Manual de Dragalina
Manual de Dragalina
Manual de Dragalina
Dragline
Dimensions/Working Ranges
Bucket Capabilities
Boom Lengths
Rated Suspended Load
Approximate Working Weight
76-116 m3
109.7-132.5 m
226,800-344,736 kg
5.8-7.5 million kg
100-152 yd3
360-435 ft
500,000-760,000 lb
13.1-15.9 million lb
Electrical
IGBT-AFE Inverter Cabinets
Hoist Motors
Drag Motors
Swing Motors
Walking Motors
4 or 5 Water-Cooled
6 to 8 1230 kW
6 to 8 1230 kW
7 to 10 932 kW
4 932 kW
6 to 8 1,650 hp
6 to 8 1,650 hp
7 to 10 1,250 hp
4 1,250 hp
Experience
and Expertise
Leveraging over a century of experience
supporting customers through industry
leadership and unmatched dragline
expertise, Caterpillar is proud to
continue this legacy. Whether you
look to us to service your existing
draglines, to relocate and refurbish a
pre-owned dragline, to design innovative
dragline technologies, or to work
collaboratively with you to determine the
optimal dragline configuration foryour
operation, we willapply the institutional
knowledge and expertise, developed
over decades, to ensure your success.
Contents
AC Electrics..........................................................4
Mechanical Systems..........................................8
Major Structures...............................................10
Safety ..................................................................16
Serviceability .....................................................17
Sustainability .....................................................21
Specifications ....................................................22
Notes...................................................................26
Offering the highest levels of overburden removal productivity at the lowest total cost per
tonne (ton), the 8750 is the flagship model of the Cat dragline product line. Thefirst dragline
of any kind to be successfully equipped with AC IGBT drive systems, we developed
this superior technology for the sole purpose of making your workday more productive,
predictable, and most importantly, safe.
3
AC Electrics
More reliable and efficient electrics
variation.
Greater efficiency
Provide 10% energy savings over the
life of the dragline.
AC drives have an overall efficiency
of 92% vs. DC machines of 88%.
Less maintenance
No regular maintenance is required
on IGBT power control modules
Motor maintenance is reduced to
AC Technology
Optimizing your AC system performance and reliability, weve incorporated the latest in
AC technology and utilized the most durable components available.
Harmonics
Staggered Active Front Ends (AFEs) naturally cancel harmonics without filters, which
makes the dragline very robust and independent of mine network configuration.
Provides better Total Harmonic Distortion (THD) than required by IEEE 519.
Operators Cab
Maximize your performance with enhanced safety and comfort features
isnecessary.
Mechanical Systems
Maximizing your uptime with durable and dependable mechanical systems
Swing Machinery
Highly reliable swing planetary transmission and output pinion.
Interchangeable parts across all swing drives.
Potential for machine to operate with removal of one swing unit
(typicalmaintenance).
Cooler/filtration unit plumbed to each planetary gearcase. Controlled
and monitored via dragline Programmable Logic Controller (PLC).
Hoist/Drag Machinery
Parallel shaft gearcases, with eccentric bearing cartridges for
optimalgear alignment.
Gearing, bearings, drums, etc are interchangeable between hoist
anddrag motions.
Splash lubricated gearcases with optional filtration available.
Leak proof inspection hatches for inspection of all gear mesh.
Drums mounted on self aligning, anti-friction bearings.
Motors coupled to input pinions with grid couplings to reduce
impactloads.
Propel Machinery
Heavy duty eccentric cam, driven by bull gear and parallel shaft gearbox.
Eccentric bushing continuously monitored via RTDs. PLC will alarm and shut down
machine if permissible temperatures are exceeded.
Each side independently driven, but electrically synchronized, monitored and
adjustable via dragline PLC.
Shoe incorporates ball swivel mounting to accommodate variable ground conditions.
Ability to propel machine up and down 10% grade and transverse across 5% grade.
Major Structures
Bolstering your life-of-mine investment with robust
and durable dragline structures
Rugged Structures Designed and Fabricated to Withstand Your Extreme Mining Conditions
To extend service life and ultimately reduce your maintenance cost, all major dragline structures are designed for durability and
dependability. Extended performance in the harsh mining conditions you face daily is accomplished through selection of high-strength
steels, and rugged castings, joined and thermally stress-relieved to create a reliable shell capable of the most productive surface
extraction machine in the industry.
10
Boom Assembly
Fairlead Assembly
Over-under fairlead provides constant
rope contact with sheaves.
Sheaves interchangeable with boom
andtri-structure.
Shimless fairlead adjustment system
forlower swivel.
Rubber composite donut between
swivels to dampen dynamics.
Tri-structure Assembly
Tri-structure design reduces front end
weight and enables optimization with
boom configurations, increasing
allowable loadand reach.
