INSID

650

KNUC
CROW

65

KR

650

CR

NO ITEM

DISH
DIA

VOLUME

Template
Perimeter

CONE LTR
D

43.26513755

DIFF IN TEMPLATE & BLANK

843

M.M.

27
THK. VOLUME

I/D

CR

KR

SF

650

650

65

50

26.45

820

1.0% STRETCH ALLOWANCE

HEIGHT
533
450

SHELL
U
C

14
578

520

58

812
O/C.F.

I/C.F.

2080.5336

2042.82

SH / VOL
100.35443925

REQUIRED B.D.
WEIGHT.
25

N TEMPLATE & BLANK

INCHES.

1.06
DISH HGT TOTL.DSH VOL SF
VOLUME

176

43
SH+2DH / V
186

QUIRED B.D.
RATE.
40

816
AMOUNT.
1004.35

17

INSID

1750

KNUC
CROW

262.5

KR

1400

CR

NO ITEM

DISH
42

Template
Perimeter

CONE LTR
D

781.0027915

DIFF IN TEMPLATE & BLANK

2219

M.M.

157
THK. VOLUME

I/D

CR

KR

SF

262.5

50

666.58

2083

2.0% STRETCH ALLOWANCE

HEIGHT
1750
300

SHELL

VOLUME

1750 1400
DIA

U
C

325
1508

1225

221

2042
SH / VOL
721.21875

REQUIRED B.D.
WEIGHT.
134

N TEMPLATE & BLANK

INCHES.

6.17
DISH HGT TOTL.DSH VOL SF
VOLUME

491

787
SH+2DH / V
2295

QUIRED B.D.
RATE.
350

2063
AMOUNT.
46750.43

120

PARTY:

Item
CONE

SR.NO.:
`?'
Mjr
Dia I/D
4500

`?'
Min
Dia I/D
250

`?'

`?'

Thk
7

Ht.
3965
ok
ok

`?'
No of
PALLETS
2

Cut Size
4378.9 9566.135860137 x
4595
11070 x
6449
9136.62955911 x

7
7
7

4595.1 12957.93227184 x
DIA
Min Radius
272
544
Maj Radius 4771
9541
#
43
X
3239
Z
184
S
34

='
`?'
4500
4205.2332913 7
275
*NOTE*:Kindly try to keep Number given in BOLD LESS then
120 to decrease
85.027612214
it increase PALLET numbers
secondly keeping number of pallet 2 if we get number in
bracket more than 150 then required plate size is as follow

DONOT
TOUCH

4507
257
3965
2
7
BETA

2253.5
31

b
Tan*
c
r1
94.972387786 Y
170.05522443 V

2125
0.54
4499
129
4407
200

CONE C/F

CUT. DEG

1830

450

2380

355
250

DIA MAJOR
2800
DIA MINER
1627.5
HEIGHT
1145
SLNT
1286.3569
RADIUS
3072
CONE ANGL
MJ OD Cr
8800
ANG.BLANK 164.067998
CONE DEG

586.25

0.46
0.51

Wt
Kg
1850

VOLUME
22253

2345.8 IN ONE PIECE

2848.55 Horizontal
3299.62 Vertical
RATE
3.00

AMOUNT
Rs.5,549.49
wastage

999
1450

MAJOR INSIDE DIA

MINOR INSIDE DIA
STRAIGHT HEIGHT
THICKNESS

4500 mm
250 mm
3965 mm
7 mm

CONE ANGLE

56.38 Deg

MAJOR RADIUS
MINOR RADIUS
LAYOUT DEG
MAJOR CIRCUMFERENCE
MINOR CIRCUMFERENCE

4771 mm
272 mm
170.06 Deg
14165 mm
808 mm

3965

35%
44%
4498.54

3334.4
S.HT.
4499

CONE ANGLE
56.38
4320

CONE C/F 14164.86

B.D. C/F 29986.43
CUT.C/F
15821.57
CUT. DEG
189.94

56.38
Deg
272

250
4771
3965

4500

ITEM

WIDTH
(mm)

