Engineering Solenoid Valve

Engineering Information
Solenoid Valves
Solenoid Valves
Principles of Operation
A solenoid valve is a combination of two basic

functional units:
A solenoid (electromagnet) with its core
A valve body containing one or more orifices
Flow through an orifice is shut off or allowed by
the movement of the core when the solenoid is
energized or de-energized. ASCO valves have a
solenoid mounted directly on the valve body. The
core is enclosed in a sealed tube, providing a
compact, leaktight assembly.
Two constructions are available for 2-way valves:

Floating diaphragm or piston which requires a
minimum pressure drop across the valve to remain
in the open position (Figures 2A, 2B).
Hung-type diaphragm or piston held open
mechanically by the solenoid core. The valve
opens and remains open with zero pressure drop
(Figures 3A, 3B).
Direct Acting Valves (Figures 1A, 1B)

When the solenoid is energized in a direct acting
valve, the core directly opens the orifice of a
Normally Closed valve or closes the orifice of a
Normally Open valve. When de-energized, a
spring returns the valve to its original position.
The valve will operate at pressures from 0 psi to
its rated maximum.
The force needed to open the valve is proportional
to the orifice size and fluid pressure. As the orifice
size increases, so does the force required. To open
large orifices while keeping solenoid size small, a
Pilot Operated construction is used.
Figure 2A:
Pilot Operated, Normally
Closed Valve,
De-Energized
Figure 2B:
Pilot Operated,
Normally Closed Valve,
Energized
Figure 3A:
Pilot Operated, Normally
Closed Valve,
De-Energized
Figure 3B:
Pilot Operated,
Energized
Manual Reset Valves

(Figures 4A, 4B)
Figure 1B:
Direct Acting,
Energized
Internal Pilot Operated Valves

(Figures 2A, 2B)
Normally, these valves have a pilot and bleed
orifice which enable them to use line pressure for
operation.
When the solenoid is de-energized, the pilot orifice
is closed and full line pressure is applied to the top
of the piston or diaphragm through the bleed
orifice, providing seating force for tight closure.
When the solenoid is energized, the core opens
the pilot orifice, relieving pressure from the top of
the piston or diaphragm via the outlet side of the
valve. The line pressure then opens the valve by
lifting the diaphragm or piston off the main orifice.
Manual reset valves must be manually latched into

position and will return to their original position
only when the solenoid has been energized or
de-energized, depending on construction
Figure 4A:
No Voltage Release
Manual Reset Valve,
Un-Latched, De-Energized
Figure 4B:
No Voltage Release
Manual Reset Valve,
Latched, Energized
463
ENGINEERING
Figure 1A:
Direct Acting,
De-Energized
Solenoid Valves
Types of Solenoid Valves

2-Way Valves
(Figures 1A, 1B, 2A, 2B, 3A, 3B)
4-Way Valves
(Figures 6A, 6B)
Two-way valves have one inlet and one outlet pipe

connection. They are used to allow or shut off fluid
flow, and are available in either:
Four-way valves are generally used to operate

double-acting cylinders or actuators. They have
four or five pipe connections: one pressure, two
cylinder, and one or two exhausts. In Position A,
pressure is connected to one cylinder port, the
other is connected to exhaust. In Position B,
pressure and exhaust are reversed at the cylinder
ports.
Normally Closed closed when de-energized and

open when energized.
Normally Open open when de-energized and
closed when energized.
3-Way Valves
(Figures 5A, 5B)
Three-way valves have three pipe connections
and two orifices (when one is open, the other is
closed, and vice versa). They are commonly used
to alternately apply pressure to and exhaust pressure from the diaphragm operator of a control
valve, single-acting cylinder, or rotary actuator.
2 Press.
1 Cyl.
2 Press.
1 Cyl.
3 Exh.
3 Exh.
Press. Cyl. Exh. Cyl.

B
A
Figure 5A:
Three-Way
De-Energized
Figure 5B:
Three-Way
Energized
Figure 6A:
Four-Way Valve, De-Energized
Three modes of operation are available:

Normally Closed when the valve is de-energized,
the pressure port is closed and the cylinder port is
connected to the exhaust port. When the valve is
energized, the pressure port is connected to the
cylinder port and the exhaust port is closed.
Normally Open when the valve is de-energized,
the pressure port is connected to the cylinder port
and the exhaust port is closed. When the valve is
energized, the pressure port is closed and the
cylinder port is connected to the exhaust port.
ENGINEERING
Universal allows the valve to be connected in

either the Normally Closed or Normally Open
position to select one of two fluids or to divert flow
from one port to another.
464
Press. Cyl. Exh. Cyl.

B
A
Figure 6B:
Four-Way Valve, Energized
Solenoid Valves
Solenoid
Except where noted, all ASCO valves are
equipped with coils which can be energized continuously without danger of overheating or failure.
Standard coils have 18" leads which can be connected to any controlling device. Spade, screw
terminal, and DIN-type spade connector coils are
also available. For three phase power systems, the
two leads can be connected to any two of the
three phases.
All coils are constructed in accordance with
Underwriters Laboratories Inc., NEMA, IEEE, and
other industrial standards ASCO Class B, F, and
H insulation systems are UL listed in the
Recognized Component Index (yellow book)
under Guide No. OBJY2.
For AC ambient capabilities, see chart to the right.
DC ambient capabilities are 104F (40C), or 131F
(55C) for RedHat II depending on construction.
These ambients are based on a minimum available
voltage of 85% of nominal. If minimum available
voltage is greater, a higher ambient limitation may
be possible. Consult factory for details.
* See Pages 469-472 for RedHat Next Generation

Electronic coils.
Coil Insulation Systems and

Temperature Limitations
RedHat II Solenoid Class F 311F (155C) and Class H 356F (180C)
EPOXY
ENCAPSULATION
AC Ambient Capabilities
Industrial Temperature Limitations
and Thermal Characteristics of
ASCO RedHat II Solenoids and Coils
The typical watt ratings given show the relationship
between different classes of coil insulation and the
watt ratings to achieve higher temperature capabilites.
The information contained in these tables applies only to
Non-Explosionproof, AC constructions.
Excess margin for higher fluid or ambient temperature
Temperature rise due to power input
Listed ambient
Notes:
As measured by the Resistance Method.
Ambient temperatures are directly additive to coil rise

fluid temperature is not.
For M-6, 50 Hz wattage values, add 2 watts to the

indicated values.
Because of explosionproof codes and surface temperature
limitations, the maximum listed ambients for specific valves
should not be exceeded. Consult factory concerning
explosionproof applications where higher-than-listed ambients
are encountered.
Maximum temperatures shown are industrial limits. For UL
limits, subtract 27F (15C) for Class F coils and 36F (20C)
for Class H coils.
Final Temperature C (F)

200
(356F) 180
160
(311F) 155
(284F) 140
(266F) 130
120
(212F) 100
(194F) 90
80
(140F) 60
(125F) 51.6
40
20
0
Class F
Limit
Class H Limit
Temperature Rise from

Power Input
Ambient
Ambient
Coil Class
FT
FB
HT HB
Typical M6
AC
MXX
Wattage
Rating M12
6.1
9.1
6.1
10.1
17.1 10.1 17.1
9.1
16.1 20.1 16.1 20.1
BOBBIN
Class F and H
PPS
UL and CSA LISTED
600 VOLT LEADS
LEAD WIRE
6 STRAND 18 AWG
PE COATED
MAGNET WIRE
Class F: 392F (200C)
Class H: 392F (200C)
or 428F (220C)
465
ENGINEERING
Solenoid Coils (Non-Electronic*)
Solenoid Valves
Coil Operating Voltage Ranges
Power Consumption
All coils are designed for industrial operating voltages

and can be used on the following voltage ranges:
Power consumption can be determined from the

ratings shown on individual Series pages. For AC
valves, the watts, volt-ampere inrush (the high
momentary surge occurring at coil energization),
and volt-ampere holding (the continuous draw
following inrush) are given.
AC
DC
Nominal
Normal
Nominal
Normal
Voltage Rating Operating Range Voltage Rating Operating Range
24
20-24
5.1-6.3
120
102-120
12
10.2-12.6
24
20-25
240
204-240
120
102-126
480
408-480
240
204-252
Note: Special coils are required for battery charging

circuits where wider voltage ranges are typically
encountered. For these applications, special
continuous duty Class H coils are available that will
accommodate a voltage range equivalent to 12%
over nominal, 28% under nominal, and a 140F
(60C) ambient. Standard nominal voltages are
125 and 250 DC, which translate to a voltage
range of 90-140 and 180-280, respectively. Add
prefix HC to the catalog number. HC prefix is
only applicable to valves with coil classes FT and
HT. Consult factory for other constructions.
Most ASCO valves, depending upon construction,
will operate at 15% under nominal voltage and
maximum operating pressure differential, and are
capable of operating for short periods at 10% over
nominal voltage. For coil classes other than FT and
HT, over voltage is not recommended. For wider
voltage ranges than shown here or for operating
voltage ranges for specific catalog numbers,
please consult your local ASCO sales office.
The current rating for inrush and holding may be

