DT 40 (1983)

INNER PARTS OF ASSEMBLY

P a r t s number t h a t have a period ( . I mark i n f r o n t o f t h e part d e s c r i p t i o n
on a text page are s e p a r a t e l y s e r v i c e d p a r t s of t h e assembly.

PREFACE

3.

When it becomes neczssary t o r e p l a c e p a r t s on SUZUKI OUTBOARD MOTORS, always

u s e SUZUKI GENUINE PARTS which have passed a strict i n s p e c t i o n which g u a r a n t e e s
q u a l i t y and performance.
T h i s parts c a t a l o g u e covers t h e list o f a l l s e r v i c e p a r t s f o r SUZUKI DT40 QD.

4.

MODIFICATION NOTICE
A p a r t s b u i l e t i n w i l l be sent t o you on a l l occasions when changes i n
p a r t s occur, i n c l u d i n g i n t e r c h a n g e a b l e m o d i f i c a t i c n s between new p a r t s and o l d
ones.

INSTRUCTIONS FOR QUOTING T E CATALOGUE

1. DIENSIONS
Dimensions o f t h e pa.rts i n t h i s c a t a l o g u e a r e i n d i c a t e d i n u n i t millimeters.

2.

5- NOTE
5-1.

There are some d i f f e r e n t p a r t s from t h o s e of production

models among s p a r e p a r t s for t h e a d m i n i s t r a t i v e reasons and
common u s e of them w i t h o t h e r models.

ABBREVIATIOEVS

Abbreviations used i a t h i s c a t a l o g u e are as follows:

AR

: As r e q u i r e d

NT

: Number o f teeth

ASSY
E.No.
F.No.

: Assembly

O K

: Optional

0s

: Over s i z e

STD

: Standard

: Engine number
: Frame number
: Diameter of m a t e r i a l

: Thickness

ID

: I n s i d e diameter

us

: Under s i z e

OD

: Outside diameter

: Width

: Length

S,L,UL,LL

: Transom t y p e

LH
RH

: L e f t hand s i d e
: Right hand s i d e

-123456
123456-

: Up t o F.No.4001-301234
: From F.No.4001-301234

12 x 34 x 5.6

T 7 T

DT40 QD E 3

.*.*-.-.

6.

5-2.

I n r e s p e c t of rubber hoses and v i n y l tubes, p l e a s e be s u r e

t o u s e them by c u t t i n g o f f according t o t h e l e n g t h
mentioned on p a r t s c a t a l o g u e or what is a c t u a l l y r e q u i r e d
on t h e v e h i c l e .

5-3.

Note t h a t t h e drawings on t h e i l l u s t r a t i o n page are f o r

ready reference o f s p a r e parts number, n o t t o be used as an
assembly manual.
When assembling, u s e 18SUZUKI SERVICE

ENGINE NUMBER
DT40 QD, DT40R QD : 4001-300001-

Figures i n the d e s c r i p t i o n column

shw t h e dimensions o f parts.

-1-

DT40 QD E3

- 2 -

FIG. 1

FIG.1

(B- 2) CYLINDER

Q'TY
-6 -7

REF.NO.

-9.10

-6-7

PART NO.

REMARKS

DESCRIPTION

11161-94301-02M COVER, cylinder head

11162-94300
GASKET, cylinder head cover

1
1

1
1
10

11111-94300-024 CYLINIER *AD

11141-94302
GASKET, cylinder head

5
6

01107-08658
08321-21088

BOLT

08322-11088

WASIR

01107-06258

BOLT

38321-21068

LOCK WASHER

4
4

10

08322-21068

WASI-ER

11

11291-94301
01517-08208

HOOK, engine

1
2
1

-9 10
'6 -7

12

LOCK WASER

BOLT

10
10

13
14
15-1

11301-94304-02M CYLIN)ER/CRANKCASE ASSY

04211-09109
.PIN
01107-10558

.BOLT

15-2

01107-10658

.BOLT

16
17

01107-06258

.BOLT

08321-21108

.LOCK WASI-ER

18
19

08322-11108
17670-94300

.WASHER

4
8
8
1

20
21

09343-02026
09401-06403

HOSE, lubrication (L:300)

CLIP

22
23

09404-06414
11400-94818

CLAMP, lubrication hose

1
1

THERMOSTAT

GASKET SET

OPT

14
I

DT40 QD

OT40 QD E3

B2

FBG.2

FIG.2

REF.NO.

9--@

-22

12

4
-

rl-5

'

1-1
1-2
1-3
2-1
2-2
2-3
3-1
3-2
3-3
4-1
a-2
4-3
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

PART NO.

Q'TY

DESCRIPTION

REMARKS

OIL SEAL, d r i v e s h a f t upper

2
2
2
2
2
2
2
2
2
2
2
2
2
4
2
4
1
1
1

CRANKSHAfl ASSY

12110-94301
PISTON
12110-94301-025 PISTON (OS:C.25)
12110-94301-050 PISTON (0s: 0.5)
12140-94300
RING SET, p i s t o n
12140-94300-025 RING SET, p i s % m (OS:O.25)
12140-94300-050 RING 5 3 3 , P i s t o n (0S:O. 5)
P IST ON
12110-94352
12110-94352-025 PISTON (0s :0.25)
12110-94352-050 PISTON (OS:O.5)
12140-94350
RING SET, p i s t o n
12140-94350-025 RING SET, p i s t o n (05:0.25)
12140-94350-050 RING SET, P i s t o n (OS:O.5)
PIN, p i s t m
12151-97500
CIRCLIP,
Diston p i n
09381-18002
BEARING, p i s t o n p i n
09263-18015
WASt-ER, connecting rod
09169- 18004
OIL SEAL, upper crankshaft
09283-30011
OIL SEAL, l m e r crankshaft
09283-30042
09282-17004
12200-94304
12161-94300
09263-25028
08211-25322
12211-94302
12221-94300
12232-94300
12321-94301
12231-94300
12240-94300
09262-30055

