Shielded Metal Arc Welding Electrodes
Shielded Metal Arc Welding Electrodes
Shielded Metal Arc Welding Electrodes
CELLUTHERME
CELLUTHERME-Mo
CODIFICATION :
AWS IS
: :
E6010 EC4310X
CODIFICATION :
AWS
E7010-G
PRECAUTIONS :
1. In order to achieve best results, ensure a good joint fit-up and avoid uneven or excessive gap. 2. Do not use high current, which may lead to high spatter loss.
POPULAR
ECONOTHERME
CODIFICATION :
AWS IS
: :
E6012 ER4122
CODIFICATION :
AWS IS
: :
E6013 ER4112
APPROVAL : BIS
NORMA
NORMA-V
CODIFICATION :
AWS IS
: :
E6013 ER4222
CODIFICATION :
AWS IS
: :
E6013 ER4211
APPROVALS : BIS, RDSO, LRS, DNV, PDIL, EIL, ABS, BV, CIB-MP
MEDIO
MEDIO-S
CODIFICATION :
AWS IS
: :
E6013 ER4222X
CODIFICATION :
AWS IS
: :
E6013 ER4322X
APPROVALS : BIS, RDSO for welding Corten steel to mild steel, CIB (M.P.),
LRS, ABS, EIL, NPCIL, IRS, BV, DNV, PDIL
APPROVAL : LRS
MEDIO-V
EXOBEL
CODIFICATION :
AWS IS
: :
E6013 ER4211X
CODIFICATION :
AWS IS
: :
E6013 ERR4222X
: :
APPROVAL : BIS
UNITHERME
RAPIDEX
CODIFICATION :
AWS IS
: :
E6020 EA4245X
CODIFICATION :
AWS IS
: :
E7014 ES5224JX
150-210 110-150 70 90
FERROVITE
INDOTHERME
CODIFICATION :
AWS IS
: :
E7024 ES5245KX
CODIFICATION :
AWS IS
: :
E7016 EB5426H 2X
190-230 140-170 45 50
PRECAUTION :
1. Ensure the electrodes are dry. Redry the moist electrodes as per our standard recommended practice.
SUPRATHERME
SUPRATHERME-MOD
CODIFICATION :
AWS IS
: :
CODIFICATION :
AWS IS
: :
APPROVALS : BIS, RDSO, CIB(M.P.), LRS, ABS, BV, DNV, EIL, IRS, PDIL,
APPROVAL
PRECAUTION :
1. Ensure the electrodes are dry. Redry the moist electrodes as per our standard recommended practice. 1. Ensure the electrodes are dry. Redry the moist electrodes as per our standard recommended practice.
P- 4
TENSAL
CODIFICATION :
AWS
E7018
CODIFICATION :
AWS
E9018-G
140-190 100-140 55 75
PRECAUTIONS :
1. Ensure the electrodes are dry. In case of moisture pick-up, redry the electrodes at 250-300 oC for one hour before use. 2. When welding grain refined and Q&T steels, control the heat input by using: (a) Stringer bead. (b) Control over preheat and interpass temperature. (c) Short arc.
TENSAL-MH
TENSAL(SPL)
CODIFICATION :
AWS
E9018-M
CODIFICATION :
AWS
E10018-D2
140-190 100-140 55 75
PRECAUTIONS :
1. During welding keep the heat input to a minimum. 2. Ensure the electrodes are dry. Rebake electrode at 400C for one hour before use.
PRECAUTIONS :
1. Ensure the electrodes are dry. Rebake as per our standard recommended practice. 2. When welding grain refined and Q&T steels, control the heat input by using: (a) Stringer bead. (b) Control over preheat and interpass temperature. (c) Short arc.
ULTRATHERME-H
ULTRATENSAL-MH
CODIFICATION :
AWS
E10016-G
CODIFICATION :
AWS
E11018M
DIFFUSIBLE HYDROGEN CONTENT: 3ml/100gms of weld metal or less CURRENT AND PACKING DATA : DC(+)
Size (mm) : 5x350 Dia x Length Current Range : 190-260 (Amps) Weight/carton:(kgs) : 3.0 4x350 140-190 3.0 3.15x350 2.5x350 100-150 70-100 3.0 3.0
DIFFUSIBLE HYDROGEN CONTENT : 3ml/100gms of weld metal or less CURRENT AND PACKING DATA : DC(+)
Size (mm) : 6.3x450 Dia x Length Current Range : 270-320 (Amps) Weight/carton:(kgs : 3.0 5x350 4x350 3.15x350 90-140 3.0 2.5x350 50-90 3.0 180-240 140-180 3.0 3.0
PRECAUTIONS : PRECAUTIONS :
1. Rebake the electrodes at 400C for one hour and cool them in the same oven to about 100C and then transfer them to a holding oven maintained at 50C and draw for use. 2. Keep the heat input during welding to a minimum by controlling the preheat and interpass temperatures between 12 0 - 15 0C. 3. use stringer bead s and minimise weaving.