LONG
Thk Qty
(mm)

FLAT

1050

1050

3.5

Weight
30.29
50

1,514.56
336.613

0.5

168.31

CIRCLE DIA

THK

QTY

1000

33.70

WEIGHT

0.22212 KGS

70
15.5484
7.48

28

6.22

0.288 KGS

SQUARE

28

1.84
WASTAGE

23%

30%

8.06

0.06588 KGS
6.5
0.43

7.64
192

200

38500

SHELL CUTTING SIZE

I/D OR O/D
THK

I/D

O/D
4514

O/D

I/D
4486

WIDTH

4500

1500

I/D CF

CUT SIZE

O/D CF

WEIGHT

14187

1167.52

14142.6000 14165
I/D CF

CUT SIZE

O/D CF

WEIGHT

14099

14121

14143

1163.89

DIA IN I/D
2600

WIDTH
75

FLAT

935

75

1737

FLANGE

O/D
1085

I/D
935

THK
25

WT.
46.74

QTY
1

ANGLE

CUT SIZE IN 2 NO. OF RING PIECES

4353
2
4

T.WT.
46.74
0

SHELL
DIA. ?

1
LENGTH ?

VOLUME

THK. ?

DISH
QTY. ?

HT.

3000

5000

35325

20

619

PL. SIZE
9488.84

PARTICULARS
SHELL
DISHENDS
SUB TOTAL
SUPPORTS
G.TOTAL

WEIGHT

BLANK DIA

7593.00
7591.07

3450.00

QTY
1
2
10%

WT.
7593.0
3288.9
10881.9
1088.2
11970.1

RATE

VOLUME
5400
WEIGHT
3288.90

AMOUNT

3.25 Rs.10,688.92
6 Rs.65,291.42
5.5 Rs.5,985.05
6.85 Rs.81,965.39

WELD ANALYSIS
PARTICULARS QTY-SEAM QTY-MTRS
LONG SEAM
1
5
SUC SEAM
3
28.47
DISHENDS
2
5.175
SUPPORTS
1
27.20

ROD KG
24.00
136.64
30.06
158.01

EFFECTIVE @ KG

Rs.1.593

RATE WITH ELECTRODES

Rs.8.44

RATE
Rs.100.00
Rs.100.00
Rs.100.00
Rs.100.00

AMOUNT
Rs.2,400.00
Rs.13,663.93
Rs.3,005.64
Rs.15,800.52
Rs.19,069.57

Rs.101,034.96

THK. ?
22

T. VOLUME

40725
SH&DH

10882 kgs.

SHELL
DIA. ?
1750

1
LENGTH ?

VOLUME

THK. ?

2750

6611

PL. SIZE
5509.33
LT. IN FEET.
1
9.02
LEG SUPPORT ETC.
516.23

DISH
QTY. ?
2

HT.
351.25

WEIGHT
363.62
363.62

VOLUME
1072
WEIGHT
152.61

LT. IN FEET.
1.15
TOTAL WEIGHT
1032.45 KGS.

APPROX. COST
RATE ?
TOTAL
305
Rs.314,897.59

THK. ?
3

T. VOLUME

7683
SH&DH

516

kgs.

T. LENGTH
11.32
3452.5

WEIGHT CHART FOR VARIOUS SECTIONS OF STEEL.

