General Arrangement, Isometric Views and B.O.M. A Midget Steam Car Using A Double Acting Oscillating Engine

95.5 3.
76
104 4.09
137.4 5.41
QTY.
PART NUMBER
1 STM-CAR-01-CAR BODY
1 STM-CAR-02-CRANK HOUSING
2 STM-CAR-03-CRANK-AXLE SHAFT BEARING
1 STM-CAR-04-BULKHEAD
1 STM-CAR-05-FIREWALL
1 STM-CAR-06-BOILER
1 STM-CAR-07A-WATER FILLER NUT
1 STM-CAR-07B-WATER FILLER SCREW CAP
1 STM-CAR-08-STEAM DOME
1 STM-CAR-09-SAFETY VALVE BODY
1 STM-CAR-10-SAFETY VALVE ADJSUTING NUT
1 STM-CAR-11-SAFETY VALVE STEM
1 STM-CAR-12-SAFETY VALVE WASHER
1 STM-CAR-13-SAFETY VALVE CORK DISK
1 STM-CAR-14-SAFETY VALVE SPRING
1 STM-CAR-15-CYLINDER MOUNTING BLOCK
1 STM-CAR-16-CYLINDER PORT BRACKET
1 STM-CAR-17-BURNER TRAY
1 STM-CAR-18-BURNER LAMP WICKING
NOTES:
TITLE
QTY.
PART NUMBER
1 STM-CAR-19-BURNER LAMP WICKING SCREENING
2 STM-CAR-20-BURNER GUIDE BLOCK
1 STM-CAR-21-CYLINDER
1 STM-CAR-22-CYLINDER PIVOT SHAFT
1 STM-CAR-23-CYLINDER PIVOT SHAFT SPRING
1 STM-CAR-24-CYLINDER REAR COVER
1 STM-CAR-25-PISTION AND CON ROD
1 STM-CAR-26-CRANK SHAFT-REAR AXLE
4 STM-CAR-27-WHEEL HUB AND TIRE
1 STM-CAR-28-FRONT WHEEL AXLE
1 STM-CAR-29-STEERING ROD
2 STM-CAR-30-HEAD LIGHT
2 STM-CAR-31-REAR LIGHT
1 STM-CAR-32-DRIVER
1 STM-CAR-33-FLOOR
3 STM-CAR-M2.5 NUT
1 STM-CAR-M2.5x5 PAN HEAD SCREW
2 STM-CAR-M2.5x10 PAN HEAD SCREW
1 STM-CAR-M2x5-WOOD SCREW
1 STM-CAR-M3 NUT
2 STM-CAR-M3 WASHER
A MIDGET STEAM CAR USING A DOUBLE

ACTING OSCILLATING ENGINE
DRAWING CONTENTS
GENERAL ARRANGEMENT,
ISOMETRIC VIEWS AND B.O.M.
PROJECT No 09A-17-00
JDW DRAUGHTING SERVICES
J.A.M. DE WAAL. 12 BRIGHTWELL STREET PAPAKURA 2110.

NEW ZEALAND. PHONE: OO64 09 2988815. MOB: 0211791000
E-MAIL: dewaal@xtra.co.nz.
PROJECTION
DATE
JDWDS
JULY-2015
SHEET: 01 OF 03
MODEL SCALE: 1:1

DWG SCALE: 1:1 @A3 OR AS SHOWN
J.A.M. DE WAAL PAPAKURA NZ
Copyright
A3 No: STM-CAR-01
183
01
46
02
BRS
0.5
BRS
17
BRS
76
2.5