DT40 QD

(6- 3) CRANKSHAFF

DT40 QD E3

.ROD

connecting

.BEARING, crank P i n

.WAStER

.PIN, crank
.CRANKSHN,

upper

.WEEL, middle

lmer

.SEAL, l a b y r i n t h
.WEEL, middle upper
.CRANKSHAFT

,lam

.BEARING, crankshaft

OPT

om
om
OM

om
O K

O K

OM
OM

om

30x55~10
17x28~6

2
2
4
2

1
1
1
1
1
3

30x72~19

B3

8343.3

FIG.3
..

REF.NO.

PART NO.

- EXHAUST

COVER

Q'TY

DESCRIPTION

REMARKS

1
2

01517-06308
08321-31068

BOLT
LOCK W A S l f R

8
2

08322-21068

WASHER

08310-11068

NUT

12480-94300-02M CASE, i n l e t

13125-95200

GASKET, carburetor

01411-08208

STUO BOLT

1
1

01421-0 6258

STUD BOLT

13121-94301

GASKET, i n l e t case

10

13122-94300

GASKET, valve sheet

11

13150-94301

VALVE ASSY, reed

12

02122-06168

SCREW

13

08310-22088

14

08322-11088

NIT
WASNR

15

14151-94300

GASKET, exhaust cover

16

14131-94300

RATE, exhaust

17

14141-94300-02M COVER, exhaust

01517-06258
BOLT

18

14

CASE, s i l e n c e r

20

13811-94300
02112-06458

SCREW

21

08322-21068

WASNR

19

Ic
DT40 QD

(6- 4) INLET CASE

OT40 QD E3

1
FIG.4

FIG.4

.*

..

(6- 5) CAWRETOR

Q'TY

PART NO.

DESCRIPTION

13200-94310

CARBURETOR ASSY

.JET,

09492-80003
13271-93311

13269-95210

p i l o t (80)
.SPRIG, a i r screw
SCREW, p i l o t a i r

13235-95210

.NOZZLE

1
1
1
1

13250-93012

.FLOAT

13251-95 210

.GASKET,

8
9

13611-95211
0 916265002

.BaT, float
.LOCK WASHER

4
4

10
1.I.

13254-93010
13370-28110

PIN, f l o a t

1
1

12
13

09493-24007
13612-94300

14
13

13613-94300
13268-96110

.BOLT
.SPRIN;,

stop screw

16
17

13267-95211
01411-08208

.SCREW,

t h r o t t l e stop

18
19
20 -1
20-2
20 -3
21

13410-94300
0949140007

.ShAFT ASSY

22

09305-04005

REF.NO.
1
2

\
\

2.2

'

DT40 QD

Revised 1 Jun., '83

09491-38007
094 91-42003
09491-3 8008
13631-93500

DT40 QD E3

f l o a t chamber

.VALVE ASSY, needle

.JET,
.BOLT

.STUD BOLT

main (200)
JET, main (190)
JET, main (210)
JET, main (195)
KNOB, starter
BUSHIN;, starter rod

Revised 1 J u n . , '83

1
1

1
1

air

.JET,

REMARKS

1
1
1
1
1
1
1
1
1
1
1

OPT
OPT

OPT

B5

FIG.5

(B-

6) UPPER OIL SEAL HOUSING

QTY

REF.NO.
1
2
3
4

5
6
7

PART NO.

11411-9431JO
HOUSING, upper oil seal
11413-94300
GASKET
02122-06208
SCEW
31911-94311-02M BRACKET, s t a r t i n g moto;.
01107-08258
08321-21088

BOLT

08322-11088

WASER

DT40 QD

DT40 QO E3

REMARKS

DESCRIPTION

LOCK WASER

1
1
5
1
6
4
4

FlG.6

FIG.6

(6- 7) FUEL PUMP

Q'TY

@-

19

@-

78

REF.NO.
1

12 -Q

12

- 13

PART NO.

DESCRIPTION

REMARKS
1
1

15100-94301
15170-943 11

PUMP ASSY, f u e l
.DIARiRAGM SET

15181.-94301

.PLATE,

15183-94301

.SCREW

15186-94300

.NJT

15851-94300

.SCREW

01107-06408

BOLT

08321-21068

LOCK WASER

15321-99700

GASKET, f u e l pump

10

09343-05137

HOSE, f u e l (pump-carburetor)

11

09343-05137

HOSE, f u e l (filter-pump)

1
1

12

09401-09402

CLIP, f u e l hose

13

15410-93400

FILTER ASSY, f u e l

14

15415-93400

.O RING

1
1

15

15412-93400

.STHAIER

16

15413-93400

.CUP

17

15416-93400

.PACKING

18

08322-21088

WASER

19

08310-22088

WT

20

09343-05137

21

09404-06414

CLAMP, f u e l

f u e l pump

L:500-240
L:500-180

1
1
1

HOSE, f u e l ( c o n n e c t o r - f i l t e r )

1
1
1

L:500-350

hose

L:80

B7

21

DT40 QD

DT40 QD E3

FIG.7

7
FIG.7

REF.NO.