Simplified wide flange beam construction,
with high impact strength steel.
Less maintenance points compared
toA-frame/Mast assembly.
Crack detection system for back legs and
tri-structure head assembly, monitored
by a warning indicator in the PLC.
Bucket Assembly
Bucket capacity and style application
dependent.
Final capacity takes into account ground
mass per cubic meter, soil characteristics,
abrasion, and digging style.
Bucket capabilities range from 76-116 m3
(100-152 yd3).
Rigging configuration is twin dump.
Custom wear packages designed to suit
a variety of soil conditions.
Three different bucket styles available,
HPS, Conventional, andFabricated.
Dynavane Assembly
Modular Dynavane assemblies
decreaseroof weight, easier to
maintainand install.
11
12
13
Application Engineering
Specialize in analyzing mine environments and applying
findings to recommendations fornew draglines configured
specifically to meet your productivity targets.
Analyze existing dragline performance and apply findings
torecommendations for upgrade solutions.
Work collaboratively with you to consider factors, such as
your digging environment, mine life, mine plan, and annual
production targets, among others, to determine the proper
dragline configuration for your mine site.
14
GATHER
EVALUATE
SIZE
ESTIMATE
PRODUCTION
SELECT
Aftermarket Solutions
Improving your productivity and reliability over the life of your machine
Mechanical Upgrades
Provide full mechanical component
upgrades for existing draglines.
In-house and third party Finite Element
Analysis expertise employed to ensure
that replacement parts outperform the
original components.
Solutions include:
Major dragline structure repair/
replacement for improved reliability
and productivity enhancement.
Boom modifications to optimize
anddumping height.
improved performance.
Electrical Upgrades
Owners of legacy draglines can reap
the benefits of the latest technology,
reducing operating cost, and improving
machine productivity and reliability.
Tailored solutions that address your
specific needs, whether you own an
ACor DC powered dragline.
Allows electrical system to work in
harmony with on-board mechanical
systems.
Solutions include:
Drive system upgrades for enhanced
performance (AC and DC machines).
Programmable Logic Controller (PLC)
and Human Machine Interface (HMI)
upgrades for enhanced safety and
availability.
Production Monitoring System for
optimized productivity.
Dragline Relocation
and Field Assembly
Fundamental elements of the
Catdragline portfolio.
Offer turn-key solution of OEM dragline
parts, dragline service expertise,
andlocal resources.
Unmatched institutional knowledge
ofcurrent and legacy dragline
modelsensures informed upgrade
recommendations, leading to more
productive and reliable operations
following relocation.
Component Rebuilds
Highest quality OE component rebuild
services for both legacy draglines
andcurrent models in use today.
15
Safety
Designed with your safety as our top priority
Operators Cab
Industry leading visibility.
Additional visibility provided by
fiveoptimally mounted cameras
andoperator cab mounted
overheaddisplays.
Dual egress doors; rear door and
levelfloor provide unimpeded stretcher
to operator access.
Unique three seat design
accommodates operator, trainer,
andmaintenance person.
16
Structures/Surfaces
Emergency Lighting
Electrical Equipment
Emergency stop system is hardwired
dual string with safety relay.
All operator interface controls are
24volt.
Operator Training
Provides a safe and controlled learning
environment to help produce a more
skilled and safer operator.
Serviceability
Designed to get you back to work fast
Base Access
Easy accessibility to base via manholes
inside and outside of roller circle path.
Swing Platform
Overhead Crane
Boom Access
Hoist/Drag Access
Tri-Structure Access
Walkways provide access to major
service points.
Lights
Robust exterior flood lighting brackets
allow for changing flood lights from
walkways and platforms.
Machinery house internal highbay
lighting is accessible from boxes with
quick opening hatches on top of roof.
Boom and Tri-structure ballasts are
accessible in the machinery house.
17
Customer Support
Stay up and running with service and support
from our unmatched global network
Providing You a Unified Team Unlike Any Other in the Mining Industry
While the Caterpillar acquisition of Bucyrus is complete, we are still in the process of integrating the two companies.
However,you can rest assured that both your Cat and Bucyrus products will continue to be supported and that there will
be no disruption in the service you have come to expect from both organizations.
We are committed to business as usual with sales, parts fulfillment, technical support, and all other customer services
continuing uninterrupted. For the time being, Caterpillar Global Mining will operate from two distinct distribution channels:
Legacy Bucyrus products, including our draglines, will continue factory direct with support from former Bucyrus employees
that are now part of Caterpillars Global Mining Division.
Traditional Cat products will continue through Cat dealers with support from Caterpillars Global Mining Division.
18
19
Operator Training
Maximize your investment
Aimed at advancing a novice operator to expert levels in a rapid timeframe, our combination of on-site and computer-based training
provides all the tools your staff will need.