1. Rebake the electrodes at 400C for one hour and cool them in the same oven to about 100 oC and then transfer them to a holding oven maintained at 50 oC and draw for use. 2. Keep the heat input during welding to a minimum by controlling the preheat and interpass temperatures between 120-150C. 3. Use stringer bead and minimise weaving.
ULTRATHERME
CNM (SPECIAL)
CODIFICATION :
AWS
E11018-G
CODIFICATION :
AWS
E12018-G
150-190 100-140 55 75
140-190 100-150 55 75
PRECAUTIONS :
1. Ensure the electrodes are dry. In case of moisture pick-up, redry the electrodes at 250-300 oC for one hour as per our standard practice. 2. Use short arc and stringer beads. 3. Use a carefully formulated welding procedure with preheat and post weld heat treatment.
COROTHERME (SPL)
SUPRATHERME (SPL)
CODIFICATION :
AWS
E8018-W2
CODIFICATION :
AWS IS
: :
150-190 110-150 55 75
PRECAUTIONS :
1. Redry the electrodes at 250-300C for one hour and cool them to 100C transfer them to a holding oven at 50-60C and use. 2. Minimise heat input.
SUPRATHERME-SPL (MOD)
CODIFICATION :
AWS IS
: :
HARDNESS OF WELD METAL : 200 BHN max. DIFFUSIBLE HYDROGEN : Max. 5ml/100 gms of weld metal CURRENT AND PACKING DATA : AC/DC(+)
Size (mm) : Dia x Length Current Range : (Amps) Qty.(Pcs./Carton): 5x450 200-250 35 4x450 150-190 55 3.15x350 100-140 75 2.5x350 70-100 100
PRECAUTIONS :
1. Redry the moist electrodes at 250-300 oC for one hour as per standard recommended practice.
SUPRATHERME -Ni
SUPRATHERME-Ni (SPL)
CODIFICATION :
AWS IS
: :
E7018-G E49 B G 1 2 6 Fe
CODIFICATION :
AWS
E8018-G
160-190 110-135 55 75
160-190 110-135 55 75
PRECAUTIONS :
1. Redry the electrodes as per our standard recommended practice. 2. Prevent excessive heat input during welding.
NIMOTHERME-1
NITHERME-2.5
CODIFICATION :
AWS
E8016-C3
CODIFICATION :
AWS
E8016-C1
PRECAUTIONS :
1. Redry the electrodes as per our standard recommended practice. 2. Restrict the heat input during welding.
PRECAUTIONS :
1. Redry the electrodes as per our standard recommended practice. 2. Restrict the heat input to a minimum during welding to achieve better properties. Note : Low carbon version Nitherme-2.5L conforming to AWS : E7018-C1L is also available.
NITHERME-2.5 (MOD)
NITHERME-2.5 (SPL)
CODIFICATION :
AWS
E8018-C1
160-200 110-140 55 75
PRECAUTIONS :
1. For best impact properties, accomplish minimum heat input by: Using smallest size of electrode possible. Minimum weaving. Proper control over interpass temperatures. Maximum number of layers. Welding in down hand position wherever possible. 2. For best results, redry the electrodes at 250-300 C for one hour.
o
PRECAUTIONS :
1. For best impact properties, accomplish minimum heat input by: Using smallest size of electrode possible. Minimum weaving. Proper control over interpass temperatures. Maximum number of layers. Welding in down hand position wherever possible. 2. For best results, redry the electrodes at 250-300 C for one hour.
o
NITHERME-3.5
NITHERME-3.5L
CODIFICATION :
AWS
E8016-C2
CODIFICATION :
AWS
E7016-C2L
PRECAUTIONS : PRECAUTIONS :
1. Redry the electrodes as per our standard recommended practice. 2. Restrict the heat input to a minimum during welding to achieve better properties. 1. Redry the electrodes as per our standard recommended practice. 2. Restrict the heat input to a minimum during welding to achieve better properties.