'

PART NO.

REMARKS

DESCRIPTION
TUBE, water

STYE

17560-94340

TUBE, water

L TYPE

17411-95204

CASE, water pump

1
1

LOCK WASHER

09162-08003
09100-08139

5
6

09420-04005
17461-95200

KEY
IMPELLER,

17471-95203

PLATE, pump case h e r

17472-95300

GASKET

9
10

55130-94302-02M HOUSING SET, d r i v e s h a f t BRG

09289-17004
.OIL SEAL, d r i v e s h a f t

11

09263-25025

.BEARING, d r i v e shaft

12

09206-11005

PIN (11x20)

DT40 00

Q'TY

17560-94310

1-1
1-2
2

(6- 8) WATER FUMP

OT40 PO E3

BOLT

w&er pump

FIG. 8

8
FIG.8

REF.NO.
25

PART NO.

QTY

DESCRIPTION

REMARKS

18100-94315

STARTER ASSY, r e c o i l

18100-94320
18120-94300
18131-94302

STARTER ASSY,
. S E A = DRUM

1
1
1

18142-93000
18151-94300

.SPRING
.SPRING, f r i c t i o n

18153-95200
18191-95202

.8

18192-95203

.RUBBER, guide p l a t e

.9

18195-95200

.CLIP

1Q

18335-94300
18162-94300
18155-94300

.WASI-ER
.WASER, d r i v e plate

1
1

.SFRING, r e t u r n

.BUSHIM;

14

18124-94300
18332-94300

15

08310-11068

.KIT

1
1
1
1

16

18196-96301

.SPRING,

17

18200-95202

.GRIP ASSY

18

18210-93001

19

18281-96300

..GRIP
.LEVER,

20

18282-96300

.ARM,

21

.SPRIffi

22

18284-96300
18335-96300

23

18348-96300

24

1-1
1-2
2
3
4
5
6

11
12
13

IECOil

.PAWL, d r i v e

M40R

.PLATE, d r i v e
.PLATE, guide

.BOLT
guide p l a t e

1
1
1
1

M40R

1
1

M40R
DT40R

.PIN

1
1

18290-94300

.CABLE, NSI

DT40R

25
26

01517-08258
01517-06258

BOLT
8OLT

27

18411-94301

CUP, s t a r t e r

28

01517-08168

BaT

29

18711-94301-02M BRACE, n ? c o i l starter RH

01107-06208
BOLT
WA!S+ER
08322-21068

30
31
32
33

DT40

(8- 9) STARTER

stopper

stopper

.WAXR

18721-94301-02M BRACE, r e c o i l s t a r t e r LH
01517-08258
BOLT

QD
M 4 0 QD E3

M4OR
DR40R

1
2
2

Manual S t a r t e r

Manual S t a r t e r

B9

FIG. 9
Q'TY
REF.NO.
'1

--Q

12

19121-94300
19122-94300

DESCRIPTION
LEVER,
LEVER,

REMARKS

throttle control
inter l i n k throttle

1
CONT

1
6

19131-95501

CONNECTOR

19135-94300
19136-94301

ROD (inter
ROD ( inter

09119-05010

BALL PIVOT

08310-11058

NJT

19151-94300-02M

19161-94301

10

19172-94311

RETAINER, s t a t o r
SPACER, stator
STOPPER, stator

11

01104-05108

BOLT

12

08322-21058

WASER

2
2

13

09320-07006

CUSHION

14

09111-08043

BOLT

15

09160-10040

WASHER

16

09160-08054

WASHER

17

19184-94301

18

19185-94300

19

19654-94300

cable
SPRING, throttle lever
ROD, CLUTCH NSI level

20

19851-96301

LEVER, NSI

21

19865-94300

STAY, NSI

9 - 4 1

PART NO.

link-starter)
link-starter)

L:187
L:55

4
6

, connector

, throttle

BRACKET

lever

, throttle

1
1

1
1

1
1
1
1

cable

17
I

OT40 QD

C2
M 4 0 PO E3

10

FIG. 1 0

FIC.10 (C-

REF.NO.

REMARKS

DESCRIPTION
1

21210-94301

2
3

09306-08003

23111-94301

clutch
BUSHING, c l u t c h shaft c e n t e r
PIN, c l u t c h rod
ROD, c l u t c h

09140-06004

NUT

6-1

25111-94310

ROD, s h i f t (L:244)

STYE

L TYPE

W2r35-05010

SHAFT,

6-2

25111-94350

ROD, s h i f t

09280-080'35

0 RING (ID:7.6, d:1.8)

25211-95202

GUIDE,

09280-11001

s h i f t i n g rod
0 RING, s h i f t i n g rod guide

1
1

10

09205-03021

PIN, s h i f t rod

11

25311-94300

CAM, s h i f t

12

23311-94300

22

c l u t c h rod
BOOTS, c l u t c h rod
23131-94300
21111-94303-02M LEVER, Clutch
BALL, c l u t c h notch
09260 -10003
SPRING, c l u t c h notch
09440-07021
BUSHING
, clutch lever shaft
09306-10001
PLATE, c l u t c h notch
21120-94303
ARM, c l u t c h s h a f t c e n t e r
21212-94303
PIN, c l u t c h s h a f t c e n t e r arm
09205-04006
ROD, c l u t c h arm
21241-94300
COTTER PIN, c l u t c h a r m rod
09204-01001.

