 N) 49 lbs (218 N) 43 lbs (191 N) 43 lbs (191 N) 51 lbs (227 N) 51 lbs (227 N) 41 lbs (182 N) 41 lbs (182 N) Coil Winding Series Series Parallel Parallel Series Series Parallel Parallel
Model
2001 2001 2001ES 2001ES 2003 2003 2003ES 2003ES
23
Dual Coil Solenoids
2370 Series
Models 2370 and 2370ES dual coil solenoids Pull Force Range: 37-39 lbs (165-173 N) Hold Force Range: 88-92 lbs (391-409 N)
90 (400) 80 (356) 70 (311)
Force lbs (N)
Model 2370 2370ES
Rated Voltage 12/24 Vdc 12/24 Vdc
Pull Rating* 37 lbs (165 N) 39 lbs (173 N)
Hold Rating* 88 lbs (391 N) 92 lbs (409 N)
60 (267) 50 (222) 40 (178) 30 (133) 20 (88) 10 (44) 0
2370ES 2370
*At rated voltage, 68F (20C) and 1.5" (38.1 mm) stroke
Return Spring
Model S1 Light Force @ 1" 17.6-26.0 lbs (78.3-115.7 N)
Spring 1
0.1 (2.54)
0.3 0.5 0.7 0.9 1.1 1.3 1.5 (7.62) (12.70) (17.78) (22.86) (27.94) (33.02) (38.1) 0.6 0.2 1.2 1.4 0.4 1 0.8 (15.24) (5.08) (10.16) (25.4) (20.32) (30.48) (35.56)
Stroke in (mm)
( )
Model No.
( )
Volts
( )
Mounting Style
( )
Plunger Type
( )
Grounding
(No. of Terminals)
( )
Termination Type
( )
Boot Type
( )
2370 2370ES
12 12 Vdc 24 24 Vdc
E Base
2 G Ext. Thread Grounded

5
1 #8 Screw
B2 Bellows
Epichlorohydrin
S1 Light
(17.6-26.0 lbs)
16-24
(1 Terminal)
3 U 3 Ext. Thread Ungrounded #8 Stud

M-8 x 1.25
B5 Constant
Volume
Silicone Rubber
6 Int. Thread
5
16-24
2370: (2 Terminals) 2370ES: (3 Terminals or Wire Leads)
6 #10 Stud L 3 Wire Leads
7 Int. Thread
M-8 x 1.25
C Connector attached
to 3 Wire Leads
When you order: Add A to your order number for the Aux Terminal option available on internally switched
models. Certain combinations may not be standard models. Please contact factory to determine whether a custom-built model is required for your application.
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2370 Series
Dual Coil Solenoids
Mounting Styles:
MOUNTING STYLE E
Base Mount
8.3" [211 mm] .5" [13 mm] 1.875" [47.63 mm] 4.37" [111.00 mm] BELLOWS BOOT 2.40" [61.0 mm] 7.0" [178 mm]
MOUNTING STYLE E
7.5" [191 mm] 1.875" [47.63 mm] 4.37" [111.00 mm] C.V. BOOT 2.40" [61.0 mm]
3.50" [88.9 mm] 3.13" [79.4 mm]
3.50" [88.9 mm] 3.13" [79.4 mm]
.328" [833 mm] SLOT (4-PLACES) AUX. TERMINAL SCREW #6-32 -OPTIONALTERMINAL TYPE 1 SCREW #8-32 (2-PLACES)
PLUNGER STYLE 2 WITH 5/16-24 EXTERNAL THREAD RETURN SPRING -OPTIONALBASE MOUNT 1.35" [34.3 mm] .328" [8.33 mm] SLOT (4-PLACES)
PLUNGER STYLE 2 WITH 5/16-24 EXTERNAL THREAD RETURN SPRING -OPTIONALBASE MOUNT 1.35" [34.3 mm]
Specifications:
Temperature Range Weight Rated Voltage 12 Vdc 24 Vdc 12 Vdc 24 Vdc -40F to +250F (-40C to +121C) 5 lbs (2.3 kg) Rated Stroke 1.5" (38.1 mm) 1.5" (38.1 mm) 1.5" (38.1 mm) 1.5" (38.1 mm) Pull Current 58 A 31 A 58 A 31 A Hold Current 1.7 A 0.6 A 1.7 A 0.6 A Pull Rating* 37 lbs (165 N) 37 lbs (165 N) 39 lbs (173 N) 39 lbs (173 N) Hold Rating* 88 lbs (391 N) 88 lbs (391 N) 92 lbs (409 N) 92 lbs (409 N) Coil Winding Series Series Parallel Parallel
Model
2370 2370 2370ES 2370ES
*At rated voltage, 68F (20C) and 1.5" (38.1 mm) stroke
25
Dual Coil Solenoids
Cable Solenoid
Patented, remote cable link solenoid can be used for throttle advance or shutdown requirements. Ideal for applications with space restrictions, extremely hot environments or excessive vibration.
Features:
Remote mount for installation away from constrained or hostile environments Assembled with Model 2003ES high-force solenoid 8-14 pound return spring standard for start/stop applications. Heavy-duty cable withstands temperature ranges of -63F to +250F (-53C to +121C) Spherical rod end with 0.237" (6 mm) diameter hole Corrosion resistant plated steel housing and mounting Coils are potted to seal entire solenoid for reliable service under extreme vibration, temperature, dirt, and moisture conditions Options include connectors, flexible conduit over leads, and Coil Commander solenoid protection modules Patented
Solenoid Model 2003ES Features:

