Control of Slab Heating and Cooling Systems PDF
Control of Slab Heating and Cooling Systems PDF
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HI-02-6-2 5
The results will be evaluated based on comfort (operative
temperature ranges, daily operative temperature drift during
occupancy) and energy (running hours for circulation pump,
energy removed or supplied by the circulated water).
The calculated operative temperatures may be compared
to the comfort range 23C to 26 C recommended for summer
(cooling period) in ASHRAE Standard 55 (1992), ISO 7730
(1993), or CR 1752 (1998). But they are based on a fixed level
of clothing insulation (0.5 clo), which may not be relevant for
the whole period of May to September. Instead, the data are
compared to the temperature ranges included in the German
DIN 1946 part 2 (1994), corresponding to Figure 4.
Study of Time of Operation
The results of the simulation are listed in Table 2.
From Table 2, it is seen that the operative temperature
never exceeds 27C even if the operation of the system is only
nine hours during the night. There is almost no difference
between twelve hours and nine hours operation regarding
operative temperature. The shorter operating time results in a
6% increase of working hours at temperatures above 25C but
results in 7% to 9% decrease of hours in the cool range 20C
to 22C.
The temperature drifts during a day are in most cases
(95%) lower than 4 K. With a shorter time of operation the drift
is only during three to five days (3% to 5%) between 4 to 6 K.
Figure 4 Recommended ranges for operative temperature
depending on outside temperature (DIN1946 part
2, 1994).
TABLE 2
Operative Temperatures, Temperature Drift, Pump Running Time, and Energy Transfer for Different Operation Times
May to September Average Water Temperature Controlled
According to Outside Temperature
Time of operation 24 hours
0905
18-6
0901
22-6
0902
C % % %
Operative temperature interval <20 0 0 0
20-22 11 4 2
22-25 88 88 92
25-26 1 6 5
26-27 0.0 2 1
>27 0.0 0 0
Temperature drift <2 53 41 39
2-4 46 54 58
4-6 1 5 3
>6 0 0 0
Pump running hours 1217 515 412
% of time 33 14 11
Energy
(kWh)
Cooling 1180 855 775
Heating 493 83 11
6 HI-02-6-2
By the shorter time of operation, the running time of the
circulation pump is significantly reduced from 1200 hours to
400 to 500 hours. Even for 24 hours of possible operation time,
the system is only in operation one-third of the time (pump
running). This occurs when the room temperature is below
23C, and the pump is stopped. When the room temperature
falls below 22C, heating is required and the pump will start
again.
This can be seen in Figure 5, which shows outside temper-
ature, operative temperature, supply water temperature, and
return water temperature for the week of September 2 to
September 8 for 24 hours operation. During the first two days
and during the last day (weekend), the operative temperature
falls below 22C. Heating is required, the pump will start, and
the supply temperature is heated to about 26C. From Table 2
for 24 hours of operation, it can also be seen that heating is
often required during the whole period of May to September.
This is, however, partly because by 24-hour operation, too
much cooling takes place, which, despite the significant
amount of heating, results in room temperatures between 20C
and 22C during 10% of the occupied time. Therefore, 24
hours of operation of the system results in a significantly
higher energy consumption for heating and cooling (1673
kWh) while a reduced time of operation with almost the same
comfort uses only 786 to 938 kWh and mainly for cooling.
Figure 6 shows calculated temperatures for the reduced
operation time 18:00-06:00. Here, the room temperature is
never below 22C and no heating is required. Because of the
reduced time of operation, the pump is running less than with
24-hour operation (Figure 5). It should also be noted that the
pump is only running part of the operation time. As soon as the
space temperature falls below 23C, the pump will stop. It is
indicated on the x-axis where the pump is running.
Study of Intermittent Pump Control
The results of the simulation are shown in Table 3.
The results are based on tests with supply water temper-
ature equal to dew point. The interval and drift of operative
temperatures by 24 hours of continued operation are almost
exactly the same as for 24 hours of continued operation but
with average water temperature controlled according to
outside temperature (Table 2). The running time of the pump
is a little less. This is probably due to the somewhat cooler
water temperature when controlling according to the dew
point.