determined by dividing the voltage into the
volt-amp rating:
volt-amp inrush
Inrush
=
voltage
Amps
volt-amp holding
Holding
=
voltage
Amps
DC valves have no inrush current. The amp rating

can be determined by dividing the voltage into
the DC watt rating:
Amps =
watts (DC)
voltage
Notes:
1. When a valve has been energized for a long
period, the solenoid becomes hot and can be
touched by hand for only an instant. This is a
perfectly safe operating temperature. Any excessive
heating will be indicated by smoke and the odor
of burning coil insulation.
2. Valves for AC service can be converted to
other AC voltages simply by changing the coil.
Similarly, DC valves can be converted to other
DC voltages. When converting from AC to DC, or
vice versa, consult your local ASCO sales office
for instructions.
Solenoid Constructions
ENGINEERING
Internal parts in contact with fluids are of

non-magnetic 300 and magnetic 400 series stainless
steel. In AC constructions, the shading coil is
normally copper, except that silver is mostly used in
valves with stainless steel bodies. Other materials
are available, when required. In DC constructions,
no shading coil is required. Typically, the core
tubes are of 300 series stainless steel.
466
Solenoid Valves
Enclosure Classifications and Types
ASCO offers two types of enclosures, each for a

variety of applications: a one-piece molded
epoxy construction called the RedHat II solenoid
and a conventional RedHat metallic construction.
Both meet ICS-6 ANSI/NEMA, and UL Standards
429, 508, and/or 1002. These standards define
enclosure protection levels and the tests passed
to earn each Type designation. (See Page 469 for
RedHat Next Generation Solenoid Enclosures).
Type 1
General Purpose
Intended for indoor use, primarily

to provide protection for enclosed
parts in locations without unusual
service conditions.
Type 2
Dripproof
Intended for indoor use, primarily

to provide protection against limited
amounts of falling water or dirt.
Type 3
Raintight, Dusttight,
and Sleet (Ice)
Resistant
Intended for outdoor use, primarily

to provide protection against windblown dust, rain, and sleet;
undamaged by the formation of ice
on the enclosure.
Type 3S
Raintight, Dusttight,
and Sleet (Ice)
Resistant

to provide protection against windblown dust, rain, and sleet; external
mechanism remains operable when
ice laden.
Type 3R
Rainproof, Sleet (Ice)

Resistant

to provide protection against falling
rain and sleet; undamaged by the
formation of ice on the enclosure.
Type 4
Watertight and
Dusttight
Intended for indoor or outdoor

use to provide protection against
splashing water, water seepage,
falling or hose-directed water, and
severe external condensation;
undamaged by the formation of ice
on the enclosure.
Type 4X
Watertight, Dusttight,
and Corrosion
Resistant
Same as Type 4, but provides additional protection to resist corrosion.
Submersible
Intended for indoor or outdoor use

to provide protection against entry
of water during submersion at a
limited depth. (Tested to 6 for 30
minutes.)
Submersible
Same as Type 6 Enclosure, but

provides prolonged submersion
protection at a limited depth.
(Tested to 6 for 24 hours.)
RedHat II
RedHat II solenoid enclosures are of one-piece
molded epoxy construction, with an integral 1/2"
NPT conduit hub. This epoxy encapsulation serves
as the enclosure. The magnetic frame is molded
into the coil.
RedHat II solenoids are offered as Type 1 General
Purpose or Type 7 (A, B, C, and D) Explosionproof.
Type 1 Solenoids are green and come equipped
with three 18" long leads (the green lead is a
ground wire). Also available as options are 1/4"
spade connectors, screw terminals, and DIN-type
terminals meeting ISO 4400 and DIN Standard 43650.
An optional junction box/terminal coil construction
is also available for use with spade and screw
terminal constructions. Refer to the Optional
Features Section for details.
Type 7 Solenoids are black and are available
only in the leaded construction.
All RedHat II solenoids also meet the requirements
for Types 2 Dripproof, 3 and 3S Raintight, and 4
and 4X Watertight-Corrosion Resistant.
The Following wattages carry Type 7 and Type 9
approvals as shown; for
Wattage
Type 7
Class I, Div. 1 & 2
Gas Groups
Type 9
Class II, Div. 1
Dust Groups
6.1, 10.1, 17.1
A, B, C, D
E, F, G
16.1, 20.1
A, B, C, D
E, F
10.6, 11,6
A, B, C, D
E, F, G
Type 6
Type 6P
Type 7 &
Refer to charts on next page.
Type 9
467
ENGINEERING
Solenoid Enclosures
Solenoid Valves
ENGINEERING
468
RedHat Metallic Enclosures

Conventional metallic enclosures are offered to
meet Type I General Purpose enclosure applications
and Type 7 (C and D) Explosionproof enclosure
applications.
Type 1 General Purpose metallic enclosures are
epoxy-painted, zinc-coated steel with a 7/8" diameter
hole to accept standard conduit hubs or connectors.
Type 7 (C and D) Explosionproof metallic enclosures are epoxy-painted, zinc-plated steel or die-cast
aluminum with a 1/2" threaded conduit hub.
Type 7 enclosures also meet Type 3 (Raintight) requirements as well as some also meet Type 7 (C and D)
Explosionproof and Type 9 (E, F, and G) DustIgnitionproof requirements for Class I, Division 1,
Groups C and D; Class I, Division 2, Groups C and D;
and Class II, Division 1, Groups E, F, and G. Please
contact your local ASCO sales office for details.
Also available as options are: Type 3R (Rainproof),
Type 4 and 4X (Watertight), Type 6 (Submersible),
Type 7B (Explosionproof for Hydrogen Atmospheres,
Class I, Division 1, Group B), as well as Splice Box
enclosures. Please contact your local ASCO sales
office for details on these options.
Note: Metallic solenoid enclosures provide part of
the magnetic circuit for the solenoid. Removal will
affect valve operation.
Hazardous Location Solenoid Temperature

Range Codes
Hazardous location solenoids are marked to indicate
the maximum exposed surface temperature or
temperature indicating code. This temperature is
based on the maximum obtained in the temperature
or burnout (blocked core) tests, whichever is higher,
at a minimum ambient of 104F (40C) or at the
rated maximum ambient temperature.
To prevent ignition of hazardous atmospheres, do
not install in areas where vapors or gases having
ignition temperatures lower than the marked
temperatures are present.
The operating temperatures for each indicating
code are shown in the following chart:
Solenoid Valves
Operating Temp. Range Indicating Code No.

Maximum Temperature
Degrees in C
450
300
280
260
230
215
200
180
165
160
135
120
100
85
Degrees in F
842
572
536
500
446
419
392
356
329
320
275
248
212
185
Code Number
T1
T2
T2A
T2B
T2C
T2D
T3
T3A
T3B
T3C
T4
T4A
T5
T6
Note: Except where otherwise noted in specific Series, all RedHat

metallic enclosure solenoids have temperature range Code T3C.
Most RedHat II solenoids and/or solenoid valves

are marked:
To prevent fire or explosion, do not install where
ignition temperature of hazardous atmosphere is less
than 329F (165C). Open circuit before disassembly.
This corresponds to code number T3B.
Valves with Class H solenoids and valves used on

steam service are marked:
To prevent fire or explosion, do not install where
ignition temperature of hazardous atmosphere is less
than 356F (180C). Open circuit before disassembly.
This corresponds to code number T3A.
The Class II, Group F, Dust Location designation is

not applicable for solenoids and/or solenoid
valves used for steam service, or when a Class H
solenoid is used.
RedHat II Explosionproof solenoids include an
internal, non-resettable thermal fuse to limit solenoid temperature in the event that extraordinary
conditions occur which could cause excessive
temperatures. These conditions include high
input voltage, a jammed valve, excessive ambient temperature, shorted coil, etc. This unique
feature is standard only in RedHat II solenoids.
When used on valves having fluid temperature

ratings exceeding 250F (121C), consult ASCO
for applicable enclosure class, groups and
temperature range codes. For temperature
range codes of optional solenoids and features,
or if a better temperature range code is desired,
consult your local ASCO sales office.
469
ENGINEERING
Solenoid Valves
Operating Pressures
Maximum Ambient Temperature
Maximum Operating Pressure Differential