12 or 24 Vdc Base mount Ungrounded 3-wire leads Return spring 8 lbs (3.6 kg) at rated voltage, 68F (20C) and 1" (25.4 mm) stroke
Order Information:
ORDER NO. Voltage
SA-4744-12 SA-4744-24
12 Vdc 24 Vdc
E.E.C. Directive Compliance: All parts supplied by Woodward are classified as components, and therefore are not CE marked. Please contact factory direct for details on specific product compliance with 89/336/EEC and 89/392/EEC directives.
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DIMENSIONS
5.10" REF [129.5 mm] 3.13" REF [79.5 mm] C L NOMINAL SUPPORT BRACKET LOCATION FOR CABLE BULKHEAD. BRACKET LOCATION TO BE ADJUSTED BY CUSTOMER. (BRACKET NOT SUPPLIED)
.964" PLUNGER STROKE [24.5 mm] .237" [6.02 mm]
Dual Coil Solenoids
.41" REF [10.4 mm] .75" [19.0 mm] .91" REF [22.9 mm] 12.0" [305 mm] 9/16-18 NUT 3.39" 2.756" [70.00 mm] [86.1 mm] PAT.#378,513 1.375" HEX REF [34.93 mm] .47" REF [11.9 mm] 50.40" [1280.1 mm]
4.21" REF [106.9 mm]
41.08" REF [1043.4 mm]
"E-BASE"
1.500" [38.10 mm] 2.25" [57.2 mm] .345" HOLE THRU [8.76 mm] (4-PLACES)
2.03" MAX [51.6 mm] 1.179" [29.95 mm]
.135" [3.42 mm]
NOTE: Minimum bend radius for optimum cable life is 5" (127 mm)
Specifications:
At rated voltage, 68F (20C) and .964" (24.5 mm) stroke Voltage Pull Current Hold Current Pull Force Hold Force Cable Length Total Length 12 Vdc 61.8 A 0.85 A 24 Vdc 39.0 A 0.46 A
90 (400) 80 (356) 70 (311) 60 (267) 50 (222) 40 (178) 30 (133) 20 (88) 10 (44) 0 0
Force vs. Stroke
29 lbs (129 N) 41 lbs (182 N) 41.08" (1043.4 mm) 50.4" (1280.1 mm)
Force lbs (N)
0.2 0.4 0.6 0.8 1 (5.08) (10.16) (15.24) (20.32) (25.4) 0.1 0.3 0.5 0.7 0.9 (2.54) (7.62) (12.70) (17.78) (22.86)
Stroke in (mm)
Specifications and dimensions are for reference only.
27
Solenoids
Notes
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Single Coil Solenoids

Solenoids
Features:
Single coil solenoids are typically designed for continuous duty, with single coil performing both the pull and hold function for the solenoid.

Single Coil Model No. Direction Pull Push Start Force Hold Force Stroke Current
1000S 12 Vdc 24 Vdc 1510S 12 Vdc 24 Vdc
0.6 lbs (2.7 N) 1.4 lbs (6.2 N) 3.6 lbs (16.0 N) 3.6 lbs (16.0 N)
4.0 lbs (17.8 N) 5.0 lbs (22.2 N) 9.8 lbs (43.6 N) 9.8 lbs (43.6 N)
0.17" (4.3 mm) 0.17" (4.3 mm) 0.5" (12.7 mm) 0.5" (12.7 mm)
0.7 A 2A 4.7 A 2.4 A
29
1000S Series Locking Solenoid

Heavy-duty locks designed for side-load resistance in hydraulic or mechanical applications. Plunger can withstand 1500 pounds of side load in the de-energized position.
Features:
Single coil construction for simple electrical interface Hardened, stainless steel pin resists high shear load and increases fatigue resistance Nickel plated plunger ensures smooth, reliable operation, as well as corrosion and wear resistance Protective brass liner plunger bore provides longer operating life Rugged construction allows for operation under the most severe temperature and vibration conditions Easy installationno brackets or linkages necessary
Order Information:
ORDER NO.
Model Continuous PWM
SA-4971 SA-4972
E.E.C. Directive Compliance: All parts supplied by Woodward Products are classified as components, and therefore are not CE marked. Please contact factory direct for details on specific product compliance with 89/336/EEC and 89/392/EEC directives.
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1000S Series Locking Solenoid

DIMENSIONS
O-RING/O-RING GROOVE CONFORM TO SAE J1926/3 AND SAE J515 FOR THREAD LISTED. .657" [16.69 mm] (DE-ENERGIZED)
.487" [12.37 mm] (ENERGIZED)
.17" [4.3 mm] TRAVEL REF.
3/4-16 UNF-2A EXTERNAL THREAD
.1917" [4.869 mm] 1.00" [25.4 mm] MAX
.16" REF [4.1 mm] .50" [12.7 mm] 7.0" [.178 mm] 1.93" [45.0 mm]
CORNERS ROUNDED TO 1.094" [6 mm]
Specifications:
Rated Voltage Rated Temperature Temperature Range Rated Stroke Pull Current Hold Current Duty Cycle Pull Force
SA-4971
12 VDC 68F (20C) -40F to + 185F (-40C to +85C) 0.17" (4.32 mm) 100% duty @ 0.7 A 100% duty @ 0.7 A 100% @ 15.5 VDC max and 185F (85C) Solenoid must pull in plunger against return spring at 9.5 VDC and 320F (160C) coil temperature, with no side load on plunger pin Solenoid must hold in plunger against return spring at 9.5 VDC and 320F (160C) coil temperature 17.8 ohms 10%
SA-4972
12 VDC 68F (20C) -40F to + 235F (-40C to +113C) 0.17" (4.32 mm) 2 A max for 0.2 sec PWM 1.0 A average 15% @ 16 VDC Solenoid must pull in plunger against return spring at 9.5 VDC and 235F (113C) within 200 msec, with no side load on plunger pin Solenoid must hold in plunger against return spring at 16 VDC, 15% duty cycle, 1000 Hz PWM signal, and 235F (113C) 5.55 ohms 5%
Hold Force
Pull Coil Resistance
31
1510S Series
Typically designed for continuous duty, with single coil performing both the pull and hold function for the solenoid.
Features:
Continuous duty operation Hard chrome plated plunger for smooth, reliable, wear-resistant operation Brass liner plunger bore for long life Corrosion resistant plated steel housing and mounting base/flange Potted coil construction Variety of options for mounting bases/flanges, plungers, terminations, boots, and springs 100% inspected and factory tested
Order Information: 1510S Standard Force Curve