To decrease the running time, the operation time as in
Table 2 can be reduced or the pump can be operated intermit-
tently. For this case, Table 3 shows very good performance,
even if the pump is only operated half of the time or even one-
forth of the time.
Only during a very few hours ( 1%), the temperature will
increase above 26C. With the intermittent operation a small
percent of the time, temperatures will increase above 25C and
fewer hours will be in the cool range of 20C to 22C.
As the computer simulation routine basically performs
calculations on an hour-by-hour basis, the results with the
pump on only 15 minutes and off 45 minutes or on 30
minutes and off 30 minutes are not very accurate. Therefore,
the calculated energy use for these tests cannot be fully relied
upon. It is, however, clear from the results that intermittent
operation not only reduces the pump running time but also
reduces energy consumption compared to continuous opera-
tion.
The intermittent operation, however, does not give better
performance at a reduced time of operation (see Table 2).
Figure 5 Operative, external, supply, and return
temperatures for the week of September 2-8. On
the diagram is also indicated when the pump is
off. Average water temperature controlled as a
function of outside temperature. Time of
operation is 24 hours (code 0905).
Figure 6 Operative, external, supply, and return
temperatures for the week of September 2-8. On
the diagram is also indicated when the pump is off.
Average water temperature controlled as a
function of outside temperature. Time of operation
18:00 to 06:00 (code 0901).
HI-02-6-2 7
Figure 7 shows the calculated temperature for the week of
September 2 to 8. In this case, the system was operating for 24
hours and supply temperature was controlled according to dew
point. The results are very similar to the results in Figure 5,
where the supply water is controlled as a function of outside
temperature. The reason is the limitation by the room dew-
point temperature. During this week, the limit for the water
temperature is the dew point even if controlled according to
outside temperature.
Study of Water Temperature Control
The results of the simulation are listed in Table 4.
This part of the simulation study investigated the perfor-
mance of different water temperature control strategies.
Controlling the supply water equal to the dew point will
provide maximum cooling. The performance of the system
when controlling supply water equal to dew point and 12-hour
operation (Table 4, code 0202) is not as optimal as for 24-hour
operation (Table 3, code 1001). The distribution of operative
temperatures is almost the same, but the energy consumption
for cooling (639 kWh) and for heating (1031 kWh) is signif-
icant higher than for 24-hour operation. Even if the time of
operation is shorter (12 hours), the pump running time (1377
hours) is longer.
This can be explained by the low water temperature used
during nighttime operation (18:00-06:00) when controlling
water supply temperature equal to dew point. During this
period, the space is not occupied and there is no latent load
(humidity from people). Therefore, when the system starts
cooling after 18:00, it will be with a relatively low water
temperature.
This results in overcooling, which often will be compen-
sated by heating when the space temperature drops below
22C. Due to the heating, the operative temperatures will not
drop and will stay above 20C, but a lot of energy is consumed
for heating and cooling.
Outdoor air temperature dependent supply water control
is more efficient there are no operative temperatures above
27C but a 10% exceedance above 25C than when controlling
according to dew-point temperature. On the other hand, there
will be almost no time when the temperatures are in the cool
TABLE 3
Operative Temperatures, Temperature Drift, Pump Running Time, and Energy Transfer for Intermittent Operation
of the Pump (Supply Water Temperature Equal to Room Dew-Point Temperature)
May to September
Operation 24 hours
Pump operation Continuous
1001
1 hour on
1 hour off,
0102a
hour on-
hour off,
0102
hour on
hour off,
0102b
C % % % %
Operative temperature interval <20 0 0 0 0
20-22 12 8 8 6
22-25 88 89 89 87
25-26 0.4 3 3 5
26-27 0 0 0 1
>27 0 0 0 1
Operative Temperature drift <2 47 73 36 46
2-4 52 26 63 51
4-6 1 1 1 3
>6 0 0 0 0
Pump running hours 1091 630 624 478
% 30 17 17 13
Energy,
kWh
Cooling 1281 981 496 213
Heating 391 130 72 11
8 HI-02-6-2
range (20C to 22C, Table 4), which altogether will result in
better comfort.