23

25223-95200

D u g SEAL

24

09139-06003

SCREW, s h i f t

25

09168-06002

GASKET

26

25231-95501

HOLDER,

27

25232-95501

MAGNET

28

09100-06020

BOLT

29

09160-06015

WASER

14
15
16

17
18
19
20
21

25

DT40 QD

Q'TY

13

19

PART NO.

3) CLUTCH

DT40 QO E3

TURNBUCKLE,

1
1
1
1

1
2

1
1
1
1
2

cam s t o p

magnet

1
1

1
1
1
1

11

FIG.ll

FIG.11 (C- 4) STARTING MOTOR

Q'TY
'

11

12

13

/-

REF.NO.

PART NO.

DESCRIPTION

REMARKS

starter

31100-96310

MOTOR ASSY,

31310-96300

.ARMATURE

31320-96300

.PINION

31312-96300

.STOPPER SET, pinion

31360-96300

31173-96300

31131-96300

31132-96300

31135-96300

10

.WASI-ER
.HOLDER ASSY , brush
..BRUSH (+>

..BRUSH

1
1
1
1
1
1
1
1

(->

..SPRING

31281-93340

.BOLT

2
2

11

01107-08258

BOLT

12

08321-21088

LOCK WASHER

13

08322-11088

WASI-ER

14

31800-95502

RELAY, s t a r t e r

15

31805-94350

BRACKET

16

01107-06208

BOLT

1
1
1

17

08321-21068

LOCK WASHER

, starter

relay

c4
1

DT40 QD

DT40 QD E3

12

FIG. 1 2

FIG.12 (C- 5) MAGNETO

REF.NO.

11

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

PART NO.
32101-94314
32120-95301
02112-05258
08321-21058
32140-95301
02112-05208
08321-21058
32150-95302
02112-05108
08321-21058
32102-94312
02122-05128
08341-31059
09160-18011
09164-18001
08310-22188

12

DT40 QD

DT40 QD E3

Q'TY

DESCRIPTION

REMARKS

STATOR ASSY

.COIL, l i g h t i n g (12V,8OW)
.scFEw
.LOCK WASNR
.COIL, i g n i t i o n primary

.SCREW

.LOCK W A S R
.SNSOR, i g n i t i o n timing
.SCAW

.LOCK WASHR
FLYWHEEL
SCFEW
KEY

W A X R (18.5~35~4)
LOCK WASNR
NUT

2
2
1
2
2
2
4
4
1
3

1
1
1
1

13

FIG. 1 3

FIG.13 (C- 6) IGNITION

2

REF.NO.

REMARKS

DESCRIPTION

1
2

32900-94310

C.D.I.

01517-06168

BOLT

1
1

08310-11068

NJT

08321-21068

LOCK WASER

36650-94302

COVER,

1
1

MANJAL STARTER

09125-06020

MANUAL STARTER

36651-94300

SCREW
INSULATOR,

36653-94301

box f r o n t
box

1
1

irlANJALSTARTER

8
9

33410-94310
33420-94310

upper
lmer

10

Junction
INSULATOR, j u n c t i o n
C O I L ASSY, i g n i t i o n
C O I L ASSY, i g n i t i o n

11

01107-06208

BOLT

12

08321-21068

LOCK WASI-ER

13

33510-95510

CAP, spark p l u g

14

09482-00198
09404-06401

SPARK PLUG. (NGK RRHS)

CLAMP, i g n i t i o n coil

15

DT40 QD

PART NO.

QTY

DT40 QD E3

UNn,

ignitim

j u n c t i o n box

MANUAL STARTER

14

FIG. 1 4
l6

-0

FIG.^^

REF.NO.

-51

(c-

7) ELECTRICAL (1)

PART NO.

Q'TY
DESCRIPTION

1.
1

32800-95720

RECTIFIER ASSY

02112-05258

SCFEW

G8310-11058

NUT

08321-21058

LOCK WASHER

36740-95252

CASE ASSY, fuse

09481-20001

.FUSE (20A)

33810-96303

CABLE E S Y , s t a r t i n g motor

33811-96300

G R O M M , b a t t e r y cable

33885-94300

CLAMP, b a t t e r y cable

10
11

02152-06128

SCFEW

36612-94301

GRCMIYET , harness connector

12

36632-95501

CLAMP, connector grommet

1
1

13

36613-94300

GROMMZT, harness connector

14

33812-94300

CAP, b a t t e r y cable

15

09404-06413

CLAMP, stop lead wire

16

02152-06128

SCEW

17

36899-94300

LEAD W I F E , stop

DT40 QD E3

REMARKS

ELECTRIC STARTER

TM-AL
1

STARTER

15
F I G . 1 5 (C- 8) ELECTRICAL (2)

f?EF.NO.

01107-06168
08321-21068

BOLT

38600-94351

SOLENOID ASSY, choke

BOLT

8
9

09100-05102
09162-05002
09404-06412

10

36630-94320

11

36631-94300

12

36630-94330

13
14

38423-95501
33816-96300

remote control
.CAP. remoto control harness
W I R I G HARNESS remoto control
T E E , remoto control harness

15

03242-06259
09404-06413

18

37726-94302

37800-93351
02152-06128

//

DT40

QD

neutral
ACTUATOR, neutral switch
BRACKET, neutral switch
SWITCH ASSY,

3772 1-95252
37725-94301

16
17

10

DESCRIPTION

1
2
3
4
5

14

PART NO.