NITHERME-3.5L (SPL)
CODIFICATION :
AWS
E7018-C2L
PRECAUTIONS :
1. For best impact properties, accomplish minimum heat input by: Using smallest size of electrode possible. Minimum weaving. Proper control over interpass temperatures. Maximum number of layers. Welding in down hand position wherever possible. 2. For best results, redry the electrodes at 250-300 C for one hour.
o
MEDIO-MO
MOLYTHERME
CODIFICATION :
IS
E49 R A1 2 4 Fe
CODIFICATION :
AWS IS
: :
E7018-A1 E49 B A1 2 6 Fe
: :
YS (kgf/mm) 46.0
C 0.06
Mn 0.85
Si 0.42
CVN Impact Strength at 27C (Joules) 140
Mo 0.52
Creep Strength at 525C (1%offset in 10,000hrs) kgf/mm 12.5
NOTE : Cr - Mo version like Medio-Cr/Mo depositing 1Cr - 0.5Mo and Medio2Cr/Mo depositing 2.25 Cr - 1 Mo are also available.
MOLYTHERME(EXTRA)
MOLYTHERME -MOD
CODIFICATION :
AWS
E8018-D3
CODIFICATION :
AWS IS
: :
E7018-A1 E49 B A1 2 6 Fe
: :
C 0.06
Mn 0.85
Si 0.42
S 0.015
P 0.02
Mo 0.5
PRECAUTIONS :
1. Rebake the electrodes at 250-300C for one hour as per our standard recommended practice. 2. Use short arc and stringer bead.
MOLYTHERME-R
MOLYTHERME-SPL
CODIFICATION :
IS
E63 B D1 2 4 J
CODIFICATION :
AWS : E9018-D1
PRECAUTIONS :
1. 2. During welding keep the heat input to a minimum. Ensure the electrodes are dry. Rebake electrode at 300C for one hour before use.
CROMOTHERME
CODIFICATION :
AWS
E8018-B1
PRECAUTIONS :
1. Redry the electrodes as per our standard recommended practice. 2. Use short arc during welding.
CROMOTHERME-20
CROMOTHERME-0.5
CODIFICATION :
AWS
E8018-G
PRECAUTIONS :
1. Redry the electrodes as per our standard recommended practice. 2. Maintain short arc during welding.
PRECAUTIONS :
1. Use short arc during welding. 2. Ensure that electrodes are dry. In case of moisture pick-up, redry the electrodes as per our standard recommended practice. NOTE : A rutile version Cromotherme-20(R) is also available.
CROMOTHERME-1
CROMOTHERME-1L
CODIFICATION :
AWS IS
: :
E8018-B2 E55 B B2 2 6 Fe
CODIFICATION :
AWS
E7018-B2L
CROMOTHERME-2
CODIFICATION :
AWS IS
: :
E8018-B2 E55 B B2 2 6 Fe
CODIFICATION :
AWS IS
: :
E9018-B3 E63 B B3 2 6 Fe
140-180 100-130 55 75
PRECAUTIONS :
1. Redry the electrodes as per our standard recommended practice. 2. Use short arc during welding.
CROMOTHERME-2L
CODIFICATION :
AWS
E8018-B3L
CODIFICATION :
AWS IS
: :
E9018-B3 E63 B B3 2 6 Fe
PRECAUTIONS :
1. Redry the electrodes as per our standard recommended practice. 2. Use short arc during welding.
PRECAUTIONS :
1. Rebake the electrodes at 250-300C for one hour as per our standard recommended practice. 2. Use short arc during welding. NOTE : Low carbon version cromotherme -2L (MOD) conforming to AWS : E8018 - B3L is also available.
CROMOTHERME-5
CROMOTHERME-5 (MOD)
CODIFICATION :
AWS
E8018-B6
CODIFICATION :
AWS
E8018-B6
: C : 0.06
YS (kgf/mm)
Mn 0.90
Si 0.40
Elongation (L= 4d)%
Cr 5.20
Mo 0.50
Creep Strength at 550C (1% offset in 10,000 hrs) 7 kgf/mm
C 0.06
Mn 0.90
Si 0.40
Elongation (L= 4d)% 24.0
Cr 5.20
Mo 0.50
S 0.007
P+Sn 0.018
62.0
51.0
22.0
PRECAUTIONS :
1 Redry the moist electrodes at 250-300 oC for one hour as per standard recommended practice. 2. Use short arc and stringer bead. NOTE : Low carbon version Cromotherme-5L (Mod) conforming to AWS: E8018 B6L is also available.
CROMOTHERME-9
CROMOTHERME-9L
CODIFICATION :
AWS
E8018-B8
CODIFICATION :
AWS
E8018-B8L
: C : 0.06
YS (kgf/mm) 49.0
Mn 0.60
Si 0.40
Elongation (L= 4d)% 21.0
Cr 9.0
Mo 0.90
CR OM OT HE RME- 9 (MOD)
CROMOTHERME-9(SPL)
CODIFICATION :
AWS
E9018-B9
CODIFICATION :
AWS
E9018-G
PRECAUTIONS :
1. Use short arc and stringer bead. 2. Ensure the electrodes are perfectly dry. 3. If necessary rebake at 300C for one hour, cool in the same oven to 100C and transfer them to portable oven maintained at 70C for direct use.