Added to this, the energy consumption is much lower for
both cooling (782 kWh) and heating (44 kWh). This is because
undercooling is avoided so there is no need for additional heat-
ing.
If, instead, the average water temperature is controlled as
a function of outside temperature (Table 4, code 0901, Figure
6), the running time of the circulation pump is much shorter
(515 hours) but still results in somewhat lower operative
temperatures. The energy use is also higher. The reason is that
for this control concept, the average water temperature will be
lower than when the supply temperature is controlled accord-
ing to outside temperature. This means the same amount of
cooling can be provided in a shorter time. See in Table 4 the
lower running time of the pump (515 hours).
Figure 8 shows the calculated temperatures for the week
of September 2-8. The system is operating outside time of
occupancy, 18:00-06:00, and the supply water temperature is
a function of outside temperature. It can be seen during the
night that when the outside temperature decreases, the supply
water
TABLE 4
Operative Temperatures, Temperature Drift, Pump Running Time, and Energy Transfer
by Different Control Strategies of the Water Temperature (Time of Operation 18:00-06:00)
May to September
Time of operation 18:00-06:00
Control water
temperature
Supply =
dew point,
0202
Supply = F
(outside),
0801
Average =
F (outside),
0901
Average =
22C,
1201
Supply =
22C,
1101
Supply =
20C,
1105
Supply =
18C,
1109
C % % % % % % %
Operative <20 0 0 0 0 0 0 2
temperature interval 20-22 14 1 4 1 1 10 22
22-25 84 88 88 68 62 69 66
25-26 2 9 6 16 19 12 7
26-27 0 2 2 10 12 6 2
>27 0 0 0 5 6 3 1
Temperature drift <2 24 48 41 53 49 46 31
2-4 74 49 54 44 46 51 66
4-6 2 3 5 3 5 3 3
>6 0 0 0 0 0 0 0
Pump running hours 1377 1215 515 1989 1989 1989 1894
% of time 38 33 14 54 54 54 52
Energy,
kWh
Cooling 1639 782 855 952 865 1092 1278
Heating 1031 44 83 0 0 0 0
Figure 7 Operative, external, supply, and return
temperatures for the week of September 2-8. On
the diagram is also indicated when the pump is
off. Supply water temperature = dew point
temperature, C. Time of operation is 24 hours
(code 1001).
HI-02-6-2 9
temperature increases. But the water temperature never goes
above room temperature, so no heating takes place. Most of
the time the pump is only running until 02:00-03:00 in the
night.
The other results in Table 4 are from a test with constant
supply or average water temperature. Almost similar results
are obtained by controlling supply water temperature as by
controlling average water temperature. During the time of
operation (18:00-06:00), the pump is in both cases running all
the time. A little more cooling is provided (952 kWh) when
controlling the average water temperature. It also resulted in
slightly lower operative temperatures. The operative temper-
atures are, however, in many cases too high.
Five to six percent of the time, which corresponds to 50
working hours, the operative temperatures are above 27C and
15% to 18% of the time above 26C. This is somewhat surpris-
ing because more heat is removed by the circulated water in
the case of constant water temperature (22C) compared to
controlling according to outside temperature. The combined
energy use for heating and cooling is, however, very much the
same as if no heating has taken place. But due to the long pump
running time, the total energy use is higher with constant water
temperature control.
Figure 9 shows the results for a constant supply water
temperature of 22C. For this week (September 02-08), the
operative temperature increases to 30C, which is too warm.
Most of the time, operative temperatures are above 24C, so
the pumps are running during the whole time of operation.
For comparison, Figure 10 shows the results with a
constant average water temperature.
Tests were also made with constant supply water temper-
atures of 20C and 18C. At 20C, the comfort performance is
better than with 22C but with higher energy consumption.
Using 18C water will result in too many hours in the cool/cold
range.
