Logistics Simple Notes-Study Material
Logistics Simple Notes-Study Material
D. Review all the past university question papers. You should be able to answer questions from the
portion Overview of Logistics function as described below
a.
b.
c.
d.
e.
logistics
Importance of logistics
Operational objectives of logistics
Logistical functions
Important concepts: SCM, Logistical Interfaces with production
& marketing, 3Cs, Logistical mission etc.
solutions to their problems. After the war these concepts traveled to business where resource crunch
is usual. In business there is no enemy, but there are competitors who pose threat to the organizations
survival.
Field Marshall Rommels words that before they are fought, battles are won or lost by
quartermasters speak about the importance of logistics.
There are several examples where battles are lost due to long & ineffective supply lines.
Logistics received great importance in military planning and subsequently became a very important
management function in the course of last 40 years.
Logistical management includes the design and administration of systems to control the flow of
material, work in process and finished inventory to support business unit strategy
OVERVIEW OF LOGISTICS FUNCTION
Logistical History of India: India was a maritime power since about 300 BC, trading with several
countries of the world bringing prosperity home. Traders of Surat brought riches to the country by
extensive maritime trade. Like many of our excellent practices, logistical efficiency also faded away
over a period of time.
Some important logistical feats in history:
1.
Berlin Airlift 1945: A study in logistics. When the city of Berlin was blockaded by Soviets
and all supply lines were cut off, Americans planned and executed a major logistics operation to
feed the city from air.
Operation Overlord-1945: Allies invasion of Europe and subsequent victory In II World War.
Infrastructure: Bad roads, inefficient railways, poor communication lines, and congestion in the
ports.
b.
c.
d.
1.
Without selling and or buying there can be no trade and business. Buying and or selling
takes place only when goods are physically moved into and or away from the market.
2.
3.
Competitive edge: In the fiercely competitive environment logistics provides the edge. Due to
technological revolution most of the products are moving into commodity markets. In a
commodity market where price is controlled by competition, where there is no product
differentiation in terms of quality parameters like performance & reliability, where brands are
almost irrelevant, competitive edge is that of availability of product and service in terms of time,
place and quantity.
Logistics wins or loses wars
5.
6.
Strong logistics support enables a company to move towards JUST IN TIME production system
for survival in a highly competitive market
Logistical costs: For individual businesses logistics expenditures are 5% to 35% of sales
depending on type of business, geographical areas of operation, weight/value ratios of products
and materials. This is an expensive operation. Improvement in the efficiency of logistics function
yields savings as well as customer satisfaction
WHY SHOULD WE LEARN LOGISTICS?
HOW OR WHY DOES LOGISTICS BECOME IMPORTANT FOR MANAGEMENT
STUDENTS?
India is a large country. Large distances separate production and consumption centers.
Essential commodities have to travel from Food Corporation warehouses to consumers
through PDS.
Any event that disrupts a system is variance. Logistics operations are disrupted by events like
delays due to obstacles in information flow, traffic snarls, acts of god, wrong dispatches, damage
in transit. Traditional approach is to keep safety stocks and transport the goods by high cost mode.
The cost of this approach is huge. Logistics is expected to minimize these events, thereby
minimize and improve on On Time Delivery.
3. Minimum inventory
This is component of cost objective of a company. Inventory is associated with a huge baggage of
costs. It is termed as a necessary evil. Objective of minimum inventory is measured as Inventory
Turns or Inventory Turnover Ratio. Americans call this measure as turn velocity. Logistics
management reduces these turns without sacrificing customer satisfaction. Lower turns ensure
effective utilization of assets devoted to stock. [Concept of single piece flow as practiced by JIT
companies in Japan or elsewhere]. Logistical management should keep the overall well being of a
company in view and fix a minimum inventory level without trying to minimize the inventory
level as an isolated objective
4. Movement consolidation
Transportation is the biggest contributor to logistics cost. Transportation cost depends on product
type, size, weight, distance to be transported etc. for transporting small shipments just in time
[reduction in inventory costs] expensive transport modes are used which again tend to hike the
costs. Movement consolidation is planning several such small shipments together [of different
types of shipments] by integrating interests of several players in the supply chain. Generally, large
shipment size and long distances reduce transportation cost per unit. Movement consolidation shall
result into reduction in transportation costs.