2.5
4.5
M3
5.5
26
13
3x1.5DEEP
4
TUBE 3x2
SOLDER
1.5
4
4
DETAIL-A
BRS
7
12
16.5
4.7
14
MS
2.5
71.7
26
30
60.3
16
DETAIL-A
ALU
7.5
ALU
26.8
31
16
8
BRS
PARTS AND ASSEMBLIES
CU
R1
R13
27
SOLDER
88.5
1.5
35
39
2.4
10.8
1.5
36.5
14
12
8
20
13
2.5
15.5
DRAWING CONTENTS
72.5
BRS
R57.5
5 COILS
SCALE 2:1
BRS
24
ALU
R2
1.5
SYN
SOLDER
9.5
11
08
SPS
BRS
NOTES:
TITLE
10
3.4
R60
7 COILS
6.5
GASKET
SEAL
14
.5
11
21
MS
3.9
R2.
BRS
07
M5 NUT
SYN
BRS
23
R10
16.5
3.1
0.7mm THICK PLATE
SPS
3.5
MS
0.5mm THICK
4.5mm THICK
2.5
FOLD LINE
BRZ
26
SOLDER
13
1.5mm
THICK
15
22
6
13
19
72.5
5.8 5.8
4
2
59
SECTION A-A
5mm THICK
1.6
4
2
25.5
12
SCALE 2:1
CORK or
1
GASKET
MATERIAL
13
SCALE 2:1
SOLDER ALL AROUND
23
3
13
3
1mm THICK
SOLDER
40
9.5
22
.3
R10
.3
13.5
M2
SCALE 2:1
0.2
9.5
R10
59
11
3
06
26
MESH SCREEN
18
2.5
4
BRS
05
20
33
23
R2 1.6
11.5
76
9.5
19
6.5
2.3
30
1.6
1.2
1.2
31.5
R2
0.3
5
56
12
11
BRS
6.5
1.5 4PL
WICK MATERIAL
or LAMP WICKING
13
26
15
M2 NUT
SCALE 2:1
4
3.4
MS or S/S
17
60
73
0.5
BRS
BRS
2.5
30
WOOD
7
SCALE 2:1
10
BRS
2.5
BRS
09
31.5
9.5
2
3
69.5
25
76
FLAT PATTERN
0.5mm THICK SCALE 1:1.5
0.5mm THICK PLATE
3 6
127
4
3
37.5
7
R5
M3
6 3
19
0.5 5
88
FOLD UP
04
15.5
26
32
R1
0.5mm THICK SCALE 1:1.5

76
0.5
03
7
R5
2.5
SCALE 2:1
30
0.5
6 4
2.5
BRZ
11.5
8.5
SOLDER ALL
0.5
5.5
FOLD LINES
1.6
32
16
13
64
R51
MAKE SEPARATELY
16
4
2.5
FOLD UP
FOLD UP
44.5
R16
ALL 05mm PLATE
4 4
88
R57
3.5
11
8.5