QTY

OT40 QO E 3

LOCK WASHER

LOCK WASHER
CLAMP, chdte solenoid
WIRING HARNESS,

CLAMP
SCREW
CLAMP, N.S.I. lead
SWlTCH ASSY, stop
SCRW

REMARKS
1- - E L E C T R I C S T A R T E R
1
1
2
2
1
2
2

1
1
1
1
1
1
1-

TMWAL

STARTER

16

FIG. 14

FIG. 16 (D- 2) CLAMP BRACKET

22

REF.NO.

PART NO.

, ClaIIIp,

REMARKS
RHAH

2
2

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

41120-94313-024
41212-93000-02M
09205-06007
41211-94301
41213-93002

BRACKET

09140-08003
09162-08003
09160-08014

NUT

L O X WASHER
WASFER (8.5x23x1.5)

2
2
4

09100-08199

BOLT

09100-08159
09160-08015
09180-09013
09162-08003
09140-08003
09159-22002
09160-22017

BOLT (8x230)

23
24

1
2
1
1
1
1
2
1
1
2
2
2
2
1
1
1
1

HANDLE, clamp
PIN
SCREW

PLATE, clamp

WASHER (8.5x16x1.6)
SPACER (9.8~13.8~156)

LOCK W A X R
NUT

WT
WASER (22.5~38~1)

41130-94300
45420-94301

SHAFT, bracket

09140-10015
09162-10002

PUT.

09111-10015
09111-12006

BOi; (L:57)

SPRING

25
26

09448-29003
41222-94301
41223-94301
41226-94301

27
28

41141-94300
41222-94350

29

41223-94350

DT40 QO

QTY

DESCRIPTION

DT40 PO E 3

PIN, tilt lock

LiY W A S E R
BOLT (L:27)
ARM, tilt lock

tilt stop
SPACER, tilt s t o p arm
ARM,

ATTACHMENT, steering cable

tilt lock
ARM, tilt stop

ARM,

2
2
2

1
1
1

OK
OPT
OrnJ

Increases
T i 1t Angle
By 8-

17

FIG. 1 7

FIG.17 (0- 3 ) SWIVEL BRACKET

QTY
.

REF.NO.

2
3

09160-08015

WASI-ER (8.5x16x1.6)

09440-11013

SPRING ( d : l . 4 p h i )

09343-12004

BOOTS (L:60-21)

09443-12021

4 5231-94300

SPRING, reverse lock

ARM, reverse lock

43411-94300

ADJUSTER, steering

09306-26006

1
1
1
1

10

upper
43111-94303-02M BRACKl3, swivel
BUSHING,

11
12

22511-99000

GREASE NIPPLE

09306-26005

BUSHING, 1mer

13

09161-26001

WASHER ( 2 6 . 7 ~ 4 8 ~ 2 )

14

43241-93102

15

45255-93000

16

45261-94301

17

45254-94300

18

45250-94301

1.9

45243-94301

20

45241-94300

MARK, release lower

RUBBER, lever
LEVER, release
PIN, release arm
LINK, release arm
PIN, release lock a m
LINK, release lock

1
1
1
1
1
1
1
1

21

09160-08015

WASHER (8.5x16x1.6)

22

09100-08162

BOLT (8x30)

23
24

03142-05109

43754-94301-02M COVER
SCREW

, bracket

1
2

ELECTRIC START
ELECTRIC START

03

DT40 OD

RENARKS

DESCRIPTION

43750-94304-02M BRA!XET steering

BOLT (8x35)
09100-08163

PART NO.

DT40 QD E3

18

FIG. 08

Q'TY
.

'

REF.NO.

PART NO.

GASKET

1
2

11433-94302
11431-94303

3
4

52113-94300
52141-9431 1

5
6

09162-06001
09100-06058

LOCK WASHER

54123-94300
54121-94300

PLATE

MOUNTING, upper t h r u s t

9
10

09100-08163

BOLT (8x35)

09160-08015

WASER ( 8 . 5 ~ 1 6 ~ 1 . 6 )

11
12

54137-94300
54130-94300

CASE,

13

BOLT (10x145)

14

09100-10148
09160-10040

15
16

09162-10002
09140-10015

LOCK WASHER

13

14

DT40 QD

DESCRIPTION

D T 4 0 QD 3

HOUSING,

lmer o i l s e a l

GASKET, housing
T U E , exhaust

BOLT (6x15)

upper mounting

MOUNTING, upper

WASER ( 1 0 . 5 ~ 1 8 ~ 1 . 6 )
NUT

REMARKS
1
1
1
1
6
6

1
1
4
4
2
2
2
4
2
2

FIG. 1 9

19
FIG.19 (0- 5) WIVESHAFT HOUSIK

REF.NO.
1
2
3
4
5
6
7
8

9
10

11
12

14

@--

DESCRIPTION

09202-06015
09162-08003
09160-08015

PIN
LOCK W A W R
WASHER

BoL'r (8x45)
BOLT (8x65)
HOUSING, driveshaft
M O W I N G , t h r u s t reverse
MOUNTING, lower t h r u s t
54211-94303-02M COVER, laver mounting
09160-08015
WASHER ( 8 . 5 ~ 1 6 ~ 1 . 6 )
09162-08003
LOCK WASHER
09100-08095
BOLT (8x75)

09100-08160
09100-08161
52111-94312-02M
54125-94300
54151-94300

54161-94300
54167-94300

MomI S , l m e r

09205-10002

SPACER, housing

MOUNTING, lower side

52131-94340-02M CASE, extension

09108-08110
STUD BOLT
09140-08003
09162-08003
09206-11006

19
18

DT40 QD

13
14
15
16
17
18
19
20

PART NO.