Quality
If the quality of product fails logistics will have to ship the product out of customers premises and
repeat the logistics operation again. This adds to costs and customer dissatisfaction. Hence
logistics should contribute to TQM initiative of management. In fact, commitment to TQM has
made the managements world over wake up to the significance of logistics function. Logistics can
play a significant role in total quality improvement by improving the quality of logistics
performance continuously and continually.
5.
Life cycle support [cradle to cradle logistical support- produce, pack (cradle) and repack(cradle)]
Logistics function is expected to provide life cycle support to the product after sale. This includes
a.
After sales service: the service support needed by the product once it is sold during its life cycle
rigid quality standards [critical in case of contaminated products which can cause
environmental hazard]
-
rigid laws prohibiting unscientific disposal of items associated with product [packaging]
INFORMATION
SYSTEMS
- Internal &
External
Information flow
NETWORK
DESIGN
- Suppliers,
operations,
TRANSPORTATIO
warehouses
N
- Water, Road, Rail,
Pipeline & Air
WARE
HOUSING
INVENTORY
LOGISTICS
- Storage,
When
to
order?
FUNCTIONS
Handling,
How much to
Packing &
order? Just In
Distribution
Time
10
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not possible, customers can be notified in advance and thereby taking the surprise out of
forthcoming service failures
1. Inventory control
Keeping the stock levels in such a position, so that neither stock out nor stock piling takes place is
Inventory control. While formulating inventory policies find out 20% of the products marketed
that account for 80% of the profit.
2. Transportation
Transportation is the most visible of all elements of logistics and high contributor to logistics
expenditure. Costs of transportation are mainly as follows
a. Movement costs: money paid for moving material across geographical terrain
b. Preservation costs: money spent on preserving the material during transit
c. Cost of idle asset: inventory is unavailable for conversion during transit. This results into costs
for organization
d. Administration costs: money spent on administration
Transportation is accomplished in three ways
a. Ones own fleet private carriage
b. Contract with specialists on long term basis contract carriage
c. Contract on individual shipment basis common carriage
Expectations from transportation service are
a.
b.
Speed: speed of transport means the speed with which goods reach the destination.
c.
Consistency: consistency in speed is achieving the same speed over a long period of time.
Consistency reflects on the reliability of carrier. Any unexpected variance can play havoc with
logistics. Modern information technology has made continuous tracking of consignments possible.
This takes the element of surprise out. IT has helped logistics managers to seek out ways and
means to improve speed and consistency. What is becoming important is a combination of speed
and consistency.
Requirement of speed depends on type of industry. In some situations speed may not be important.
Then transportation service offering high speed increases cost. So logistics managers have to strike
a balance between service and cost. Three important aspects of transportation are facility location,
transportation cost and consistency.
Design of logistics system should consider total costs rather than elemental cost of transportation
3. Warehousing
12
13
V1
V3
V2
I
N
V
F
O
V5
Receiving stores
I
N
I
Inbound
N
Logistics
Procurement
I
N
V
INBOUND
LOGISTICS
F
O
PROCUREMENT
V4
Outbound
Logistics
OPERATION
I
Operation
OUTBOUND
LOGISTICS
F
O
N
V
F
O
MarketR4
R3
W3
R5
R6
I
N
V
DISTRIBUTION
14
W1
W2
I
N
R1
R2
I
N
V
F
O
A new management function called Physical Distribution Management emerged integrating various
activities on the outbound side like transportation, warehousing, packaging, customer
service etc.
Advent of electronic era of 1960s made information a strong component of physical distribution
management. Inbound logistics was still considered to be a concern of vendors and did not receive
the attention of management.
b. In 1970s strengthened by IT, physical distribution management started looking into some
aspects of financial management subsystems. Monitoring and planning for efficient completion of
cash cycle became attached to physical distribution management. Around the same time
importance of inbound logistics was appreciated. c. In 1980s physical distribution management
function came to be called logistics management encompassing inbound and outbound logistics.
During this time this function started looking closely into logistical operations adopting modern
concepts like TQM & TPM to logistical operations.
d. 1990: This concept expanded, all up stream and down stream organizations and activities were
brought closer for mutual cooperation in order to gain benefits of QCD. This idea of external
integration is Supply Chain Management.
Definition: the management of upstream and down stream relationships with suppliers and
customers to deliver superior customer value at less cost to the supply chain as a whole. Supply
Chain Management looks beyond the confines of organizations to deliver value to the end user at
minimum cost. Supply chain is visualized as a pipeline through which products from raw materials
stage to the end user. Supply Chain Management is ensuring that this flow is smooth and quick.
