Section I. Print Reading: 3-1. GENERAL
Section I. Print Reading: 3-1. GENERAL
Section I. Print Reading: 3-1. GENERAL
PRINT READING
3-1. GENERAL
a. Drawings. Drawing or sketching is a universal language used to convey all necessary information to the individual who will fabricate or assemble an object. Prints are also used to illustrate how various equipment is operated, maintained, repaired, or lubricated. The original drawings for prints are made either by directly drawing or tracing a drawing on a translucent tracing paper or cloth using waterproof (India) ink or a special pencil. The original drawing is referred to as a tracing or master copy. b. Reproduction Methods. Various methods of reproduction have been developed which will produce prints of different colors from the master copy. (1) One of the first processes devised to reproduce a tracing produced white lines on a blue background, hence the term "blueprints". (2) A patented paper identified as "BW" paper produces prints with black lines on a white background. (3) The ammonia process, or "Ozalids", produces prints with either black, blue, or maroon lines on a white background. (4) Vandyke paper produces a white line on a dark brown background. (5) Other reproduction methods are the mimeograph machine, ditto machine, and photostatic process.
b. Hidden Lines (A, fig. 3-1). Hidden lines are made of short dashes which represent hidden edges of an object. c. Center Lines (B, fig. 3-1). Center lines are made with alternating short and long dashes. A line through the center of an object is called a center line. d. Cutting Plane Lines (B, fig. 3-1). Cutting plane lines are dashed lines, generally of the same width as the full lines, extending through the area being cut. Short solid wing lines at each end of the cutting line project at 90 degrees to that line and end in arrowheads which point in the direction of viewing. Capital letters or numerals are placed just beyond the points of the arrows to designate the section. e. Dimension Lines (A, fig. 3-1). Dimension lines are fine full lines ending in arrowheads. They are used to indicate the measured distance between two points. f. Extension Lines (A, fig. 3-1). Extension lines are fine lines from the outside edges or intermediate points of a drawn object. They indicate the limits of dimension lines. g. Break Lines (C, fig. 3-1). Break lines are used to show a break in a drawing and are used when it is desired to increase the scale of a drawing of uniform cross section while showing the true size by dimension lines. There are two kinds of break lines: short break and long break. Short break lines are usually heavy, wavy, semiparallel lines cutting off the object outline across a uniform section. Long break lines are long dash parallel lines with each long dash in the line connected to the next by a "2" or sharp wave line.
The joint is the basis of reference for welding symbols. The reference line of the welding symbol (fig. 3-2) is used to designate the type of weld to be made, its location, dimensions, extent, contour, and other supplementary information. Any welded joint indicated by a symbol will always have an arrow side and an other side. Accordingly, the terms arrow side, other side, and both sides are used herein to locate the weld with respect to the joint.
The tail of the symbol is used for designating the welding and cutting processes as well as the welding specifications, procedures, or the supplementary information to be used in making the weld. If a welder knows the size and type of weld, he has only part of the information necessary for making the weld. The process, identification of filler metal that is to be used, whether or not peening or root chipping is required, and other pertinent data must be related to the welder. The notation to be placed in the tail of the symbol indicating these data is to be establish by each user. If notations are not used, the tail of the symbol may be omitted.
(2) When the use of a definite process is required (fig. 3-5), the process may be indicated by one or more of the letter designations shown in tables 3-1 and 3-2.
NOTE Letter designations have not been assigned to arc spot, resistance spot, arc seam, resistance seam, and projection welding since the weld symbols used are adequate.
(3) When no specification, process, or other symbol, the tail may be omitted (fig. 3-6). reference is used with a welding
e. Other Common Weld Symbols. Figures 3-7 and 3-8 illustrate the weld-all-around and field weld symbol, and resistance spot and resistance seam welds.
f. Supplementary Symbols. These symbols are used in many welding processes in congestion with welding symbols and are used as shown in figure 3-3.