To help maximize your investment in a Cat dragline, we provide on-site operator training assessments, on-site electrical and
mechanical maintenance training, and a variety of computer-based training options.
Customized Training
On-site and/or classroom training for dragline operators and mine operation supervisors.
Aimed at developing internal training competency for your operation.
Designed in module form to target key production issues specific to your operation.
Trainers have years of experience with hands-on and classroom training, offering the necessary skills to implement changes
on all aspects of operation, machine management, and maintenance.
Utilizes cutting-edge technologies to improve knowledge retention, increase training efficiency, and create a safer learning
environment via machine simulation.
20
Sustainability
Higher standards for a better tomorrow
Meeting the needs of today without compromising the needs of tomorrow is the goal for all Cat machinery. The commitment to
helping you operate safely and sustainably is affirmed in the production of the 8750 dragline.
of overburden removal.
21
Boom Length @ 39
Net Weight, domestic,
approximate with bucket
Working Weight, approximate
with bucket
Ballast Weight, approximate
109.7 m
5 502 075 kg
360 ft
12,130,000 lb
5 955 668 kg
13,130,000 lb
453 592 kg
1,000,000 lb
Boom Length @ 39
Net Weight, domestic,
approximate with bucket
Working Weight, approximate
with bucket
Ballast Weight, approximate
117.3 m
5 497 540 kg
385 ft
12,120,000 lb
6 078 138 kg
13,400,000 lb
580 598 kg
1,280,000 lb
Boom Length @ 39
Net Weight, domestic,
approximate with bucket
Working Weight, approximate
with bucket
Ballast Weight, approximate
124.9 m
5 535 188 kg
410 ft
12,203,000 lb
6 182 464 kg
13,630,000 lb
647 276 kg
1,427,000 lb
4 Water-Cooled*
6 to 8
6 to 8
1230kW
1,650hp
6 to 8
6 to 8
1230kW
1,650hp
7 or 8
7 or 8
932kW
1,250hp
4 932 kW
4 1,250 hp
22
Outside Diameter
Bearing Area
Bearing Pressure
Circle Rail Diameter
Rollers (average diameter)
Swing Gear (pitch diameter)
22.9 m
410.5 m2
137.9147.5kPa
16.8 m
35.6 cm
13.87 m
75 ft
4,418 ft2
20.00
21.40psi
55 ft
14 in
45 ft 6 in
4.3 m 21.3 m
182.1 m2
256.5268.9kPa
32.3 m
2.13 m
14 ft 70 ft
1,960 ft2
37.20
39.00psi
106 ft
7 ft
1
7
Clearance Radius
27.9 m
91 ft 8 in
7.3 m
24 ft
Clearance Height
4.1 m
13 ft 4 in
5.1 m
16 ft 10 in
353.1 cm
139 in
6
2
Boom
Length
m
Boom Operating
Angle Radius
ft
109.7 360
39
109.7 360
117.3 385
ft
DRAG
HOIST
Drum
Rope
Diameter Number Diameter
Rated
Suspension
Load
Boom
Point
Height
Dumping
Height
Digging
Depth
Drum
Rope
Diameter Number Diameter
kg
cm
lb
ft
ft
ft
in
cm
in
cm
in
cm
in
94.5 310 394 840 650,000 74.2 243.5 52.1 171 54.8 180 317.5 125
11.76 4.63
317.5 125
11.76 4.63
35
99.1 325 294 800 650,000 68.07 223.3 46.3 152 63.4 208 317.5 125
11.76 4.63
317.5 125
11.76 4.63
39
100.2 329 278 964 615,000 78.9 259.1 57.3 188 55.1 181 317.5 125
11.76 4.63
317.5 125
11.76 4.63
117.3 385
35
105.1 345 278 964 615,000 72.4 237.6 50.5 166 61.8 203 317.5 125
11.76 4.63
317.5 125
11.76 4.63
117.3 385
32
108.5 356 263 088 580,000 67.3 220.8 46.3 152 69.1 227 317.5 125
11.43 4.50
317.5 125
11.43 4.50
124.9 410
39
106.1 348 249 480 550,000 83.7 274.8 62.7 206 52.7 173 317.5 125
11.43 4.50
317.5 125
11.43 4.50
124.9 410
35
111.5 366 242 676 535,000 76.8 252.0 56.7 186 64.9 213 317.5 125
10.79 4.25
317.5 125
10.79 4.25
124.9 410