(M.O.P.D.)
The nominal maximum ambient temperatures listed

are based primarily on test conditions used by
Underwriters Laboratories, Inc. for setting safe limits
for coil insulation. They are determined under continuously energized conditions and with maximum
fluid temperatures in the valves. Actual conditions,
in many applications, will permit use at considerably
higher ambient temperatures. In addition, modifications to standard constructions are available to
extend maximum ambient temperature limitations.
Consult your local ASCO sales office with your
specific needs.
The maximum operating pressure differential refers

to the maximum difference in pressure between the
inlet and outlet, against which the solenoid can
safely operate the valve. If the pressure at the valve
outlet is not known, it is safest to regard supply
pressure as the M.O.P.D.
Minimum Operating Pressure Differential
The minimum operating pressure differential is
that which is required to open the valve and keep
it open. For 2-way valves with a floating piston or
diaphragm, the valve will start to close below the
minimum operating differential pressure. For 3
and 4-way pilot valves, the minimum operating
pressure is measured between the pressure and
exhaust ports, and must be maintained throughout the operating cycle to ensure complete
transfer from one position to the other.
Note: Direct acting, hung diaphragm or hung piston valves do not
require a minimum pressure, but may not yield maximum flow on low
pressure differentials.
Safe Working Pressure

Safe working pressure is the line or system pressure
to which the valve may be subjected without being
damaged. Contact the factory or your local ASCO
sales office if you require this value.
Proof Pressure
Response Times*
Response time from fully closed to fully open or
vice versa depends on the valve size and operating mode, electrical service, fluids, temperature,
inlet pressure, and pressure drop. The response
time for AC valves on air service, under average
conditions, can be generalized as follows:

Small direct acting valves: 5 to 10 milliseconds.
Large direct acting valves: 20 to 40 milliseconds.
Internal pilot operated valves:

1. Small diaphragm types: 15 to 50 milliseconds.
2. Large diaphragm types: 50 to 75 milliseconds.
3. Small piston types: 75 to 100 milliseconds.
4. Large piston types: 100 to 150 milliseconds
Proof pressure is five times the safe working pressure. Contact the factory or your local ASCO sales
office if you require this value.
Generally speaking, operation on liquids has relatively little effect on small direct acting valves;
however, response time of large direct acting and
internally piloted valves will slow by 50% to 100%.
Ambient Temperatures*
Response time of DC valves will be 50% slower

than equivalent AC valves. For specific response
time on any critical-timing applications, response
time can be reduced to meet specific requirements.
Minimum Ambient Temperature

The nominal limitation of 32F (0C) is advisable for
any valve that might contain moisture (water vapor).
Where freezing water is not a factor, minimum
ambience as low as 0F (-18C) can be tolerated. In
addition, special constructions are available for
ambient temperatures down to -40F (-40C).
ENGINEERING
Consult your local sales office with your specific needs.
470
*See Page 469 for RedHat Next Generation

Solenoid Valves).
Air Operated Valves
Air Operated Valves

Principles of Operation
An air operated valve has two basic functional units:

An operator with a diaphragm or piston assembly

which, when pressurized, develops a force to operate
A valve containing an orifice in which a disc or plug is

positioned via air pressure to stop or allow flow
Operators
Two operators are offered in this catalog, each
having a pressure range to suit various industrial
requirements: instrument air range 3 to 30 psi
(0.2 to 2.1 bar) and pneumatic range 30 to 125
psi (2.1 to 8.6 bar).
The instrument air pressure range operator utilizes

a diaphragm (see Figure 8A) for operation, while
the pneumatic range operator has a piston (see
Figure 8B). By applying pressure to and exhausting pressure from the operator, the main valve will
open or close.
Direct Acting Valves (Figures 9A, 9B)

In a direct acting valve, the operator stem is
moved by the diaphragm or piston and directly
opens or closes the orifice, depending on whether
the operator is pressurized or exhausted. The
valve will operate from zero psi to its maximum
rated pressure.
Internal Pilot Operated Valves (Figure 10A, 10B)
Figure 8A: Instrument Air

Pressure Range Operator
STEM
SEAL
Figure 7
Figure 8B: Pneumatic Range

Operator
When a particular valve is selected, any pressure

within its pressure range will operate the valve,
regardless of variations in the main line pressure.
Outlet
Figure 9A: Normally Closed,

Direct Acting, Air Operated
Valve with Operator
Exhausted
Two types of construction are available:

Floating diaphragm or piston, which requires a

minimum pressure drop to hold it in the open position.
Hung type diaphragm or piston, which is

mechanically held open and operates from
zero to the maximum pressure rating.
Press.
Exh.
Inlet
This valve is equipped with a pilot and bleed orifice and uses the line pressure for operation.
When the operator is pressurized, it opens the
pilot orifice and releases pressure from the top of
the valve piston or diaphragm to the outlet side of
the valve. This results in unbalanced pressure,
which causes the line pressure to lift the piston or
diaphragm off the main orifice, thereby opening
the valve. When the operator is exhausted, the
pilot orifice is closed and full line pressure is
applied to the top of the valve piston or
diaphragm through the bleed orifice, providing a
seating force for tight closure.
Inlet
Outlet
Figure 9B: Normally Closed,

Direct Acting, Air Operated
Valve with Operator
Pressurized
Press.
Exh.
Inlet
Outlet
Figure 10A: Normally

Closed, Internal,
Pilot Operated Valve with
Operator Exhausted
Inlet
Outlet
Figure 10B: Normally

Closed, Internal,
Pilot Operated Valve with
Operator Pressurized
471
ENGINEERING
Control air for the operator

is completely isolated from
the main line fluid by a
unique seal arrangement
(see Figure 7). This permits
a wide range of main line
fluids to be handled.
Air Operated Valves
Types of Air Operated Valves

2-Way Valves:
Normally closed and normally open operation.
Figures 9A, 9B, 10A, 10B, 11A, 11B.
3-Way Valves:
Exh.
Normally closed, normally open and universal

operation. Figures 12A-D, 13A-D.
Cyl.
Exh.
Press.
Cyl.
Press.
Figure 13A: Normally Closed, Figure 13B: Normally Closed,

Operator Exhausted
4-Way Valves:
Figures 14A-D
Exh.
Exh.
Inlet
Outlet
Figure 11A: Normally Open,

Operator Exhausted
Flow
1
(Cyl.)
2
(Press.)
Inlet
Figure 11B: Normally Open,

Flow
1
(Cyl.)
3
(Exh.)
Figure 12A: Normally Open,

Operator Exhausted
Flow
1
(Cyl.)
2
(Exh.)
3
(Press.)
Figure 12C: Normally

Closed, Operator Exhausted
Outlet
3
(Exh.)
Cyl.
Press.
Figure 13C: Normally Open,

Operator Exhausted
Exh.
Cyl. A
Exh.
Cyl. B
Figure 12B: Normally Open,

Flow
1
(Cyl.)
Press.
Figure 13D: Normally Open,

Cyl. A
2
(Press.)
Press.
Cyl. B
Press.
Figure 14A: Operator

Exhausted
Figure 14B: Operator

Pressurized
Press. Exh.
Cyl. B Cyl. A
Press. Exh.
Cyl. B Cyl. A
Figure 14C: Operator

Exhausted
Figure 14D: Operator

Pressurized
2
(Exh.)
3
(Press.)
Figure 12D: Normally

Closed, Operator
Pressurized
Operating Pressures
Minimum Operating Pressure Differential
ENGINEERING
The minimum operating pressure differential is

that which is required to open the valve and to
keep it open. Two way valves with floating piston
or diaphragm will start to close below the minimum differential pressure. Three and four way
pilot valves must maintain the minimum operating
pressure throughout the operating cycle to ensure
complete transfer from one position to the other.
472
Cyl.
Maximum Operating Pressure

Maximum operating pressure is the highest pressure at the inlet side of the valve, against which the
operator can operate the valve. This pressure may
be much less than the maximum safety rating of
the valve body.
Note: Direct acting valves do not require a minimum pressure.
Approvals
Approvals
Approval Listing Code and Information
Agency Valve Classifications and Code Reference

General Purpose Valve a Normally Open or Normally
Closed valve intended to control the fluid flow, but not to
be depended upon to act as a safety valve. This is a UL
and CSA classification, and is not intended to indicate
valve service or application.
Safety Shutoff Valve a Normally Closed valve of the
on and off type, intended to be actuated by a
safety control or emergency device, to prevent unsafe
fluid delivery. It may also be used as a General Purpose
valve. A multiple port valve may be designated as a
Safety Shutoff valve only with respect to its Normally
Closed port. This is a UL, FM, and CSA valve classification. Safety shutoff valves are listed in UL index
under Guide YIOZ or YIOZ2 for ordinary locations
and YTSX or YTSX2 for hazardous locations.
Process Control Valve an FM approved valve to
control flammable gases, not to be relied upon as a
Safety Shutoff valve. Refer to note under individual
valve listing. Unless otherwise stated under the
individual Series numbers, valves are listed as General
Purpose valves.
Underwriters Laboratories, Inc.