OT40 QD E3

Q'TY
REMARKS
2
9
9

7
2
1
1
1
2
2
2

2
2
2
1.
6

LOCK WASHER

6
6

PIN

NUT

L TYR
L TYPE

i 20

FIG. 1Q

FIG.20 (0- 6) (TAR CASE

REF.NO.
1

PART NO.

DESCRIPTION

REMARKS

55100-94302-Om CASE SFT, gear

09263-22029
09265-30004

.BEARING,

pinion

.EEARING,

p r o p e l l e r shaft

17631-93402

FILTER, water

03142-04259
55122-94300

SCAN
SEAL, gear case

55125-95202-OD TRIM TAB

09162-08003
LOCK WASHER

1
1

09100-08090
55114-98502

BOLT (8x16)
COVER, gear case l o d e r

03112-04109
55320-93142

TAPPING S C E W
ZINC, p r o t e c t i o n

13

09248-10004

PLUG, d r a i n

14

09168-10022
09100-08101

GASKET, d r a i n p l u g
BOLT (8x40)

09162-08003
57632-95304

LOCK WASHER
STOPAR, p r o p e l l e r bushing

15

19-1

09160-32006
WASER ( 3 2 . 6 ~ 4 5 ~ 1 )
58100-94300-ClT PROPELLER ( 3 ~ 1 1 - 1 / 2 ~ 9 )

19-2

58100-95210-01T

19-3
19-4

58100-95220-OlT PROPELLER ( 3 ~ 1 1 - 1 / 4 ~ 1 1 )
58100-95351-01T PROPELLER ( 3 ~ 1 1 - 3 / 8 ~ 1 4 )

19-5
19-6

1
1

1
0-1

1
1

smo

SllOO

51400

58100-94311-01T PROPELLER ( 3 ~ 1 L 1 / 2 ~ 1 3 )

1
1

58100-95391-01T PROPELLER ( 3 ~ 1 1 - 5 / 8 ~ 1 2 )

s1200

PROPELLER ( 3 ~ 1 1 - 1 / 2 ~ 1 0 )

57633-94300

SPACER

57635-95300

WASER
kT

ZINC ASSY, p r o t e c t i o n

09159-l8004
55300-95500

17

DT40 QD

Q'TY

OT40 QO E3

SlOOO

S1301 STD

om

Q6

, F I G2 1

FIG.21 (D- 7) TRANSMISSION

Q'TY
'

a3
I

21

REF.NO.

PART NO.

DESCRIPTION

REMARKS

1-1
1-2

57110-94313
57110-94350

SHAFT, d r i v e

STYE

SHAFr, d r i v e

L TYPE

57130-94301

BUSHING (17x27~24)

09205-03019

PIN

4-1

08221-30425

SHIM (T:0.5)

0-1

4-2

09181-30004

SHIM (T:0.6)

0-1

4-3

09181-30005

SHIM (T:0.7)

0-1

4-4

08221-30426

S H I M (T:0.8)

0-1

4-5

09181-30006

SHIM (T:0.9)

0-1

4-6

08211-30421

THRUST WASER (T

09160-26008

WASHER (26~42x3)

0-969-25014

BEARING, t h r u s t

09440-27009

SPRING

1
1

08211-22303

THRUST W A W R

09169-22002

WASER

1
1

10

11

57133-94301
57311-94310

COLLAR
PINION

1
1

12

09140-12021

NUT

13-1

08221-30425

SHIM (T:0.5)

0-1

13-2

09181-30004

S H I M (T:0.6)

0-1

13-3

09181-30005

SHIM (T:0.7)

0-1

13-4

08221-30426

S H I M (T:0.8)

13-5

09181-30006

SHIM (T:0.9)

13-6

08211-3042 1

THRUST WASKR (T :1)

14

57510-94310

GEAR, forward

15-1

08211-20263

THRUST WAStfR (T :2)

15-2

08211-20264

THRUST WASHER (T:2.2)

16

57631-95200

ROD, push

-. 17

09209-08016

PIN, push

18

57521-94301

SHIFTER, c l u t c h dog

19

09202-05019

PIN

0-1
0-1
0-1
1
0-1
0-1
1
1
1
1

13

DT40 QD
M 4 0 QD E3

:1)

0-1

'

22

FIG. 2 1

FIG.21 (0- 8) TRANSMISSION

Q'TY
REF.NO.

8 - 2
4

.
i,

PART NO.