SECTION
A50/6

LENGTH IN MTRS
50

WEIGHT
225 KGS

CONVERSION FEET TO METERS

LENGTH IN FEET
80

METERS
24.390

ENTER THE FOLLOWING FOR REQIURED SECTION

ISMC100
CHANNELS
WHERE ISMC IS SECTION 100 IS SIZE
ISMB100
I BEAMS
WHERE ISMB IS SECTION 100 IS SIZE
A75/6
ANGLE
WHERE 75 IS SIZE / 6 THICKNESS
100NB/C
ERW PIPES
WHERE 100NB IS SIZE / C IS CLASS
100NB/40 SEAMLESS PIPES WHERE 100NB IS SIZE / 40 IS SCHEDULE

ISMC50
ISMC75
ISMC100
ISMC125
ISMC150
ISMC175
ISMC200
ISMC225
ISMC250
ISMC300
ISMC350
ISMC400

5
6.8
9.2
12.8
16.4
19.1
22.1
25.9
30.4 CHANNEL
35.8
42.1
49.4

ISMB100
ISMB125
ISMB150
ISMB175
ISMB200
ISMB225
ISMB250
ISMB300
ISMB350
ISMB400
ISMB450
ISMB500
ISMB550
ISMB600

11.5
13
14.9
19.3
25.4
31.2
37.3
44.2
52.4
61.6
72.4
86.9
104
123

A25/3
A25/4
A25/5
A40/3
A40/4
A40/5
A40/6
A50/3
A50/4
A50/5
A50/6
A65/5
A65/6
A65/8
A65/10
A75/6
A75/8
A75/10
A100/6
A100/8
A100/10
A100/12
A130/8
A130/10
A130/12

1.1
1.4
1.8
1.8
2.4
3
3.5
2.3
3
3.8
4.5
4.9
5.8
7.7
9.4
6.8
8.9
11
9.2
12.1
14.9
17.7
15.9
19.7
23.4

A130/15
A150/10
A150/12
A150/15
A150/18

28.9
22.8
27.2
33.6
39.9

15NB/A
20NB/A
25NB/A
32NB/A
40NB/A
50NB/A
65NB/A
80NB/A
100NB/A
125NB/A
150NB/A
200NB/A

0.96
1.42
2.04
2.61
3.27
4.14
5.84
6.86
9.97
14.9
17.8
25.7

15NB/B
20NB/B
25NB/B
32NB/B
40NB/B
50NB/B
65NB/B
80NB/B
100NB/B
125NB/B
150NB/B
200NB/B

1.22
1.58
2.46
3.15
3.61
5.03
6.53
8.48
12.2
16.6
19.7
29.4

15NB/C
20NB/C
25NB/C
32NB/C
40NB/C
50NB/C
65NB/C
80NB/C
100NB/C
125NB/C
150NB/C
200NB/C
250NB/C
300NB/C
350NB/C

1.45
1.9
2.99
3.86
4.43
6.19
7.93
10.3
14.5
17.9
21.3
31 200NB C CLASS PIPE
38.8
49.5
68.3

5NB/40
5NB/80
8NB/40
8NB/80
10NB/40
10NB/80

0.36
0.46
0.63
0.8
0.85
1.1

15NB/40
15NB/80
20NB/40
20NB/80
25NB/40
25NB/80
32NB/40
32NB/80
40NB/40
40NB/80
50NB/40
50NB/80
65NB/40
65NB/80
65NB/160
80NB/40
80NB/80
80NB/160
100NB/40
100NB/80
100NB/120
100NB/160
125NB/40
125NB/80
125NB/120
125NB/160
150NB/40
150NB/80
150NB/120
150NB/160
200NB/20
200NB/30
200NB/40
200NB/60
200NB/80
200NB/100
200NB/120
200NB/140
200NB/160
250NB/20
250NB/30
250NB/40
250NB/60
250NB/80
250NB/100
250NB/120
250NB/140
250NB/160
15NB/150
20NB/150
25NB/150
40NB/150
50NB/150

1.26
1.62
1.68
2.19
2.5
3.23
3.38
4.46
4.05
5.4
5.43
7.47
8.62
11.4
14.9
11.28
15.25
21.3
16.06
22.29
28.25
33.51
21.76
30.92
40.24
49.05
28.23
42.52
54.2
67.47
33.28
36.76
42.49
53.07
64.57
75.79
90.32
100.88
111.18
41.73
50.95
60.24
81.46
95.84
114.59
132.85
154.96
172.11
2
2.25
2.5
5 40NB NOZZLE CONNECTION
8