UL standards governing solenoid valves are:
UL429, Electrically Operated Valves,
UL1002, Electrically Operated Valves
for Use in Hazardous Locations.
UL1604, Electrical Equipment for use in Class
I and II, Division 2 and Class III Hazardous
Classified Locations.
UL provides two Listing categories for solenoid valves:
classification. UL Listings for ASCO General Use

valves and solenoids can be found in the UL Gas and
Oil Equipment Directory under Electrically Operated
Valves, Guide No. YIOZ or YI0Z2 (File MP-618), and
in the UL Hazardous Location Equipment List
under Electric Valves, Guide No. YTSX or YTSX2
(File E25549) or under Solenoids, Guide No. VAPT
(File E12264).
Component. Valves in this category are
intended for use as factory-installed
components of equipment where final
acceptability must be determined by
UL. They are not intended for installation in the field.
&
Component valves are termed UL Recognized and

use ULs special Recognized Component mark. UL
Listings of ASCO Component Valves can be found in
the UL Recognized Component Index under
Electrically Operated Valves, Guide No. YIOZ2 and
YSY12 (File MP-618).
Canadian Standards Association

Standard C22.2 No. 139, Electrically
Operated Valves, covers the standards
governing solenoid valves.
Standard C22.2 No. 213, Electrical equipment
for use in Class I, Division 2 hazardous locations.
CSA certified valves and solenoids are listed in the
CSA Certified Electrical Equipment Book under
Valves, Guide No. 440-A-0 (File 10381) and Guide
No. 440-A-0.8 (File 13976).
Factory Mutual Research

Corporation
FM approves and lists in the
Factory Mutual Approval Guide
fuel oil and fuel gas safety shutoff
valves, process control valves, explosionproof/
dust-ignitionproof, and intrinsically safe valves for
hazardous locations. Valves designated for other
fluids and operational characteristics, although not
subject to FM approval, are usually accepted by
FM on specific equipment installations.
General Use. Valves authorized for general use are

complete in their requirements; therefore, they may be
installed in the field. They are identified by the UL
symbol, followed by the word Listed and the valve
473
ENGINEERING
UL, FM, CSA listings and compliance to applicable CE

directives have been indicated for each Series in this
catalog. Listing codes and other information follow in
this section.
In addition to approvals with the standard features and
for the standard voltages listed in each Series, many
valves with optional features and other voltages have
also been approved. Consult your local ASCO sales
office for details.
Approvals
Industrial Risk Insurers (Formerly FIA)
European Directives CE
Industrial Risk Insurers does not approve equipment. It

established recommended good practices in such
areas as combustion safeguards on single-burner
boiler-furnaces, and safeguarding Class B and Class C
furnaces and ovens. Conforming to these practices
results in either insurability for fire protection or in
more advantageous rates for their protection.
The Council of the European

Communities, under the treaty
establishing the European
Community (EC), adopted into law a series of
directives to harmonize technical standards.
To meet the standards of good practice, safety

controls must be either listed by Underwriters
Laboratories, accepted by Industrial Risk Insurers
or other nationally recognized testing laboratories
(NRTL). The National Fire Protection Association
(NFPA) maintains similar requirements and recommendations for safety shutoff and vent valves in oil
and gas burner boiler systems.
Solenoid valves are controlled by:

EMC (Electomagnetic Capability) 2004/108/EC
Low Voltage 2006/95/EC
ASCO valves complying to these directives,
through third-party or self-certification, display
the CE mark on the nameplate or coil and on the
Instruction and Maintenance sheet packaged with
each valve. On request, ASCO will issue a
Declaration of Incorporation and/or Declaration
of Conformity for the valve supplied.
Agency Approvals Worldwide

ASCOs Quality Assurance Program meets all the
requirements of ISO-9001:2008. We are also
certified to IQ Net, providing customers with the
products from 17 ISO-certified facilities around
the world. The US, Canada, UK, France, the
Netherlands, Germany, and Japan are included.
When desired, ASCO solenoid valves can be
supplied to meet the additional requirements of
a variety of approval agencies around the world.
The following can be requested. Consult your
local ASCO sales office for details.
ENGINEERING
474
United States of America

AGA
ANSI
CSA
EIA
ETL
FM
IEEE
IRI
JIC
MIL
MSHA
NACE
NAVSEA
NEC
NEMA
NFPA
NFPA
NSF
UL
USCG
American Gas Association

American National Standards Institute, Inc.
Canadian Standards Association (Certified to US Standards)
Electronic Industries Association
Electronic Testing Laboratory
Factory Mutual Research Corporation
Institute of Electrical and Electronics Engineers, Inc.
Industrial Risk Insurers (formerly Factory Insurance Association)
Joint Industrial Council
Military Standards
Mine Safety and Health Administration
National Association of Corrosion Engineers
Naval Sea Systems Command
National Electric Code
National Electrical Manufacturers Association
National Fire Protection Association
National Fluid Power Association, Inc.
National Sanitation Foundation
Underwriters Laboratories, Inc.
United States Coast Guard
Denmark
DEMKO
Finland
SL
VTT
France
AFNOR
INERIS
Danmarks Elektriske Materielkontrol

Shktarkastuslaitos Laboratoria
Technical Research Centre of Finland
Association Franaise de Normalisation

Institut National de lEnvironnement Industriel et
des Risques (anciennement CERCHAR)
Bureau Veritas
LCIE
Laboratoire Central des Industries Electriques
MDIS
Ministre du Dveloppement Industrial et
Scientifique
Germany
BVS
Bergbau-Versuchsstrecke
DIN
Deutsches Institut fr Normung
DVGW Deutscher Verein des Gas Und Wasserfaches e.V.
Germanischer Lloyd
PTB
Physikalisch Technische Bundesanstalt
VDE
Verband Deutscher Electrotechniker
Italy
CEI
Japan
JEM
JIS
MIL
NK
RIIS
Comitato Elettrotecnico Italiano
Japan Electrical Manufacturers Association

Japanese Industrial Standards
Ministry of Labor
Japan Maritime Association
Research Institute of Industrial Safety,
Department of Labor
South Korea
KISCO Korea Industrial Safety Corp.
KGSG Korea Gas Safety Corp.
Luxembourg
Service de lnergie de ltat
Northern Ireland
Industrial Science Centre, Department of Economic Development
Norway
Det Norske Veritas
NEMKO Norges Elektriske Materiellkontroll
Russia
USSR Register of Shipping
South Africa
SABS South African Bureau of Standards
Spain
CESI
Centro Elettrotecnico Sperimentale Italiano
LOM Laboratorio Oficial Jos Maria Madariaga
Sweden
SEMKO Svenska Elektriska Material Kontrollanstalen
SP
Swedish National Testing and Research Institute
Switzerland
ASE
Association Suisse des Electriciens
SEV
Schweizerischer Electrotechnischer Verein
The Netherlands
DGA Direktoraat Generaal van de Arbeid
KEMA Koningklijk Instituut voor het Testen van
Elektrische Materialen N.V.
NEC
Nederlands Elektrotechnisch Comit
NNI
Nederlands Normalisatie Instituut
REGO Richtlijnen Voor de Samenstelling van Elektrisch
Material In Verband Met Gasontploffinsgevaar
VEG
VEG-Gasistituut N.V.
VGN
Veriniging van Gasfabrikanten In Nederland
United Kingdom
BASEEFA British Approvals Service for Electrical
Equipment in Flammable Atmospheres
BGC
British Gas Corporation
BSI
British Standard Institution
EECS Electrical Equipment Certification Service
(BASEEFA)
Lloyds Register of Shipping
MRS
Midlands Research Station
NWC National Water Council
SCS
Sira Certification Service
SFA
Special Flammable Atmospheres
WH
Watson House
475
ENGINEERING
European Economic Community

CE
European Directives
CEE International Commission on Rules for the
Approval of Electrical Equipment
ATEX Directive 94/9/EC
Apparatus for Potentially Explosive Atmospheres
(ATmospheres EXplosibles)
IEC
International Electrotechnical Commission
ISO
International Organization for Standardization
Austria
TV-A Technischer berwachungs-Verein sterreich
BVFA
Bunderversuchs-und Forschungsanstalt Arsenal
ETI
Elektrotechnisches Institut
Australia
AGA
Australian Gas Association
SAA
Standards Association of Australia
Belgium
CEB
Comite Electrotechnique Belge
IBN
Institut Belge de Normalisation
ISSEP
Institut Scientifique de Service Public
(anciennement INIEX)
K.V.B.G. Koninklijke Vereniging der Belgische
Gasvaklieden
VERGAS Technische Vereniging van de Gasindustrie in
Belgie V.Z.W.D.
Brazil
INMETRO Instituto Nacional de Metrologia
Canada
CGA
Canadian Gas Association
CSA
Canadian Standards Association
EEMAC Electrical and Electronic Manufacturers
Association of Canada
ULC
Underwriters Laboratories of Canada
China
NEPSI National Supervision and Inspection Center for
Explosion Protection and Safety of Instrumentation
CCC
China Compulsory Certification
Solenoid Valves
Flow Data
Flow Data
Importance of Valve Sizing
Estimating Cv or Orifice Size:
Improper sizing of a solenoid valve results in belowstandard performance and can involve unnecessary
cost.
The table below can be used to estimate a Cv if

the orifice size is known or, conversely, to relate the
approximate orifice size if the Cv is known. The
chart is based on the ASCO designs of inline
globe type valves.
The basic factors in valve sizing include:

Maximum and minimum flows to be controlled
Maximum and minimum pressure differential

across the valve
Specific gravity, temperature, and viscosity of

fluids being controlled
The Cv method of valve sizing reduces all variables

to a common denominator called the Flow
Coefficient. After existing or projected conditions
have been converted to this coefficient (the Cv),
the proper valve size can be found in the catalog
pages.
This section provides the complete procedure and
reference data for accurate sizing of ASCO solenoid valves in liquid, gas services, and steam. The
graphs provide the simplest means of finding the
required Cv factor, and are based on the formula:
Cv =
Flow Required
Graph Factor
The graph factor can be determined by aligning

known pressure conditions on the graphs.
ENGINEERING
476
The flow charts must be used for precise sizing

and converting Cv factors to actual flow terms,
and the catalog must be consulted for the actual
Cv of a particular valve.
Approximate
Orifice Size (ins.)
Approximate
Cv
Approximate
Orifice Size (ins.)
Approximate
Cv
1/32
.02
1/2
3.5
3/64
.06
5/8
4.5
1/16
.09
11/16
3/32
.20
3/4
7.5
1/8
.30
13
9/64
.36
1 1/4
17
3/16
.53
1 1/2
25
1/4
.70
48
5/16
1.7
2 1/2
60
3/8
100
Flow Data
Sample Problems
Liquids:
Steam:
To find Cv: What Cv is required to pass 20 GPM of

oil, with a specific gravity of 0.9 and a pressure drop
of 25 psi? The viscosity is less than 300 SSUs.
To find Cv: A valve is required to pass 25 lb/hr of

saturated steam at an inlet pressure of 7 psig and
a p of 3 psi. What is the Cv?
Solution: Formula is:
Solution: Refer to the Steam Graph on page 11.18.

Use formula:
Cv =
GPM
Fg x Fsg
To find Fg (Graph Factor), use Liquid Flow Graph

on page 11.16. The Fg factor is that corresponding
to 25 psi pressure drop and equals 5. The Fsg
factor (Specific Gravity Factor) can be obtained
from the Fsg Chart, and is that corresponding to .9
specific gravity and equals 1.05.
Cv =
Locate Fg on graph corresponding to 7 psig inlet

pressure and 3 psi p (curved lines). Fg = 23.5.
Insert values into formula:
Cv =
Therefore:
Cv =
20
5 x 1.05
lb / hr
Fg
25
23.5
= 1.06
= 3.81
For further information, consult your local ASCO

sales office.
Air and Gases:

To find Cv: A valve is required to pass 500 SCFH at
an inlet pressure of 60 psig and a p of 10 psi.
Find Cv if the fluid is carbon dioxide at room temperature.
Notes:
Liquid formulas and flow graphs are based on US gallons.
If viscosity is less than 300 SSU, correction factors are not necessary.
p stands for pressure drop.
Solution: Refer to 10-100 psig graph on page

11.17. The formula to be used is:
Cv =
SCFH
Fg x Fsg x Ft
Locate Fsg corresponding to specific gravity of

carbon dioxide (S.G.=1.5). Fsg=0.81. (Refer to next
page.) Since the gas is at room temperature, the
Ft factor can be ignored.
Insert values into formula:
477
ENGINEERING
Locate Fg at the intersection of 60 psig inlet pressure

and 10 psi p (curved lines). Read down to Fg.
Fg=1560.
Fsg Chart
Ft Chart
Fsg
Ft
Flow Data
For others Fsg = 1

SG
For others
Specific Gravity @ 14.7 PSIA and 60F.
Ft =
530
(460 + F.)
Liquid Flow Graph
1. Cv =
GPM
Fg x Fsg
2. GPM = Cv x Fg x Fsg
GPM
Cv x Fsg
Graph Factor (Fg)
3. Fg=
ENGINEERING
Example Line
478
Pressure Drop Across Valve (psi)
Temperature ( F)
The correction for

temperature in the range of
20F to 150F is very small
and, therefore, can be
ignored in ordinary
applications.
Flow Data
Air and Gas Flow Graphs

Valve Inlet Pressure (Psig)
Pressure Range, 1-10 Psig
Limiting Flow Curve
1. Cv =
Do Not Read
Beyond This
Curve
SCFH
Fg x Fsg x Ft
2. SCFH = Cv x Fg x Fsg x Ft
3. Fg =
SCFH
Cv x Fsg x Ft
Graph Factor (Fg)

Limiting Flow Curve
1. Cv =
Do Not Read
Beyond This
Curve
SCFH
Fg x Fsg x Ft
3. Fg =
SCFH
Cv x Fsg x Ft
Example Line
Scale Change
Graph Factor (Fg)

Limiting Flow Curve
1. Cv =
Do Not Read
Beyond This
Curve
SCFH
Fg x Fsg x Ft
3. Fg =
Note: Charts above are useful in temperature range of 20F to 150F.

Refer to Ft chart on previous page.
SCFH
Cv x Fsg x Ft
Graph Factor (Fg)
479
ENGINEERING
Flow Data
Steam Flow Graphs

Pressure Range,1-15 Psig
Limiting Flow Curve
Do Not Read
Beyond This
Curve
1. Cv =
LB/HR
Fg
2. LB/HR = Cv x Fg
3. Fg =
Example Line
Graph Factor (Fg)
LB/HR
Cv
Limiting Flow Curve
1. Cv =
LB/HR
Fg
2. LB/HR = Cv x Fg
3. Fg =
LB/HR
Cv
Graph Factor (Fg)

Limiting Flow Curve
1. Cv =
Do Not Read
Beyond This
Curve
LB/HR
Fg
2. LB/HR = Cv x Fg
3. Fg =
ENGINEERING
Graph Factor (Fg)
480
LB/HR
Cv
Do Not Read
Beyond This
Curve
Material Selection
Material Selection Guide for Commonly Used Fluids

All orders entered using this guide must state
actual fluid, fluid pressure, fluid concentration,
and fluid temperature of the application. Actual
fluid is extremely important when elastomer
options are specified because other substitutions
may be required.
This guide provides information on types of valves

that are available for most common corrosive and
non-corrosive gases and liquids. For applications
in which abnormal conditions exist and for other
fluids, consult your local ASCO office, giving full
details on operating conditions.
ASCO valves are available to control many acids,

alcohols, bases, solvents, and corrosive gases and
liquids. Modified or special designs are sometimes required, depending upon the application.
This guide is not intended as a specific recommendation; factors beyond our control could affect valve
operation or materials.
Corrosion occurs either as a chemical or electrochemical reaction. Therefore, consideration must be

given to both the galvanic and electromotive force
series, as well as to pressure, temperature, and other
factors that might be involved in the application.
General Information on Elastomer Materials Frequently Used in ASCO Valves
CR (Chloroprene, Neoprene)
CR is principally used as an external seal in refrigeration applications. It is also utilized for oxygen
service. It has a useful temperature range of 0F to
180F (-18C to 82C).
EPDM (Ethylene Propylene)
EPDM is selected for applications above the NBR
temperature range, such as handling hot water
and steam. Ethylene propylene has an extremely
wide range of fluid compatibility, but has the distinct disadvantage that it cannot be used with
petroleum-based fluids or contaminated fluids
(such as lubricated air). It has a useful temperature
range of -10F to 300F (-23C to 149C).
FKM
FKM is a fluorocarbon elastomer primarily developed
for handling such hydrocarbons as jet fuels, gasolines, solvents, etc., which normally cause detrimental
swelling to NBR. FKM has a high temperature range
similar to EPDM, but with the advantage of being
somewhat more resistant to dry heat. FKM has a

wide range of chemical compatibility. It has a useful
temperature range of 0F to 350F (-18C to 177C).
PTFE
PTFE and PTFE with fillers are considered more
a plastic than a resilient-type material. They are
virtually unattacked by any fluid. Their temperature usage has ranged from discs for cryogenic
valves to discs for steam valves. They are not
easily fabricated and are known to have cold
flow characteristics which may contribute to
objectionable leakage, particularly on gases.
Other materials referred to in this catalog
CA/POM
FFKM
FMQ
HYT
MTBE
PA
PA + FV
PE
PP
PPS
PUR
UR
VMQ
(Polyoxymethylene, Acetal)
(Perfluoroelastomers)
(Fluorosilicone)
(Hytrel)
(Methyl tertiary-butyl ether)
(Nylon, Zytel)
(Polyamide)
(Polyethylene)
(Polypropylene)
(Polyphenelyne Sulfide, Ryton)
(Polyurethane)
(Urethane)
(Silicone)
481
ENGINEERING
NBR (Buna N, Nitrile)

NBR is commonly referred to as a nitrile rubber
and is the standard synthetic elastomer for accomplishing resilient-type seating or sealing in ASCO
valves. It has excellent compatibility for most air,
water, and light oil applications. It has a useful
temperature range of 0F to 180F (-18C to 82C).
Material Selection
Material Selection Guide for Commonly Used Fluids
Fluids
Qualifying Service
Information
Materials of Construction and

