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Measurement Systems Analysis: Repeatability & Reproducibility

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MEASUREMENT SYSTEMS ANALYSIS

REPEATABILITY & REPRODUCIBILITY


GAGE NAME

DATE

CHARACTERISTIC

GAGE TYPE

SPECIFICATION

GAGE NUMBER

TEST NUMBER

APPRAISER A NAME

APPRAISER B NAME

SAMPLE SIZE

10

Appraiser/
Trial #
A

1
1
2

AVG'S
Range
B
1
2
AVG'S
Range
C
1
2
AVG'S
Range
Part
Average

APPRAISERS

TRIALS

APPRAISER C NAME

10

0.65
0.6

1
1

0.85
0.8

0.85
0.95

0.55
0.45

1
1

0.95
0.95

0.85
0.8

1
1

0.625
0.050

1.000
0.000

0.825
0.050

0.900
0.100

0.500
0.100

1.000
0.000

0.950
0.000

0.825
0.050

1.000
0.000

0.55
0.55

1.05
0.95

0.8
0.75

0.8
0.75

0.4
0.4

1
1.05

0.95
0.9

0.75
0.7

1
0.95

0.550
0.000

1.000
0.100

0.775
0.050

0.775
0.050

0.400
0.000

1.025
0.050

0.925
0.050

0.725
0.050

0.975
0.050

0.5
0.55

1.05
1

0.8
0.8

0.8
0.8

0.45
0.5

1
1.05

0.95
0.95

0.8
0.8

1.05
1.05

0.525
0.050

1.025
0.050

0.800
0.000

0.800
0.000

0.475
0.050

1.025
0.050

0.950
0.000

0.800
0.000

1.050
0.000

0.5667

1.0083

0.8000

0.8250

0.4583

1.0167

0.9417

0.7833

1.0083

AVG
0.6
0.7

0.830
0.825

0.650 Xa
0.100 Ra
0.55
0.5

0.828
0.045
0.785
0.750

0.525 Xb
0.050 Rb
0.85
0.8

0.768
0.045
0.825
0.830

0.825 Xc
0.050 Rc
X
0.6667 Rp

0.828
0.025
0.808
0.558

RANGE VARIATION
Ra
Rb
Rc
SUM
Rdoublebar

0.045
0.045
0.025

D4

# Trials
2
3

3.267
2.575

(D4)
Rdoublebar x
=
0.0383
3.267 =
Note: LCL is zero with < 8 trials

UCLR
0.125

0.115
0.0383

A2

# Trials
2
3

1.880
1.023

Xbar +
( Rbar x
0.8075 0.0383
Xbar ( Rbar x
0.8075

Max. X

0.828

Min. X

0.768

X Diff

0.060

printed 10/26/2015

Tolerence =

292155886.xls

0.0383

A2)
A2)

=
1.88 =
=
1.88 =

UCLX
0.880
LCLX
0.735
# Trials - n

10

# Appr. - r

Page 1 of 3

GAGE TYPE

DATE

TEST NUMBER

APPRAISER A NAME
APPRAISER B NAME
APPRAISER C NAME

MEASUREMENT UNIT ANALYSIS

% TOTAL VARIATION (TV)

REPEATABILITY - EQUIPMENT VARIATION (EV)


EV = R1 X K1
EV =
0.1748

% EV
% EV

K1 (2 trials)=

=
=

100 (EV/TV)
18.70%

4.56
Percent of Tolerance: 100(EV/Tol) =

#VALUE!

REPRODUCIBILITY - APPRAISER VARIATION (AV)


AV = SQ. ROOT ((X DIFF X K2)SQUARED - (EV SQUARED/NR))
AV = 0.1588254
K2 (3 appraisers)=
2.70

% AV
% AV

=
=

100(AV/TV)
16.99%

Percent of Tolerance: 100(AV/Tol) =


REPEATABILITY & REPRODUCIBILITY (R&R)

% R&R
% R&R

R&R = SQ. ROOT (EV SQUARED + AV SQUARED)


R&R =
0.236179

% PV
% PV
PARTS
10

100(R&R/TV)
25.26%

Percent of Tolerance: 100(R&R/Tol) =

PART VARIATION (PV)


PV = Rp x K3
PV =
0.9045

=
=

K3
1.62

=
=

#VALUE!

#VALUE!

100(PV/TV)
96.76%

Percent of Tolerance: 100(PV/Tol) =

#VALUE!

TOTAL VARIATION (TV)


TV = SQ. ROOT(R&R SQUARED + PV SQUARED)
TV = 0.9348266

Range Chart
0.140
0.120

Range

0.100
0.080
0.060
0.040
printed
10/26/2015
0.020

292155886.xls

Page 2 of 3

0.000
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10

Ra

0.060
0.040
0.020
0.000
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10
A

Trial Number
B
C

UCL

Mean

Averages Chart
Note: You must manually adjust the scale to fit the data.
1.200
1.000

Average

0.800
0.600
0.400
0.200
0.000
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10
A
UCL

printed 10/26/2015

Trial Number
B
Mean

292155886.xls

C
LCL

Page 3 of 3

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