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C4 Derivatives

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Derivatives of C4 Hydrocarbons

raw materials to be considered are butadiene, n-butylenes and isobutylene


butylenes produced from refinery catalytic crackers
butadiene prod. fr. butylenes dehydrogenation
demand for isobutylene : production of butyl rubber and polybutenes
industrial development of C4 prodts dominated by butadiene used in synthetic
rubber industry

Separation of C4 Hydrocarbons

straight fractional distillation will not meet the requirement of separating the C 4
HC components
precise nature of C4 separation differ according to individual requirements
common practice to first remove butadiene present in stream
traditional method of extraction and recovery involves selective absorption of
butadiene in ammoniacal cuprous acetate
achieved in multistage extractor/settler system with the HC stream
flowing countercurrent to the copper ammonium acetate solution
butadiene desorbed fr. the solution by an increase in temp. and
reduction in press & purified by distillation
popular technique by extractive distillation using external
component that affect the relative volatilities of C4 HCs
furfural as external component then changed to
acetonitrile
using acetonitrile, C4 mixt. distilled in presence of
aqueous solvent, butadiene dissolves preferentially and butadiene/solvent
mixt. Withdrawn fr. bottom of column
2nd column, butadiene separated fr. acetonitrile
3rd column, final purification achieved
* aspect of butadiene recovery is purity of final
prodt. in particular effective removal of traces of acetylenes and unwanted dienes
butadiene free C4 stream treated for isobutylene
removal
in refinery catalytic cracker C4 streams becomes
the 1st operation
achieved by selective absorption in 65%
sulphuric acid @ 10-20oC as absorption medium
isobutylene recovered by diluting acid to
40-50% concentration and heating or to warm fat acid containing absorbed
isobutylene to 80-100oC for a period after which isobutylene polymers abt.
80% of total as diisobutylene, separate out as an upper HC layer
separation of isobutylene fr. nbutylenes usg. the versatile molecular sieve method
molecular sieve prodt.
designed to adsorb n-butylenes and to exclude the isobutylene

n-butylenes are purged fr.


molecular sieve bed by higher boiling material which may be separated fr. nbutylenes by distillation
after butadiene
and isobutylene removal the remaining C4 stream, comprising 3 n-butylene
isomers with n-butane and isobutane does not require further separation

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