Ordering Information
(Refer to List Price Schedule
for availability and prices of
Special Features)
Acetic Acid
Standard strengths of water

solution are:
28, 56, 70, 80, 85, 98%.
For solutions of 40% or less,

use stainless steel Type 316
Normally Closed valve with
EPDM elastomers. Add suffix
E to catalog number.
Acetic Acid,
Glacial
99.9% solid.
Use appropriate ball valve with

ASCO 3 or 4-way auxiliary air
pilot valve.
Acetone
Colorless, flammable liquid with Standard catalog valves with

mint-like odor. Soluble in water EPDM elastomers. Add suffix
and ether.
E to catalog number. PTFE or
metal seated valves also used.
Acetylene
A colorless, highly flammable

gas used for welding and flame
cutting of metals, and for producing other chemicals. If moisture is present, copper, silver,
and alloys containing more than
66% copper are not suitable.
Standard catalog aluminum,

brass, or stainless steel valves.
Specify aluminum shading coil.
Do not use bar stock brass
valves.
Most sources of air carry lubrication from pumps and other

equipment. Others are directly
lubricated in lines.
Standard resilient seated

catalog valves. For synthetic
diester lubricating oils, FKM
seals may be required.
Consult local ASCO office.
Air, Lubricated
(Shop Air)
Fluids
Carbon Dioxide
(Gas or Liquid)
(CO2)
Also known as carbonic anhydride. Used in industrial refrigeration and refrigeration of

foods and carbonated
beverages. Also, as a fire
extinguisher and inert
atmosphere in welding
equipment.
For gas pressures below 100 psi,

use standard valves with NBR
discs. Above 100 psi, use Series
8264, especially designed for
this service.
Carbon
Tetrachloride
(Carbona)
Also known as tetrachloromethane. Mainly used

as a metal degreasing agent.
Also used in fire extinguishers. It is a general solvent and
dry-cleaning medium. Its
fumes are highly toxic and
should be handled in well-ventilated areas.
Standard catalog brass valves

with PTFE or FKM discs. Add
suffix T or V to catalog
number. Diaphragm valves
must be equiped with FKM
parts. Add suffix V to catalog
number. Metal seated valves
also used.
Caustic Soda
See Sodium Hydroxide.
Cellulube
One of the phosphate ester

lubricating fluids which are
fire resistant.
Chlorine
Chlorine has a powerful suffo- Use appropriate ball valve with

cating odor and is strongly
ASCO 3 or 4 way auxiliary air
corrosive to organic tissues
pilot valve.
and to metals. Uses include:
for bleaching textiles and
paper pulp, but it is also used
for the manufacture of many
chemicals.
City Gas
See Natural and

Manufactured Gas.
Coffee
Automatic or semiautomatic
dispensing equipment.
Coke Oven Gas

(Bench Gas;
Coal Gas)
Flammable gas used in

Standard steel or stainless steel
domestic and industrial heat- valves with FKM
ing.
elastomers.
Coolant Oil
Oil used in automatic screw

machines and related equipment as cutting oils or
coolants. Usually contain
suspended solids.
Diesel Fuel
Petroleum oil used as fuel for Standard resilient seated catadiesel engines.
log valves with FKM seating.
Air (or Gas), Dry, Used in instrument air

Special constructions required.
Unlubricated
applications and telephone lines Refer to Long-Life Solenoid
where moisture and
Valve Constructions.
oil cannot be tolerated.
Alcohol, Ethyl
(Denatured
Alcohol)
A grain alcohol commonly used

as solvent. Also used
as a radiator antifreeze and
rocket fuel.

catalog valves
Alcohol, Methyl
(Methanol)
A flammable wood alcohol used

in automotive antifreeze, general
solvent, aviation, and rocket
fuel.
Standard catalog
constructions; however, where
high purity of liquid is essential,
use stainless steel designs.
Ammonia
(Anhydrous or
Dissociated)
Used in refrigeration. Other uses

include: for cleaning and bleaching, for etching aluminum, and in
chemical processing. Presence of
slight trace of water moisture can
be harmful to brass.
Stainless Steel construction with

aluminum shading coil and CR
elastomers are required. Specify
aluminum shading coil. Add
prefix X and suffix J to
catalog number.
The valves must be free of contaminants when filling incandescent

lamps, luminescent tubes, gas
thermometers, etc. Also used as
an inert shielding gas in welding
equipment.
Standard catalog aluminum and

brass valves used in connection
with welding equipment. Most
other applications require
stainless steel valves, specially
cleaned to avoid contamination.
Specify AP-1-005.
Argon
Benzene,
(Benzol)
Butane
ENGINEERING
482
Solvent used for waxes, resins, Standard catalog valves with

rubber, and other organic mate- FKM, or PTFE disc and gasket.
rials. Also employed as
a fuel or for blending with gasoline or other fuels.
One of the principal LP gases.
Special construction required.
Used as fuel for household and Refer to Combustion Section.
other industrial purposes. Also a
refrigerant and a propellant in
aerosol cans.
Qualifying Service
Information

Special Features)
Standard catalog designs with

Stainless steel or plastic

valves.For FDA approved elastomers, consult your local
ASCO office.
Consult your local ASCO office.
Ethylene Glycol
Also known as glycol. Used
(Ethylene Alchohol) in permanent antifreeze
Prestone
solutions, brake fluids, and
as a dye solvent.

catalog valves.
Freon Solvents
MF, TF, and
BF
Standard catalog items with

metal-to-metal seating, or NBR
elastomers only.
Trademark for a solvent

which is commonly used in
ultrasonic degreasers for
removing oil, common
grease, and dirt on metal or
plastic parts.
Qualifying Service
Information

Special Features)
Fuel Oil (Light)

Nos. 1, 2, 3
Distillate petroleum oil used

in combustion applications
without preheating.
Refer to Combustion Section.
Fuel Oil (Heavy)

Nos. 4, 5, 6
Heavy Bunker fuel oil.

Usually preheated to 135F or
more for combustion.
Gasoline
Special or high-test gasolines

have additives or aromatics
that affect synthetic rubber by
excessive swell, or extraction
of plasticizers.
Standard catalog valve constructions with FKM elastomers. Add suffix V to catalog number. If MTBE additive is
present in gasoline, then use
FFKM elastomers. Metal seated
valves also used.
Helium
An inert gas used in heat

treating, purging, and welding. catalog valves.
Hydraulic Oil
Petroleum base only

viscosity usually 50 SSU or
300 SSU. For fire-resistant
hydraulic oils, see Cellulube,
Pydraul, and Skydrol.

catalog valves.
Hydrochloric Acid
Also known as muriatic acid.

Corrosive chemical.
Use an appropriate ball valve

with ASCO 3 or 4 way auxiliary
air pilot valve. For low pressure,
small flow, and a maximum
concentration of 20%, refer to
Shielded Core valves.
Hydrogen
A highly flammable gas when

exposed to air.

catalog valves with soft seats.
Jet Fuels
(JP1 through 8).
For others, consult
your local ASCO
office.
These fuels are used in jet

engines and are petroleum
products, similar to kerosene.
Some jet fuels contain substantial quantities of aromatics
which affect most synthetic
rubbers.
Standard catalog valves with

FKM elastomers. Add suffix V
to catalog number. PTFE and
Kerosene
Generally used as a solvent for Standard catalog valve with

cleaning purpose and as a
FKM elastomers. Add suffix
heating fuel.
V to catalog number.
LP Gas
See Propane.
Fluids
Nitric Acid (aqua fortis Normally, concentrations

or azotic acid)
are 60% nitric and 40%
water.
Nitric Acid-Red
Fuming
Refer to Cryogenic Valves.
Manufactured Gas Refine coke oven gas used in

city applications.
Mercury
Uses: mercury cells and other

electrical apparatus; mercury
vapor boilers, lamps, barometers, thermometers, etc.
Use stainless steel body. Valve

must be mounted upside down.
Consult your local ASCO office
with application details.
Methyl Ethyl
Ketone (MEK)
Used in lacquers, paint

removers, cements and
adhesives. It is a flammable
liquid.

Naphtha
A coal-tar solvent.
Use NBR or FKM elastomers.