ORDER NO. Model Termination
12 (53.4)
SA-4741
0151
Leads
10 (44.5)
Force lbs (N)
8 (35.6)
6 (26.7)
4 (17.8)
2 (8.9)
100% Duty Spring
0 0.00 0.05 (1.3) 0.10 (2.5) 0.15 (3.8) 0.20 (5.1) 0.25 (6.4) 0.30 (7.6) 0.35 (8.9) 0.40 (10.2) 0.45 (11.4) 0.50 (12.7)
Stroke in (mm)
E.E.C. Directive Compliance: All parts supplied by Woodward Products are classified as components, and therefore are not CE marked. Please contact factory direct for details on specific product compliance with 89/336/EEC and 89/392/EEC directives.
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1510S Series
SA-4741
COMMON: BLACK 16-GA. WIRE HOLD: RED 16-GA. WIRE 1.782" REF (45.3 mm) (DE-ENERGIZED) 1.50" (38.1 mm) .20" REF (5.1 mm) (2-PLACES)
4.00.50" (101.6 12.7 mm) (2-PLACES)
3.04" MAX (77.2 mm)
1.28 .025"
(32.5 6.4 mm)
BRASS LINER
(ENERGIZED) .375"(9.5 mm) WRENCH FLATS
3.00" (76.2 mm) 2.50" (63.5 mm)
1.50" (38.1 mm)
WIRE STRAIN RELIEF .28" (711.2 mm) (2-PLACES) POTTED COIL CONSTRUCTION 1.76" (44.7 mm)
BELLOWS BOOT W/ VENT HOLE
.13" (3.3 mm)
RETURN SPRING
1/4-28 UNF-2B THREAD X .62" DEEP MIN. (15.7 mm)
Specifications:
Rated Voltage Rated Current Rated Temperature Temperature Range Nominal Rated Stroke Pull Force 12 VDC 4.7 A 68F (20C) -20F to +250F (-29C to +121C) 0.5" (12.7 mm) Must pull in against return spring at 9 VDC and 100F (38C) or 2.25 lbs min. (10 N) at rated voltage Must hold return spring at 9 VDC and 100F (38C) or 8 lbs (35.6 N) at rated voltage
Hold Force
Nominal Spring Return De-energized: Energized: Pull Coil Resistance Duty Cycle 1.16 0.16 lbs (5.16 0.71 N) 1.56 0.25 lbs (6.94 1.11 N) 2.53 ohms 10% Intermittent, 25% duty cycle, 5 minutes maximum ON time 15 Gs @ 50-500 Hz 200 Gs, 0-peak @ 21 Hz
Vibration Shock
33
Solenoids
Notes
34
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Solenoid Control Electronics
Woodwards extensive line of solenoid protection products feature either external or internal electronics. Coil Commanders and pull coil timer modules (PCTMs) are externally attached to the solenoid to prevent overheating of the pull coil. ICE (Integrated Coil Electronics) and AICE (Advanced ICE) solenoids have built-in electronics that prevent overheating of the pull coil.
35

36
External Electronic Solenoid Controls
Coil Commanders and PCTM Protection Systems

Dual coil solenoids are constructed of two wound coils. The pull coil operates at high currents in order to provide maximum pull or push force. The hold coil retains the plunger in place after it has completed its stroke. After energizing, the pull coil must be turned off as soon as possible to prevent burnout. The protection modules energize the solenoid pull coil for approximately 1.0 second. Woodward makes two types of externally controlled solenoid protection systems: Coil Commander modules and pull coil timer modules (PCTM).
www.woodward.com
Timer Module Basics

Coil Commander Modules
Coil Commanders time out a solenoids high amperage pull coil within approximately 1.5 seconds. The in-line cylindrical tube design comes in 5-, 6-, and 7-wire SSR configurations: 5-Wire Module When used with a 3-wire externally switched solenoid, the combined unit functions similarly to an internally switched solenoid without modification to existing wiring harness. Provides a quick, easy fix to prevent burnout for externally switched installations that are connected to the S terminal on the starter. When used with a 4-wire externally switched solenoid, the combined unit functions similarly to an internally switched solenoid and eliminates the need for a separate solenoid relay.
6-Wire Module
7-Wire SSR Module
Stand-alone units are lightweight and need no mounting brackets. Modules are also available with solenoid attached.
Maximum ON/OFF Duty Cycles for Coil Commander Modules

At de-rated conditions: 125% of rated voltage and 250F (121C)
Continuous Intermittent
12 Vdc 24 Vdc
2 cycles/minute 1 cycle/minute
4 cycles/minute for 5 minutes 3 cycles/minute for 5 minutes
PCTM Modules
These timers protect externally switched solenoids by limiting the pull coil ON time to 0.5 second. Use of a PCTM enhances solenoid performance by providing functionality of an internally switched solenoid but with greater durability and reliability.
Note: Coil Commanders and PCTMs will reduce the available pull coil voltage by approximately 0.5 to 1 volt.
37
5-Wire Coil Commander

Provides the functionality of an internally switched solenoid when used with a 3-wire externally switched solenoid.
Features:
Prevents solenoid burnout due to engine over cranking or misadjustment of linkage by limiting the pull coil ON time Potted and sealed solid-state electronics Separate mounting bracket not required Stand alone plug-in or factory assembled to solenoid Patented
Order Information: Stand Alone Modules

ORDER NO. Rated Voltage Max. Current at 68F (20C) Terminations To System Harness Terminations To Solenoid
SA-4624-12 SA-4624-24 SA-4626-12 SA-4626-24 SA-4630-12 SA-4634-12 SA-4634-24 SA-4686-12 SA-4686-24 SA-4687-12 SA-4687-24 SA-4822-12
12 Vdc 24 Vdc 12 Vdc 24 Vdc 12 Vdc 12 Vdc 24 Vdc 12 24 12 24 12 Vdc Vdc Vdc Vdc Vdc
70 A 40 A 70 A 40 A 70 A 90 A 60 A 70 40 90 60 90 A A A A A
Leads Leads Packard Weather Pack Housing No. 12020827 Packard Weather Pack Housing No. 12020827 Packard Weather Pack Housing No. 12010973 Packard Weather Pack Housing No. 12010973 Packard Weather Pack Housing No. 12010973 Leads Leads Leads Leads Metri-Pack 280 Series Housing No. 15300002
Packard Weather Pack Housing No. 12020829 Packard Weather Pack Housing No. 12020829 Packard Weather Pack Housing No. 12020829 Packard Weather Pack Housing No. 12020829 Yazaki Housing No. 7123-2137 Packard Weather Pack Housing No. 12020829 Packard Weather Pack Housing No. 12020829 Leads Leads Leads Leads Packard Weather Pack Housing No. 12020829
Built-in Modules
Contact Woodward for factory assembled units Minimum quantities required for non-standard configurations. Contact factory for details.
38
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TERMINATION CONNECTIONS
CONNECT TO SYSTEM HARNESS

