Location via proxy:   [ UP ]  
[Report a bug]   [Manage cookies]                
Scribd Logo
Upload

Welcome to Scribd!

  • 281 views

    Internal Costing Sheet: C45 - 36 Dia QT+ IH 1,400.00 400.00

    Uploaded by

    ramabhpl
    This document contains a cost breakdown for manufacturing a piston component. It lists the raw materials, machining operations, times, costs, and prices. The total component cost is Rs. 117.55 and total cycle time is 11.57 minutes. It provides detailed information on the machining processes, including the cutting parameters, for turning, drilling, and other operations needed to produce the piston from raw stock.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd

    Internal Costing Sheet: C45 - 36 Dia QT+ IH 1,400.00 400.00

    Uploaded by

    ramabhpl
    281 views2 pages
    This document contains a cost breakdown for manufacturing a piston component. It lists the raw materials, machining operations, times, costs, and prices. The total component cost is Rs. 117.55 and total cycle time is 11.57 minutes. It provides detailed information on the machining processes, including the cutting parameters, for turning, drilling, and other operations needed to produce the piston from raw stock.

    Original Description:

    Costing sheet sample

    Original Title

    725-24-600-12

    Copyright

    © © All Rights Reserved

    Available Formats

    XLS, PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    This document contains a cost breakdown for manufacturing a piston component. It lists the raw materials, machining operations, times, costs, and prices. The total component cost is Rs. 117.55 and total cycle time is 11.57 minutes. It provides detailed information on the machining processes, including the cutting parameters, for turning, drilling, and other operations needed to produce the piston from raw stock.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    281 views2 pages

    Internal Costing Sheet: C45 - 36 Dia QT+ IH 1,400.00 400.00

    Uploaded by

    ramabhpl
    This document contains a cost breakdown for manufacturing a piston component. It lists the raw materials, machining operations, times, costs, and prices. The total component cost is Rs. 117.55 and total cycle time is 11.57 minutes. It provides detailed information on the machining processes, including the cutting parameters, for turning, drilling, and other operations needed to produce the piston from raw stock.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    You are on page 1of 2