For FKM elastomer, add suffix
Natural Gas
Common heating fuel.
Stainless steel valves with

aluminum shading coil and
PTFE disc. Add suffix T
tocatalog number. Metal seated
Red fuming is more than
valves also used. Maximum
86% nitric acid. These can temperature at which we can
be handled with all stainless offer valve is 100F.
steel valves.
Nitric Acid-White
Fuming
White fuming, which is

pure to 97.5% acid, and
nitric acid vapors are very
difficult to handle.
For white fuming acid, use

appropriate ball valve with
ASCO pilot.
Nitrogen
An inert gas used in heat

treating, purging, and
welding.

catalog valves.
Oils, Lubricating
or Motor
Common motor oils

known as SAE oils and
synthetic lube oils, etc.
Standard catalog valves for

300 SSU maximum. For higher
SSU, consult your local ASCO
office. For compressor service
involving refrigerants, consult
your local ASCO office for
elastomer selection.
Oxygen, Gas
Used in conjunction with

various fuels in furnaces,
ovens, cutting torches,
welding, and heat treating.
A nonflammable gas.
Contact with hydrocarbons
will result in spontaneous
combustion.
Metal body valves with FKM or

CR elastomers, specially
cleaned to avoid contamination
with hydrocarbons. Add suffix
N to catalog number.
Perchloroethylene
(Tetrachloroethylene)
Perk
Used as a dry-cleaning
solvent and in vapor
degreasing equipment.

V to catalog number. Special
piston valves available. Do not
use diaphragm valves. Consult
your local ASCO office.
Phosphoric Acid
Also known as orthophosphoric acid. Used in pickling and rust-proofing

metals, soft drinks and
flavoring syrups, as well
as pharmaceuticals.
For concentration of up to
20% and temperatures of
100F, use 300 series stainless
steel with ethylene propylene,
FKM, or NBR elastomers.
Photographic
Solutions
Also known as sodium

thiosulfate or hypo. Most
metals corrode sufficiently
to cause solution
contamination.
For low pressure, small flow,

and low concentrations (20%
max.), refer to Shielded
Core Valves.
Potassium Sulfate
Used in fertilizers. Also in

aluminum and glass
manufacturing.
Standard stainless steel

catalog valves.
Propane Gas
One of the principal LP

gases commonly used in
grain dryer applications,
and a bottled gas for
heating and cooking.

Liquid Natural
Gas, Nitrogen,
and Oxygen
Qualifying Service
Information

Special Features)
483
ENGINEERING
Fluids
Material Selection
Material Selection
Fluids
Qualifying Service
Information
Pydraul
(Monsanto)
A trademark for a series of

fire-resistant hydraulic fluids.
Used in automatic welding
machines, hydraulic presses,
and air compressors. Also
used in die-casting machines,
forging, and extrusion presses.
Refrigerants, CFC
(chlorofluorocarbon) Freon

Special Features)
V to catalog number. PTFE or
Fluids
Qualifying Service
Information

Special Features)
Trichloroethylene
(Carbona
or TRIAD)
Common degreasing solvent,

noncombustible, but very
toxic. Adequate ventilation
required.
CFCs are used as refrigerants; Refrigerants require special

as blowing agents in the man- selection of elastomers.
ufacture of insulation, packag- Consult your local ASCO office.
ing, and cushioning foams; as
cleaning agents for metal and
electronic components; and in
many other applications. CFCs
contain chlorine and have been
targeted by the EPA to be
phased out.
Turpentine
Solvent or thinner for paints,

varnishes, and lacquers. Also, a FKM elastomers. Add suffix
rubber solvent and reclaiming
agent. The liquid is volatile.
Vegetable Oils
Edible oils extracted from

seeds, fruits, or plants, such
as peanut oils, cottonseed
oils, etc.
Standard resilient seated catalog valves. For FDA approved

elastomers, consult your local
ASCO office.
Refrigerants, HFC
(hydrofluorocarbon) Suva
Environmentally acceptable
Refrigerants require special
alternative to CFC. Contains no selection of elastomers.
Consult your local ASCO office.
chlorine.
Vinegar
A diluted impure solution of

acetic acid.
Skydrol
Trademark for fire-resistant jet

aircraft hydraulic fluid.

EPDM elastomers (FKM
elastomers may also be used).
Add suffix E to catalog
number. For FDA approved
elastomers, consult your
local ASCO office.
Sodium Hydroxide Used in pulp and paper industry.

(Caustic Soda)
Included in detergents and
soap, also in textile processing.
Solutions range between 50%
and 73% commercial.
Sour Gas

Stainless steel or PTFE seated
valves also used.
Brass valves suitable with

EPDM elastomers. See Series
8210 and 8222 Hot Water
Service Listings. Use suffix E
on all others.
Stoddard Solvent
This is a dry-cleaning solvent Standard catalog items.

of usually high-purity naphtha,
clear and free of undissolved
water. A coal-tar solvent.
Sulfuric Acid
An oily, highly corrosive liquid

oxidizing organic materials and
most metals. It is used for
pickling and cleaning metals in
electric batteries and in plating
baths, for making explosives
and fertilizers.
Use an appropriate ball valves

with ASCO 3 or 4 way auxiliary
air pilot valve. For low pressure,
small flow, and a concentration
of up to 60%, refer to Shielded
Core Valves.
Also called methyl benzene or

methyl benzol. One of the
coal-tar solvents. Used in
aviation and high octane
gasolines. Also a solvent for
paints, coatings, resins, etc.
It is a flammable liquid.

FKM disc and gasket. Add
suffix V to catalog number.
Toluene (Toluol)
ENGINEERING
484
Refer to Vacuum Valves.

EPDM elastomer. Add suffix
See Coke Oven Gas.
Steam Condensate This is return condensate

from steam boilers, which has
various degrees of dissolved
carbon dioxide or oxygen.
Temperature is normally high
to boiling point.
Vacuum
Standard brass catalog valves,

if dry, use FKM elastomers
(add suffix V to catalog
number). If moisture is
present, use stainless steel.
Metal and PTFE seated valves
also used.
Water, Boiler Feed Commonly treated water with Standard stainless steel catalog
inhibitors to avoid corrosion of valves with FKM elastomers.
boiler tubes.
Add suffix V to catalog
number.
Water, Distilled or A purified water, sometimes
Deionized
called deionized water, neutral
and free from contaminants.

Stainless steel or PTFE seated
valves also used.
Water, Fresh

catalog valves. Aerated water,
which is slightly acidic, will
cause seat erosion by process
known as dezincification.
Stainless steel or plastic valves
should then be selected.
Water, High
Pressure
When handling water above

500 psi, erosion and water
hammer must be considered.
Special designs for car wash

applications, etc. Consult your
local ASCO office.
Water, Hot
Water above 200F: Often

flashes to steam due to regulators or other line restrictions.
Below 200F, this change of
state is unlikely.
Standard catalog designs suitable to temperatures listed in

catalog. Also see Series 8210
and 8222 Hot Water Service
listings. For temperatures
exceeding those listed, consult
your local ASCO office.
Water, Sea, Brine, Difficult to handle due to

Brackish
galvanic corrosion.
Use appropriate ball valve with

ASCO air pilot valve.
Next Generation
Electronically Enhanced Solenoids

(Next Generation)
Electrical Specifications
2 Watt Electronic Coils
All RedHat Next Generation solenoid valves are

rated for continuous duty under the operating
conditions outlined within this section.
Type
140F
Maximum Cycle Rate
1 Operation/ Second
Standard Coil Class of Insulation
Coil Operating Voltage Ranges

All coils are designed for industrial operating voltages
and can be used on the following voltage ranges:
Voltage Range
Minimum Voltage
Maximum Voltage
85
264
24-99V/50 or 60Hz/DC
20.4
109
12-24/DC only
10.4
26.4
100-240V/50 or 60Hz/DC
Power Consumption
The Next Generation solenoid nominal power
rating is 2 watts. Depending on the input voltage
applied, the actual power rating may vary. Please
use the charts below to determine your actual
power rating.
The coils with voltage ranges of 100-240 and 24-99

have three lead wires, 24 inches long (2 red for
power input, and one green lead for grounding
where necessary). These two versions are not
polarity sensitive.
Overmold LCP
1.8
Watts
Watt Rating
1.9
1.7
1.6
1.5
1.4
100
170
240
Version
24-99/50-60Hz
2.0
1.9
1.8
Watts
Note: The 100-240 voltage range is also suitable

for battery charging circuits designed around a
125/DC nominal voltage range.
2.0
Voltage Input
Watt Rating
The coil with a voltage range of 12-24/DC has 3

lead wires, one red, one black, and one green. This
coil is polarity sensitive. The red lead is the positive, black is the negative, and green is the ground
wire. This solenoid is also polarity protected.
Reversing the polarity will not damage the coil, but
the coil will not function until the correct polarity
is applied.
Version
100-240/50-60Hz
1.7
1.6
1.5
1.4
24
Magnet wire - Class H insulation
62
99
Voltage Input
Power Management
Circuit
Version
Lead wire - UL and CSA listed 600 volt

leads, 6 strand, 18awg, PE coated
Watts
2.0
1.9
1.8
1.7
1.6
1.5
1.4
12
18
24
Voltage Input
485
ENGINEERING
Bobbin-LCP
Watt Rating
12-24/DC
Next Generation
The advanced technology used in the Next