32
114.9 377 226 800 500,000 71.3 234.1 51.2 168 70.4 231 317.5 125
10.79 4.25
317.5 125
10.79 4.25
23
Boom Length @ 39
Net Weight, domestic,
approximate with bucket
Working Weight, approximate
with bucket
Ballast Weight, approximate
109.7 m
6 597 500 kg
360 ft
14,545,000 lb
6 876 006 kg
15,159,000 lb
Drag Motors
278 505 kg
614,000 lb
Swing Motors
Boom Length @ 39
Net Weight, domestic,
approximate with bucket
Working Weight, approximate
with bucket
Ballast Weight, approximate
117.3 m
6 705 000 kg
385 ft
14,782,000 lb
Walking Motors
7 125 480 kg
15,709,000 lb
420 480 kg
927,000 lb
Boom Length @ 39
Net Weight, domestic,
approximate with bucket
Working Weight, approximate
with bucket
124.9 m
6 709 992 kg
410 ft
14,793,000 lb
7 223 005 kg
15,924,000 lb
513 013 kg
1,131,000 lb
Boom Length @ 39
Net Weight, domestic,
approximate with bucket
Working Weight, approximate
with bucket
132.5 m
6 672 341 kg
435 ft
14,710,000 lb
7 202 140 kg
15,878,000 lb
529 796 kg
1,168,000 lb
25.6 m
514.8 m2
131.0140.6kPa
16.8 m
40.6 cm
13.87 m
84 ft
5,542 ft2
19.00
20.39psi
55 ft
16 in
45 ft 6 in
24
4 or 5 Water-Cooled*
6 to 8
6 to 8
1230kW
1,650hp
6 to 8
6 to 8
1230kW
1,650hp
8 or 10
8 or 10
932kW
1,250 hp
4 932 kW
4 1,250 hp
4.9 m 24.4 m
237.8 m2
226.8243.5kPa
37.08 m
2.28 m
16 ft 80 ft
2,560 ft2
32.90
35.32psi
121 ft 8 in
7 ft 6 in
1
7
Clearance Radius
29.26 m
96 ft
7.3 m
24 ft
Clearance Height
4.69 m
15 ft 5 in
6.55 m
21 ft 6 in
381 cm
150 in
6
2
Boom
Length
m
Boom Operating
Angle Radius
ft
109.7 360
m
39
ft
DRAG
HOIST
Drum
Rope
Diameter Number Diameter
Rated
Suspension
Load
Boom
Point
Height
Dumping
Height
Digging
Depth
Drum
Rope
Diameter Number Diameter
kg
cm
lb
ft
ft
ft
in
94.5 310.0 344 736 760,000 75.6 248.0 50.2 165 66.7 219 330.2 130
cm
2
in
13.03 5.13
cm
in
330.2 130
cm
2
in
13.03 5.13
109.7 360
35
99.1 325.1 344 736 760,000 69.5 228.0 44.5 146 72.5 238 330.2 130
13.03 5.13
330.2 130
13.03 5.13
109.7 360
32
102.2 335.5 322 056 710,000 64.7 212.3 40.2 132 79.8 262 330.2 130
12.70 5.00
330.2 130
12.70 5.00
117.3 385
39
100.4 329.5 344 736 760,000 80.4 263.8 55.1 181 61.8 203 330.2 130
13.03 5.13
330.2 130
13.03 5.13
117.3 385
35
105.3 345.6 344 736 760,000 73.9 242.3 48.7 160 68.2 224 330.2 130
13.03 5.13
330.2 130
13.03 5.13
117.3 385
32
109.0 356.7 283 500 625,000 68.7 225.5 46.0 151 74.1 243 330.2 130
11.76 4.63
330.2 130
11.76 4.63
124.9 410
39
106.3 348.9 306 180 675,000 85.2 279.5 61.5 202 58.5 192 330.2 130
12.06 4.75
330.2 130
12.06 4.75
124.9 410
35
111.5 366.1 317 520 700,000 78.2 256.8 54.5 179 65.5 215 330.2 130
12.70 5.00
330.2 130
12.70 5.00
124.9 410
32
115.2 377.9 272 160 600,000 72.8 238.9 50.6 166 78.6 258 330.2 130
11.76 4.63
330.2 130
11.76 4.63
132.5 435
39
112.3 368.3 263 088 580,000 90.0 295.2 67.9 223 61.2 201 330.2 130
11.43 4.50
330.2 130
11.43 4.50
132.5 435
35
117.8 386.6 254 016 560,000 82.6 271.0 60.3 198 72.2 237 330.2 130
11.43 4.50
330.2 130
11.43 4.50
132.5 435
32
121.6 399.2 240 404 530,000 76.8 252.0 55.4 182 76.2 250 330.2 130
11.43 4.50
330.2 130
11.43 4.50
25
Notes
26
27
8750 Dragline
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visit us on the web at www.cat.com
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All rights reserved
Materials and specifications are subject to change without notice. Featured machines
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20
AEHQ6889 (09-2012)