    DANA Description

    725-24-600-12 Cylinder Details EAU 12800 I USD 53.75 INR


    Sno. Part Description Part No. Material Qty UM Unit Cost Ext. Cost M.H.F Stroke-A C S
    Component
    Cost
    Shell
    Mat.
    Cost
    Rod Mat.
    Cost
    Drain
    Tube
    Cylinder
    Mat. Cost
    BURDEN LABOR
    TOTAL
    WORKS
    COST
    EAU Packing
    Selling
    Price
    add3.75%-
    EOU Tax
    Ex-Works
    Chennai
    1 Shell Material 68 X 80 Variable mtr 1,140.00 Variable 210 0 0 1,339 599 1,160 3,098 402 13 3,513 5,164 191.05 5,354.60
    2 Rod Material C45 - 36 dia QT+ IH Variable mtr 1,400.00 Variable 3,513 38% 4,997 184.89 5,181.87
    3 Mounting plate OPTION 1 2 kg CASTING 1 ea 400.00 400.00 3 55 165 130 X 110 X 25 THK 3,513 35% 4,766 176.36 4,942.71
    4 Piston SHRINK FIT c45 1 ea 118 118 GASCUTTING 20
    5 Retainer SNAP IN TYPE cast bar 1 ea 288.10 288.10 MILLING 100
    6 M18 port 1 ea 20.00 20.00 DRILL 50
    7 HEAD 1 ea 254.32 254.32
    8 RETAINING WIRE 1 ea 10.00 10.00 TOTAL 335
    9 CIRCLIP 1 ea 10.00 10.00 Quoted Rs Per Cylinder.
    10 Piston Cap seal 1 ea 30.00 30.00
    11 energizer 1 ea 10.00 10.00
    12 rod wear ring 1 ea 20.00 20.00
    13 Rod Seal 2 ea 25.00 50.00 0.6 955
    14 Wiper 2 ea 27.00 54.00 1591.6667
    15 o-ring 1 ea 10.00 10.00
    16 Bu ring 1 ea 10.00 10.00
    17 Plastic cover FOR PORTS 2 ea 2.00 4.00
    Frt for Imported Parts 25% 51.00
    TIME IN MINS MACHINE RATE MACHINING COST
    PAINTING 50
    Shell Material 2 2800 93.3
    Rod 5 800 66.7
    SHRINK FIT COST 2 400 13.3
    WELDING 8 600 80 TARGET
    ASSEMBLY 10 250 41.7
    TESTING 2 800 26.67
    PACKING 30.00
    Tulip rate for L & t(50 mic) is 1591
    OPTION2
    PLATE
    Customer Drawing No. STEERING PHC Drawing no. Prepared by RAMASWAMY
    Cylinder Part
    No.
    INTERNAL COSTING SHEET
    Customer Name 68 X 36 X 210 Mounting Details PLATE Reference Date 28-Jun-12
    PISTON
    Material: Date
    WO No. : Part No.
    Operation
    D = Job/Drill
    dia
    mm
    d =
    Minor
    dia mm
    Surface area
    in cm
    2
    Cutting rate
    Vz cm
    2/
    min
    Dc = Cutter
    dia
    mm
    No. of
    inserts
    Feed /
    Tooth
    (mm)
    S=Speed
    mtr/ min
    N =spindle
    speed
    rpm
    f=Feed
    mm/rev
    L= Length of
    travel mm
    No of
    pass
    depth of
    cut mm
    Cycle Time
    min
    SET UP : 1 Machine : BANDSAW
    N= (S*1000)/
    3.14*D C = L/f*N
    1 BANDSAW CUTTING 75 0 44.15625 40 0 0 0 0 0 0.0 0 1 1.10
    SETUP TIME 1 MINS 1.10 MINS
    SET UP : 2 Machine : CNC LATHE
    1 Face cleaning 75 0 0 0 0 0 0 109 463 0.6 47.5 1 0.17
    2 OD TURNING 75 0 0 0 0 0 0 109 463 0.6 40 2 0.29
    3 PRE-DRILL FOR 30 DIA 6 0 0 0 0 0 0 0 1050 0.075 0 1 80 1.02
    4 PRE-DRILL FOR 30 DIA 16 0 0 0 0 0 0 0 425 0.25 0 1 80 0.75
    5 PRE-DRILL FOR 30 DIA 20 0 0 0 0 0 0 0 350 0.25 0 1 80 0.91
    6 PRE-DRILL FOR 30 DIA 28 0 0 0 0 0 0 0 265 0.35 0 1 80 0.86
    7 36 DIA BORE 36 0 0 0 0 0 0 109 964 0.6 50 5 0.43
    8 CHAMFER ID 36 0 0 0 0 0 0 109 964 0.2 30 1 0.16
    SETUP TIME 1 MINS 4.59 MINS
    SET UP : 3 Machine : CNC LATHE
    1 Face cleaning 75 0 0 0 0 0 0 109 463 0.6 47.5 1 0.17
    2 CHAMFER ID 36 0 0 0 0 0 0 109 964 0.2 30 1 0.16
    SETUP TIME 1 MINS 0.33 MINS
    SET UP : 4 Machine : CNC LATHE
    1 OD TURNING 75 0 0 0 0 0 0 109 463 0.6 45 2 0.32
    2 OD TURNING GROOVE 75 0 0 0 0 0 0 109 463 0.6 40 4 0.58
    3 CHAMFER OD 75 0 0 0 0 0 0 109 463 0.2 30 2 0.65
    SETUP TIME 1 MINS 1.55 MINS
    7.57 MINS
    4.00 MINS
    11.57 MINS
    0.19 HRS
    40.23 RS
    62.00 RS
    102.22 RS
    15.33 RS
    0.00 RS
    117.55 RS TOTAL PART COST
    TOTAL CYCLE TIME IN MINS
    TOTAL CYCLE TIME IN HRS
    MACHINING COST
    MATERIAL COST
    TOTAL COST
    Profit 15%
    Component Description: PISTON
    RAW LENGTH
    COST/METER
    MACHINING TIME
    SETTING / LOADING & UNLOADING TIME PER PIECE
    INTERNAL CYCLE TIME ANALYSIS
    Issue: 1
    C1018 RAW MATL WT: 1.03 KG
    Page 2

    You might also like