REMARKS

1
1
1

20
21

09440-38003
09440-07018

SPRING, dog .
SPRING, r e t u r n

22
23-1
23-2
23-3

57610-94301
09160-22018

SHAFT, propeller
THRUST WASHER (T :1.8)

09160-22019

TIiUUST WASHER (T ~1.9)

09160-22020

THRUST WASHER (T :2.0)

23-4

09160-22021

THRUSF WASHER (T:2.1)

23-5

091.60-22022

THRUST WASHER (T t2.2)

23-6

09160-22023

THRUST WASHER (T ~2.3)

24

57521-94310

GEAR,

25-1

09181-35003

SHIW (T:0.5)

0-1

25-2

09181~35009

S H I M (T:0.6)

0-1

25-3

09181-35010

SHIM (T:0.7)

25-4

09181-35011

S H I M (T:0.9)

25-5

09181-35001

SHIM (T:0.8)

25-6

09181-35002

SHIM (T:1.0)

0-1
0-1
0-1
0-1

26

09280-75001

0 RING

reverse

p r o p e l l e r shaft

0-1
0-1
0-1
0-1
0-1
0-1
1

1
1

27

56120-94302-02M HOUSING,

28

08113-60070

.BEARING

29

09263-22020

.8EARII?G

30

09289-22006

.OIL SEAL

31

09160-08015

WASHER (8.5X16XP. 6)

32

09100-08112

aOLT (8x30)

13

DT40 QD

DESCRIPTION

DT40

QD E3

FBG. 22

23
FIG.22 (E- 2) LOWER COVER
..

REF.NO.
1
2
3
4
5
6
7
8
9

10
11
12
13
14
15
16
17
18
19
20
21
22
23

PART NO.

01107-06108
08322-21068

SPACER (6.8xlOx11.5)

CUSHION

BOLT (6x25)

4
4
4
4

BLOCK 9 R H L H

BOLT
WASER

W A X R (6.5~22~2)
LOCK WASER

61631-98100
HOOK, lmer cover
09164-13005
WAVE WASER
09306-13002
BUSHING
61633-96002-02M LEVER, hook
67410-94301-02M S W , throttle
09306-10001
BUSHING
67417-94301-024 ARM, throttle
09205-04002
SPRING PIN
09119-05010
67413-94300
09250-30003
39669-93502
13625-94300

REMARKS

DESCRIPTION

61110-94306-02M COVER, lower

61113-94301
SEAL
09180-06112
09320-10018
09160-06047
09162-06001
09100-06089
61139-94300

Q'TY

B A U , pivot

ROD
CAP, switch hole
CA?, consent
CAP, chcke rod guide

L:200

1
1

1
1
1
1
1
1
1
1
1
1
1
1

E2

DT40

QD

DT40

40 E3

24

FIG. 23

FIG.23 (E- 3) E N G I E COVER

Q'TY
PART NO.

REF.NO.
2
I

c,

REMARKS

61400-94870-02M COVER SET, engine

61431-94300-02M

.HANDLE, t i l t

09160-06036

.WASHER (6.5x18x1.5)

09162-06001

.LOCK WASI-ER

09100-06019

.BOLT (6x16)

61422-94360

.EM8LEM,

front

61441-96300

.EMBLEM,

side

61458-95201

.MARK,

s a f e t y warning

61457-93002

.MARK,

warning

10

61443-94360

.DECAL RH "40"

11

61453-94360

.DECAL LH "40"

12

61435-94360

.EMBLEM,

1
1
1

13

21131-96003

14

15

DT40 QD

DESCRIPTION

up

r e a r I14Ott

.MARK,

61112-94302

clutch s h i f t i n g
RUBBER, h e r cover

1
1

09800-81800

TOOL ASSY

DT40 QD E3

'

FIG. 24

25
FIG.24 (E- 4) HANDLE

REF.NO.

1-1
1

10

i6

REMARKS

DESCRIPTION

1
1

3
4

09108-08036
09162-08003

STUD BOLT
LOCK WAStER

2
2

09140-08003

NUT

2.

6
7
8

63625-94300
GROMM
63111-96301-02M WNOLE, t i l l e r

1 ELECTRIC START
1
1

63115-96300

SPACER

9
10-1

63625-96300
09404-06404

GROMET
CLAMP

1
1

10-2

09404-06403

CLAMP

11

63610-94300

CABE

12
13

09125-06033
63225-93200

SCREW

14
15

63241-94300
09160-06015

ADJUSTER, g r i p

16

09100-06019

BOLT (6x16)

17

09440-12027
63220-96300

SPRING

1
1

ROO, handle

63227-93200

PIN, handle rod (L:14)

20

63223-93200

STOPPER

21

09163-06001

LOCK WAStER

22
23

09126-06004
63210-93202
63300-94300

SCREW (6x20)

1
1
1
1
1

18
19

//

Q'TY

63121-96301-02M COVER, t i l l e r handle

63114-94300
SPACER

'//

PART NO.

(MANUAL START)

24,

DT40 QD

DT40 QO E 3

, throttle

(grip-lever)

BUSHING
WASHER ( 6 . 5 ~ 1 3 ~ 1 )

GRIP, handle
BAR ASSY,

extension

1
1
1
1

OPT

26

22

FIG.25 (E- 5) N E L TANK

REF.NO.

-1

PART NO.

Q'TY
REMARKS

DESCRIPTION

65000-95200

TANK SET, f u e l (23L)

2
3

65510-98506

.CAP ASSY

65561-98502

..GASKET

1
1

65871-93010

.GASKET,

01107-06168

.BOLT

01107-06408

.BOLT

08322-21068

.WASl-ER

8
9

65850-95504
65740-95500

..PLUG,

.GAUGE ASSY, f u e l
tank s i d e

1
1

10

65854-93001

11
12

65853-93001

13

65864-95200

14

65830-95500

15

f u e l gauge

6US.GAL.