C B A
CONNECT TO SOLENOID
D C B A
A
SOLENOID
ELECTRIC SHUTOFF
Electric shutoff with dedicated relay for fuel solenoid
STARTER RELAY
BATTERY
THROTTLE/CHOKE SOLENOID
Throttle/choke solenoid with dedicated relay for fuel solenoid
BATTERY
STARTER SOLENOID FUEL SOLENOID RELAY STARTER MOTOR
THROTTLE/CHOKE SOLENOID RELAY THROTTLE/ CHOKE SOLENOID WHITE (+)
OFF ACC RUN/ ON
WHITE (+) BLACK (-) COIL COMMANDER (5-WIRE) PATENT# 5,592,356 RUN/ON FUEL SHUT-OFF SOLENOID STOP/OFF OFF ON
BLACK (-) SWITCH THROTTLE/CHOKE COIL COMMANDER (5-WIRE) PATENT# 5,592,356 FULL THROTTLE LOW IDLE OR OR NO CHOKE FULL CHOKE
START
KEY SWITCH
DIMENSIONS
Specifications:
CONNECT TO SYSTEM HARNESS 3.4 .5" [86 13 mm] 1.82" [46.2 mm] REF. 3.5" [89 mm] REF. 7.6 .5" [193 13 mm] 1.60" [40.6 mm] REF. CONNECT TO SOLENOID
Temperature Vibration Rated Voltage Minimum Input Voltage @ 68 F (20C) Rated Jump Start Voltage (<5 min) Reverse Polarity Protection Weight
-40F to +250F (-40C to +121C) 15 Gs @ 15-2000 Hz 12 Volt 9 Vdc 24 Vdc None Approx. 4 oz. (113 g) 24 Volt 18 Vdc 48 Vdc
.755" [19.18 mm] REF. 2-WAY SEALED CONNECTOR WEATHER PACK SERIES PACKARD PART NO'S.: HOUSING: #12010973 (1) TERMINAL [MALE]: #12124582 (2) SEAL: #12015359 (2) 3-WAY SEALED CONNECTOR WEATHER PACK SERIES PACKARD PART NO'S.: HOUSING: #12020829 (1) TERMINAL [FEMALE]: #12124580 (3) SEAL: #12015359 (3)
Note: Coil Commanders will reduce the available pull coil voltage by approximately 0.5 to 1 volt.
Specifications are for reference only. E.E.C. Directive Compliance: All parts supplied by Woodward are classified as components, and therefore are not CE marked. Please contact factory direct for details on specific product compliance with 89/336/EEC and 89/392/EEC directives.
39

Plugs into existing externally switched solenoid installations without wiring modification when used with optional connectors. Works with installations connected to S terminal on starter.
Features:
Prevents solenoid burnout due to engine over crank or misadjustment of linkage by limiting the pull coil ON time Potted and sealed solid-state electronics Separate mounting bracket not required Stand alone plug-in or factory assembled to solenoid Patented

ORDER NO. Rated Voltage
Max. Current at 68F (20C)
Terminations To System Harness
Terminations To Solenoid
SA-4751 SA-4759 SA-4945* SA-5028 SA-5160
9-36 Vdc 9-36 Vdc 9-36 Vdc 9-36 Vdc 9-36 Vdc
86 A 86 A 86 A 86 A 86 A
Packard Weather Pack Housing No. 12020827 Leads Yazaki HousingMale No. 7122-2237-00 Packard Metri-Pack 280 Housing No. 1530003 Yazaki HousingMale No. 7122-2237-00
Packard Weather Pack Housing No. 12020829 Leads Yazaki HousingFemale No. 7123-2137 Packard Metri-Pack 280 Housing No. 12040977 Yazaki HousingFemale No. 7123-2137
*For use with Kubota 1503ES solenoids
Built-in Modules
Contact Woodward for factory assembled units Minimum quantities required for non-standard configurations. Contact factory for details.
CONNECT TO SYSTEM HARNESS
CONNECT TO SOLENOID
40
C B A
SOLENOID
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DIMENSIONS
CONNECT TO SYSTEM HARNESS 3.4 .5" [86 13 mm] 1.85" [74.0 mm] REF. 4.5" [114 mm] REF. .755" [19.18 mm] REF. CONNECT TO SOLENOID 6.6 .5" [168 13 mm] 1.60" [40.6 mm] REF.
3-WAY SEALED CONNECTOR WEATHER PACK SERIES PACKARD PART No.'s: HOUSING: 12020827 TERMINAL (MALE): 12124582 SEAL: 1205359
3-WAY SEALED CONNECTOR WEATHER PACK SERIES PACKARD PART No.'s: HOUSING: 12020829 TERMINAL (FEMALE): 12124580 SEAL: 1205359
ELECTRIC SHUTOFF
Electric shutoff with dedicated relay for fuel solenoid
ELECTRIC SHUTOFF W/ STARTER MOTOR

Solenoid shown with Coil Commander wired to starter. This method
requires approval from the starter motor manufacturer.

STARTER RELAY
S
STARTER RELAY
STARTER SOLENOID
+ + -
STARTER SOLENOID
BATTERY
DEDICATED RELAY
STARTER MOTOR
BATTERY STARTER MOTOR
NOTE: DIRECT WIRING TO STARTER. CUSTOMERS MUST OBTAINAPROVAL FROM THE STARTER MOTOR MANUFACTURER BEFORE USING THIS METHOD.
PULL WHITE
OFF
PULL WHITE
ACC RUN/ ON
KEY SWITCH
HOLD RED
BLACK COMMON
RUN/ON STOP/OFF COIL COMMANDER (6-WIRE) PATENT# 5,592,356

TM
START
FUEL SHUT-OFF SOLENOID
BLACK COMMON KEY SWITCH HOLD RED
RUN/ON FUEL COIL COMMANDER SHUT-OFF (6-WIRE) SOLENOID PATENT# 5,592,356
STOP/OFF
RECOMMENDED CONNECTION
Connection of solenoid to S terminal is acceptable with 6-wire Coil Commander.
S
STARTER SOLENOID
+ -
BATTERY WARNING: STARTER RELAY MUST BE RATED FOR THE COMBINED CURRENT OF THE STARTER SOLENOID AND THE FUEL SHUT-OFF SOLENOID PULL COIL. STARTER RELAY
STARTER MOTOR
OFF ACC RUN/ ON
PULL WHITE
START
KEY SWITCH
BLACK COMMON HOLD RED COIL COMMANDER (6-WIRE) PATENT# 5,592,356
RUN/ON STOP/OFF FUEL SHUT-OFF SOLENOID
WARNING: CONNECTING THE FUEL SHUT-OFF SOLENOID PULL COIL TO THE STARTER SOLENOID "S" TERMINAL IS PERMITTED ONLY FOR SOLENOIDS WITH THE 6-WIRE COIL COMMANDER . FOR SOLENOIDS WITHOUT COIL COMMANDER REFER TO WIRING INSTRUCTIONS SE-3024.
NON-RECOMMENDED CONNECTION
Connection of solenoid to S terminal is not recommended.
ED D EN M M CO E R T NO
STARTER RELAY
S
Specifications:
Temperature Vibration Rated Voltage Minimum Input Voltage @ 68F (20C) Rated Jump Start Voltage (1 cycle/min for 10 min) Reverse Polarity Protection -40F to +250F (-40C to +121C) 15 Gs @ 15-2000 Hz 12 Volt 9 Vdc 24 Vdc None Approx. 4 oz. (113 g) 24 Volt 18 Vdc 36 Vdc
STARTER SOLENOID
BATTERY
STARTER MOTOR
OFF
START
ACC RUN/ ON
PULLWHITE
COMMONBLACK
RUN/ON STOP/OFF
HOLDRED
KEY SWITCH
FUEL SHUT-OFF SOLENOID
Weight
41
7-Wire SSR Coil Commander