SIA
RUTOX-A
CODIFICATION :
IS
E18.8 MnB16
CODIFICATION :
AWS IS
: :
PRECAUTIONS :
1. Use short arc and minimise weaving. 2. Ensure the electrodes are dry. In case of moisture pick-up, redry the electrodes at 250-300 oC for one hour.
RUTOX-AH
RUTOX-B
CODIFICATION :
AWS
E308H-16
CODIFICATION :
AWS IS
: :
PRECAUTIONS :
1. If necessary, redry the electrodes at 200-250C for one hour. 2. Use short arc, stringer bead and low current. 3. Avoid build- up of heat during welding.
PRECAUTIONS :
1 Ensure the electrodes are dry. In case of moisture pick-up, redry the electrodes at 200-250C for one hour. 2. Use short arc and low currents. NOTE : Batox-B conforming to AWS E308L-15 is also available.
D&H 920B
PRECAUTIONS :
1. Redry the electrodes at 200-250C for one hour. 2. Use short arc, stringer bead and minimum possible size of electrode and current to reduce heat input.
CRONITHERME-25/12
D&H 309L
CODIFICATION :
AWS IS
: :
E309-16 E23.12R16
CODIFICATION :
AWS IS
: :
PRECAUTIONS :
1. Use lowest possible current, short arc and stringer bead. 2. Ensure the electrodes are dry. In case of moisture pick-up, redry the electrodes at 200-250C for one hour. NOTE : D&H 309-15 conforming to AWS E309-15 is also available.
PRECAUTIONS :
1. Ensure the electrodes are dry. In case of moisture pick-up, redry the electrodes at 200-250C for one hour. 2. Use short arc and stringer bead. NOTE : D&H 309L-15 conforming to AWS E309L-15 is also available.
D&H 309Cb
D&H 309Mo
CODIFICATION :
AWS IS
: :
CODIFICATION :
AWS IS
: :
PRECAUTIONS :
1. Use short arc, stringer bead and low currents. 2. Ensure the electrodes are dry. In case of moisture pick-up, redry the electrodes at 200-250C for one hour.
PRECAUTIONS :
1. Arc should be as short as possible and welding current should not be too high. 2. Ensure the electrodes are dry. In case of moisture pick-up, redry the electrodes at 200-250C for one hour. NOTE : D&H 309 Mo-15 conforming to AWS E309 Mo-15 is also available.
D&H 310-16
D&H 312
CODIFICATION :
AWS IS
: :
CODIFICATION :
AWS
E312-16
PRECAUTIONS :
1. Use low current, short arc length and minimum weaving. 2. Electrodes should be dry. In case of moisture pick-up redry the electrodes at 200-250C for one hour. NOTE : A high carbon version containing 0.4C D&H 310HC is also available for welding similar composition alloys like HK40, Thermalloy 47, etc.
PRECAUTIONS :
1. Arc should be as short as possible. 2. Welding current should not be too high. 3. Electrodes must be dry, moist electrodes should be redry at 200 oC for one hour.
RUTOX-MO
RUTOX -D
CODIFICATION :
AWS IS
: :
E316-16 E19.12.2R16
CODIFICATION :
AWS IS
: :
E316L-16 E19.12.2LR16
PRECAUTIONS : PRECAUTIONS :
1. Ensure the electrodes are dry. In case of moisture pick-up, redry the electrodes at 200-250C for one hour. 2. Use low current, short arc length and avoid weaving of the electrodes. NOTE : Batox-Mo conforming to AWS E316-15 is also available. 1. Use short arc and stringer bead to restrict heat input. 2. Ensure the electrodes are dry. In case of moisture pick-up redry the electrodes at 200-250C for one hour. NOTE : Batox-D conforming to AWS E316L-15 is also available.
RUTOX-F
RUTOX-F(SPL)
CODIFICATION :
AWS IS
: :
CODIFICATION :
AWS
E316L-16 (Nearest)
PRECAUTIONS :
150 1. Welding should be carried out taking care to avoid build up of heat. It is imperative that due control is exercised for keeping interpass temperature low and in any case below 150C. 2. Size of electrode should be smallest practicable. 3. Arc should be as short as possible. 4. Weaving should be minimised. 5. Electrodes should be redry at 200-250C for one hour, then cool slowly to 5060C and maintained at this temperature before removing from oven for use.
PRECAUTIONS :
1. Use short arc and stringer bead to restrict heat input. 2. Ensure the electrodes are dry. In case of moisture pick-up, redry the electrodes at 200-250C for one hour. NOTE : Batox-F conforming to AWS E316L-15 is also available.