The side opposite the arrow side is considered the other side of the joint (fig. 3-10).
b. Plug, Slot, Arc Spot, Arc Seam, Resistance Spot, Resistance Seam, and Projection Welding Symbols. For these symbols, the arrow connects the welding symbol reference line to the outer surface of one member of the joint at the center line of the desired weld. The member to which the arrow points is considered the arrow side member. The other member of the joint shall be considered the other side member (fig. 3-11).
c. Near Side. When a joint is depicted by a single line on the drawing and the arrow of a welding symbol is directed to this line, the arrow side of the joint is considered as the near side of the joint, in accordance with the usual conventions of drafting (fig. 3-12 and 3-13).
d. Near Member. When a joint is depicted as an area parallel to the plane of projection in a drawing and the arrow of a welding symbol is directed to that area, the arrow side member of the joint is considered as the near member of the joint, in accordance with the usual conventions of drafting (fig. 3-11).
b. Other Side. Welds on the other side of the joint are shown by placing the weld symbol on the side of the reference line away from the reader (fig. 3-15).
c. Both Sides. Welds on both sides of the joint are shown by placing weld symbols on both sides of the reference line, toward and away from the reader (fig. 3-16).
d. No Side Significance. Resistance spot, resistance seam, flash, weld symbols have no arrow side or other side significance in themselves, although supplementary symbols used in conjunction with these symbols may have such
significance. For example, the flush contour symbol (fig. 3-3) is used in conjunction with the spot and seam symbols (fig. 3-17) to show that the exposed surface of one member of the joint is to be flush. Resistance spot, resistance seam, flash, and upset weld symbols shall be centered on the reference line (fig. 3-17).
a. Weld symbols, except resistance spot and resistance seam, must be shown only on the welding symbol reference line and not on the lines of the drawing. b. Resistance spot and resistance seam weld symbols may be placed directly at the locations of the desired welds (fig. 3-8).
b. In a bevel or J-groove weld symbol, the arrow shall point with a definite break toward the member which is to be chamfered (fig. 3-19). In cases where the member to be chamfered is obvious, the break in the arrow may be omitted.
c. Information on welding symbols shall be placed to read from left to right along the reference line in accordance with the usual conventions of drafting (fig. 3-20).
d. For joints having more than one weld, a symbol shall be shown for each weld (fig 3-21).
e. The letters CP in the tail of the arrow indicate a complete penetration weld regardless of the type of weld or joint preparation (fig. 3-22).
f. When the basic weld symbols are inadequate to indicate the desired weld, the weld shall be shown by a cross section, detail, or other data with a reference on the welding symbol according to location specifications given in para 3-7 (fig. 3-23).
g. Two or more reference lines may be used to indicate a sequence of operations. The first operation must be shown on the reference line nearest the arrow. Subsequent operations must be shown sequentially on other reference lines (fig. 3-24). Additional reference lines may also be used to show data supplementary to welding symbol information included on the reference line nearest the arrow. Test information may be shown on a second or third line away from the arrow (fig. 3-25). When required, the weld-all-around symbol must be placed at the junction of the arrow line and reference line for each operation to which it applies (fig. 3-26). The field weld symbol may also be used in this manner.
b. When fillet welds are indicated on both sides of a joint and no general note governing the dimensions of the welds appears on the drawing, the dimensions are indicated as follows: (1) When both welds have the same dimensions, one or both may be dimensioned (B or C, fig. 3-27). (2) When the welds differ in dimensions, both must be dimensioned (D, fig. 3-27). c. When fillet welds are indicated on both sides of a joint and a general note governing the dimensions of the welds appears on the drawing, neither weld need be dimensioned. However, if the dimensions of one or both welds differ from the dimensions given in the general note, both welds must be dimensioned (C or D, fig. 3-27).
d. Dimensions of staggered intermittent fillet welding must be shown on both sides of the reference line as shown in figure 3-31.