Another way of representing the calculated operative
temperatures is shown in Figure 11 together with the recom-
mended comfort range by ASHRAE 55 and ISO 7730. The
examples are for supply temperature controlled according to
outside temperature and time operation 18:00-06:00 or 22:00-
06:00.
Figure 8 Operative, external, supply, and return
temperatures for the week of September 2-8. On
the diagram is also indicated when the pump is
off. Supply water temperature is a function of
external temperature, C. Time of operation is
18:00 to 06:00 (code 0801).
Figure 9 Operative, external, supply, and return
temperatures for the week of September 2-8. On
the diagram is also indicated when the pump is
off. Supply water temperature = 22C. Time of
operation is 18:00 to 06:00 (code 1101).
Figure 10 Operative, external, supply, and return
temperatures for the week of September 2-8. On
the diagram is also indicated when the pump is
off. Average water temperature = 22C. Time of
operation is 18:00 to 06:00 (code 1201).
10 HI-02-6-2
CONCLUSION
The results of a dynamic computer simulation of different
control concepts for a water-based radiant cooling and heating
system have been presented. The system was studied for the
period May to September.
For this type of system, where the pipes are embedded in
the building structure, it is important not to use water temper-
atures too high or too low due to the dynamic result in under-
cooling or overheating of the occupied space.
Controlling supply water temperature equal to dew-point
temperature in the occupied space provides the maximum
amount of cooling without resulting in condensation. Comfort
performance is not optimal due to undercooling. Energy
performance is also not good due to the need for reheating.
The time of operation can be limited by operating the
system only during nighttime or using intermittent operation
of the circulation pump.
The best comfort and energy performance is obtained by
controlling the water temperature (supply or average) as a
function of outside temperature but with a low inclination of
the control curve.
REFERENCES
ASHRAE. 1992. ASHRAE 55-1992, Thermal environmental
conditions for human occupancy. Atlanta: American
Society of Heating, Refrigerating and Air-Conditioning
Engineers, Inc.
CR 1752 (1998): Ventilation for Buildings: Design Criteria
for the Indoor environment, CEN, Brussels.
DIN 1946 (1994): Ventilation and air conditioning; Part 2-
Technical health requirements. DIN, Berlin.
Fort, K. 1996. Type 160: Floor heating and hypocaust.
Hauser, G., C. Kempkes, and B.W. Olesen. 2000. Computer
simulation of the performance of a hydronic heating and
cooling system with pipes embedded into the concrete
slab between each floor. ASHRAE Winter meeting, Dal-
las, 5-9 February 2000.
ISO 7730 (1993): Moderate thermal environmentsDeter-
mination of the PMV and PPD indices and specification
of the conditions for thermal comfort.
Meierhans, R.A., and B.W. Olesen. 1999. Betonkernaktivier-
ung, Book, ISBN 3-00-004092-7.
Meierhans, R.A. 1993. Slab cooling and earth coupling.
ASHRAE Transactions 99(2). Atlanta: American Soci-
ety of Heating, Refrigerating and Air-Conditioning
Engineers, Inc.
Meierhans, R.A. 1996. Room air conditioning by means of
overnight cooling of the concrete ceiling. ASHRAE
Transactions 102(2). Atlanta: American Society of
Heating, Refrigerating and Air-Conditioning Engineers,
Inc.
Olesen, B.W. 1997. Possibilities and limitations of radiant
floor cooling. ASHRAE Transactions 103(1). Atlanta:
American Society of Heating, Refrigerating and Air-
Conditioning Engineers, Inc.
Simmonds, P. 1994. Control strategies for combined radiant
heating and cooling systems. ASHRAE Transactions
100(1). Atlanta: American Society of Heating, Refriger-
ating and Air-Conditioning Engineers, Inc.
TRNSYS. 1998. TRNSYS 14.2, Users Manual.
Figure 11 Operative temperature distribution for the period
of May 1 to September 30. Water supply
temperature controlled as a function of outside
temperature. Operation time is 18:00 to 06:00
and 22:00 to 06:00 (code 0802).