BATOX-F(U)
BATOX-F(U)M
PRECAUTIONS :
1. The electrode should be dry. In case of moisture pick-up, redry the electrodes at 250C for one hour. 2. Use short arc, stringer bead, smallest size of electrode and minimum current to ensure minimum heat input.
RUTOX-E
CODIFICATION :
AWS IS
: :
E317L-16 E19.12.3LR16
PRECAUTIONS :
1. The electrode should be dry. In case of moisture pick-up, redry the electrodes at 200-250C for one hour. 2. Use short arc length and stringer bead to reduce heat input.
RUTOX-MO (ST)
RUTOX-C
CODIFICATION :
AWS IS
: :
CODIFICATION :
AWS IS
: :
PRECAUTIONS :
1. Ensure the electrodes are dry. In case of moisture pick up, redry the electrodes at 200-250 0C for one hour. 2. Use low current, short arc and stringer bead. NOTE : Batox-Mo (ST) conforming to AWS E318-15 is also available.
PRECAUTIONS :
1. Ensure the electrodes are dry. In case of moisture pick-up, redry the electrodes at 200-250C for one hour. 2. Use short arc and stringer bead. NOTE : Batox-C conforming to AWS E318L-15 is also available.
RUTOX-A(ST)
RUTOX-B(ST)
CODIFICATION :
AWS IS
: :
CODIFICATION :
AWS IS
: :
E347L-16 E19.9LNbR16
PRECAUTIONS :
1. Ensure the electrodes are dry. Redry the moist electrodes at 200-250C for one hour. 2. Use short arc length and stringer bead to reduce heat input. NOTE : Batox-A (ST) conforming to AWS E347-15 is also available.
PRECAUTIONS :
1. Use short arc, low current and stringer bead to reduce heat input. 2. Electrodes should be dry. In case of moisture pick-up, redry the electrodes at 200-250C for on hour. NOTE : Batox-B (ST) conforming to AWS E347L-15 is also available.
D&H 150L(SPL)
D&H 150L
CODIFICATION :
AWS
E383-16
CODIFICATION :
AWS
E385-16
FISSURE TEST : Weld metal passes the fissure test as per Thomas & A.L. CURRENT & PACKING DATA: AC / DC(+)
Size (mm) Dia x Length : Current Range (Amps) : Weight / Carton: (kgs) : 5 x 350 4 x 350 3.15 x 350 2.5 x 350 150-180 110-140 80-100 60-80 3 3 3 3
PRECAUTIONS :
1. The electrodes should be kept dry. In case of moisture pick-up, redry the electrodes at 200-250 oC for one hour. 2. Use stringer beads, short arc and smallest possible size, which helps in reducing the heat input.
D&H 13Cr
D&H 17Cr
CODIFICATION :
AWS
E410-15
CODIFICATION :
AWS
E430-15
PRECAUTIONS :
1. Ensure the electrodes are dry. In case of moisture pick-up, redry the electrodes at 200-250C for one hour. 2. Use minimum current and stringer bead.
PRECAUTIONS :
1. Ensure the electrodes are dry. In case of moisture pick-up, redry the electrodes at 250-300C for one hour. 2. Use minimum current and stringer bead.
D&H 2093L
D&H 25/5/3
CODIFICATION :
AWS
E2209-16
CODIFICATION :
AWS
E2553-16
PITTING RESISTANCE NUMBER : Meet the requirement of PREN > 40 CURRENT AND PACKING DATA : AC / DC(+)
Size (mm) : Dia x Length Current Range : (Amps) Qty.(Pcs./Carton): 5x350 150-180 35 4x350 110-140 55 3.15x350 2.5x350 80-110 75 60-80 100
PRECAUTIONS :
1. The electrodes should be dry. In case of moisture pick-up rebake at 250C for 1 hour. 2. Ensure the interpass temperature is less than 150C and better less than 102C 3. Use the preheat required for the base material.
D&H 25/10/4
D&H 25/10/4 W
PITTING RESISTANCE NUMBER : Meets the requirement of PREN > 40 CORROSION PROPERTY : Weld metal meets ASTM A 262 Practice C
requirements in as welded condition.
PITTING RESISTANCE NUMBER : Meets the requirement of PREN > _ 40 CORROSION PROPERTY : Weld metal meets ASTM A 262 Practice C
requirements in as welded condition.
PRECAUTIONS :
1. The electrodes should be dry. In case of moisture pick-up rebake at 250C for one hour. 2. The heat input should be in the range of 0.5-1.5 KJ/mm.