M12,OD:13

09168-12001

..GAS(ET, s t r a i n e r
.STRAINER
..%FEW
..FLOAT
..FILTER, o u t l e t
..GASKET ( 1 2 . 5 ~ 2 0 ~ 1 )

16

65700-95205

HOSE, f u e l

17

65750-98505

.SOCKET

18

65750-93000

.SOCKET

19

65781-98500

.CLIP

20

65770-99702

.PUMP, squeeze

21
22

65700-95271
65720-98590

HOSE, f u e l j o i n t
PLUG, f u e l cmnector

1
1

om

Om,MlZ-ll

02112-04108

1
1

1
1
1

5
DT40 QD

DT40 QD E3

27

FIG. 26

FIG.26 (E- 6) REMOTE CONTROL

Q'TY
REF.NO.

'0

PART NO.

DESCRIPTION

REMARKS

1
2

67200-95550
67296-94300

EMOTE CONTROL BOX ASSY

37110-94301

.SWITCH ASSY, i g n i t i o n

4-1

37'141-93300

..KEY,

spare (8511)

1
1

4-2

37141-93310

..KEY,

spare (8512)

4-3

37141-93 320

..KEY,

4-4

37141-93330

..KEY,

spare (8513)
spare (8611)

4-5

37141-93340

..KEY,

spare (8612)

4-6

37141-93350

..KEY,

spare (8613)

67296-94310

.SCEW

36622-94300

.CLAMP

36632-95501

.CLAMP

36620-94 310

.WIRING HARNESS, extension

1
1

67275-94300

.CABLE END

10

37820-95254

.SWTTCH,

11

37823-95251

12

67288-94300

.W A X R

13

67271-94300

.HOLDER,

14

67288-94310

15

09140-06004

.WASt-ER
.NLJT

16

09125-06012

.%EW

.SCREW

..CAP

emergency

1 (Electric S t a r t )
4

1
1
2

cable

1
3
3
3

16

DT40 QD

DT40 QO E3

E6

FIG.27 (E-7)

Q'TY

FIG. 27

,REF.NO.
3

OPT: ELECTRICAL (1)

I
I

PART NO.

31101-94300

MOTOR SET, starting

33800-94302

CABLE & SWITCH SET. startins-

3-1

32102-94302

ROTOR ASSY

3-2

32102-94312

ROTOR ASSY

32801-94300

RECTIFIER SET

Y
4

. .

-2
DT 40 QD El

..

..

REMARKS

DESCRIPTION

FIG.28 (E-8)

OPT:

ELECTRICAL 2 (MANUAL STARTER)

Q'TY

REF.NO.

I
70

PART NO.

REMARKS

DESCRIPTION

32801-94301

RECTI F I ER SET

32800-95720

. R E C T I F I E R ASSY

02112-05258

.SCREW

.1

08310-11058

.NUT

08321-21058

.LOCK WASHER

36740-95252

.CASE ASSY, fuse

09481-20001

..FUSE

36898-93300

.LEAD WIRE, c o n s e n t

37132-93700

.CONNECTOR,

10

36791-95200

.HOLDER, fuse case

11

39600-98300

SOCKET S E T

12

39601-96712

.SOCKET ASSY, l a m p

13

02112-04208

.SCREW

14

08322-21048

.WASHER

15

39602-99711

.PLUG ASSY, l a m p c o r d

16

36898-93300

.LEAD WIRE, c o n s e n t

(20A)

wire

11

D T 40 QD El

E8

FIG.29 (E-9)

OPT:

ELECTRICAL 3
Q'TY

REF.NO.

PART NO.

REMARKS

DESCRIPTION

32500-9572 1

REGULATOR ASSY, voltage

01107-06208

BOLT

0832 1-2 1068

LOCK WASHER

08310-11068

NUT

36641-94701

ADAPTER, 0.N.

36642-94702

ADAPTER,

36632-95501

CLAMP, connector g r o m t

36639-94300

GROMMET, harness connector

36631-94300

CAP

ELECTRIC STARTER

(L:160)

N.O. (L:300)

DT 40 QD E l

DT40 QD

El

E9

FIG. 30 (E-10)

OPTIONAL:

REMOTE CONTROL PARTS

FIG.30
Q'TY
REF.NO.

67130-94302-G2M

REMOTE CONTROL PARTS

67341-9430 1

.HOLDER

67440-93701

.GUIDE, c l u t c h cable

09 160-06015

.WASHER ( 6 . 5 ~ 1 3 ~ 1 )

09100-06058

.BOLT

67466-95200

.GUIDE, t h r o t t l e cab1.e

67414-9430C-02M

.LEVER, t h r o t t l e

09119-06047

.BALL PIVOT

:*

DT 40 QD E l

DT40 q0 E l

REMARKS

DESCRIPTION

1
3

PART NO.

STD

DT 40 E l e c t r i c

-FIG.31

FIG.31 (E-11)
REF.NO.

PART NO.

OPT:

METER (DT4OR)

DESCRIPTION

Q'TY

99 105-00160

TACHOMETER ASSY

99105-00165

SPEED METER ASSY (knot)

34850-94700

THERMO UNIT ( I n c l grease)

34853-94301

SUPPORTER, heat switch

09404-08401

CLAMP, heat switch l e a d wire

09160-08043

WASHER, heat switch

34854-95300

FILLER, heat switch

38500-95503

BUZZER ASSY, warning

38501-95500

BAND

10

02112-05088

SCREW

11

37820-95254

SWITCH ASSY, emergency

12

37823-95251

.CAP

REMARKS

DT40 QD E l
OT40 OD E l

El 1