Unless otherwise specified, staggered intermittent fillet welds on both sides shall be symmetrically spaced as in figure 3-32.
b. Fillet welds that are to be made flat faced by mechanical means must be shown by adding both the flush contour symbol and the user's standard finish symbol to the weld symbol, in accordance with location specifications given in paragraph 3-7 (B, fig. 3-33). c. Fillet welds that are to be mechanically finished to a convex contour shall be shown by adding both the convex contour symbol and the user's standard finish symbol to the weld symbol, in accordance with location specifications given in paragraph 3-7 (C, fig. 3-33). d. Fillet welds that are to be mechanically finished to a concave contour must be shown by adding both the concave contour symbol and the user's standard finish symbol to the weld symbol in accordance with location specification given in paragraph 3-7. e. In cases where the angle between fusion faces is such that the identification of the type of weld and the proper weld symbol is in question, the detail of the desired joint and weld configuration must be shown on the drawing. NOTE Finish symbols used here indicate the method of finishing (" c" = chiping, "G" = grinding, "H" = hammering, "M" = machining), not the degree of finish.
d. Depth of Filling of Plug and Slot Welds. Depth of filling of plug and slot welds shall be completed unless otherwise indicated. When the depth of filling is less than complete, the depth of filling shall be shown in inches inside the weld symbol (B, fig. 3-34). e. Surface Contour of Plug Welds and Slot Welds. Plug welds that are to be welded approximately flush without recourse to any method of finishing must be shown by adding the finish contour symbol to the weld symbol (fig. 335). Plug welds that are to be welded flush by mechanical means must be shown by adding both the flush contour symbol and the user's standard finish symbol to the weld symbol (fig. 3-36).
f. Slot Weld Dimensions. Dimensions of slot welds must be shown on the same side of the reference line as the weld symbol (fig. 3-37).
g. Details of Slot Welds. Length, width, spacing, included angle of countersink, orientation, and location of slot welds cannot be shown on the welding symbols. This data must be shown on the drawing or by a detail with a reference to
it on the welding symbol, in accordance with location specifications given in paragraph 3-7 (D, fig. 3-33).
(3) The strength of arc spot welds must be designated as the minimum accept-able shear strength in pounds or newtons per spot. In arc seam welds, strength is designated in pounds per linear inch. Strength is shown to the left of the weld symbol (B, fig. 3-38). c. Spacing of Arc Spot and Arc Seam Welds. (1) The pitch (center-to-center spacing) of arc spot welds and, when indicated, the length of arc seam welds, must be shown to the right of the weld symbol (C, fig. 3-38). (2) When spot welding or arc seam welding extends for the full distance between abrupt changes in the direction of welding, no length dimension need be shown on the welding symbol. d. Extent and Number of Arc Spot Welds and Arc Seam Welds. (1) When arc spot welding extends less than the distance between abrupt changes in the direction of welding or less than the full length of the joint, the extent must be dimensioned (fig. 3-39).
(2) When a definite number of arc spot welds is desired in a certain joint, the number must be shown in parentheses either above or below the weld symbol (fig. 3-40).
(3) A group of spot welds may be located on a drawing by intersecting center lines. The arrows point to at least one of the centerlines passing through each weld location. e. Flush Arc Spot and Arc Seam Welded Joints. When the exposed surface of one member of an arc spot or arc seam welded joint is to be flush, that surface must be indicated by adding the flush contour symbol (fig. 3-41) in the same manner as that for fillet welds (para 3-21).
f. Details of Arc Seam Welds. Spacing, extent, orientation, and location of arc seam welds cannot be shown on the welding symbols. This data must be shown on the drawing.
(2) When no general note governing the dimensions of double groove welds appears, dimensions shall be shown as follows: (a) When both welds have the same dimensions, one or both may be dimensioned (fig. 3-43).
(b) When the welds differ in dimensions, both shall be dimensioned (fig. 3-44).
(3) When a general note governing the dimensions of groove welds appears, the dimensions of double groove welds shall be indicated as follows: (a) If the dimensions of both welds are as indicated in the note, neither symbol need be dimensioned. (b) When the dimensions of one or both welds differ from the dimensions given in the general note, both welds shall be dimensioned (fig. 3-44). b. Size of Groove Welds. (1) The size of groove welds shall be shown to the left of the weld symbol (fig. 3-44). (2) Specifications for groove welds with no specified root penetration are shown as follows: (a) The size of single groove and symmetrical double groove welds which extend completely through the member or members being joined need not be shown on the welding symbol (A and B, fig. 3-45).
(b) The size of groove welds which extend only partly through the member members being joined must be shown on the welding symbol (A and B, fig. 3-46).