PRECAUTIONS :
1. The electrodes should be dry. In case of moisture pick up rebake at 250 oC for one hour. 2. The heat input should be in the range of 0.5-1.5 KJ/mm. 3. For better results solution annealing at 1080-1120 oC is required.
D&H 888
D&H 100
PRECAUTIONS :
1. Use short arc and minimum heat input. 2. Ensure the electrodes are dry . Rebake the moist electrodes at 200-250C for one hour.
PRECAUTIONS :
1. Use short arc and minimum heat input. 2. Ensure the electrodes are dry. Redry the moist electrodes at 200-250C for one hour. NOTE : The stabilised version D&H 111 is also available.
D&H 45S
ABROTHERME
WELD METAL HARDNESS : 56-60 RC ( on two layer deposit) CURRENT AND PACKING DATA : AC / DC(+)
Size (mm) : 8x450 6.3x400/450 5x450 4x350 3.15x350 2.5x350 Dia x Length Current Range: 300-340 240-290 150-180 120-150 100-130 60-80 (Amps) Weight/Carton : 4 3.5/4 4 2 2 2 (kgs)
PRECAUTIONS :
1. Redry the electrode at 250C for an hour before use. 2. Clean the weld area throughly from rust, scale, paint, oil, grease or any other contaminants. 3. Use short weld bead and avoid weaving of the electrode. 4. While surfacing medium and high carbon steels, use Indotherme for buffer layers to avoid chances of cracking. 5. Use of intermediate buffer layers may also be necessary in case of heavy buildup.
PRECAUTION :
1. Ensure the electrodes are dry. In case of moisture pick-up, redry the electrodes at 200-250C for one hour. NOTE : The low hydrogen version D&H 45S(LH) is also available.
BOR-A(R)
BOR-B
CODIFICATION :
IS
E Fe-A312( Nearest)
WELD METAL HARDNESS : 350-400 BHN CURRENT AND PACKING DATA : AC / DC(-)
Size (mm) : Dia x Length Current Range : (Amps) Qty.(Pcs./Carton): 5x450 180-220 50 4x450 140-180 80 3.15x450 2.5x350 100-130 65-90 120 180
WELD METAL HARDNESS : 250-280 BHN CURRENT AND PACKING DATA : AC / DC(-)
Size (mm) : Dia x Length Current Range : (Amps) Qty.(Pcs./Carton): 5x450 190-220 50 4x450 140-180 80 3.15x450 2.5x350 100-130 65-90 120 180
PRECAUTIONS : PRECAUTIONS :
1. Use short arc. 2. Use low current. 3. Ensure the electrodes are dry. In case of moisture pick-up, redry the electrodes at 150C for one hour. 4. If the base material has the carbon content of more than 0.25% a buffer layer using a low hydrogen electrode is recommended. 1. Ensure the electrodes are dry. Moist electrodes should be redry at 150C for one hour. 2. Maintain short arc and avoid weaving. 3. Use suitable buffer layers and preheating, depending on the material composition and thickness.
BOR-C
CCR-20
150-180 100-130 55 75
PRECAUTIONS :
1. Ensure the electrodes are dry. Moist electrodes should be redry at 250-300C for one hour. 2. Use short arc and stringer bead.
PRECAUTIONS :
1. Ensure the electrodes are dry. Rebake the moist electrodes at 200-250C for one hour. 2. Do not deposit more than two layers of CCR-20. In case a heavy build-up is required, use buffer layers with Indotherme electrodes and then continue the build-up for two more layers.
CCR(SPECIAL)
COBALTHERME-6
CODIFICATION :
AWS
ECoCr-A
PRECAUTIONS :
1. Ensure the electrodes are dry. Rebake the moist electrodes at 250C for one hour. 2. Do not use excess current.
PRECAUTIONS :
1. Ensure the electrodes are dry. Redry the electrodes at 200C for one hour before use. 2. Follow a carefully designed welding procedure which will use preheating only wherever necessary. 3. The pot-weld heat treatment is not normally recommended.
CROMA
D&H 410
CODIFICATION :
AWS
E410-26
WELD METAL HARDNESS : 370-400 VPN CURRENT AND PACKING DATA : AC / DC(+)
Size (mm) Dia x Length Current Range (Amps) Weight/Carton (kgs) : : : 5x350 180-220 2 4x350 140-180 2 3.15x350 2.5x350 90-130 2 70-100 2
PRECAUTIONS : PRECAUTIONS :
1. Ensure the electrodes are dry. Moist electrodes should be redry at 200-250C for one hour. 2. Use minimum current and as low heat input as possible. 1. Ensure the electrodes are dry. Redry moist electrodes at 200-250C for one hour. 2. Use short arc and minimum heat input.