Generation coil includes electronic circuitry which
may limit the compatibility with certain control
system components. The following issues need to
be considered when specifying an output card or
device to operate the Next Generation coil. An
initial inrush current spike is drawn by the Next
Generation coil. This inrush spike is 72 msec in
duration, which is sufficient time for the core to
reach the plugnut. The electrical requirement then
drops to the holding value.
Inrush Current: The power source, wiring, and
output device used need to have surge ratings
equal to or greater than the inrush current value
(appropriate to the voltage range) specified in
the table below.
Solenoid Enclosures
The Next Generation solenoid coil is fully encapsulated using Dupont Zenite Liquid Crystal
Polymer resin (LCP). Zenite (LCP) is a thermoplastic polyester resin which exhibits several advantages over other thermoplastics. The advantages
include excellent resistance to a wide range of
organic solvents and automotive fluids*, resistance to impact, and long term retention of properties at continuous-use temperatures.
*Chemical resistance of Zenite LCP may not be
suitable for all applications. Zenite LCP is not suitable for caustic solution. Please consult ASCO for
appropriate product solutions.
Zenite is a registered Trademark of Dupont Co.
Inrush Current Rating

Coil Version
Peak Inrush Current (Amps)
12-24/DC
3.2
24-99/50-60Hz/DC
1.4
100-240/50-60Hz/DC
0.32
Maximum Duration = 72 ms
Holding Current: The power source, wiring, and

output device used need to have continuous current ratings equal to or greater than the holding
current value (appropriate to the voltage range)
specified in the table below.
Holding Current Rating
Coil Version
12-24/DC
24-99/50-60Hz/DC
100-240/5060Hz/DC
Input
Voltage
12
Average Holding
Current (Amps)
0.340
Average Holding
Volt-Amps (VA)
4.0
24
0.250
6.0
24
0.170
4.0
99
0.100
10.0
100
0.040
4.0
240
0.032
7.5
ENGINEERING
Leakage Currents: The leakage current is defined

as a current that is supplied from an output device
when the device is in its off or de-activated state.
Operation of Next Generation coil in a system that
utilizes supervisory currents is not recommended.
Maximum Leakage Current
486
3 mA
RedHat Next Generation Solenoids are

available as:
General Purpose/Watertight Intended for indoor
and outdoor use and provides protection classifications from NEMA Types 1 through 4X.
Class I, Division 2 for Hazardous Locations/Watertight
Meets Types 1 through 4X and is UL listed and
CSA certified for Class I, Division 2, Groups A, B, C,
and D and Class II, Division 2, Groups F and G.
Operating temperature code T4A (120C).
Valve Specifications
Operation on liquids has relatively little effect on

small direct acting valves, however, response
times of large direct acting and internally piloted
valves may be lengthened by 50% to 100%.

The maximum ambient temperature is 140F
(60C). This limit is based on continuous energization with the maximum fluid temperatures as
shown on each catalog page.
Next Generation
Response Time
Response time from fully closed to fully open or
vice versa depends on valve size, operating
mode, fluids, temperature, inlet pressure, and
pressure drop. The response times for Next
Generation are defined as:
Small direct acting valves 10 to 60 msec
Large direct acting valves 25 to 90 msec
Internally pilot operated valves:
- Small diaphragm types 20 to 100 msec
- Large diaphragm types 80 to 150 msec
- Small piston types 80 to 150 msec
- Large piston types 105 to 200 msec
Series
Const.
Manual
Manual
Illustration
Number
Ref.
Operator Suffix Operator Type
Number
8030
8
MO
Maintained
3
8210
4, 7, 10, 11, 12
MO
Maintained
2
8262
1
MS
Maintained
6
8263
1
MS
Maintained
6
8314
1
MS
Maintained
6
8316
5, 6
MO
Maintained
2
8320
2
MO
Momentary
1
8320
2
MS
Maintained
6
8321
4
MO
Momentary
1
8321
4
MS
Maintained
3
8344
1, 3, 4
MO
Maintained
2
8345
2
MO
Maintained
5
487
ENGINEERING
Manual Operators
Manual operators are provided to operate the
valves manually when electric actuation is not
provided. There are two basic types of manual
operators, momentary and maintained. To determine which type of manual operator is available
for your valves, please see the Optional Features
Chart on the relevant valve catalog page. Once it
is determined that the subject valve can accommodate a manual operator, the chart below will
tell you the type of manual operator. The chart
also references the relevant cutaway illustration.
Next Generation
Valve Parts in Contact with Fluids

Series
Body
Seals and Discs
Disc Holder
Core Guide
Springs
Shading Coil
8030
Brass
NBR
302 Stainless Steel
Copper
304 Stainless Steel
NBR
302 Stainless Steel
Silver
8210
8223
Brass
NBR
302 Stainless Steel
Copper
304 Stainless Steel
PTFE, NBR
302 Stainless Steel
Silver
Brass
NBR, PA, PTFE
302 Stainless Steel
Copper
8262
304 Stainless Steel
NBR
302 Stainless Steel
Silver
8262P261
304 Stainless Steel
UR
302 Stainless Steel
Silver
8262R099
304 Stainless Steel
UR
302 Stainless Steel
Silver
8262R107
304 Stainless Steel
UR
302 Stainless Steel
Silver
8262R175
304 Stainless Steel
UR
302 Stainless Steel
Silver
8262R178
304 Stainless Steel
UR
302 Stainless Steel
Silver
8262
Brass
NBR
302 Stainless Steel
Copper
8262R077
Brass
LT NBR
Inconel
Copper
8262R078
Brass
LT NBR
POM
Inconel
Copper
8263
304 Stainless Steel
NBR
302 Stainless Steel
Silver
8263
Brass
NBR
302 Stainless Steel
Copper
8314
304 Stainless Steel
NBR, FKM
POM
302 Stainless Steel
Silver
8314
Brass
NBR, FKM
POM
302 Stainless Steel
Copper
8316
Brass
NBR
POM
POM
302, 17-7PH Stainless Steels
Copper
8317
Brass
NBR, FKM, CR
POM
Copper
8320
303 Stainless Steel
NBR
POM
POM
302 Stainless Steel
Silver
8320
Brass
NBR
POM
POM
302 Stainless Steel
Copper
8321
Brass
NBR
POM
POM
302 Stainless Steel
Copper
8344
Brass
NBR
POM
POM
Copper
8345
Brass
NBR, PA
POM
302 Stainless Steel
Copper
8551
316 Stainless Steel
NBR, PA
POM
302 Stainless Steel
Copper
8551
Anodized Aluminum
NBR, PA
POM
302 Stainless Steel
Copper
Note: All core tubes are 305 stainless steel and all cores and plugnuts are 430F stainless steel. 8210P033, 8210P034, and 8210P035 with PA Disc Holder
ENGINEERING
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Engineering Solenoid Valve

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Engineering Information

A solenoid valve is a combination of two basic

Two constructions are available for 2-way valves:

Direct Acting Valves (Figures 1A, 1B)

Manual Reset Valves

Internal Pilot Operated Valves

Manual reset valves must be manually latched into

Types of Solenoid Valves

Two-way valves have one inlet and one outlet pipe

Four-way valves are generally used to operate

Normally Closed closed when de-energized and

Press. Cyl. Exh. Cyl.

Three modes of operation are available:

Universal allows the valve to be connected in

Press. Cyl. Exh. Cyl.

* See Pages 469-472 for RedHat Next Generation

Coil Insulation Systems and

 Ambient temperatures are directly additive to coil rise

For M-6, 50 Hz wattage values, add 2 watts to the

Maximum temperatures shown are industrial limits. For UL

Final Temperature C (F)

Temperature Rise from

17.1 10.1 17.1

16.1 20.1 16.1 20.1

Solenoid Coils (Non-Electronic*)

Coil Operating Voltage Ranges

All coils are designed for industrial operating voltages

Power consumption can be determined from the

Note: Special coils are required for battery charging

The current rating for inrush and holding may be

DC valves have no inrush current. The amp rating

Internal parts in contact with fluids are of

Enclosure Classifications and Types

ASCO offers two types of enclosures, each for a

Intended for indoor use, primarily

Intended for indoor use, primarily

Intended for outdoor use, primarily

Intended for outdoor use, primarily

Rainproof, Sleet (Ice)

Intended for outdoor use, primarily

Intended for indoor or outdoor

Same as Type 4, but provides additional protection to resist corrosion.

Intended for indoor or outdoor use

Same as Type 6 Enclosure, but

6.1, 10.1, 17.1

RedHat Metallic Enclosures

Hazardous Location Solenoid Temperature

Operating Temp. Range Indicating Code No.

Note: Except where otherwise noted in specific Series, all RedHat

Most RedHat II solenoids and/or solenoid valves

Valves with Class H solenoids and valves used on

The Class II, Group F, Dust Location designation is

When used on valves having fluid temperature

Maximum Ambient Temperature

Maximum Operating Pressure Differential

The nominal maximum ambient temperatures listed

The maximum operating pressure differential refers

Safe Working Pressure

Small direct acting valves: 5 to 10 milliseconds.

Large direct acting valves: 20 to 40 milliseconds.

Ambient temperatures are directly additive to coil rise