Provides the functionality of an internally switched solenoid when used with a 4-wire externally switched solenoid. Eliminates the need for a separate solenoid relay.
Features:
Prevents solenoid burnout due to engine over cranking or misadjustment of linkage by limiting the pull coil ON time Potted and sealed solid-state electronics Separate mounting bracket not required Stand alone plug-in or factory assembled to solenoid Patented

ORDER NO. Rated Voltage Max. Current @ 68F (20C) Terminations To System Harness Terminations To Solenoid
SA-4690-12 SA-4690-24 SA-4691-24 SA-4727-12 SA-4727-24
12 Vdc 24 Vdc 24 Vdc 12 Vdc 24 Vdc
70 A 40 A 60 A 86 A 56 A
Leads Leads Leads Packard Weather Pack Housing No. 12020827 Packard Weather Pack Housing No. 12020827
Leads Leads Leads Packard Weather Pack Housing No. 12020832 Packard Weather Pack Housing No. 12020832
Built-in Modules
Contact Woodward for factory assembled units. Minimum quantities required for non-standard configurations. Contact factory for details.
42
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7-Wire SSR Coil Commander

SSR ELECTRIC SHUTOFF

SSR electric shutoff for use with externally switched solenoids and to replace or eliminate a second solenoid relay
STARTER RELAY
S
SSR THROTTLE/CHOKE SOLENOID

SSR throttle/choke solenoid eliminates need for mechanical relay
BATTERY
BATTERY
STARTER SOLENOID -
NOTE: DIRECT WIRING TO BATTERY.
STARTER MOTOR
RED (CONTROL) WHITE (+)
COIL COMMANDER SSR (7-WIRE)
PULL WHITE
OFF ACC RUN/ ON
THROTTLE/ CHOKE SOLENOID PATENT# 5,952,356 FULL THROTTLE OR FULL CHOKE LOW IDLE OR NO CHOKE
BLACK (-) FUEL SHUT-OFF SOLENOID OFF ON RUN/ON COIL COMMANDER SSR (7-WIRE) PATENT# 5,592,356 STOP/OFF OPTIONAL GROUND WIRE USED IN ELECTRICALLY NOISY SYSTEMS SWITCH THROTTLE/CHOKE
START
BLACK COMMON KEY SWITCH HOLD RED
DIMENSIONS
Specifications:
3.4 .5" [86 13 mm]
C B A
3.5" [89 mm] REF
7.6 .5" [193 13 mm]

D C B A
Temperature Vibration Rated Voltage Minimum Input Voltage @ 68F (20C) Rated Jump Start Voltage (<5 min) Reverse Polarity Protection Weight
-40F to +250F (-40C to +121C) 15 Gs @ 15-2000 Hz 12 Volt 9 Vdc 24 Vdc None Approx. 4 oz. (113 g) 24 Volt 18 Vdc 48 Vdc
PACKARD# 12020827 3-PIN MALE C3
.755" [19.18 mm] REF.
PACKARD# 12020829 4-PIN FEMALE C15
43
PCTM Modules
Pull coil timer modules protect externally switched solenoids by limiting the pull coil ON time. Use of a PCTM enhances solenoid performance by providing functionality of an internally switched solenoid but with greater durability and reliability.
Features:
3- and 6-wire configurations for externally switched solenoids Can be mounted in any orientation or location Potted and sealed solid-state electronics Corrosion resistant
Order Information:
ORDER NO. Wire Configuration Rated Voltage Terminations To System Harness Terminations To Solenoid
SA-4092-12 SA-4092-24 SA-4094-12 SA-4094-24 SA-4220-12 SA-4220-24 SA-4222-12 SA-4222-24 SA-4224-12 SA-4224-24
3-Wire 3-Wire 3-Wire 3-Wire 6-Wire 6-Wire 6-Wire 6-Wire 6-Wire 6-Wire
12 Vdc 24 Vdc 12 Vdc 24 Vdc 12 Vdc 24 Vdc 12 Vdc 24 Vdc 12 Vdc 24 Vdc
Leads Leads Packard Weather Pack Housing No. 12020827 Packard Weather Pack Housing No. 12020827 Leads Leads Packard Weather Pack Housing No. 12010717 Packard Weather Pack Housing No. 12010717 Leads Leads
Leads Leads Packard Weather Pack Housing No. 12020827 Packard Weather Pack Housing No. 12020827 Leads Leads Packard Weather Pack Housing No. 12015793 Packard Weather Pack Housing No. 12015793 Packard Weather Pack Housing No. 12020827 Packard Weather Pack Housing No. 12020827
Minimum quantities required for non-standard configurations. Contact factory for details.
44
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PCTM Modules
3-Wire Pull Coil Timer Module
DIMENSIONS WIRING DIAGRAM
SWITCH BATTERY POSITIVE (BLUE) 3.00" [76.2 mm] 2.50" [63.5 mm]
PART # SERIAL # VOLTAGE CURRENT
SWITCHED BATTERY POSITIVE SOLENOID PULL COIL
.187" [4.75 mm] THRU HOLE (2-PLACES)

} } }
BLUE YELLOW
.53" [13.5 mm]
EXTERNAL SWITCHED SOLENOID BLACK (COMM)
SOLENOID PULL COIL (YELLOW)
RELAY
+ BATTERY -
2.15" [54.6 mm]
8.0" [203 mm]
NILES, IL-60714,U.S.A. TEL.(708) 967-7730

BATTERY NEGATIVE
ORANGE
OPTIONAL CONNECTOR
OPTIONAL CONNECTOR
PCTM MODULE
VOLTAGE
SERIAL #
PART #
TEL.(708) 967-7730
NILES, IL-60714,U.S .A.
CURRENT
SWITCH BATTERY POSITIVE