D&H 415
D&H 430
CODIFICATION :
AWS
E430-26
WELD METAL HARDNESS : 275-325 VPN CURRENT AND PACKING DATA : AC / DC(+)
Size (mm) Dia x Length Current Range (Amps) Weight/Carton (kgs) : : : 5x350 180-250 3 4x350 150-180 3 3.15x350 2.5x350 100-140 80-100 3 3
WELD METAL HARDNESS : 200-280 VPN CURRENT AND PACKING DATA : AC / DC(+)
Size (mm) Dia x Length Current Range (Amps) Weight/Carton (kgs) : : : 5x350 180-230 2 4x350 150-180 2 3.15x350 2.5x350 100-140 70-100 2 2
PRECAUTIONS :
1. Ensure the electrodes are dry. In case of moisture pick-up, redry the electrodes at 200-250C for one hour. 2. Use short arc and minimum heat input.
PRECAUTIONS :
1. Ensure the electrodes are dry. In case of moisture pick-up, redry the electrodes at 200-250C for one hour. 2. Use short arc and minimum heat input.
D&H 444L
D&H 535
CODIFICATION :
AWS
E410NiMo-16
WELD METAL HARDNESS : 360-400 BHN (S.R. 560 0C for one hour) CURRENT AND PACKING DATA : AC / DC(+)
Size (mm) Dia x Length Current Range (Amps) Weight/Carton (kgs) : : : 8x450 280-350 4 6.3x450 250-280 4 5x450 4x450
200-250 150-180 4 4
PRECAUTIONS :
1. The electrodes should be dry. Redry the moist electrodes at 250C for one hour. 2. When welding on high hardenable materials of large thicknesses, adequate care for preheating, slow cooling & PWHT are necessary. 3. Use short arc and minimum weaving.
PRECAUTIONS :
1. Ensure the electrodes are dry. In case of moisture pick-up, redry the electrodes at 200-250C for one hour. 2. Use short arc and minimum heat input. NOTE : D&H 444L-15 Conforming to AWS : E410NiMo-15 is also available.
D&H 630-H
D&H 9650
WELD METAL HARDNESS : 380-480 VPN CURRENT AND PACKING DATA : AC / DC(+)
Size (mm) Dia x Length Current Range (Amps) Weight/Carton (kgs) : : : 6.3x450 250-300 4 5x350 180-225 4 4x350 3.15x350
125-175 80-125 4 4
PRECAUTION :
1. Ensure the electrodes are dry. In case of moisture pick-up, redry the electrodes at 200-250C for one hour.
PRECAUTIONS :
1. 2. 3. 4. Remove all the material by scarfing or grinding. Rebake the moist electrodes at 250-300C for one hour. Use the preheat required for the base material. A carefully designed welding procedure with proper preheat, peening, cleaning, interpass temperature and PWHT will yield the desired results.
DIETHERME-HD
SHC-SIX
WELD METAL HARDNESS : 34-38 RC(On die material after S.R. at 560 0C CURRENT AND PACKING DATA : AC / DC(+)
Size (mm) Dia x Length Current Range (Amps) Weight/Carton (kgs) : 8x450 6.3x450 5x450 4x450 3.15x450
PRECAUTIONS :
1. Ensure the electrodes are dry. In case of moisture pick-up, redry the electrodes at 200-250C for one hour. 2. Use short arc and stringer beads. 3. Use suitable buffer layers and preheat depending on base material composition and thickness.
PRECAUTIONS :
1. The electrodes should be dry. Redry the moist electrodes at 250C for one hour. 2. When welding on high hardenable materials of large thicknesses, adequate care for preheating, slow cooling & PWHT are necessary. 3. Use short arc and minimum weaving.
SIA (RUTILE)
SMA
CODIFICATION :
IS
E18.8Mn-R-26X
130-160 90-120 55 75
PRECAUTIONS :
1. Ensure the electrodes are dry. In case of moisture pick-up, redry the electrodes at 250-300C for one hour. 2. While welding of austenitic manganese steel, restrict the heat input by : a) Short arc; b) Stringer bead; c) Deposit in short length; d) Intermittent welding; e) Keeping the base material partly immersed in water.
PRECAUTIONS :
1. Ensure the electrodes are dry. Moist electrodes should be redry at 200-250C for one hour. 2. Use short arc and minimum heat input.
SUPER-Mn
THERMEHARD 55
130-160 100-130 4 4
130-160 90-120 50 75
PRECAUTIONS :
1. The electrode should be redry at 250C for one hour before use. 2. Clean the weld area throughly from rust, scale, paint, oil, grease or any other contaminants. 3. Use short arc.