(3) The groove welds, size of groove welds with specified root penetration, except square must be indicated by showing the depth of chamfering and the root penetration separated by a plus mark and placed to the left of the weld symbol. The depth of chamfering and the root penetration must read in that order from left to right along the reference line (A and B, fig. 3-47). The size of square groove welds must be indicated by showing only the root penetration.
(4) The size of flare groove welds is considered to extend only to the tangent points as indicated by dimension lines (fig. 3-48).
c. Groove Dimensions (1) Root opening, groove angle, groove radii, and root faces of the U and J groove welds are the user's standard unless otherwise indicated. (2) When the user's standard is not used, the weld symbols are as follows: (a) Root opening is shown inside the weld symbol (fig. 3-49).
(b) Groove angle of groove welds is shown outside the weld symbol (fig. 3-42). (c) Groove radii and root faces of U and J groove welds are shown by a cross section, detail, or other data, with a reference to it on the welding symbol, in accordance with location specifications given in paragraph 3-7 (fig. 3-22). d. Back and Backing Welds. Bead-type back and backing welds of single-groove welds shall be shown by means of the back or backing weld symbol (fig. 3-50).
e. Surface Contour of Groove Welds. The contour symbols for groove welds (F, fig. 3-51) are indicated in the same manner as that for fillet welds (para 3-21).
(1) Groove welds that are to be welded approximately flush without recourse to any method of finishing shall be shown by adding the flush contour symbol to the weld symbol, in accordance with the location specifications given in paragraph 3-7 (fig. 3-52).
(2) Groove welds that are to be made flush by mechanical means shall be shown by adding the flush contour symbol and the user's standard finish symbol to the weld symbol, in accordance with the location specifications given in paragraph 3-7 (fig. 3-53).
(3) Groove welds that are to be mechanically finished to a convex contour shall be shown by adding both the convex contour symbol and the user's standard finish symbol to the weld symbol, in accordance with the location specifications given in para 3-7 (fig. 3-54).
(2) Melt-thru welds shall be shown by placing the melt-thru weld symbol on the side of the reference line opposite the groove weld, flange, tee, or corner weld symbol (fig. 3-56). (3) Dimensions of melt-thru welds should rot be shown on the welding symbol. If it is desired to specify these dimensions, they must be shown on the drawing. b. Surface Contour of Melt-thru Welds. The contour symbols for melt-thru welds are indicated in the same manner as that for fillet welds (fig. 3-57).
(2) The surfacing weld symbol does not indicate the welding of a joint and thus has no arrow or other side significance. This symbol shall be drawn on the side of the reference line toward the reader and the arrow shall point clearly to the surface on which the weld is to be deposited. b. Size of Built-up Surfaces. The size (height) of a surface built up by welding shall be indicated by showing the minimum height of the weld deposit to the left of the weld symbol. The dimensions shall always be on the same side of the reference line as the weld symbol (fig. 3-58). When no specific height of weld deposit is desired, no size dimension need be shown on the welding symbol. c. Extent, Location, and Orientation of Surfaces Built up by Welding. When the entire area of a plane or curved surface is to be built up by welding, no dimension, other than size, need be shown on the welding symbol. If only a portion of the area of a plane or curved surface is to be built up by welding, the extent, location, and orientation of the area to be built up shall be indicated on the drawing.
(2) Edge flange welds shall be shown by the edge flange weld symbol (A, fig. 3-59). (3) Corner flange welds shall be shown by the corner flange weld symbol (B, fig. 3-59). In cases where the corner flange joint is not detailed, a break in the arrow is required to show which member is flanged (fig. 359). b. Dimensions of Flange Welds. (1) Dimensions of flange welds are shown on the same side of the reference line as the weld symbol. (2) The radius and the height above the point of tangency must be indicated by showing the radius and height, separated by a plus mark, and placed to the left of the weld symbol. The radius and height must read in that order from left to right along the reference line (C, fig. 3-59). (3) The size (thickness) of flange welds must be shown by a dimension placed outward of the flange dimensions (C, fig. 3-59).