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Henry Ford visualized the importance of this flow in early 1990s [L/M, Bowersox page 88] and
expanded his business to cover raw materials, their deposits, forests, plantations and even
transportation activities like shipping lines. His business interests extended beyond the frontiers.
This diverse expanse of business gave him final control on the supply chain but became nonviable
due to labor problems and unwieldy bureaucracy. He realized that smaller independent
organizations were more efficient and cost effective in delivering value and shifted his focus to a
network of competent dealers.
Idea of supply chain management
Supply Chain Management aims at breaking down organizational barriers
a] to share sales information on real time basis that reduces inventories and need for safety
stocks. This is called supply chain compression resulting into inventory reduction and larger
inventory turns. Dell Computers considered to be leaders in computers business have recorded 50
inventory turns in 1997, IV Q, whereas Compaq could manage only 10 turns.
b] Smoothen the flow of information both ways [orders reaching the suppliers, and products
reaching the that results into reduced delivery time or reduction of lead-time resulting into
shortened cash-flow cycle
Ref fig.6
particulars
Scope
Logistics management
Inbound logistics, in process
logistics
How this is
created in
business?
chain.
Main
organization
Logistics cost reduction by
objective
creation.
definition
pipeline
Logistics is the process of
strategically managing
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whole.
fulfillment of order
A very old concept in military
focus
planning.
L/M tries to take the product to
management
SCM focuses on value creation in
driven.
driven.
17
planning logistical operations at minimum cost. This can also be called creating customer value at
minimum cost. The illustration below shows that
Transportation
Warehouse
290
M/H
Customer service
goals [QCD]
At market type A
Customer service
goals [QCD]
At market type B
Customer service
goals [QCD]
At market type C
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logistical mission cuts across functional lines to achieve business objectives at minimum cost.
Logistical mission is a set of goals to be achieved at a particular type of market for a particular
type of product. Naturally this is responsive to competition. Hence logistical mission is to achieve
above goals at minimum system cost. Focus is on mission rather than on isolated functions.
Mission of logistics is providing a means by which customer satisfaction is achieved. Ref Fig.7
4. Role of planning in logistics management
Mission of logistics management is to plan and coordinate all those activities necessary to achieve
Logistics is fundamentally a planning concept that seeks to create a frame work through which
needs of the market place can be translated into a manufacturing strategy and plan
Logistics makes one plan, integrating various resources of the organization that replaces
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Product: Inputs of logistics manager are quite important as far as the size and shape of the product
are concerned. Size and shape of the product can make logistics nightmarish, thereby adding huge
amount of costs. Weight/volume ratio plays very important role in deciding economics of logistics.
The story of Gillette is well known logistical circle. The low weight, unwieldy floor display proved
to be a very expensive logistical operation. While consumer packaging provides sales push in a
retailers shop, it can make industrial packaging difficult due to its shape and ability to protect the
contents. Product and its packaging is a common area from the point of view of logistics.
Promotion: Logistics Management is required to manage inventory needed to match sales triggered
by promotional activities in the market. Marketing Management & Logistics Management need to
work closely in deciding promotional strategies for the product. Promotional strategies may be push
or pull type. Logistical problems may be faced in either or both, but being aware takes the punch
away from the blow!
Place: Marketing decision to distribute the product directly to retailers or through wholesalers has a
great impact on logistical operations. Demand placed by wholesalers is more streamlined as
compared to retailers. Logistical management of retailers demand often requires time sensitive
transportation methods which are expensive.
In addition to the four Ps, customer service is another area where marketing & logistical
mangements have to work closely to effectively beat the competition.
6. Inbound & outbound logistics
[What do you understand by inbound and outbound logistics? Explain with examples
Q5[a] May03]
Inbound Logistics
Creation of value in a conversion process heavily depends on availability of inputs on time. Making
available these inputs on time at point of use at minimum cost is the essence of Inbound Logistics.
All the activities of a procurement performance cycle come under the scope of Inbound Logistics.
Scope of Inbound Logistics covers transportation during procurement operation, storage, handling if
any and overall management of inventory of inputs. Several activities or tasks are required to
facilitate an orderly flow of materials, parts or finished inventory into a manufacturing complex. They
are sourcing, order placement and expediting, transportation, receiving and storage. Overall,
procurement operations are called inbound logistics. A procurement cycle is shown below. Inbound
logistics have potential avenues for reducing systems costs.