65NB/150
80NB/150
100NB/150
150NB/150
200NB/150
250NB/150
300NB/150

10
12
18
25
35
45
50

SBOX40
SBOX50
SBOX65
SBOX75
SBOX90
SBOX100
SBOX110
SBOX120
SBOX125
SBOX150

22
30
40
45
60
70
80
100
115
150

DBH40
DBH50
DBH65
DBH75
DBH90
DBH100
DBH110
DBH120
DBH125
DBH150
DBH180

18
20
33
35
45
50
60
70
80
100
225

M16-100E

SQ20
SQ25
SQ30
SQ32
SQ35
SQ40
SQ45
SQ50
SQ55
SQ60
SQ65
SQ70
SQ75
SQ80
SQ85
SQ90
SQ95
SQ100

3 M16 X 100lg EYE BOLT

3.14
4.906
7.065
8.038
9.616
12.56
15.9
19.62
23.75
28.26
33.17
38.46
44.16
50.24
56.72
63.58
70.85
78.5

EBW40/40

1.5

VESSEL UNDER INTERNAL PRESSURE

Shell M.O.C.
IS2062GrA@AMB

Inside Dia of Shell

Height of Shell
Thickness of Shell
Joint Efficiency
Design Pressure
Operating Pressure
Operating Temp.
Corrosion Allow.
Thk of Dish or Cone
Reqd. THK of Shell
10% Tori. Dish
2:1 Ellp. Dish
Cone or Toricone
Flate upto 600mm

Stress Value
14500 psi
675 mm
26.575 inch
2500 mm
98.425 inch
5 mm
0.20 inch
0.85 ---8 kg/cm2
118 psi
7 kg/cm2
103 psi
o
40 C
104 Fo
1 mm
0.04 inch
8 mm
0.31 inch
4.2 mm at given Press.
6.0 mm at given Press.
4.2 mm at given Press.
4.4 mm at given Press.
23.8

Volumn in Shell
894.98
99.2 psi difference

40
137.5 psi difference
217 psi at given Thk.
166 psi at given Thk.
255 psi at given Thk.
242 psi at given Thk.

SA240Gr316
SA240Gr304
IS2062GrA
IS2062GrA@AMB
IS2002GrII
SA515Gr70@650
SA515Gr70@700
SA515Gr70@750
SA515Gr70@800
SA515Gr70@850
SA515Gr70@900
SA515Gr70@950
SA515Gr70@1000
SA516Gr70@650
SA516Gr70@700
SA516Gr70@750
SA516Gr70@800
SA516Gr70@850
SA516Gr70@900
SA516Gr70@950
SA516Gr70@1000
SA105GrII@650
SA105GrII@700
SA105GrII@750
SA105GrII@800
SA105GrII@850
SA105GrII@900
SA105GrII@950
SA105GrII@1000

18000
45
14000
14500
17000
17500
16600
14700
12000
9200
6500
4200
2500
17500
16600
14700
12000
9200
6500
4200
2500
17500
16600
14700
12000
9200
6500
4200
2500

SA240Gr304@100
SA240Gr304@200
SA240Gr304@300
SA240Gr304@400
SA240Gr304@500
SA240Gr304@600
SA240Gr304@650
SA240Gr304@700
SA240Gr304@750

18700
17700
16600
16100
15900
15900
15900
15900
15500

Cylinder
Dia
3500
11.48

Ht

Area
5000
16.40 592.0043

3850
12.63

19.83104

Bt Circle
3650
11.98

18.80085

45 26640.19

Cone

630.6362
Fitting
Total

45 28378.63

6.936998
Int
Ext

637.5732
637.5732
1275.146

55 35066.53
28 17852.05
41.5 52918.58