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    Mix BM & SDBC

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    hafsal
    This document provides a job mix formula for a bituminous macadam road project that is 5cm thick. It specifies: 1) The source and location of materials including aggregates and bitumen grade. 2) The proportions of materials by weight including 25% stone chips 20mm, 35% stone chips 10mm, 30% stone chips 6mm, 10% sand and 3.3% bitumen grade 60/70 by weight. 3) Sieve analysis results showing the particle size distribution meets the specification limits for the mix. 4) Test results on the aggregates and mixtures meeting the project specification requirements. 5) The mixing and compaction temperatures required for the work

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    Mix BM & SDBC

    Uploaded by

    hafsal
    21K views3 pages
    This document provides a job mix formula for a bituminous macadam road project that is 5cm thick. It specifies: 1) The source and location of materials including aggregates and bitumen grade. 2) The proportions of materials by weight including 25% stone chips 20mm, 35% stone chips 10mm, 30% stone chips 6mm, 10% sand and 3.3% bitumen grade 60/70 by weight. 3) Sieve analysis results showing the particle size distribution meets the specification limits for the mix. 4) Test results on the aggregates and mixtures meeting the project specification requirements. 5) The mixing and compaction temperatures required for the work

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    Mix design BM

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    This document provides a job mix formula for a bituminous macadam road project that is 5cm thick. It specifies: 1) The source and location of materials including aggregates and bitumen grade. 2) The proportions of materials by weight including 25% stone chips 20mm, 35% stone chips 10mm, 30% stone chips 6mm, 10% sand and 3.3% bitumen grade 60/70 by weight. 3) Sieve analysis results showing the particle size distribution meets the specification limits for the mix. 4) Test results on the aggregates and mixtures meeting the project specification requirements. 5) The mixing and compaction temperatures required for the work

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    21K views3 pages

    Mix BM & SDBC

    Uploaded by

    hafsal
    This document provides a job mix formula for a bituminous macadam road project that is 5cm thick. It specifies: 1) The source and location of materials including aggregates and bitumen grade. 2) The proportions of materials by weight including 25% stone chips 20mm, 35% stone chips 10mm, 30% stone chips 6mm, 10% sand and 3.3% bitumen grade 60/70 by weight. 3) Sieve analysis results showing the particle size distribution meets the specification limits for the mix. 4) Test results on the aggregates and mixtures meeting the project specification requirements. 5) The mixing and compaction temperatures required for the work

    Copyright:

    © All Rights Reserved
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    of 3

    JOB MIX FORMULA : BITUMINOUS MACADAM 5 CM THICK

    Name of work : BM/SDBC works between Km 430 to 440 on NH-16 (Job No 1206/54)
    i)Source and location of all materials :
    CA No : CE (P) Hirak/23/2008-09
    Type of material : Stone Agg for BM
    Name of Contractor : M/S Sadanand Jha, Jagdalpur (C.G)
    Date of Test : 04 Mar 2009
    ii)Proportions of all materials expressed as follows where each is applicable:
    Stone aggregates as per Table- 500-4 of MOSRTH specifacations
    For BM 5 cm thick
    Binder type, and percentage by weight of total mixture;
    Bitumen Grade 60/70 @ 3.30% wt of total mix
    (b) Coarse aggregate/Fine aggregate/Mineral filler as percentage by weight of total
    aggregate including mineral filler;
    S/Chips
    20mm
    S/Chips
    10 mm
    S/Chips
    6mm
    Sand
    25% 35% 30% 10%
    (iii) A single definite percentage passing each sieve for the mixed aggregate;
    26.5 100.00 100
    19 93.75 90-100
    13.2 72.12 50-88
    4.75 29.11 16-36
    2.36 13.26 4-19
    300mic 4.65 2-10
    75mic 1.20 0-8
    (iv) The individual gradings of the individual aggregate fractions, and the proportion of each in
    the combined grading.
    IS Sieve S/Chips
    20mm
    S/Chips
    10 mm
    S/Chips
    6mm
    Sand Combined
    Aggregate proportion % 25 35 30 10 100
    26.5 25 35 30 10 100 100
    19 18.75 35 30 10 93.75 90-100
    13.2 0.965 31.15 30 10 72.115 50-88
    4.75 2.401 16.71 10 29.111 16-36
    2.36 0.329 3 9.93 13.259 4-19
    300mic 0.091 0.054 4.5 4.645 2-10
    75mic 0 1.2 1.2 0-8
    (v) The results of tests specimens
    Minimum stability (kN at
    600C) 9.2
    Minimum flow (mm)
    2.1
    Maximum flow (mm)
    3.83
    Compaction level
    (Number of blows)
    75 Blows
    faces of the specimen
    MOSRTH
    limits
    MOSRTH
    limits
    Sieve
    Desig
    %age
    passing
    Per cent air voids
    4.2
    Per cent voids in mineral
    aggregate (VMA) See
    Table 500-12 below.
    0
    Per cent voids filled with
    bitumen (VFB)
    72
    Where the mixer is a batch mixer, the individual weights of each type of aggregate, and
    binder per batch,
    NOT APPLICABLE
    Test results of physical characteristics of aggregates to be used;
    Test Results obtained MOSRTH limits
    Cleanliness Grain size analysis1
    Flakiness and Elongation Index
    Aggregate Impact Value
    Soundness
    Sodium Sulphate
    Magnesium Sulphate
    Water Absorption
    Stripping value
    Retained tensile strength
    (viii) Mixing temperature and compacting temperature.
    Temp
    Bitumen Mixing 160
    Aggregate mixing 160
    Laying 140
    Rolling 120
    While establishing the job mix formula, the Contractor
    87
    Max 5%
    Max 30%
    Max 40%
    Max 12%
    Max 18%
    Max 2%
    Min 95%
    Min 80%
    28.8
    7.3
    12.6
    1.7
    97
    4.4 % passing 0.075
    mm sieve
    28.3
    Aggregates & Binder required for BM 5 cm thick
    Stone Agg 20mm = 25%
    Stone Agg 10mm = 35%
    Stone Agg 6mm = 30%
    Stone Dust = 10%
    2. Binder Content = 3.45%
    3. Results Obtained
    = 1.43gm/cc
    = 2.23 gms/cc
    = 0.076935 gm/cc
    = 2.1531 gm/cc
    = 2.15/1.3
    = 1.503 Units
    = 10x0.05x1.503 0.7515 Cum
    Say 0.75 cum/10 sqm
    Bitumen required
    Area = 10 Sqm
    Volume of mix = 10x0.050 = 0.50 Cum
    Total Wt of mix = 0.50x2.23
    = 1.115 MT
    5. Weight of Bitumen = @ 3.45% of total mix
    38.4 Kg Per 10 sqm
    Stone chips 19mm 0.75 cum/10 Sqm
    Bitumen 38.40 Kg/10 Sqm
    Therefore combined aggregates
    required for 10 Sqm area of 5cm thick
    BM
    Requirement of materials & stores
    1. Proportion of Aggregate
    Bulk density of combined aggregate
    Bulk density of compacted mix
    Quantity of binder@3.45%
    Net aggregate density
    Quantity of bulk aggregates required
    for one unit of Mix

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