PRECAUTIONS :
1. Ensure the surface to be built- up is free of all contaminants. 2. Remove by grinding any work hardened zone. A magnet can detach a work hardened zone. 3. Ensure the electrodes are dry. Redry the moist electrodes at 200-250C for one hour. 4. When welding on austenitic manganese steels, restrict heat input by : a) Short arc; b) Stringer bead; c) Deposits of short lengths and thickness; d) Intermittent welding;
D&H 1200 T
D&H1212
CODIFICATION :
AWS
ENiCrFe-2
CODIFICATION :
AWS
ENiCrFe-3
D & H 1223
D & H 1225
CODIFICATION :
AWS
ENiCrMo-3
CODIFICATION :
AWS
: ENiCrCoMo-1
PRECAUTIONS :
1. Redry the electrode at 350 oC for one hour before use. 2. Operate the electrodes in DC (+) & wherever possible, weld in flat position only. 3. Maintain a short arc, use stringer bead and minimise the heat input.
PRECAUTIONS :
1. 2. 3. 4. 5. Redry the electrodes at 300-350 oC for one hour. Clean the weld area thoroughly free of any contamination. Use short arc, low current to minimise dilution. Weld in flat position wherever possible. Electrodes larger than 3.15 mm are used only in flat & horizontal position.
D&H 1227
D&H 1250
CODIFICATION :
AWS
ENiCrMo-7
CODIFICATION :
AWS
ENiCu-7
PRECAUTIONS :
1. 2. 3. 4. Redry the electrodes at 350-400 oC for one hour. Clean the weld area thoroughly free of any contamination. Use short arc, low current to minimise heat input. Weld in flat position wherever possible.
PRECAUTIONS :
1. Redry the electrodes at 300-350C for one hour. 2. Use DC(+) and minimise heat input by using low current and stringer bead. 3. Wherever possible weld in flat position only.
D&H 1260
D&H1280
CODIFICATION :
AWS
ENiCrMo-6
CODIFICATION :
AWS
ENi-1
PRECAUTION :
1. Redry the electrodes at 300 oC for one hour before use.
PRECAUTIONS :
1. 2. 3. 4. Redry the electrode at 350-400C for one hour. Clean the weld area thoroughly free from all contamination. Use DC(+), short arc and minimise heat input. Wherever possible weld in flat position only.
D&H 1400
D & H 1425
CODIFICATION :
AWS
ENiCrMo-5
CODIFICATION :
AWS
ENiMo-1
PRECAUTIONS :
1. 2. 3. 4. Redry the electrode at 350-400C for one hour. Use short arc and minimise heat input. Clean the area thoroughly free from all contamination. Wherever possible weld in flat position only.
PRECAUTIONS:
1. 2. 3. 4. Redry the electrodes at 300-350 oC for one hour. Clean the weld area thoroughly free of any contamination. Use short arc, low current to minimise dilution. Weld in flat position wherever possible.
D&H MONEL
NFM
CODIFICATION :
AWS
ENiCuB
CODIFICATION :
AWS
ENiCl
WELD METAL HARDNESS : 150-175 VPN CURRENT AND PACKING DATA : AC / DC(+)
Size (mm) Dia x Length Current Range (Amps) Weight/Carton (kgs) : : : 5x350 140-170 3 4x350 100-130 3 3.15x350 2.5x350 70-100 3 50-70 3
TYPICAL WELD METAL HARDNESS : 150VPN CURRENT AND PACKING DATA : AC / DC(+)
Size (mm) : Dia x Length Current Range : (Amps) Weight/Carton : (kgs) 5x350 140-180 3 4x350 110-130 3 3.15x350 2.5x350 80-110 3 60-80 3
PRECAUTIONS
1. Ensure the electrode are dry. In case of moisture pick-up, redry the electrodes at 120C for one hour. 2. Over heating of casting should be avoided by putting intermittent weld beads 3. Allow the weld to cool slowly.
PRECAUTIONS
1. Ensure the electrode are dry. In case of moisture pick-up, redry the electrodes at 120C for one hour. 2. Over heating of casting should be avoided by putting intermittent weld beads 3. Allow the weld to cool slowly.
D&H 1111CI
CODIFICATION :
AWS
ENiFeCl
TYPICAL WELD METAL HARDNESS : 190 VPN CURRENT AND PACKING DATA : AC / DC(+)
Size (mm) Dia x Length Current Range (Amps) Weight/Carton (kgs) : : : 5x350 170-200 3 4x350 130-170 3 3.15x350 2.5x350 90-130 3 60-90 3
PRECAUTIONS
1. Ensure the electrode are dry. In case of moisture pick-up, redry the electrodes at 120C for one hour. 2. Over heating of casting should be avoided by putting intermittent weld beads 3. Allow the weld to cool slowly.