(BLUE)
SWITCHED BATTERY POSITIVE
SOLENOID PULL COIL YELLOW
BATTERY NEGATIVE ORANGE
} } }
BLUE
SOLENOID PULL COIL (YELLOW) BATTERY NEGATIVE (ORANGE)
LEAD WIRE #14 GA. INSULATED CROSSLINKED POLYETHYLENE WHITE (PULL) RED (HOLD) BATTERY NEGATIVE (ORANGE)
6-Wire SSR Pull Coil Timer Module

DIMENSIONS WIRING DIAGRAM
PCTM MODULE
-
3.00" [76.2 mm] 2.50" [63.5 mm]

PART # SERIAL # VOLTAGE CURRENT
BATTERY NEGATIVE ORANGE BATTERY POSITIVE BLUE SWITCH YELLOW SOLENOID COMMON BLACK SOLENOID PULL-WHITE
BATTERY +
LEAD WIRE #14 GA. INSULATED CROSSLINKED POLYETHYLENE .187" [4.75 mm] THRU HOLE (2-PLACES)
EXTERNAL SWITCHED SOLENOID BLACK (COMM)
SWITCH POSITIVE (YELLOW)

WHITE
2.15" [54.6 mm]
NILES, IL-60714,U.S.A. TEL.(708) 967-7730
8.0" [203 mm]
VOLTAGE
SERIAL #
PART #
TEL.(708) 967-7730
NILES, IL-60714,U.S.A.
SOLENOID HOLD-RED
RED BLACK YELLOW
CURRENT
SWITCH YELLOW
BATTERY POSITIVE BLUE
BATTERY NEGATIVE ORANGE
ORANGE (BATTERY -) BLUE (BATTERY +) RED SOL.-HOLD WHITE SOL.-PULL YELLOW (SWITCH +) BLACK SOL.-COMMON
BLUE
.53" [13.5 mm]
SOLENOID HOLD-RED
SOLENOID PULL-WHITE
SOLENOID COMMON BLACK
ORANGE
WHITE (PULL) RED (HOLD) BATTERY POSITIVE BLUE (+)
SWITCH
BATTERY NEGATIVE ORANGE (-)
Note: PCTMs will reduce the available pull coil voltage by approximately 0.5 to 1 volt.
Specifications:
Temperature Input Voltage -40F to +185F (-40C to +85C) 12 Vdc (30 Vdc jump start) 24 Vdc (57 Vdc jump start) 70 A @ 12 Vdc 56 A @ 24 Vdc 15 Gs @ 152000 Hz 3 cycles/minute continuous 0.5 seconds
Pull Current Vibration Maximum Cycles Energized Time
45

46
Internal Electronic Solenoid Controls
Integrated Coil Electronic Solenoids

Ideal for custom applications, Woodwards Integrated Coil Electronics (ICE and Advanced ICE) solenoids have built-in electronics that prevent overheating of the pull coil. The electronics on both products are totally encapsulated onto the solenoid to ensure reliability in the harshest environments. And, both feature reverse polarity protection.
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Integrated Coil Electronics (ICE)

For Dual Coil Solenoids A printed circuit board mounted onto a dual coil solenoid provides a timer circuit for the pull coil. The PCB functions as an internal timer that switches the pull coil ON and OFF so that the solenoid does not burn itself out.
Features:
Totally encapsulated PCB ensures reliability in the harshest environments Compact design for usage in tight spaces Reverse polarity protected
DIMENSIONS
Dimensions in brackets are millimeters.
47

48
Advanced Integrated Coil Electronics (AICE)

For Single Coil Solenoids Electronics integrated into a single coil solenoid control the solenoids current to provide high initial starting force and a constant hold force. The microprocessor encapsulated onto the solenoid calculates the pull time and then generates a pulse width modulated signal to create the hold coil function for single coil solenoids. Under this reduced current, the hold force of the plunger is held constant over input voltage and temperature ranges.
Features:
Totally encapsulated electronics operate on PWM signals to regulate current Compact design for usage in tight spaces Reverse polarity protected
DIMENSIONS
Dimensions in brackets are millimeters.
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Notes
49
Hardware
Solenoid spring swivel In-line swivel Solenoid end cap Clevis yoke Clevis yoke bead chain assemblies PVC terminal protector Spherical rod end Connectors
Solenoid Spring Swivel

Provides a 12 rotational movement to compensate for minor misalignment between solenoid and linkage, and allows up to .25" overtravel Male and female connectors rotate 360 for easy installation L dimension 3.0" when using 14-28 or M6 male; 3.25" when using 516-24 male
ORDER NO. Solenoid Model No. Optional Return Spring
.75" [19.1 mm]
L MAX. 2.35" [59.7 mm] 12 SPHERICAL MOVEMENT
SEE THREAD SELECTION .25" [6.4 mm] OVERTRAVEL
SA-3157 - ( ) ( ) SA-3158 - ( ) ( ) SA-3159 - ( ) ( ) SA-3160 - ( ) ( )
150215041753 150215041753 175120012003 175120012003
No Yes No Yes
Male End of Swivel Thread Selection
A
1
428
C
5
1624
M6
Female End of Swivel Thread Selection
B
1
428
D
5
1624
M6
When you order: You will need to provide the male and female swivel thread selection In-line Swivel 2.12" [53.8 mm] MAX
Compensates for possible misalignment between rigid linkage and solenoid plunger
ORDER NO. Mounting Thread
1 .56" [14.2 mm] MAX. .58" [14.7 mm] MAX.
30 SPHERICAL MOVEMENT
SA-4049 SA-4050
428
1.23" [31.2mm] 1/4-28 OR M6 X 1 INTERNAL THREAD 1/4-28 OR M6 X 1 EXTERNAL THREAD
M6 x 1
Solenoid End Cap

Hypalon rubber end cap thoroughly seals solenoid from contaminants such as water, oil, chemicals and salts Sized for 1500, 1750, and 2000 series solenoids
ORDER NO.
Solenoid Model No.
SE-5601 SE-5614
1500 Series 1750 Series 2000 Series
Hypalon is a registered trademark of DuPont Dow Elastomers.
SE-5559
50
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Hardware
Clevis Yoke
For use in customer designed linkage assemblies
1 .63" [16.0 mm] .28" [7.1 mm] 1/4-28 INTERNAL THREAD 2.00" [50.8 mm]
SA-0008-A
428
.26" [6.6 mm] HOLE (2-PLACES)
Clevis Yoke Bead Chain Assemblies