PROJECTION
DATE
JDWDS
JULY-2015
SHEET: 02 OF 03
MODEL SCALE: 1:1

Copyright
A3 No: STM-CAR-02
3 5 3
BRS
25
61.7
R2.5
52
BRS
5.5
52
BRS
SOLDER
5.3
SOLDER
0.5
2.5
2.5
3.5
MS
R1.
29
WOOD
5
MS
SA-103
32
07B
08
27
07A
06
27
66.5
26
01
LOCTITE OR GLUE
SA-107
SOLDER
SA-102
23.5
27
SWIVEL
28
20
16
15
05
04
SA-102
03
02
27
76
AXLE FREE RUNNING IN SWIVEL
SA-108
SA-101
13
10
12
NOTES:
0. ALL THE DRAWINGS ARE IN METRIC MEASUREMENTS
1. ALL ENGINEERING PRACTICES SHALL BE APPLIED WITH REGARDS TO HOLE AND SHAFT TOLERANCES.
2. WHERE SCREWS OR BOLTS ARE USED THE CLEARANCE HOLES SHALL BE APPROXIMATELY 5% TO 8% LARGER
THAN THE MATCHING TAPPED HOLE.
3. PREFERABLY ALL TAPPED HOLES AND MATCHING SCREWS AND/OR BOLTS TO BE METRIC FINE (MF)
4. MATERIALS SPECIFIED ON THE DRAWINGS ARE INDICATIVE ONLY. THE BUILDER CAN MAKE HIS/HER OWN
MATERIAL CHOICE.
5. INQUIRE AT THE APROPRIATE AUTHOROTIES WHETHER OR NOT THIS BOILER REQUIRES A PRESSURE TEST
CERTIFICATE.
6. ALL CONNECTIONS/JOINTS WHICH HAVE STEAM PRESSURE APPLIED TO IT SHALL BE SILVER/HARD SOLDERED.
(IF STEAM PRESSURE IS LESS THAN 1.5BAR (22PSI) SOFT SOLDER CAN BE USED BUT NOT PREFERED)
7. COMPRESSION SPRINGS ARE DRAWN IN COMPRESSED STATE (CP), UNCOMPRESSED STATE IS APPROX 40% TO
60% LONGER THEN COMPRESSED STATE.
8. WHERE PREFERED SCREW OR RIVETED CONNECTIONS CAN BE OMITTED AND PARTS CAN BE BONDED TOGETHER
BY USING EITHER HIGH STRENGHT GLUE, POXY RESIN, OR SOLDER.
9. PARTS WHICH ARE DIRECTLY EXPOSED TO STEAM AND/OR WATER SHOULD BE CONSTRUCTED USING NONFERROUS OR NON CORROSIVE MATERIAL SUCH AS BRASS, BRONZE, GUNMETAL, STAINLESS STEEL, COPPER OR
MONEL.
10. THE ORDER IN WHICH THE PARTS/COMPONENTS ARE MANUFACTURED AND THE MODEL IS ASSEMBLED IS
ENTIRELY LEFT TO THE BUILDER/MODELMAKER.
11. ERRORS AND/OR OMISSIONS MAY OCCUR IN THE DRAWINGS, DO NOT HESITATE TO CONTACT ME SO THAT THE
ERRORS/OMISSSIONS CAN BE RECTIFIED.
OTHER ABBREVIATIONS
MATERIAL ABBREVIATIONS:
PF = PRESS FIT
ALU = ALUMINIUM
PCD = PITCH CIRCLE DIAMETER
BRS = BRASS
RM = REAM
BRZ = BRONZE OR GUNMETAL (BRZ/GM)
HEX = HEXACON, 6SIDED
CI = CAST IRON
CP = COMPRESSED
CU = COPPER
KNL = KNURLED
GRA = GRAPHITE
SA-xxxx = SUB ASSEMBLY-xxx
MS = MILD STEEL/BRIGHT MILD STEEL
S/S = SILVER STEEL OR STAINLESS STEEL
SPS = SPRING STEEL
SYN = SYNTHETIC MATERIAL SUCH AS VETON, NYLON, TEFLON OR RUBBER
IN GENERAL SYNTHETIC MATERIALS SOULD BE ABLE TO WITHSTAND
THE HEAT AND PRESSURE(S) APPLIED TO THEM.
13
44
09
SA-105
SA-101
SA-104
11
14
27.5
19
18
SA-103
40
24
0.5
03
12
03
21
SA-105
SA-104
0.5
SOLDER
LOCTITE
22
23
SA-106
SA-108
NOTES:
TITLE
29
17

DRAWING CONTENTS
25
SA-106
SA-107
SA-110
PARTS AND ASSEMBLIES

PROJECTION
DATE
JDWDS
JULY-2015
SHEET: 03 OF 03
MODEL SCALE: 1:1

Copyright
A3 No: STM-CAR-03

General Arrangement, Isometric Views and B.O.M. A Midget Steam Car Using A Double Acting Oscillating Engine

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95.5 3.

A MIDGET STEAM CAR USING A DOUBLE

JDW DRAUGHTING SERVICES

J.A.M. DE WAAL. 12 BRIGHTWELL STREET PAPAKURA 2110.

MODEL SCALE: 1:1

A MIDGET STEAM CAR USING A DOUBLE

PARTS AND ASSEMBLIES

0.7mm THICK PLATE

SOLDER ALL AROUND

0.5mm THICK PLATE

0.5mm THICK SCALE 1:1.5

JDW DRAUGHTING SERVICES

J.A.M. DE WAAL. 12 BRIGHTWELL STREET PAPAKURA 2110.

MODEL SCALE: 1:1

AXLE FREE RUNNING IN SWIVEL

A MIDGET STEAM CAR USING A DOUBLE

PARTS AND ASSEMBLIES

JDW DRAUGHTING SERVICES

J.A.M. DE WAAL. 12 BRIGHTWELL STREET PAPAKURA 2110.

MODEL SCALE: 1:1

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