Delivery time, size of shipment, method of transport & value of products involved are different from
those of physical distribution cycles. Normally delivery time is large as a low cost transportation
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mode is chosen. As the value of inventory is low size of shipment is large & transit inventory costs
are low. As the price of products is lower, trade off between cost of maintaining inventory in transit
and low cost transport exists to the benefit of the organization.
Inbound logistics
Sourcing
Receiving
Order
placement
& expediting
Transportation
Outbound Logistics
Value added goods are to be made available in the market for customers to perceive
value. Finished goods are to be distributed through the network of warehouses and
supply lines to reach the consumer through retailers shops in the market. During
conversion value is added to the raw materials and as a result value of the inventory in
this case is very high unlike inputs. Now the size of shipment, modes of transport and delivery time are different as
compared to inputs. Activities of distribution performance cycle come under the scope of Outbound Logistics. They are
order management, transportation, warehousing, packaging, handling etc.
6.
The three Cs in business are Company, Customer and Competition. All the three C are vital
for healthy business and prosperous economy. Buying decision is always triggered by a need a
consumer is experiencing due to the stress he is under. Customer is attracted by value when he is
about to make a buying decision. Competitors in business continuously add value to their products
in order to be ahead in the competition. Any supplier organization or Company tries to be better
than the Competition by utilizing their assets efficiently and effectively. Ref. Fig.12
The Supplier Company tries to differentiate her products in terms of functional quality and product
cost. Competition has ensured that technology and human skills are almost same everywhere.
Hence product differentiation in terms of functional quality and product cost is nearly impossible.
But a great opportunity exists for the Supplier Company to differentiate her products by service
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and logistics cost by superior logistics. When this happens customer sees better value in the
products of Supplier Company as compared to competition.
Importance of 3Cs
Value
C company
By effective utilization of
assets tries to create and offer
value to customers
C customers
Look for value, benefit at
lowest price
Cost differentials
Value
C competitor
By effective utilization of assets
tries to create and offer value to
customers
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requires coordination of all functional departments. If we want to solve a jigsaw puzzle, we need to
have the complete picture on the box. In the absence of this picture solving the puzzle becomes
impossible. Overall coordination of different organizational departments can provide the complete
picture. This requires integration of all functions of logistics.
If a firm does not consistently satisfy time and place requirement it has nothing to sell in the market,
it is simply out of business. Good logistics alone can enable organizations to do business. To enjoy
full benefits of logistics, full range of functional work must be performed on an integrated basis.
Excellence in each aspect of functional work is relevant only when it is viewed in terms improving
overall efficiency and effectiveness of integrated logistics. This requires that the functional work of
logistics be integrated to achieve business unit goals.
12. Logistical competency. [Logistics Management by Bowersox Page # 7]
What is logistical competency?
Competency is the ability to perform a function. Logistical competency is the ability of the firm to
perform logistical function effectively and efficiently.
Definition: Logistical Competency is the relative assessment of a firms capability to provide
competitively superior customer service at the lowest possible total cost. It is a strategy to provide a
superior service at a total cost below industry average. Its aim is to view how logistics can be
exploited as a core competency so that fits into a firms overall strategic positioning
How can this be achieved?
1. Strategic positioning by the company - developing logistics as core competence of the
company
2. Using logistics to gain competitive advantage in creating customer value [every companys
business goal]
Logistical competency can be achieved by performing logistical functions effectively. To understand
logistical excellence in each aspect of functional work is relevant only when it is viewed in terms of
improving overall efficiency and effectiveness of integrated logistics.
In the above process of achieving logistical competency the firm should coordinate all functions well.
Network design should integrate the need of information, transportation & inventory. These elements
play important roles in overall effectiveness of logistical function. A well designed Network keeping
in view the objectives of the company is primary for logistical competency.
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Inventory flow
Customer
Physical
distribution
Manufacturing
support
Procurement
Suppliers
Information flow
If we view the above graphic we see all internal logistical operations in an organization. We
also see their close relationship with each other and the need to perform them in an
orchestrated fashion.
a) Form Utility is given by Production to a product when conversion process is held. Logistics
also adds form utility when warehousing activities like mixing, assembling, processing
postponement or unpacking take place.
b) Place and Time Utility is given by logistics functions when a product is moved to a needed
place on time to serve the customer
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PRODUCTION
Form Utility
LOGISTICS
Place &
Time Utility
MARKETING
Possession
Utility
Fig. 25