Used whenever a flexible connection is required, such as pulling a throttle lever on a gasoline engine
1 1/4-28 INTERNAL THREAD
SA-0293-B
428
2.00" [50.8 mm]
12.0" [300 mm]
PVC Terminal Protector

For internally switched solenoids with terminals Fits over solenoid cap to protect terminals from accidental shorting Available in end or side termination
ORDER NO. Termination
1.75" [44.5 mm] MAX. 1.00" [25.4 mm]
1.44" [36.6 mm]
1.37" [34.8 mm]
1.5" [38 mm] MAX. 1.6" [41 mm] MAX.
2.00" [50.8 mm]
SA-2968 SA-2968-UK
End Side
END TERMINATION
SIDE TERMINATION
Spherical Rod End

Heavy duty, low friction, nylon race ball joints for connecting solenoid linkage to fuel pump levers Available in male and female options
ORDER NO. Body Stud
.47" [11.9 mm] 1.69" [42.9 mm] .75" [19.1 mm] .251" HOLE [6.35 mm]
.75" [19.1 mm]
55 SPHERICAL MOVEMENT
SA-4280 SA-4188 SA-4232
Internal 1428 Internal 428 External 1428

1
None External 428 External 1428

1
1/4-28 INTERNAL THREAD
Connectors
For externally switched solenoids with leads Special materials and seals are used to allow the connector to withstand extreme temperature and moisture conditions For ordering information contact Woodward
C B A
FRONT VIEW
SIDE VIEW
51
Solenoid Shutdown Kits
Shutdown Kits
Safe, dependable shutdown systems fit a range of engines and fuel injection pump governors. Designed for ease of installation and maintenance, kits contain solenoid and all mounting hardware for attachment to the governor housing.
Features:
Hold coil designed for continuous duty operation under the most severe temperature and vibration conditions Brass liner plunger bore for long life Plunger hard chrome plated for smooth, reliable, wear-resistant operation Plated steel solenoid, bracket, linkage, lever and hardware for corrosion resistance Available in 12 and 24 volt models Optional Packard Weather Pack, or Metri-Pack sealed connectors (RQV-K Bosch Kit includes Packard Weather Pack connector) Mounting hardware included for fast, easy installation Kits contain the properly selected solenoid and return spring for running and stopping engines under all conditions Solenoids are sized according to deration for hot temperature and low voltage
Kits Available:
RQV-K Type Bosch Kit RSV Type Bosch Kit Kubota Kit 1A (62.2 mm series engines) Kubota Kit 3A (70 and 82 mm series engines) Mitsubishi L Series Kit RSV Type Zexel Nippondenso Kit
52
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Shutdown Kits
Specifications:
Solenoid 3-wire externally switched (ES) solenoid Internally switched solenoid also available on Kubota and RSV-Bosch kits Rated Voltage Ambient Temperature Weight 12 or 24 Vdc -40F to +250F (-40C to +121C) Approx. 3.0 lbs (1.4 kg)
Engine Series
Voltage
Pull Current
Hold Current
RQV-K Bosch RSV Bosch Kubota 1A (62.2 mm series) Kubota 3A (70 & 82 mm series) Mitsubishi L RSV Zexel Nippondenso
12 24 12 24 12 24 12 24 12 12 24
55 A 29 A 46 A 25 A 33 A 18 A 46 A 25 A 46 A 55 A 29 A
1.1 A 0.6 A 1.1 A 0.5 A 0.8 A 0.4 A 1.1 A 0.5 A 1.1 A 1.1 A 0.6 A
53
Shutdown Kits
RQV-K Bosch Kit

Installs on a variety of engines using Bosch pumps with RQV-K governor 1752ES solenoid has built-in Packard Weather Pack connector (Housing No. 12020827)
ORDER NO. Solenoid Model Voltage
2.3" [58 mm]
9.3" [236 mm]
2.02" [51.4 mm] .36" [9.2 mm]
4.03" [102.4 mm] 3.05" [77.5 mm]
SA-4026-12 SA-4026-24
1752ES 1752ES
12 Vdc 24 Vdc
.25" [6.4 mm] HOLE (2-PLACES) 2.83" [71.9 mm]
1.69" [42.9 mm] (2-PLACES)
1.41" [35.7 mm]
3.13" [79.5 mm]
2.05" [52.1 mm]
.32" [8.0 mm] HOLE
NOTE: Left-Hand Kit with 1752ES solenoid
54
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Shutdown Kits
RSV Bosch Kit

Installs on a variety of engines and Bosch Models A, MW, and P pumps with RSV governor Right- or left-hand mounting styles
ORDER NO. Right-Hand
.96" [24.5 mm] (2-PLACES)
.240" [6.10 mm] THRU HOLE (2-PLACES)
.250" [6.35 mm] THRU HOLE
2.08" [52.8 mm] 4.34" [110.2 mm]
Solenoid Model
Voltage
SA-3799-12 SA-3799-24 SA-3800-12 SA-3800-24

ORDER NO. Left-Hand
1751ES 1751ES 1751 1751
12 Vdc 24 Vdc
1.10" [27.9 mm]
12 Vdc 24 Vdc
2.28" [57.9 mm]
1.52" [38.6 mm]
Solenoid Model
Voltage
2.10" [53.3 mm]
SA-3742-12 SA-3742-24 SA-3765-12 SA-3765-24
1751ES 1751ES 1751 1751
12 Vdc 24 Vdc 12 Vdc 24 Vdc

7.0" [178 mm] 2.78" [70.6 mm] 4.39" [111.5 mm] (ENERGIZED)
55
Shutdown Kits
Kubota 1A Kit (62.2 mm series engines)

Installs on Kubota 62.2 mm series engines Also available as hardware kit without 1753 solenoid
ORDER NO.
Solenoid Model
Voltage
SA-4268-12 SA-4269-12 SA-4270

(Hardware only)
1753 1753ES
12 Vdc 12 Vdc
7.0" [178 mm]
3.8" [97 mm]
7.187" [182.55 mm] 3.31" [84.1 mm] 2.00" [50.8 mm] 1.94" [49.3 mm]
.312" [7.92 mm]
3.43" [87.1 mm]
2.00" [50.8 mm] .350" [8.89 mm] HOLE THRU (2-PLACES) .280" [7.11 mm] HOLE THRU
.28" [7.1 mm]
56
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Shutdown Kits
Kubota 3A Kit (70 & 82 mm series engines)