(4) Root opening of flange welds are not shown on the welding symbol. If specification of this dimension is desired, it must be shown on the drawing. c. Multiple-Joint Flange Welds. For flange welds in which one or more pieces are inserted between the two outer pieces, the same symbol shall be used as for the two outer pieces, regardless of the number of pieces inserted.
(2) The strength of resistance spot welds is designated as the minimum acceptable shear strength in pounds per spot and must be shown to the left of the weld symbol (fig. 3-61).
c. Spacing of Resistance Spot Welds. (1) The pitch of resistance spot welds shall be shown to the right of the weld symbol (fig. 3-62).
(2) When the symbols are shown directly on the drawing, the spacing is shown by using dimension lines. (3) When resistance spot welding extends less than the distance between abrupt changes in the direction of the welding or less than the full length of the joint, the extent must be dimensioned (fig. 3-63).
d. Number of Resistance Spot Welds. When a definite number of welds is desired in a certain joint, the number must be shown in parentheses either above or below the weld symbol (fig. 3-64).
e. Flush Resistance Spot Welding Joints. When the exposed surface of one member of a resistance spot welded joint is to be flush, that surface shall be indicated by adding the flush contour symbol (fig. 3-3) to the weld symbol, (fig. 3-65) in accordance with location specifications given in paragraph 3-7.
(2) The strength of resistance seam welds must be designated as the minimum acceptable shear strength in pounds per linear inch and must be shown to the left of the weld symbol (fig. 3-67).
c. Length of Resistance Seam Welds. (1) The length of a resistance seam weld, when indicated on the welding symbol, must be shown to the right of the welding symbol (fig. 3-68).
(2) When resistance seam welding extends for the full distance between abrupt changes in the direction of the welding, no length dimension need be shown on the welding symbol. (3) When resistance seam welding extends less than the distance between abrupt changes in the direction of the welding or less than the full length of the joint, the extent must be dimensioned (fig. 3-69).
d. Pitch of Resistance Seam Welds. The pitch of intermittent resistance seam welding shall be designated as the distance between centers of the weld increments and must be shown to the right of the length dimension (fig. 3-70).
e. Termination of Intermittent Resistance Seam Welding. When intermittent resistance seam welding is used by itself, the symbol indicates that increments are located at the ends of the dimensioned length. When used between continuous resistance seam welding, the symbol indicates that spaces equal to the pitch minus the length of one increment are left at the ends of the dimensional length. Separate symbols must be used for intermittent and continuous resistance seam welding when the two are combined. f. Flush Projection Welded Joints. When the exposed surface of one member of a projection welded joint is to be made flush, that surface shall be indicated by adding the flush contour symbol (fig. 3-3) to the weld symbol, observing the usual location significance (fig. 3-79).
(3) Embossment on the other side member of a joint for projection welding shall be indicated by placing the weld symbol on the -side of the reference line away from the reader (fig. 3-73).
(4) Proportions of projections must be shown by a detail or other suitable means. (5) Dimensions of projection welds must be shown on the same side of the reference line as the weld symbol. b. Size of Projection Welds. (1) Projection welds must be dimensioned by strength. Circular projection welds may be dimensioned by size. (2) The size of circular projection welds shall be designated as the diameter of the weld expressed in fractions or in decimals in hundredths of an inch and shall be shown, with or without inch marks, to the left of the weld symbol (fig. 3-74).
(3) The strength of projection welds shall be designated as the minimum acceptable shear strength in pounds per weld and shall be shown to the left of the weld symbol (fig. 3-75).
c. Spacing of Projection Welds. The pitch of projection welds shall be shown to the right of the weld symbol (fig. 376).
d. Number of Projection Welds. When a definite number of projection welds is desired in a certain joint, the number shall be shown in parentheses (F, fig. 3-77).
e. Extent of Projection Welding. When the projection welding extends less than the distance between abrupt changes in the direction of the welding or less than the full length of the joint, the extent shall be dimensioned (fig. 378).
f. Flush Resistance Seam Welded Joints. When the exposed surface of one member of a resistance seam welded joint is to be flush, that surface shall be indicated by adding the flush contour symbol (fig. 3-3) to the weld symbol, observing the usual location significance (fig. 3-71).