Installs on Kubota 70 and 82 mm series engines Also available as hardware kit without 1751 solenoid
7.10" [180.3 mm] 2.105" 2.27" [53.47 mm] [57.7 mm] .25" HOLE THRU [6.35 mm] (2-PLACES) 1.614" [41.00 mm]
SA-4259-12 SA-4260-12 SA-4260-24 SA-4264

(Hardware only)
1751 1751ES 1751ES
12 Vdc 12 Vdc 24 Vdc

7.10" [180.3 mm]
.25" SLOT [6.4 mm]
3.31" [84.1 mm]
2.062" [52.37 mm] 3.70" [94.0 mm]
57
Shutdown Kits
Mitsubishi L Kit
Installs on Mitsubishi L Series engines directly into pump with no external linkage
SA-3725
1751ES
12 Vdc
7.0" [178 mm]
3.38" [85.9 mm] HEX NUT
1.75" [44.5 mm] .12" [3.0 mm] .18" [4.6 mm]
M30 X 1.5 EXTERNAL THREAD
PLUNGER-CHROME PLATED MOUNTING STYLE "B-FLANGE"
NOTE: 1751ES threaded solenoid with 30mm lock nut screws into back of pump
58
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Shutdown Kits
RSV Zexel Nippondenso

Installs on a variety of engines using Zexel or Nippondenso pumps with RSV governor Right- or left-hand mounting styles
ORDER NO. Right-Hand
1.43" [36.3 mm]
Solenoid Model
Voltage
.250" [6.35 mm] THRU HOLE (2-PLACES) 7.0" [178 mm]
.266" [6.76 mm] THRU HOLE 5.25" [133.4 mm]
SA-3999-12 SA-3999-24
ORDER NO. Left-Hand
1752ES 1752ES
12 Vdc 24 Vdc
1.13" [28.7 mm]
Solenoid Model
Voltage
SA-4014-12 SA-4014-24
1752ES 1752ES
12 Vdc 24 Vdc
2.3" [58 mm]
3.73" [94.7 mm]
3.91" [99.3 mm]
59
Shutdown Solenoid Kit

Fuel shutdown solenoid mounts closely above the front gear housing behind the fan on Kubota D722 & Z482 engines.
Features:
Energized to run, fail-safe operation Hold coil designed for continuous duty operation under the most severe temperature and vibration conditions Brass liner plunger bore for long life Plunger hard chrome plated for smooth, reliable, wear-resistant operation Plated steel solenoid, bracket, linkage, lever and hardware for corrosion resistance Available in 12 and 24 volt models
Order Information:
ORDER NO. Solenoid Voltage
SA-4899-12 SA-4899-24
1756ES 1756ES
12 Vdc 24 Vdc
Kubota Shutdown Lever:

Engine must be equipped with proper shutdown lever in order to install the shutdown solenoid. Order appropriate part number from Kubota.
PART NO. Engine Production Date*
16851-57720 16851-57723
Before April, 2001 After April, 2001
*Contact Kubota with engine serial number
60
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Notes
61
SOLENOIDS
Woodward has company-owned plants, subsidiaries, and branches, as well as authorized distributors and other authorized service and sales facilities throughout the world. For the location nearest you, please visit www.woodward.com.
52132A

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SOLENOIDS

Solenoid Components for Control Systems

CUSTOM SOLUTIONS . . . . . . . . . . . . . . . . . PAGES 0203

Typical Custom Solutions for Engine Control Systems

Woodward Air Vent Control Solenoid

Custom Solutions (continued)

United States Patent 7280019 B2

MagAssist Reduces Cost of Control Systems by Simplifying Components and Connections

Typical fuel system with switching electronics

NOTE: DEDICATED RELAY FOR FUEL SOLENOID

PULL - WHITE 3 WIRE CONNECTOR (2)

DUAL-COIL FUEL SHUTOFF SOLENOID

Same fuel system with Woodward MagAssist

BLACK - COMMON KEY SWITCH HOLD - RED

The Basic Single Coil Solenoid

The Woodward dual-coil Solenoid

HEAVY PLASTIC PROTECTIVE HOUSING

HARD CHROME PLATED PLUNGER

RUGGED CONSTRUCTION HOUSING CRIMPED OVER TOP AND BOTTOM

TWO TERMINALS PLUS AN AUXILIARY TERMINAL

BRASS SLEEVE PLUNGER GUIDE

DOUBLE BREAK, HEAVY DUTY SWITCH

PERMANENTLY SEALED AGAINST DIRT AND MOISTURE

STRONG STEEL MOUNTING BRACKET

OFF ACC RUN/ ON START

COMMONBLACK STOP/OFF HOLD- FUEL RED SHUT-OFF SOLENOID RUN/ON

External Switching with Timer Module

FUEL SOLENOID RELAY STARTER MOTOR

OFF ACC RUN/ ON START

BLACK WHITE (COMMON) (PULL) OPTIONAL CONNECTORS

RED (HOLD) FUEL SHUT-OFF SOLENOID ORANGE YELLOW BLUE

NILES, IL-60714,U.S.A. TEL.(708) 967-7730

BATTERY CIRCUIT BREAKER OR FUSE

OFF ACC RUN/ ON START

STOP/OFF FUEL SHUT-OFF SOLENOID RUN/ON

PLUNGER DE-ENERGIZED (Fp) PLUNGER ENERGIZED (Fh)

Evaluating Solenoid Suitability

Voltage Correction (fv)

20 (88) 1.0 FORCE - lbs. (N) 15 (66) (fv)

STROKE - in. (mm)

Temperature Correction (ft)

AMBIENT TEMPERATURE F (C)

Return Spring Deration

Bead chain or cable

SOLENOID ENERGIZED STROKE ADJUST (NUT & LK WASHER)

LEVER POSITION SOLENOID DE-ENERGIZED "L" BRACKET STROKE + BEAD SOLENOID

RIGHT ANGLE SWIVEL

Solenoid Series 1504/1751/1756/2001

Solenoid Series 2003/2370

21' (6.4 m) 34' (10.4 m)

5' (1.5 m) 9' (2.7 m) 14' (4.3 m)

9' (2.7 m) 14' (4.3 m) 23' (7 m)

12 AWG/4.0 mm2 10 AWG/6.0 mm2

14' (4.3 m) 54' (16.5 m) 23' (7 m) 86' (26.2 m)

Solenoid Series 1504/1751/1756/2001

Solenoid Series 2003/2370

Solenoid Selection Guide

The true tests of solenoid excellence:

Heat soak test: Shock test:

Solenoid Selection Guide

Dual Coil Model No.*

Direction Pull Push

Pull or Push Force